Radio-wave Touch Probe RWP38.41 OPERATING INSTRUCTIONS
(Translation of the original operating instructions) System Components, Technical Data, Dimensions Stylus Change, Battery Replacement Aligning Stylus to Spindle Centre Channels and Frequencies, Setting the Channel Activation Code and Time-out Adjustment Optical Status Display, Adjusting Trigger Force, Maintenance Probe ON/OFF Procedure, Mounting the Shank HSK Shanks, SK Shanks Coromant Capto Shanks, THERMO-LOCK Shanks, Other Shanks Measuring Unit Extension Styli, Accessories Safety Advice, Declaration of Conformity, FCC/RSS-Declaration Delivery Contents, Spare Parts, Accessories Page 1 2 3 4 5 6 7 8 9 10 11 12 13 m&h Inprocess Messtechnik GmbH Am Langholz 11 D-88289 Waldburg Fon +49(0)7529 / 9733-0 Fax +49 (0)7529 / 9733-7 vertrieb@mh-inprocess.com BA-RWP3841-2311-WEST Subject to change without notice www.mh-inprocess.com Radio-wave Touch Probe RWP38.41 Radio-wave Touch Probe RWP38.41 Dimensions Radio-wave Receiver RWR95.40 System Components Technical Data Sensing Directions:
Max.Stylus Overtravel:
Trigger Force with 50mm Stylus:
Factory Settings:
Recommended Probing Speed:
Power Supply:
Battery lifetime:
Material:
Weight without Shank:
Temperature Range:
Unidirectional Repeatability:
Guaranteed Life-time of Measuring Unit:
Frequency Range:
Number of Channels:
Channel Spacing:
Sealing:
X; Y; -Z XY 12.5; Z 6mm (0.24) XY = 0.3-1.4N; Z = 2.5-12.5N adjustable XY = 0.96N; Z = 8.5N 254mm/min 2000mm/min 2x Battery 3,6V Type AA (1200mAh)
= 325h 100%
5%
= 219d Standby = 230d Stainless steel approx. 460g Operating: 10 - 50C Storage:
5 - 70C max. 2sigma 1m with 50mm stylus at 254mm/min 10 million deflections 433.075 434.650 MHz 64 25 KHz IP68: EN60529 Customer-specified shank Stylus runout adjustment Channel display Channel adjustment Battery compartment M4 Stylus 1 Radio-wave Touch Probe RWP38.41 Stylus Change Attention !
After changing the stylus:
Adjust stylus to spindle centre!
Calibrate probe !
Mounting pin
#0885 M=2Nm (1,47 lbf.ft) Battery Replacement Attention !
Before opening probe, clean and dry well. Do NOT blow off with compressed air!
Open battery cover by a circular motion.
Remove empty batteries.
Make sure positive and negative ends of battery are inserted correctly.
When closing the battery cover, ensure the O-ring for sealing will be properly inserted.
Replace empty batteries immediately. 2x Battery 3,6V Type AA
#4316 Battery cover open 2 Battery cover 38.41-BD
(incl. O-Ring 21x2 Viton #4475) Battery cover closed Radio-wave Touch Probe RWP38.41 Hexagon key AF2.5mm
#1346 Aligning Stylus to Spindle Centre 1 Set C Screws
- Loosen all "A" screws 2 turns
- Loosen the "C" screws
- Using the long end of the Hex key tighten both "C" screws lightly 3 Tighten C Screws
- Tighten both C screws using the short end of the Hex Key 5 Retighten C Screws
- Using the short end of the Hex Key
- Securely retighten both "C" screws Hexagon key AF2mm
#1097 2 Adjustment to <20
- Set dial gauge in front of the stylus like on the picture
- Turn the probe until the maximum deviation is shown on the indicator
- Turn the "A" screws half of the indicator reading
- Loosen the "A" screws that were used 1 turn
- Repeat procedure until runout is < 20 4 Adjustment to <5
- Turn the probe until the maximum deviation is shown on the indicator
- Turn the "A" screws half of the indicator reading
- Loosen the "A" screws that were used 1 turn
- Repeat procedure until runout is < 5 6 Set A Screws against each other
- Set opposing A screws (0 - 180) against each other
- Repeat with the other two opposing A screws (90 - 270) If the runout goes out of adjustment:
- Turn the probe until the maximum deviation is shown on the indicator
- Carefully loosen the A screws on the opposite side until the runout is < 5
