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1 | User manual | Users Manual | 5.47 MiB | April 09 2019 |
English Reference Manual Q3 Dosing Module for XPR Analytical Balances Draft Draft Reference Manual Q3 Dosing Module English Draft Draft Table of Contents 1 2 3 4 5 6 7 8 Introduction 1.1 1.2 1.3 1.4 Further documents and information................................................................................ Explanation of conventions and symbols used ................................................................ Acronyms and Abbreviations......................................................................................... Compliance information................................................................................................ Safety Information 2.1 2.2 Definitions of signal words and warning symbols ............................................................ Product-specific safety notes ......................................................................................... n e 3 3 3 3 4 5 5 5 Design and Function 3.1 3.2 3.3 3.4 3.5 9 9 Function description..................................................................................................... Overview..................................................................................................................... 9 Components description ............................................................................................... 10 Dosing heads and equipment........................................................................................ 11 Dosing head RFID tag .................................................................................................. 12 Installation and Putting into Operation 4.1 4.2 4.3 13 Selecting the location ................................................................................................... 13 Scope of delivery ......................................................................................................... 13 Setting up the liquid dosing configuration ....................................................................... 14 Overview...................................................................................................... 14 4.3.1 4.3.2 Interface of the pump..................................................................................... 14 Wiring the pump ........................................................................................... 14 4.3.3 4.3.4 Connecting the tubes ..................................................................................... 15 Operation 5.1 5.2 5.3 20 Installing and removing the dosing head ........................................................................ 20 Installing the sealing insert............................................................................................ 21 Powder dosing ............................................................................................................ 21 5.3.1 Using dosing heads without a vial .................................................................. 21 Refilling the vial of a powder dosing head........................................................ 21 5.3.2 Storing powder dosing heads ......................................................................... 22 5.3.3 5.3.4 Avoiding electrostatic charges......................................................................... 22 Liquid dosing .............................................................................................................. 23 Attaching the dosing head to the bottle cap ...................................................... 23 5.4.1 Handling the bottle ........................................................................................ 23 5.4.2 5.4.3 Using the QL3 pump ..................................................................................... 25 Using other weighing methods ...................................................................................... 25 Maintenance 6.1 26 Cleaning..................................................................................................................... 26 Cleaning the housing..................................................................................... 26 6.1.1 6.1.2 Cleaning the sealing insert ............................................................................. 26 Cleaning the weighing chamber...................................................................... 27 6.1.3 Cleaning powder dosing heads....................................................................... 27 6.1.4 6.1.5 Cleaning the liquid dosing elements ................................................................ 27 Replacing the sealing ring and fastening nut on the liquid tube ......................................... 28 5.4 5.5 6.2 Troubleshooting 7.1 29 Error symptoms........................................................................................................... 29 Technical Data 8.1 8.2 8.3 31 General data ............................................................................................................... 31 Model-specific data...................................................................................................... 32 Material specifications.................................................................................................. 33 Q3 Dosing Module Table of Contents 1 Draft Glossary of material acronyms ....................................................................... 33 8.3.1 Powder dosing head QH008 .......................................................................... 33 8.3.2 Powder dosing head QH012 .......................................................................... 