3299 Tower Drive Newburgh, IN 47630 812.490.1525 www.MatrixTeam.com Matrix MX3-IZ Controller System Menu This equipment is not available to the general public and will only be installed by a professional installer. Preliminary 1 3299 Tower Drive Newburgh, IN 47630 812.490.1525 www.MatrixTeam.com Table of Contents Introduction ....................................................................................................................................................................... 3 Product Overview ......................................................................................................................................................... 3 System Overview ............................................................................................................................................................... 4 The Controller Block Diagram ....................................................................................................................................... 4 Interface Board Block Diagram ..................................................................................................................................... 5 Wireless Board Block Diagram...................................................................................................................................... 5 Processor board Block Diagram .................................................................................................................................... 6 Controller Hardware .......................................................................................................................................................... 6 Controller specification ................................................................................................................................................ 7 Controller connectors ................................................................................................................................................... 8 Controller Inputs ........................................................................................................................................................... 9 Digital Inputs ........................................................................................................................................................... 9 Analog Inputs......................................................................................................................................................... 10 Controller Outputs ...................................................................................................................................................... 10 Solid State Outputs ................................................................................................................................................ 10 Analog Outputs ...................................................................................................................................................... 10 CAN Bus ...................................................................................................................................................................... 10 USB ............................................................................................................................................................................. 11 Wireless ...................................................................................................................................................................... 11 Wired .......................................................................................................................................................................... 11 Environmental Requirement ...................................................................................................................................... 11 Power Supply .............................................................................................................................................................. 11 System Operation ............................................................................................................................................................ 12 System ........................................................................................................................................................................ 12 Zoning ......................................................................................................................................................................... 12 Personal Association ................................................................................................................................................... 12 Multi-Machine Operation ........................................................................................................................................... 