- Set the opposing A screws against the newly adjusted one 3 Radio-wave Touch Probe RWP38.41 Channel Frequency Channel Frequency Channel Frequency 00 01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17
(MHz) locked 433,925 434,075 433,075 locked 433,175 433,275 433,375 433,475 433,575 433,675 433,775 433,100 433,125 433,150 433,200 433,225 433,250 Channels and Frequencies Channel Frequency Setting the Channel 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35
(MHz) 433,300 433,325 433,350 433,400 433,425 433,450 433,500 433,525 433,550 433,600 433,625 433,650 433,700 433,725 433,750 433,800 433,825 433,850 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53
(MHz) 433,875 433,900 433,950 433,975 434,000 434,025 434,050 434,100 434,125 434,150 434,175 434,200 434,225 434,250 434,275 434,300 434,325 434,350
(MHz) 434,375 434,400 434,425 434,450 434,475 434,500 434,525 434,550 434,575 434,600 434,625 434,650 54 55 56 57 58 59 60 61 62 63 64 65 66-99 locked is displayed Procedure:
Ensure the probe is off
Press the button until the channel
Press the button again until the
Channel display shuts off after 5 sec.
Channel is now adjusted!
desired channel is displayed Button 4 Radio-wave Touch Probe RWP38.41 B A C coding!
Attention Safety advice!
Under no circumstances 2 or more systems may be set up on the same channel using the same activation Activation Code and Time-Out Adjustment With 3 available activation codes, A / B / C, it is possible to operate up to 3 systems with one receiver. The receiver sends the selected activation code and expect only signals from the selected activation code. Every activation code is available with the respective time-out adjustment Radio-wave OFF and 3min. When using the setting Radio-wave OFF, the measuring system must be deactivated by the receiver with an M-Code!
When using the setting 3min, the measuring system must also be deactivated with an M-Code, but in case of a failure during deactivation the probe will be automatically deactivated after 3min!
The 1 in front of the activation code shows that the time-out is activated, the 0 that it is deactivated!
In the display:
= 0.A. Time-out is deactivated (Radio-wave OFF) / Activation code A
= 1.C. Time-out is activated (3 min) / Activation code C Display shows the activation code and status of time-out 0.A. 0.B. 0.C. 1.A. 1.B. 1.C. A B C A B C 3 min 3 min 3 min Activation Code Factory Setting Adjustment Time-Out Radio-wave OFF Radio-wave OFF Radio-wave OFF is displayed. Procedure:
Ensure the probe is off.
Press the button until the channel
Deflect the stylus until the
Do not operate the button and stylus again.
Display shuts off after 5 sec.
Activation code is now adjusted!
desired activation code is displayed. 5 Radio-wave Touch Probe RWP38.41 Optical Status Display Adjusting Trigger Force (patented) LED blinking green:
Probe is transmitting signals LED blinking green / red:
Low battery warning LED blinking orange:
Stylus deflected In case of strong machine vibrations or heavy styli it is recommended to increase probe trigger force. Attention !
To adjust trigger force, remove stylus first!
The lowest trigger force is reached by turning the Hexagon key counter-clockwise to its limit
Adjust stylus runout!
Calibrate probe!
Factory setting Hexagon key AF1.3mm #0227 Turns from lowest force min.0 1 2 3 4 5 6 7 8 9 max.10 Trigger force with 50mm stylus in N X/Y 0.30 0.41 0.52 0.63 0.74 0.85 0.96 1.07 1.18 1.29 1.40 Z 2.5 3.5 4.5 5.5 6.5 7.5 8.5 9.5 10.5 11.5 12.5 Maintenance Service cover #3240 with O-Ring 16x1 Viton #3455 Metal eyelid
#2906 Conical spring
#2931 Dirt may accumulate under the metal eyelid To clean :
Remove service cover with eyelid and conical spring by hand.
Clean probe and parts under running water.
Close the probe by hand.
Align the stylus to spindle centre!
Calibrate probe!
Attention !