34 8.3.3 Powder dosing head QH002-CNMW ............................................................... 35 8.3.4 Powder dosing head QH012-LNJW ................................................................ 36 8.3.5 Liquid dosing head QL001............................................................................. 37 8.3.6 Liquid dosing head QL003............................................................................. 38 8.3.7 QLL standard/advanced kit for (small) bottles .................................................. 38 8.3.8 Dimensions................................................................................................................. 39 8.4 Disposal 41 42 Accessories and Spare Parts 10.1 Accessories................................................................................................................. 42 10.2 Spare parts ................................................................................................................. 47 Q3 dosing module ........................................................................................ 47 QL3 pump.................................................................................................... 48 QLL spare parts kit for (small) bottles.............................................................. 49 10.2.1 10.2.2 10.2.3 9 10 11 51 Appendix 11.1 Compliance information................................................................................................ 51 Index 53 2 Table of Contents Q3 Dosing Module Draft 1 Introduction Thank you for choosing a METTLER TOLEDO instrument. The instrument combines high performance with ease of use. This document is based on the software version V2.21. n e 1.1 Further documents and information This document is available in other languages online. Search for software downloads Search for documents u www.mt.com/MS-precision u www.mt.com/Q3-RM u www.mt.com/labweighing-software-download u www.mt.com/library For further questions, please contact your authorized METTLER TOLEDO dealer or service representative. u www.mt.com/contact 1.2 Explanation of conventions and symbols used Conventions and symbols Key and/or button designations and display texts are shown in graphic or bold text, e.g.,
, Printer. Note For useful information about the product. Refers to an external document. Elements of instructions Prerequisites 1 Steps 2 ... Intermediate results Results 1.3 Acronyms and Abbreviations English term Translated term Explanation EMC FCC INI LPS POM RFID RM SELV SOP UM USB Electromagnetic Compatibility Federal Communications Commission Installation Instructions Limited Power Source Polyoxymethylene Radio-frequency identification Reference Manual Safety Extra Low Voltage Standard Operating Procedure User Manual Universal Serial Bus Q3 Dosing Module Introduction 3 Draft 1.4 Compliance information The compliance information related to this product can be found in appendix. 4 Introduction Q3 Dosing Module Draft 2 Safety Information Read and understand the instructions in this manual before using the instrument. Keep this manual for future reference. If the instrument is not used according to the instructions in this manual or if it is modified, the safety of the instrument may be impaired and Mettler-Toledo GmbH assumes no liability. Include this manual if you pass on the instrument to other parties. n e 2.1 Definitions of signal words and warning symbols Safety notes contain important information on safety issues. Ignoring the safety notes may lead to personal injury, damage to the instrument, malfunctions and false results. Safety notes are marked with the following signal words and warning symbols:
Signal words WARNING A hazardous situation with medium risk, possibly resulting in death or severe injury if not avoided. CAUTION NOTICE Warning symbols A hazardous situation with low risk, resulting in minor or moderate injury if not avoided. A hazardous situation with low risk, resulting in damage to the instrument, other material damage, malfunctions and erroneous results, or loss of data. General hazard: read the User Manual or the Reference Manual for information about the hazards and the resulting measures. Electrical shock Notice 2.2 Product-specific safety notes Intended use This dosing system is designed to be used in analytical laboratories by trained staff. The dosing system is intended for weighing and dosing powder or liquid samples. Any other type of use and operation beyond the limits of use stated by Mettler-Toledo GmbH without consent from Mettler-Toledo GmbH is considered as not intended. Responsibilities of the instrument owner The instrument owner is the person holding the legal title to the instrument and who uses the instrument or authorizes any person to use it, or the person who is deemed by law to be the operator of the instrument. The instrument owner is responsible for the safety of all users of the instrument and third parties. METTLER TOLEDO assumes that the instrument owner trains users to safely use the instrument in their workplace and deal with potential hazards. METTLER TOLEDO assumes that the instrument owner provides the necessary protective gear. Protective equipment Chemical-resistant gloves Gloves Lab coat Q3 Dosing Module Safety Information 5 Draft Safety notes WARNING Death or serious injury due to electric shock Contact with parts that carry a live current can lead to death or injury. 1 Only use the METTLER TOLEDO power supply cable and AC/DC adapter designed for your instrument. 2 Connect the power cable to a grounded power outlet. 3 Keep all electrical cables and connections away from liquids and moisture. 