Chapter 1. Battery Management System www.maroomcs.com Battery Regenerator 1-1 SYSTEM DIAGRAM Through Battery Management System(BMS) the progress of battery restoration or discharge can be figured out. It is consist of BMS Device, Integration Receiver and Integrated Monitoring Program. This chapter will be described about BMS Device and Integration Receiver. The next chapter will be described for Integrated Monitoring Program. Bluetooth 2.4GHz Wireless 2ADECMCS-BTD-001 Serial Serial Cable Connection
[SYSTEM DIAGRAM]
Bluetooth Integration Receiver 2ADECMCS-IR-001 USB Connection 2.4GHz Zigbee Wireless MCS PC with Integrated Monitoring Program 2.4GHz Zigbee Wireless BMS device BMS device BMS device BMS device BMS device BMS device Battery with BMS Device
( Example for restoration of 6 batteries at once) 65 Chapter 1. Battery Management System www.maroomcs.com Battery Regenerator 1-2 FCC Certification Requirements the FCC Rules. Operation is subject to the following two
(1) This device may not cause harmful interference, and (2) This device must accept any Caution: Any changes or modifications in construction of this device which are not expressly approved by the party responsible for compliance could void the user's authority to operate the equipment. This device complies with part 15 of conditions:
interference received, including interference that may cause undesired operation. NOTE: The manufacturer radio or TV interference caused by unauthorized modifications to this equipment. Such modifications could void the users authority to operate the equipment. NOTE: This equipment has been tested and found to comply with the limits for a Class B digital device, pursuant to part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference in a residential installation. This equipment generates uses and can radiate radio frequency energy and, installed and used in accordance with the instructions may cause harmful interference to radio communications. responsible for any is not if not interference to radio or television reception, which can be the user is encouraged to try to correct However, there is no guarantee that interference will not occurin a particular installation. If this equipment does cause harmful determined by turning the equipment off and on, the interference by one or more of the following measures:
- Reorient or relocate the receiving antenna.
- Increase the separation between the equipment and receiver.
-Connect connected.
-Consult the dealer or an experienced radio/TV technician for help. into an outlet on a circuit different the equipment from that to which the receiver is 65 Chapter 1. Battery Management System www.maroomcs.com Battery Regenerator 1-2 FCC Certification Requirements use accept interference cause harmful radio frequency and 2. This device must equipment may generate or WARNING: This energy. Changes or modifications to this equipment may cause harmful interference unless the modifications are expressly approved in the instruction manual. The user could lose the authority to operate this equipment if an unauthorized change or modification is made. This device complies with Part 15 of the FCC rules. Operation is subject to following two conditions: 1. this device may not any interference received including interference that may cause undesired Operation of this device. The changes or modifications not expressly approved by the party responsible for Compliance could void the users authority to operate the equipment. To comply with the FCC RF exposure compliance requirements, this device and its antenna must not be co-located or operating to conjunction with any other antenna or transmitter, except if installed in compliance with FCC Multi Transmitter procedures. To inherit the modular approval, the antennas for this transmitter must be installed to provide a separation distance of 20cm from all persons and must not be co-located or operating in Conjunction with any other antenna or transmitter. Note: This equipment has been tested and found to comply with the limits for a Class B digital device, Pursuant to part 15 of the FCC Rules. These limits are designed to provide reasonable Protection against harmful interference in a residential installation. This equipment generates Uses and can radiate radio frequency energy and, if not installed and used in accordance With the instructions, may cause harmful interference to radio communications. However, there is no guarantee that interference, Will not occur in a particular installation. If this equipment does cause harmful determined by turning the equipment off and on, the interference by one or more of the following measures:
- Reorient or relocate the receiving antenna.
- Increase the separation between the equipment and receiver.