Do NOT use compressed air or high pressure water to clean!
Do NOT use any sharp tools!
(these could damage the inner seal) 6 Radio-wave Touch Probe RWP38.41 0V
<1,5s
<1,5s
>10VDC M-Code Probe ON / OFF Procedure The bi-directional probe will be activated and deactivated by the Radio-wave Receiver RWR95.40. After setting the M-Code the probe is activated in <1,5 s and deactivated in <1,5 s after resetting. Mounting the Shank OFF ON Removing the shank:
Remove all A and C screws.
Remove shank. Assembling the shank:
Carefully slide the shank onto the probe body. Align the C threads with the conical bores. Insert both clamping screws C and tighten lightly. Insert adjustment screws A.
Align the stylus to spindle center.(see page 3)
Calibrate the probe!
Hexagon Key AF2mm #1097 / AF2.5mm #1346 C = Clamping Screw AF2.5mm (2x)
#1351 M=2 Nm (1.47 lbf.ft) A = Adjustment Screw AF2mm (4x)
#1352 M=1.5 Nm (1.1 lbf.ft) Adjustment screw A in thread Probe 7 Shank Clamping screw C in conical bore Radio-wave Touch Probe RWP38.41 Probe with Shank HSK Not included Probe with Shank SK Not included Available Shanks:
DIN69893-HSK-E25 DIN69893-HSK-A32 DIN69893-HSK-E32 DIN69893-HSK-A40 DIN69893-HSK-E40 DIN69893-HSK-F40 DIN69893-HSK-A50 DIN69893-HSK-A50 DIN69893-HSK-E50 DIN69893-HSK-E50 DIN69893-HSK-F50 DIN69893-HSK-A63 DIN69893-HSK-A63 DIN69893-HSK-A63-70 DIN69893-HSK-E63 DIN69893-HSK-F63 DIN69893-HSK-A80 DIN69893-HSK-A100 DIN69893-HSK-A100 Kennametal KM63 Kennametal KM80 Other shanks upon request 38.41-HSK50E Order Number:
38.41-HSK25E 38.41-HSK32A 38.41-HSK32E 38.41-HSK40A 38.41-HSK40E 38.41-HSK40F 38.41-HSK50A L:
93 (3.67) 110 (4.33) 110 (4.33) 110 (4.33) 110 (4.33) 110 (4.33) 110 (4.33) 142,5 (5.61) 38.41-HSK50A-142,5 116 (4.57) 142,5 (5.61) 38.41-HSK50E-142,5 116 (4.57) 110 (4.33) 142,5 (5.61) 38.41-HSK63A-142,5 144 (5.67) 132,5 (5.22) 38.41-HSK63E 147,5 (5.81) 38.41-HSK63F 147,5 (5.81) 38.41-HSK80A 116 (4.57) 38.41-HSK100A 147,5 (5.81) 38.41-HSK100A-147,5 147,5 (5.81) 38.41-KM63 147,5 (5.81) 38.41-KM80 38.41-HSK50F 38.41-HSK63A 38.41-HSK63A-144 Available Shanks:
DIN69871-SK30 DIN69871-SK30-Mube DIN69871-SK40 DIN69871-SK40-70 DIN69871-SK50 DIN2080-SK50 DIN69871-SK60 BT30 BT30 BT30 BT30 BT30 BT40 BT40-70 BT50 CAT40 CAT40-70 CAT50 Other shanks upon request Order Number:
L:
120,5 (4.74) 38.41-SK30 120,5 (4.74) 38.41-SK30-Mube 122,5 (4.82) 38.41-SK40 144 (5.67) 38.41-SK40-144 122,5 (4.82) 38.41-SK50 118,5 (4.67) 38.41-DIN2080-SK50 142,5 (5.61) 38.41-SK60 101 (3.98) 38.41-BT30 120,5 (4.74) 38.41-BT30-120,5 151 (5.94) 38.41-BT30-151 176 (6.93) 38.41-BT30-176 201 (7.91) 38.41-BT30-201 122,5 (4.82) 38.41-BT40 144 (5.67) 38.41-BT40-144 137,5 (5.41) 38.41-BT50 122,5 (4.82) 38.41-AN40 144 (5.67) 38.41-AN40-144 122,5 (4.82) 38.41-AN50 8 Radio-wave Touch Probe RWP38.41 Probe with Shank Coromant Capto Stylus not included Probe with Shank THERMO-LOCK (patented) Available Shanks:
Coromant Capto C4 Coromant Capto C5 Coromant Capto C5 Coromant Capto C6 Coromant Capto C6 Coromant Capto C8 Coromant Capto C8 Other shanks upon request Order Number:
L:
110 (4.33) 38.41-C4 110 (4.33) 38.41-C5 147,5 (5.81) 38.41-C5-147,5 116 (4.57) 38.41-C6 147,5 (5.81) 38.41-C6-147,5 116 (4.57) 38.41-C8 147,5 (5.81) 38.41-C8-147,5 Available Shanks:
DIN69893 HSK-E32 DIN69893 HSK-E40 DIN69893 HSK-E50 DIN69893 HSK-A63 Patented THERMO-LOCK Technology prevents thermal expansion of the HSK and heat transfer from the spindle to the probe. This ensures that the probe delivers stable, precise results even by large temperature differences between the spindle and the HSK. Order Number:
38.41-HSK32E-TI 38.41-HSK40E-TI 38.41-HSK50E-TI 38.41-HSK63A-TI L:
110 (4.33) 110 (4.33) 116 (4.57) 116 (4.57) Available Shanks:
D20-D8-L25-B D20-D32-L100-B NIKKEN-NC5-46 NIKKEN-NC5-63 D20-Erowa-ITS 9 L:
89 (3.50) 86 (3.39) Order Number:
38.41-D8-L25 38.41-D32-L100 141,5 (5.57) 38.41-NC5-46 141,5 (5.57) 38.41-NC5-63 115 (4.53) 38.41-ITS Stylus not included Probe with Other Shanks Stylus not included Radio-wave Touch Probe RWP38.41 Measuring Unit Extension Procedure:
Clean and dry the probe body well before removing the probe !
When screwing in the probe, ensure the O-Rings are properly seated !
Align probe to the spindle centre!
Calibrate probe out C-Spanner
#2951 O-Ring 24x2 Viton
#2074 Measuring unit Extension Order Number Length 50 (1.96) 21.00-VE50 100 (3.93) 21.00-VE100 21.00-VE200 200 (7.87) Extension max. 400 (15.75) M=12Nm (8,8 lbf.ft) in 10 Radio-wave Touch Probe RWP38.41 M4-Styli, Shaft- 7 All styli with ceramic shaft Order Number:
91.00-T53/6-KE-M4
(Ruby ball) 91.00-T83/6-KE-M4
(Ruby ball) 91.00-T103/6-KE-M4
(Ruby ball) 91.00-T53/6-KE-M4-Si
(Silicon nitride ball) 91.00-T103/6-KE-M4-Si
(Silicon nitride ball) 91.00-TV30-KE-M4
(Stylus extension) 91.00-TV50-KE-M4
(Stylus extension) 91.00-TV100-KE-M4
(Stylus extension) 91.00-TS-ST-M4 91.00-TS-ST-M4/M3
(Disc stylus) Accessories 91.00-S-M4/M4
(Break shaft adapter) 91.00-TA-M4/M3
(Stylus adapter) 91.00-TK-ST-M4
(5-way stylus centre) 11 M4-Styli, Shaft- 5 All styli with ruby ball Order Number:
91.00-T20/2-HM-M4
(Tungsten carbide shaft) 91.00-T20/3-HM-M4
(Tungsten carbide shaft) 91.00-T20/4-HM-M4
(Tungsten carbide shaft) 91.00-T20/5-ST-M4
(Stainless steel shaft) 91.00-T20/6-ST-M4
(Stainless steel shaft) 91.00-T20/7-ST-M4
(Stainless steel shaft) 91.00-T20/8-ST-M4
(Stainless steel shaft) 91.00-TV20-ST-M4
(Stylus Extension with stainless steel shaft) 91.00-TV40-ST-M4
(Stylus Extension with stainless steel shaft) 91.00-TV60-ST-M4
(Stylus Extension with stainless steel shaft) Clamp Adapter M4 41.00-KM-M4 Clamped on shaft 7 with cap head screw AF2mm radial adjustable Other styli available upon request. M=0,9Nm (0,66 lbf.ft) 7 0 90(2x) 45 Radio-wave Touch Probe RWP38.41 Safety Advice !