4 Check the cables and power plug for damage and replace damaged cables and power plugs. WARNING Injury and/or damage due to hazardous substances Chemical, biological or radioactive hazards can be associated with the substances processed by the instrument. During dosing procedures, small amounts of the dosed substance may become airborne and penetrate the instrument or contaminate its surroundings. The substance characteristics and related hazards is the full responsibility of the instrument owner. 1 Be aware of possible hazards associated with the substance and take adequate safety measures, e.g., those stated on the safety data sheet provided by the manufacturer. 2 Make sure that every instrument part in contact with the substance will not get altered or damaged by the substance. WARNING Injury or damage due to powder handling Powders may get compacted in the dosing head and block it. Too much force applied by the dosing head mechanism may lead to a break and potentially hazardous substances may get airborne. 1 Handle the dosing heads with care. 2 If the dosing head seems blocked, avoid further dosing. Remove the head from the instrument and turn it upside down to loosen the powder. 3 Cease work immediately in the event of leak or break. WARNING Injury and/or damage due to reacting, flammable, or explosive substances During the dosing procedure, substances could be combined and cause an exothermic reaction or explosion. This includes powders, liquids, and gases. It may lead to serious injuries and significant material damage. The sample characteristics and related hazards is the full responsibility of the instrument owner. 1 Be aware of possible hazards associated with reacting, flammable, or explosive substances. 2 Ensure a working temperature low enough to prevent the formation of flames or an explosion. 6 Safety Information Q3 Dosing Module Draft WARNING Injury or death due to toxic substances If you use toxic, explosive, or flammable liquids with the pump, the exhaust air will be contaminated. Connect a tube to the exhaust air outlet to collect the contaminated air. n e WARNING Injury and/or damage due to reacting substances When pressure is released from the bottle, the air/gas in the bottle moves back towards the pump. The air/gas coming from the coupled outlets mixes in the pump. Molecules of the substances in the various bottles can get in contact through this contaminated air/gas. 1 Do not connect bottles with incompatible liquids to the same pump simultaneously. 2 Before connecting a second, incompatible liquid to the pump, disconnect the first bottle and purge the pump cavity with clean air/gas. WARNING Injury and damage to pump or bottle due to high pressure High pressure from external gas can damage the pump or the bottle. 1 Use a regulator on the external gas line. 2 Ensure that the pressure of the external gas does not exceed 0.5bar (7.2psi). CAUTION Injury due to splashing liquids If the pressure in the bottle is not released, liquid might splash when removing the micro dosing valve, opening the bottle, or removing the liquid tube. Always release pressure before removing the micro dosing valve, opening the bottle, or removing the liquid tube. CAUTION Injury due to leaking liquids Wrongly cut tubing can result in leaking connections. Cut the tubes with a tube cutter or a sharp knife. CAUTION Injury due to moving parts Do not reach into the working area while parts of the instrument are moving. CAUTION Injury due to sharp objects or broken glass Instrument components, e.g., glass, can break and lead to injuries. Always proceed with focus and care. Q3 Dosing Module Safety Information 7 Draft NOTICE Damage to the instrument due to the use of unsuitable parts Using unsuitable parts with the instrument can damage the instrument or cause it to malfunction. Only use parts from METTLER TOLEDO that are intended to be used with your instrument. NOTICE Damage to the instrument The instrument contains no user-serviceable parts. 1 Do not open the instrument. 2 In the event of problems, please contact a METTLER TOLEDO representative. NOTICE Damage to the instrument due to inappropriate cleaning methods The instrument can be damaged by certain cleaning agents, solvents, or abrasives. If liquids enter the housing, they can damage the instrument. 1 Only use a wet cloth with water and a mild detergent to clean the instrument or terminal. 2 Wipe off any spills immediately. 3 Make sure that no liquid penetrates the instrument. 8 Safety Information Q3 Dosing Module Draft 3 Design and Function 3.1 Function description n e The Q3 dosing module can be added to any XPR analytical balance to perform automatic dosing of powders and/or liquids. The powder or liquid dosing head is attached to the dosing module and stays outside of the weighing chamber during the whole dosing procedure. The top door of the balance is replaced by a top panel with an opening through which the powder or liquid is dosed. The top panel moves down with the dosing module and the dosing head until the distance to the sample vessel is appropriate for dosing. The weighing chamber is therefore closed during the whole dosing procedure, providing the best possible dosing perfor-