13 Preliminary 2 3299 Tower Drive Newburgh, IN 47630 812.490.1525 www.MatrixTeam.com Tests ............................................................................................................................................................................ 13 Support ....................................................................................................................................................................... 13 Logging ........................................................................................................................................................................ 13 Can Bus ....................................................................................................................................................................... 13 Customer Support / Contact Information ....................................................................................................................... 13 Introduction Product Overview MX3-IZ controller is main device of the MX3 Proximity Detection system, It satisfy the market needs of mine have to meet the MSHA proximity detection role. The intent of IntelliZon Proximity is to provide a practical, mine-duty system that will automatically warn personnel when they are entering a potentially hazardous area around a machine. The system must be able disable some or all machine functions if a particular zone is breached. A proximity detection system detects when a person enters a dangerous area around a given machine and changes machine operation accordingly. The machine can be configured to stop or slow all or some operations. The MX3 Matrix Proximity Detection System will be a packaged product that will vastly improve our current proximity detection system by enabling it to function at greater distances, function on any piece of mobile equipment, as well as decrease response time and increase accuracy. Preliminary 3 3299 Tower Drive Newburgh, IN 47630 812.490.1525 www.MatrixTeam.com System Overview The Controller Block Diagram REMOVED FOR CONFIDENTIALITY Preliminary 4 3299 Tower Drive Newburgh, IN 47630 812.490.1525 www.MatrixTeam.com Interface Board Block Diagram REMOVED FOR CONFIDENTIALITY Wireless Board Block Diagram REMOVED FOR CONFIDENTIALITY Preliminary 5 3299 Tower Drive Newburgh, IN 47630 812.490.1525 www.MatrixTeam.com The MX3-IZ uses a Atmel Zigbee radio for radio connecting the locator and therefor in controlling the mine machine for miner safty. Processor board Block Diagram REMOVED FOR CONFIDENTIALITY Controller Hardware Preliminary 6 3299 Tower Drive Newburgh, IN 47630 812.490.1525 www.MatrixTeam.com Controller specification As the core of the proximity detection system, the controller provides outputs to drive relays, analog and digital I/O, and CAN bus for equipment interfacing. Function Power Input Power Input (Max) Outputs Inputs CAN Bus Description 72VDC (2.0A) and 24VDC (1.0A) 72VDC (2.8A) and 24VDC (4.2A) 3X Solid-State, 350mA @ 24VDC 1X Mechanical Dry Contact, 10A Max 2X Analog, 4-20mA Current Loop 10X Digital, Optically Isolated Actuation level 65-150VAC or 9-25VDC De-actuation level 0-55VAC or 0-6VDC 2X Analog, 4-20mA Current Loop 2X Channels per ISO 11898 Preliminary 7 3299 Tower Drive Newburgh, IN 47630 812.490.1525 www.MatrixTeam.com Controller connectors Description 16-Pin Driver 42-Pin I/O Manufacturer Tyco Tyco Part Number 1-963217-1 1-967281-1 Pin 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 Name Common Description Driver Common Signal 0 Negative Data Common Driver 0 Common Driver Common Signal 1 Negative Data Common Driver 1 Common Driver Common Signal 2 Negative Data Common Driver 2 Driver Common Data Common Driver 3 Common Signal 3 Negative Switched Voltage 0 Signal 0 Positive Switched Voltage 1 Signal 1 Positive Switched Voltage 2 Signal 2 Positive Switched Voltage 3 Signal 3 Positive Power Driver 0 Data Driver 0 Power Driver 1 Data Driver 1 Power Driver 2 Data Driver 2 Power Driver 3 Data Driver 3 Name Input A0 Input B0 Input A1 Input B1 Input A2 Input B2 Input A7 Input B7 Output 0 Output 1 Output 2 Pin 1 2 3 4 5 6 7 8 9 10 11 12 Description Digital Input 0 Digital Input 0 Common Digital Input 1 Digital Input 1 Common Digital Input 2 Digital Input 2 Common Digital Input 7 Digital Input 7 Common Digital Output 0 Digital Output 1 Digital Output 2 Relay Out 0 Mechanical Relay 0 Machine Circuit Connection Configurable Configurable Configurable Configurable Configurable Configurable Configurable Configurable Configurable Configurable Configurable Configurable 8 Response Voltage Actuate 65-150VAC or 9-25VDC De-Actuate 0-55VAC or 0-6VDC Actuate 65-150VAC or 9-25VDC De-Actuate 0-55VAC or 0-6VDC Actuate 65-150VAC or 9-25VDC De-Actuate 0-55VAC or 0-6VDC Actuate 65-150VAC or 9-25VDC De-Actuate 0-55VAC or 0-6VDC 24VDC @ 1.2W Max 24VDC @ 1.2W Max 24VDC @ 1.2W Max Preliminary 3299 Tower Drive Newburgh, IN 47630 812.490.1525 www.MatrixTeam.com Configurable De-Actuate 0-55VAC or 0-6VDC Machine Ground Actuate 65-150VAC or 9-25VDC De-Actuate 0-55VAC or 0-6VDC Actuate 65-150VAC or 9-25VDC 13 Relay Out 1 Mechanical Relay 1 Configurable Common
