WIRELESS INPUT UNIT
(Modbus-RTU Transparent 900MHz Band Wireless Device (Child device), Built-in I/O, 2-wire Transmitter Inputs 2 points) MODEL WL40W1F-DS2 BEFORE USE .... Thank you for choosing M-System. Before use, please check contents of the package you received as outlined below. If you have any problems or questions with the product, please contact M-Systems Sales Office or representatives. PACKAGE INCLUDES:
Wireless input unit .............................................................(1) Antenna ...............................................................................(1) MODEL NO. Confirm Model No. marking on the product to be exactly what you ordered. INSTRUCTION MANUAL This manual describes necessary points of caution when you use this product, including installation, connection, hardware setting, and basic maintenance procedures. For information on the introduction of wireless device, re-
fer to the 900MHz band wireless device operating manual
(EM-9085). POINTS OF CAUTION POWER INPUT RATING & OPERATIONAL RANGE Locate the power input rating marked on the product and confirm its operational range as indicated below:
24 V DC rating: 24 V 10%, 140 mA GENERAL PRECAUTIONS Before you remove the unit or mount it, turn off the power supply for safety. ENVIRONMENT Indoor use. When heavy dust or metal particles are present in the air, install the unit inside proper housing with sufficient ventilation. Do not install the unit where it is subjected to continuous vibration. Do not subject the unit to physical impact. Environmental temperature must be within -10 to +55C
(14 to 131F) with relative humidity within 10 to 90% RH in order to ensure adequate life span and operation. Attach the antenna to the unit. Attachment and adjustment of sleeve antenna; Loosen the connector (See the top-right figure.), and rotate the antenna. Holding the antenna vertical, tighten the con-
nector by hand. Make sure to fix the antenna firmly. Connector Attachment of rooftop antenna; There is a magnet on the bottom face which allows you to attach the antenna on a metal box and such. To obtain optimum performance from the antenna, attach on a metal plate (recommended dimension: 500 mm 500 mm or more). However, in the case of connecting FE1 to a metal plate, the isolation be-
tween FE1 and antenna connector will be lost. Tighten the connector with a specified torque (0.9 Nm). As a guide, finger-tighten it until the connector stops, and then rotate it 10 to 15 degrees with a wrench. Do not force the cable to bend less than acceptable radius of 3 cm. Using 7.5 m coaxial cable (model: CX-SAC0SAD0Q0750)
(OKI) for extension decreases transmission distance. WIRING Do not install cables close to noise sources (relay drive cable, high frequency line, etc.). Do not bind these cables together with those in which noises are present. Do not install them in the same duct. AND .... The unit is designed to function as soon as power is sup-
plied, however, a warm up for 10 minutes is required for satisfying complete performance described in the data sheet. CAUTION REGARDING RADIO FREQUENCY FCC NOTICE This device complies with part 15 of the FCC Rules. Operation is subject to the following two conditions:
(1) This device may not cause harmful interference, and
(2) this device must accept any interference received, in-
cluding interference that may cause undesired operation. FCC CAUTION Changes or modifications not expressly approved by the party responsible for compliance could void the users au-