- Connect receiver is connected interference to radio or television reception, which can be the user is encouraged to try to correct into an Outlet on a circuit different the equipment to which the from that 65 Chapter 1. Battery Management System www.maroomcs.com Battery Regenerator 1-2 FCC Certification Requirements To OEM Installer 1. FCC ID on the final system must be labeled with Contains FCC ID: 2ADECMCS-IR-001, 2ADECMCS-BTD-001 and Contains transmitter Module FCC ID: 2ADECMCS-IR-001, 2ADECMCS-BTD-001 2. In the user manual, final system integrator must ensure that there is no instruction provided in the user Manual to install or remove the transmitter module. 3. Transmitter module must be installed used in strict accordance with the Manufacturers instructions as described in the user documentation that comes with the product. The user manual of the final host system must contain the following statements: This device complies with Part 15 of the FCC rules. Operation is subject to following Two conditions: 1. this device may not cause harmful interference and 2. This device Must accept any interference received including interference that may cause undesired operation of this device. The changes or modifications not expressly approved by the party responsible for Compliance could void the users authority to operate the equipment. To comply with the FCC RF exposure compliance requirements, this device and its antenna must not be co-located or operating to conjunction with any other antenna or transmitter, except if installed In compliance with FCC Multi Transmitter procedures. To inherit the modular approval, the antennas for this transmitter must be installed to provide a Separation distance of at least 20cm from all persons and must not be co-located or operating in Conjunction with any other antenna or transmitter. Note:
The buyer of the module who will incorporate this module into his host must submit the final product to the Manufacturer of the module and the MANUFACTURER OF THE MODULE WILL VERIFY that the product is incorporated in host equipment in a way that is represented by the testing as shown in the test report. Note:
The module is used MCS System. 65 Chapter 1. Battery Management System www.maroomcs.com Battery Regenerator 1-2 FCC Certification Requirements FCC RF Radiation Exposure Statement This equipment complies with FCC RF radiation exposure limits set forth for an uncontrolled environment. This device and its antenna must not be co-locatedor operating in conjunction with any other antenna or transmitter. To comply with FCC RF exposure compliance requirements, this grant is applicable to only Mobile Configurations. The antennas used for this transmitter must be installed to provide a separation distance of at least 20 cm from all persons and must not be co-located or operating in conjunction with any other antenna or transmitter. Manual Information to the End User The OEM integrator has to be aware not to provide information tothe end user regarding how to install or remove this RF module in the users manual of the end product which integrates this module. The end user manual shall include all required regulatory information/warning as show in this manual. Note:
1. The module is limited to OEM installation ONLY. 2. The module is limited to installation in mobile or fixed applications. 3. Separate approval is required for all other operating configurations, including portable configuration with respect to Part 2.1093 and different antenna configuration. 65 Chapter 1. Battery Management System www.maroomcs.com Battery Regenerator 1-3 BMS device(Option) BMS Device is connected with each battery cell and used for check the progress easily when restoring more than 2 batteries. All data of BMS Device will be collected through Integration Receiver. Battery Terminal Pincer Red Terminal Pincer Positive(+) pole Black Terminal Pincer Negative(-) pole Frequency Channel Switch Frequency Channel Switch to communicate with Integrated Receiver
( 2.5GHz Zigbee Communication) Set ID Device ID Identity of Battery Antenna Antenna for communicate with Integrated Receiver Status Indicator Communication indicator with Integrated Receiver Green ramp success / Red ramp Fail 56 Chapter 1. Battery Management System www.maroomcs.com Battery Regenerator 1-3 Integration Receiver Integration Receiver has 2 functions below. 1 : Send BMS data to PC via Zigbee communication 2 : MCS Control via Bluetooth or Serial communication Status Indicator(Power) Integration Receiver(MCS Communication) BMS Antenna DC 5V USB Port (Common) Serial Port(MCS) Bluetooth Antenna(MCS) BMS Antenna Zigbee Antenna to communicate Integration Receiver and BMS DC 5V Reserve power supply by USB automatically USB Port (Common) PC connection Serial Port(MCS) Serial communication between Integration Receiver and MCS MCS Antenna Bluetooth Antenna between Integration Receiver and MCS Integration Receiver
(MCS Communication) Blue ramp when Bluetooth connected between Integration Receiver and MCS Status Indicator(Power) Display power supply of Integration Receiver from PC 60 Chapter 1. Battery Management System www.maroomcs.com Battery Regenerator 1-4 SPECIFICATION 2V BMS Device and Integration Receiver ITEM BMS device Integration Receiver INPUT POWER(V DC) Current Consumption
(mA) CPU Zigbee Commun ication 2V 1.6~5V 12 7~18V Max 150 MG2470
(18 Bit ADC, 12 Bit DAC) MG2470 5V Max 250 CANTUS MG2470 Interface 2.4GHz Zigbee RF USB, UART Antenna 1 dBi Dipole Antenna 4.5 dBi Dipole Antenna Connector Banana Jack, Pincer-Cable Ass'y) USB, 6mm DC JACK, DB9 Inverse voltage General Diode in a row N/A Dimension(W, D, H) 80 X57 X 15 mm OS RAM PC SW Window XP, Win7 1 GB ~
Requirement
.net framework 4.0 ~
Usage Temperature()
-20 ~ 60 61 Chapter 2. PC Integrated Monitor Program www.maroomcs.com Battery Regenerator 2-1 Integrated Monitor Program PC Program, Integrated Monitor is used for these usage with Integration Receiver .