+24VDC 4-20 Input 1 -
4-20 Input 0 +
Digital Input 8 Digital Input 6 CAN Bus 1 Low Input B3 Input A6 Digital Input 9 Common Digital Input 3 Common Analog Input 1 Common Input B9 Chassis Input A4 Common Input B5 Input A8 Power Supply Common Digital Input 5 Common Chassis Ground Digital Input 4 Analog Input 0 14 15 16 17 18 19 20 CAN Bus 1 High CAN Communication 1 High 21 CAN Communication 1 Low 22 23 24 25 Power Supply Input Voltage 26 27 CAN Bus 0 High CAN Communication 0 High 28 29 30 4-20 Output 0 +
31 32 33 34 35 36 37 38 39 4-20 Output 1 +
4-20 Output 1 -
40 41 CAN Bus 0 Low 42 Analog Output 1 Common CAN Communication 0 Low Analog Output 0 Common Digital Input 6 Common 4-20 Input 1 +
4-20 Input 0 -
Power Supply Input Voltage Analog Input 0 Common Digital Input 4 Common Digital Input 8 Common Power Supply Common Input B4 Input A3 Input A9
+72VDC Input A5 Input B8 Analog Output 0 Analog Output 1 4-20 Output 0 -
Analog Input 1 Digital Input 9 Digital Input 3 Digital Input 5 Common Input B6 Configurable Configurable Configurable Configurable Configurable Configurable Configurable Configurable Configurable Configurable Configurable Configurable Configurable Configurable Configurable Configurable Configurable Configurable Configurable Configurable Configurable Configurable Configurable De-Actuate 0-55VAC or 0-6VDC Actuate 65-150VAC or 9-25VDC Actuate 65-150VAC or 9-25VDC De-Actuate 0-55VAC or 0-6VDC Actuate 65-150VAC or 9-25VDC De-Actuate 0-55VAC or 0-6VDC Actuate 65-150VAC or 9-25VDC De-Actuate 0-55VAC or 0-6VDC Controller Inputs Digital Inputs There must be 10 optically isolated digital inputs available. The actuation / de-actuation levels are listed in Table 3. All inputs must remain in the de-actuated state when left floating. The usage of each input is specified in the Interface Specification for each application of the proximity detection system. Preliminary 9 Analog Inputs Controller Outputs Solid State Outputs CAN Bus 3299 Tower Drive Newburgh, IN 47630 812.490.1525 www.MatrixTeam.com There must be 2 analog inputs that support 4-20mA current loops. The proximity detection system must provide at least 3 Solid-state relay outputs. These solid-state digital outputs must provide 24VDC when activated and must be able to supply up to 50mA individually at nominal voltage (each must be able to source up to 1.2W). Analog Outputs There must be 2 analog outputs that support 4-20mA current loops. AVR to Vortex CAN Bus Interface Third Party Vortex CAN Bus frames AVR
(Transport Layer) CAN Packet CAN data messages Configuration Packet Baud rate ID {Address}
MsgType CAN Packet Definition typedef struct
union
CAN_PDU_MsgID_t PDU;
uint32_t MsgID;
} Header_U;
Preliminary 10 3299 Tower Drive Newburgh, IN 47630 812.490.1525 www.MatrixTeam.com
//TODO enum protocol uint16_t DataLength;
uint8_t Data[CAN_DATA_BYTES];
} CAN_frame_t;
The CAN Bus interface of the proximity detection system must conform to ISO 11898 at the Physical Layer, utilizing a full CAN implementation of the CAN 2.0B protocol, transmitting at 125 k baud, using 11 bit identifiers. Cabling of the CAN Bus between the Proximity Detection System and FaceBoss will be Belden 3072F cable (Joy P/N 100172283), or equivalent. There will be no provision internal to the Proximity Detection system for the addition of the 120 ohm terminating resistor required for CAN communications. This resistor will be added external to the system. The proximity detection system must be capable of providing a wireless access point. This access point may utilize an external antenna connection The proximity detection system must be capable of providing a 10/100BaseTX Ethernet connection (4-wire Ethernet) via a secondary interface connection. The connection speed setting must be software configurable between 10Mbps and 100Mbps. Environmental Requirement Operating Temperature Range: -10oC to +55oC Power Supply Power Supply Input Voltage: 72V and 24V Preliminary 11 Note: If Power source uses AC line power: A line power filter is required to use for AC line emission noise suppressions. USB Wireless Wired 3299 Tower Drive Newburgh, IN 47630 812.490.1525 www.MatrixTeam.com System Operation System The drivers emit a magnetic field around the machine they are mounted on. The locators respond to this magnetic field and communicate via radio frequency with the controller. The controller performs an algorithm to determine where, in relation to the machine, the locators are. When a locator breaches one of the configurable zones created around the machine, the proper configurable action is performed. Zoning Fully configurable zones based on inputs from Machine (e.g. High, Medium, Low, Cutter On, Forward, Reverse) and outputs for the Proximity Detection System. Multiple zones can be active simultaneously. Each zone can have multiple personnel types applied to it. Zone Red Zone Minimum Zone Requirements Continuous Miner Operator zone (applies only to the PWD associated as this machines