thority to operate the equipment. EM-9084 P. 1 / 9 5-2-55, Minamitsumori, Nishinari-ku, Osaka 557-0063 JAPANPhone: +81(6)6659-8201 Fax: +81(6)6659-8510 E-mail: info@m-system.co.jpINSTRUCTION MANUAL FCC RF EXPOSURE INFORMATION This equipment complies with FCC radiation exposure limits set forth for an uncontrolled environment and meets the FCC radio frequency (RF) Exposure Guide-
lines. This equipment should be installed and operated keeping the radiator at least 20cm or more away from persons body. Contains FCC ID: 2AKGW-1TD3016A1 FCC ID : 2AOTF-0000004 NOTE This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment. This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in accord-
ance with the instruction manual, may cause harmful interference to radio communications. Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to cor-
rect the interference at his own expense. This transmitter must not be co-located or operated in conjunction with any other antenna or transmitter. COMPONENT IDENTIFICATION
FRONT VIEW Status Indicator LED Antenna Connector CFG2 CFG1 Power 920Link 920Run 920ERR 24V 0V NC NC FE1 Maintenance Connector Configuration Jack Connector for Power Input 24V1 AI1A AI1B 0V1 NC 24V2 AI2A AI2B 0V2 NC Input Connector 1 Input Connector 2 STATUS INDICATOR LED ID Power 920Link STATUS ON ON 0.5 Hz blinking Blinking twice per second ON ON Blinking 920Run 920ERR COLOR Green Green Green Green Green Red Red FUNCTION Power is on. Wireless: coordinator is connected Wireless: coordinator connection is in process Wireless: start-up error Wireless: normal communication No detour Network authentication failure EM-9084 P. 2 / 9 WL40W1F-DS25-2-55, Minamitsumori, Nishinari-ku, Osaka 557-0063 JAPANPhone: +81(6)6659-8201 Fax: +81(6)6659-8510 E-mail: info@m-system.co.jp TERMINAL ASSIGNMENTS Connector for power input Unit side connector: MSTBV2,5/5-GF-5,08AU (Phoenix Contact) Cable side connector: TFKC2,5/5-STF-5,08AU (Phoenix Contact) 24V 0V NC NC FE1 ID 24V 0V NC NC FE1 FUNCTION Power input 24 V Power input 0 V Not used Not used Power input earth Input connector 1 Unit side connector: MC1,5/5-GF-3,5 (Phoenix Contact) Cable side connector: FMC1,5/5-STF-3,5 (Phoenix Contact) 24V1 AI1A AI1B 0V1 NC ID 24V1 AI1A AI1B 0V1 NC FUNCTION 2-wire transmitter 1 +
2-wire transmitter 1 Current input 1 +
Current input 1 Not used Input connector 2 Unit side connector: MC1,5/5-GF-3,5 (Phoenix Contact) Cable side connector: FMC1,5/5-STF-3,5 (Phoenix Contact) 24V2 AI2A AI2B 0V2 NC ID 24V2 AI2A AI2B 0V2 NC FUNCTION 2-wire transmitter 2 +
2-wire transmitter 2 Current input 2 +
Current input 2 Not used EM-9084 P. 3 / 9 WL40W1F-DS25-2-55, Minamitsumori, Nishinari-ku, Osaka 557-0063 JAPANPhone: +81(6)6659-8201 Fax: +81(6)6659-8510 E-mail: info@m-system.co.jp CONFIGURATOR SOFTWARE SETTING With configurator software, settings shown below are available. Refer to the users manual of W920FCFG for detailed operation. WIRELESS SETTING ITEM Preferred PAN ID (group number) Radio channel number Short address Network name Encryption key Transmitter power output Low-speed moving mode Device type in a network, Number of devices in a network Set network quality Network join mode Fixed route Destination short address Temporary detour Packet filtering Filter timeout on polling 920Run timeout Modbus node address Retry times before route switching SETTING RANGE DEFAULT 0000 FFFE (hexadecimal, 4 digits) 1 43 (selectable up to 10 channels) 0000 FFFD (hexadecimal, 4 digits) English one-byte characters within 16 characters