- MCS Control
- Simple Data management
- Check data progress of each battery ( Option: when using BMS Device ) Apply Integrated Monitor Program to control MCS, BMS Device Control MCS only Control BMS Device only Control MCS and BMS Device together during discharge Through PC Monitor Program it is possible to control MCS efficiently and save Log file at PC. 62 Chapter 2. PC Integrated Monitor Program www.maroomcs.com Battery Regenerator 2-2 Program Installation and Start Installation Installation program, Setup. exe is included in CD provided with MCS. Create Icon Integrated Monitor at wallpaper 10 Chapter 2. PC Integrated Monitor Program www.maroomcs.com Battery Regenerator 2-2 Program Installation and Start Main Window Connect with Integrated Receiver Before using BMS, please connect integrated receiver first. Click the list button, and choose the product number of integrated receiver. 11 Chapter 2. PC Integrated Monitor Program www.maroomcs.com Battery Regenerator 2-2 Program Installation and Start Control Window
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Left panel : MCS , Right panel : BMS Bottom Box : operation information Top Buttons : Start , Stop, Pause, Sync, Enable Sound, Split Button Integration Server is connected with MCS one on one. 12 Chapter 2. PC Integrated Monitor Program www.maroomcs.com Battery Regenerator 2-2 Operate Operate MCS Pop up window for setting. Click start after input setting data.
[Manual-Restoration Setting]
[Set Folder to save Log file]
[Tip]
Tag will help you to find Log File saved.
[Manual-Discharge Setting]
[Program Setting]
13 Chapter 2. PC Integrated Monitor Program www.maroomcs.com Battery Regenerator 2-2 Operate Operate MCS
[Example for progress of MCS]
14 Chapter 2. PC Integrated Monitor Program www.maroomcs.com Battery Regenerator 2-2 Operate Operate MCS Description of the top menu of progress mode Change setting value Stop Pause Synchronizing MCS + BMS Print Test Report Re-connect Equipment Switch window MCS <-> BMS Description on the bottom menu Information of MCS and operation Comment on Log file Take a note, and Click Save When you bring the Log file you can find the note in [Comment]. Check Point : Check voltage, current, temperature, time on the check point Choose items to be shown on Graph To elapsed : Reduce graph by elapsed time To step : return to previous range 15 Chapter 2. PC Integrated Monitor Program www.maroomcs.com Battery Regenerator 2-2 Operate Operate BMS This popup will be shown after clicking start button. This is setup for starting.
- Set ID (1~999) input same amount as device label.
- RF Channel (0~7) input same as set frequency channel of device.
(Refer to the BMS operation page)
- The number of BMS cell (1~50) how many devices connect with batteries.
- Green (Full voltage) full voltage of battery that will be monitored.
- Red (Battery voltage) under satisfied voltage of battery that will be monitored.
- Duration (MAX 10hours) monitoring operation hour
- Memo function of memo activated 16 Chapter 2. PC Integrated Monitor Program www.maroomcs.com Battery Regenerator 2-2 Operate Operate BMS This is the screen of BMS operation. If it reaches of setting hour of press the stop button, the monitoring program is finished and save the log-file.
- the space is added every 3 minutes
- added space shows cell voltage.
- if the added space shows under set voltage, alarm rings. 17 Chapter 2. PC Integrated Monitor Program www.maroomcs.com Battery Regenerator 2-3 LOG Open a Log File Log file show the details of existing operation in short time. Issuing and printing Test Report for customer Understand the history of MCS operation 18 Chapter 2. PC Integrated Monitor Program www.maroomcs.com Battery Regenerator 2-3 LOG Analyzing chart Column Cell number Line Operation time Number - Voltage Green - Good volt. Red - Bad volt. Y-axis - Voltage Blue start voltage Orange final voltage Pink average voltage Red minimum voltage Time total operation hour Max V maximum voltage during operation Min V minimum voltage during operation TYPE Change the chart shape (table, line, stick) CHART Full Volt, Alarm Volt setting change Color color sign activated Y-axis - Voltage X-axis - Time 19 Chapter 2. PC Integrated Monitor Program www.maroomcs.com Battery Regenerator 2-3 LOG Print a log file Click the left-top button for printing and fill in basic information. 20 Chapter 2. PC Integrated Monitor Program www.maroomcs.com Battery Regenerator 2-3 LOG Print paper type Table Chart Line Chart Table Chart 21