operator; Only apply cutter zone to operator-associated PWD) Non-operator zone (encompassing all PWDs that are not associated to this specific CM as an operator) Shuttle Car Forward Zone Reverse Zone Yellow Zone Non type-specific zone (this warning zone by default will apply to all PWDs, both operator and non-operator) Forward Zone Reverse Zone Green Zone Operator zone (this operator zone allows the associated PWD to operate the machine not shutdown the machine) Operator zone (this operator zone allows the associated PWD to operate the machine not shutdown the machine) Personal Association Preliminary 12 3299 Tower Drive Newburgh, IN 47630 812.490.1525 www.MatrixTeam.com The controller will be able to distinguish between a machine operator and all other personnel. Multi-Machine Operation Shuttle car has to have the ability to approach the Miner without shutting either machine down while maintaining safe distances for personnel. A button press by the operator will start the process of modifying or reducing the zones. Port Test: There shall be a port test on the machine. The boot sequence on the controller should run the port test automatically for a configurable number of seconds. GUI communication will be provided in the form of a laptop operating on Linux or Windows. There will be wired and wireless communications available on the controller. PWDs will have the ability to be updated over the air. Logging will be provided in the system in the binary and text forms. The CAN bus is used to communicate with the equipment the system is installed on. The CAN bus supports multiple CAN protocols as needed for the installation. Tests Support Logging Can Bus Customer Support / Contact Information For technical support or product returns, contact:
Matrix Design Group, LLC 3299 Tower Drive Newburgh, IN 47630 Phone: 812-490-1525 Preliminary 13 3299 Tower Drive Newburgh, IN 47630 812.490.1525 www.MatrixTeam.com FCC Compliance Statements This device complies with Part 15 of the FCC Rules. Operation is subject to the following two conditions:
1. This device may not cause harmful interference, and 2. This device must accept any interference received, including interference that may cause undesired operation. Warning: Changes or modifications not expressly approved by the party responsible for compliance could void the users authority to operate the equipment. Note: This equipment has been tested and found to comply with the limits for a Class B digital device, pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference in a residential installation. This equipment generates uses and can radiate radio frequency energy and, if not installed and used in accordance with the instructions, may cause harmful interference to radio communications. However, there is no guarantee that interference will not occur in a particular installation. If this equipment does cause harmful interference to radio or television reception, which can be determined by turning the equipment off and on, the user is encouraged to try to correct the interference by one of the following measures:
* Reorient or relocate the receiving antenna.
* Increase the separation between the equipment and receiver.
* Connect the equipment into an outlet on a circuit different from that to which the receiver is connected.
* Consult the dealer or an experienced radio/TV technician for help. Canadian Compliance Statements This Device complies with Industry Canada License-exempt RSS standard(s). Operation is subject to the following two conditions: 1. This device may not cause harmful interference, and 2. This device must accept any interference, including interference that may cause undesired operation of the device. Note: Under Industry Canada regulations, this radio transmitter may only operate using an antenna of a type and maximum (or lesser) gain approved for the transmitter by Industry Canada. To reduce potential radio interference to other users, the antenna type and its gain should be so chosen that the equivalent isotropically radiated power (e.i.r.p.) is not more than that necessary for successful communication. Ce dispositif est conforme aux normes CNR exemptes de licence d'Industrie Canada. Le fonctionnement de ce dispositif est autoris sous rserve des deux conditions suivantes: 1. Ce dispositif ne doit pas produire de brouillage et 2. L'utilisateur du dispositif doit tre prt accepter tout brouillage radiolectrique reu mme si ce brouillage est susceptible de compromettre le fonctionnement du dispositif. Remarque: Conformment la rglementation d'Industrie Canada, le prsent metteur radio peut fonctionner avec une antenne d'un type et d'un gain maximal (ou infrieur) approuv pour l'metteur par Industrie Canada. Dans le but de rduire les risques de brouillage radiolectrique l'intention des autres utilisateurs, il faut choisir le type d'antenne et son gain de sorte que la puissance isotrope rayonne quivalente (p.i.r.e.) ne dpasse pas l'intensit ncessaire l'tablissement d'une communication satisfaisante. Preliminary 14