(one-byte space, -, _, ., @ are usable.) 0000...0 FFFF...F
(hexadecimal, 32 digits) 0.16mW / 1mW / 20mW No / Yes Child (fixed), 1 to 30 devices /
Child (fixed), 31 to 60 devices /
Child (fixed), 61 to 100 devices /
Child (fixed) + child (moving) Standard (recommended) /
Frequency of route switching and delay (higher) /
Frequency of route switching and delay (highest) V3-compatible mode / Fast join mode No / Yes 0000 FFFD (hexadecimal, 4 digits) No / Yes None / Yes (polling type) 1.0 60.0 (sec.) 1.0 60.0 (sec.) 1 247 Once / Twice / Three times 0000 None 0000 Blank 0000...0 20mW No Child (fixed), 1 to 30 devices Standard (recommended) V3-compatible mode No 0000 Yes Yes (polling type) 1.0 (sec.) 3.0 (sec.) 1 Three times
* For version confirmation of communication module, refer to the users manual of W920FCFG. INPUT SETTING CHANNEL Analog input 1 Analog input 2 ITEM SETTING RANGE DEFAULT Input enabled / disabled Zero input value Full input value Fine zero adjustment Fine gain adjustment Zero scaling value Full scaling value First-order filter time constant Input enabled / disabled Zero input value Full input value Fine zero adjustment Fine gain adjustment Zero scaling value Full scaling value First-order filter time constant Enabled / Disabled 4.000 20.000 4.000 20.000
(full input value > zero input value)
-5.00 +5.00 (%) 0.9500 1.0500
-32000 +32000
-32000 +32000 0.0 60.0 (sec.) Enabled / Disabled 4.000 20.000 4.000 20.000
(full input value > zero input value)
-5.00 +5.00 (%) 0.9500 1.0500
-32000 +32000
-32000 +32000 0.0 60.0 (sec.) Enabled 4.000 (mA) 20.000 (mA) 0.00 (%) 1.0000 0 10000 0.0 (sec.) Enabled 4.000 (mA) 20.000 (mA) 0.00 (%) 1.0000 0 10000 0.0 (sec.) EM-9084 P. 4 / 9 WL40W1F-DS25-2-55, Minamitsumori, Nishinari-ku, Osaka 557-0063 JAPANPhone: +81(6)6659-8201 Fax: +81(6)6659-8510 E-mail: info@m-system.co.jp INSTALLATION DIN RAIL MOUNTING A) Hang the upper hook at the back of the unit on the DIN rail. B) Push the lower part of the unit to fit in the DIN rail. DEMOUNTING A) Pull down the DIN rail adaptor using a minus screw-
driver. B) Pull out the lower part of the unit. C) Remove the upper part from the DIN rail. B B A C A EM-9084 P. 5 / 9 WL40W1F-DS25-2-55, Minamitsumori, Nishinari-ku, Osaka 557-0063 JAPANPhone: +81(6)6659-8201 Fax: +81(6)6659-8510 E-mail: info@m-system.co.jp TERMINAL CONNECTIONS Connect the unit as in the diagram below. EXTERNAL DIMENSIONS unit: mm (inch)
WITH SLEEVE ANTENNA
[R165(6.50)]
.
]
) 4 2 0 1
(
0 6 2
[
) 3 1
. 4
(
5 0 1
) 0 2
.
(
5
WITH ROOFTOP ANTENNA
]
) 0 1
. 6
(
5 5 1
[
DIN RAIL 35mm wide 60 (2.36) 45 (1.77) 107 (4.21) 3 (.12)
[200 (7.87)]
3 (0.12) dia. 1.2 (.05) dia.
) 5 1
. 3
(
0
)8 2 4
. 1
(
6 3 8 (.31) Hex. 27 dia.
(1.06) approx. 2500 (98.4) DIN RAIL 35mm wide 20
(.79) 107 (4.21) 3(.12) EM-9084 P. 6 / 9 WL40W1F-DS25-2-55, Minamitsumori, Nishinari-ku, Osaka 557-0063 JAPANPhone: +81(6)6659-8201 Fax: +81(6)6659-8510 E-mail: info@m-system.co.jp CONNECTION DIAGRAM Power Input 24V 0V NC NC FE1 Antenna Connector Maintenance Connector USB Connector Configuration Jack Jack INPUT 1 2-WIRE TRANSMITTER INPUT (CURRENT INPUT) INPUT 2 2-WIRE TRANSMITTER INPUT (CURRENT INPUT) 24V1 AI1A AI1B 0V1 NC 24V2 AI2A AI2B 0V2 NC
HANDLING OF THE UNUSED INPUT Connect 5 k (0.5 W) terminating resistor to the input terminal which is not used, as shown below. 5 k (0.5 W) 24Vn AInA If the above step is not performed, input becomes -5% or less, and PLC and such show data error. However, using PC configuration software (model: W920FCFG) enables the setting of the unused input without the above step. WIRING INSTRUCTIONS TENSION CLAMP (FRONT TWIN CONNECTION) FOR POWER INPUT Applicable wire size: 0.2 to 2.5 mm2 Stripped length: 10 mm Recommended terminals:
AI0,25-10YE 0.25 mm2 (Phoenix Contact) AI0,34-10TQ 0.34 mm2 (Phoenix Contact) AI0,5-10WH 0.5 mm2 (Phoenix Contact) AI0,75-10GY 0.75 mm2 (Phoenix Contact) AI1-10RD 1.0 mm2 (Phoenix Contact) AI1,5-10BK 1.5 mm2 (Phoenix Contact) AI2,5-10BU 2.5 mm2 (Phoenix Contact) SEPARABLE TENSION CLAMP TERMINAL FOR INPUT Applicable wire size: 0.2 to 1.5 mm2 Stripped length: 10 mm Recommended terminals:
AI0,25-10YE 0.25 mm2 (Phoenix Contact) AI0,34-10TQ 0.34 mm2 (Phoenix Contact) AI0,5-10WH 0.5 mm2 (Phoenix Contact) AI0,75-10GY 0.75 mm2 (Phoenix Contact) EM-9084 P. 7 / 9 WL40W1F-DS25-2-55, Minamitsumori, Nishinari-ku, Osaka 557-0063 JAPANPhone: +81(6)6659-8201 Fax: +81(6)6659-8510 E-mail: info@m-system.co.jp MODBUS FUNCTION CODE Modbus function codes are shown below. DATA AND CONTROL FUNCTION CODE 01 02 03 04 05 06 15 16 NAME Read Coil Status Read Input Status Read Holding Registers Read Input Registers Force Single Coil Preset Single Registers Force Multiple Coils Preset Multiple Registers EXCEPTION CODE CODE 01 02 03 04 05 06 07 NAME Illegal Function Illegal Data Address Illegal Data Value Slave Device Failure Acknowledge Slave Device Busy Negative Acknowledge MODBUS I/O ASSIGNMENT Digital output from the slave (read / write) Status of digital inputs to the slave (read only) General purpose register within the slave (read / write) Collected data from the field by the slave (read only) Digital output from the slave (read / write) General purpose register within the slave (read / write) Digital output from the slave (read / write) General purpose register within the slave (read / write) Function code is not allowable for the slave Address is not available within the slave Data is not valid for the function Coil (0X) Input (1X) Input Register (3X) ADDRESS 1 16 1 8 9 10 11 16 1 2 3 16 1 16 DATA TYPE I I DATA Reserved (unused) Reserved (unused) Analog input error (input range error of analog input 1) Analog input error (input range error of analog input 2) Reserved (unused) Analog Input (analog input 1) Analog Input (analog input 2) Reserved (unused) Reserved (unused) Holding Register (4X) Note: DO NOT access addresses other than mentioned above. Such access may cause problems such as inadequate operation. DATA TYPE I: Integer -32768 +32767 STATUS 1 bit: indicates input status. Input range error ( Input range is out of the range -5 to +105% for scaling setting, or out of the range -32768 to +32767 .) 0: Normal1: Error EM-9084 P. 8 / 9 WL40W1F-DS25-2-55, Minamitsumori, Nishinari-ku, Osaka 557-0063 JAPANPhone: +81(6)6659-8201 Fax: +81(6)6659-8510 E-mail: info@m-system.co.jp INPUT DATA ANALOG DATA (16 BITS) 15 0 When the scaling setting is initial value, the data is 0 to 10000 for input 0 to 100% setting. If the input range is -5 to +105% (-500 to +10500) and that is out of range, the data is fixed to -500 or 10500. Minus value is converted into negative values, represented in 2s complements. DATA ERROR STATUS Data error status is indicated by 1 bit. 0: OFF1: ON LIGHTNING SURGE PROTECTION M-System offers a series of lightning surge protector for protection against induced lightning surges. Please contact M-System to choose appropriate models. EM-9084 P. 9 / 9 WL40W1F-DS25-2-55, Minamitsumori, Nishinari-ku, Osaka 557-0063 JAPANPhone: +81(6)6659-8201 Fax: +81(6)6659-8510 E-mail: info@m-system.co.jp