1. Manual or automatic positioning of the probe should be protected, so that the machine axis stops feeding if the probe is triggered during its move to the position where actual measuring should begin. 2. Feedhold or spindle-stop resulting from a trigger or ready signal from a probe should only happen if the probe is actually in the spindle. This security logic will protect the machine against a possible spindle or feeding stop under normal milling operation if a signal from a probe reaches the control under one of the conditions below:
Customer is changing the batteries and checks the function of the probe by manually switching the probe on. A new machine is installed with radio-wave transmission with the same frequency as a probe already fitted to an existing machine. Declaration of Conformity We declare under our sole responsibility that the product Radio-Wave Touch Probe RWP38.41 to which this declaration relates is in conformity with following standards:
R&TTE-Directive 99/5/EG EN 300 220-1 V2.3.1 (2010-08) Electromagnetic compatibility and Radio spectrum Matters (ERM);
Short Range Devices (SRD); Radio equipment to be used in the 25 MHz to 1 000 MHz frequency range with power levels ranging up to 500 mW;
Part 1: Technical characteristics and test methods EN 300 220-2 V2.3.2 (2010-08) Electromagnetic compatibility and Radio spectrum Matters (ERM);
Short Range Devices (SRD); Radio equipment to be used in the 25 MHz to 1 000 MHz frequency range with power levels ranging up to 500 mW;
Part 2: Harmonized EN covering essential requirements under article 3.2 of the R&TTE Directive EMC- Directive 2004/108/EG EN 301 489-1 V1.8.1 (2008-04) Electromagnetic compatibility and Radio spectrum Matters (ERM);
EN 301 489-3 V1.4.1 (2002-08) Electromagnetic compatibility and Radio spectrum Matters (ERM);
ElectroMagnetic Compatibility (EMC) standard for radio equipment and services;
Part 1: Common technical requirements ElectroMagnetic Compatibility (EMC) standard for radio equipment and services;
Part 3: Specific conditions for Short-Range Devices (SRD) operating on frequencies between 9 kHz and 40 GHz Electromagnetic compatibility (EMC) - Part 4-2: Testing and Measurement - Examination of the discharge immunity static electricity EN 6000-4-2 (2009-12) FCC / RSS - Declaration In Progress: Application done - Confirmation coming soon!
12 Radio-wave Touch Probe RWP38.41 Delivery Contents, Spare Parts, Accessories Delivery Contents Order Number 38.41-RWP Description Radio-wave Touch Probe RWP38.41 4xBattery Type 1/2AA(3,6V) Toolbox Storage box
#4316 38.41-TB 25.00-HB or #3611 Spare Parts and Tools Order Number Description
#4316 38.41-BD
#4475
#1351
#1352
#3240
#3455
#2906
#2931
#2074
#0227
#1346
#1097
#2951
#0885
#3079 38.41-TB Battery Type AA (3,6V) Battery cover O-Ring 21x12 Viton for Battery cover Clamping screw AF2.5mm Adjustment screw DIN913 M4x8 (AF2mm) Service cover O-Ring 16x1 Viton for service cover Metal eyelid Conical spring O-Ring 24x2 Viton Hexagon key AF1.3mm Hexagon key AF2.5mm Hexagon key AF2.0mm C-Spanner Mounting pin Dial gauge Toolbox 1xHexagon key AF2.5mm 2xHexagon key AF2mm 1xHexagon key AF1.3mm 2xAdjustment screw DIN913 M4x8 (AF2mm) 1xMounting pin 2xC-Spanner
#1346
#1097
#0227
#1352
#0885
#2951 13 Radio-wave Touch Probe RWP38.41 Delivery Contents, Spare Parts, Accessories Accessories Order Number Description 21.00-VE50 Extension L=50mm (1.96) 21.00-VE100 Extension L=100mm (3.93) 21.00-VE200 25.00-HB
#3611 Extension L=200mm (7.87) Storage Box Storage box 14