mances. When liquid is dosed, the QL3 pump and QLL kit for bottle are used together with the Q3 dosing module. The QL3 pump is used to build pressure in the bottle. When the pressure is high enough, the micro dispensing valve in the liquid dosing head opens and liquid can ascend the liquid tube. Several pumps can be connected to the balance simultaneously. 3.2 Overview 1 2 3 4 5 Dosing lift Dosing module Top panel Vial adapter ErgoClip adapter holder 6 7 8 9 Powder dosing head Sealing insert Dosing head holder Dosing head release button Q3 Dosing Module Design and Function 9 Draft1234567898 3.3 Components description Dosing module The dosing module is designed to hold the dosing head and can automatically move up and down during the dosing procedure. Dosing lift The dosing lift is fixed to the back of the weighing chamber. It contains the mechanism that moved the dosing module up and down during the dosing procedure and is controlled through the terminal. Top panel The Q3 dosing module includes a top panel especially designed to minimize the influence of the environment on the dosing process. An opening in the top panel allows the tip of the dosing head to penetrate the weighing chamber while dosing. The top panel is attached to the bottom part of the dosing module, moving up and down together with it. While the dosing module is at its uppermost position, other weighing methods and accessories can be used normally. Dosing head holder The dosing head holder consists of four pins that hold the dosing head in place. Once installed, the dosing head is secured and can only be released by pressing the release buttons on either side of the holder. This holder includes an RFID reader to easily identify the attached dosing head. 10 Design and Function Q3 Dosing Module Draft Optical sensor for vial detection The dosing module is equipped with an optical sensor to detect the position of the vial opening. This allows automatic vertical positioning of the dosing module for fast and safe dosing. n e ErgoClip adapter holder and adapters The Q3 dosing module includes an adapter holder that can be placed on the SmartGrid weighing pan. It can hold adapters of various sizes allowing perfect positioning of different sample vessels. Additional adapters are available as accessories. See also 2 Accessories}Page42 3.4 Dosing heads and equipment Powder dosing head Powder dosing heads are used for automatic powder dosing. If only a small quantity of powder is required, the dosing head can be used without a vial attached to it. In this case, the opening can then be closed using the spare cap included in the delivery. The dosing heads can be stored in appropriate storage containers. Vials and storage containers need to be purchased separately. If a printer is connected, you can use a pre-defined template to print a label with the dosing-head data from the RFID tag and affix this label to the dosing head. Powder test head The powder test head is used to test a powder dosing system. The dosing head is filled with calcium carbonate (CaCO3) and uses a predefined test program to check the dosing functionality of the system. The powder test head is programmed to perform 15 tests. Each test weighs 10 doses of a pre-defined amount of powder. If your instrument fails the tests, inform a METTLER TOLEDO service technician. Q3 Dosing Module Design and Function 11 Draft Weight test head The weight test head performs an automated repeatability test by placing a test weight on given tare weights. The repeatability of the system is determined based on 10 consecutive measurements of the test weight. If your instrument fails the tests, inform a METTLER TOLEDO service technician. Liquid dosing head Liquid dosing heads areused for automatic liquid dosing. They are used together with a pump and bottle. The liquid dosing head contains an RFID tag which stores information about the dosing head and the used substance. 3.5 Dosing head RFID tag Each powder and liquid dosing head is equipped with an integrated RFID tag (1) that stores and exchanges data with the instrument. Various data is stored in the RFID tag of the dosing heads, such as the substance name, lot ID, filling date, expiry date, etc. It can also include customized data fields. This data can be edited on the terminal and should be set before using a new dosing head for the first time to have the data available for reports and labels. For powder dosing heads, the counter for the remaining powder dosing cycles is based on the lifetime limit of the dosing head, which can be defined by the customer. With every dosing cycle started, the counter is decreased by 1. If the counter drops to zero, consider replacing the dosing head. If the vial of the old dosing head still contains a considerable amount of powder, you may remove the vial from the old dosing head and screw it onto the new dosing head. Copy the user data and the powder content value from the old dosing head to the new dosing head. The quantity of powder added to the dosing head can be stored in the RFID tag during the filling procedure. The RFID information is updated after each dosing operation such that the powder quantity in the dosing head is up to date. If the remaining quantity of powder is insufficient for the next dosing cycle, a warning message will appear. 12 Design and Function Q3 Dosing Module Draft11 4 Installation and Putting into Operation This instrument must be installed by a METTLER TOLEDO service technician. n e 4.1 Selecting the location A balance is a sensitive precision instrument. The location where it is placed will have a profound effect on the accuracy of the weighing results. Requirements of the location Place indoors on stable table Provide adequate lighting Ensure sufficient spacing Level the instrument Avoid direct sunlight Avoid vibrations Avoid strong drafts Avoid temperature fluctu-
ations Sufficient spacing for balances: > 15 cm all around the instrument Take into account the environmental conditions. See "Technical Data."
Note The powder delivery mechanism of the Q3 dosing module might cause the instrument to vibrate. Do not place on the same working surface as other instruments that are sensitive to vibrations. 4.2 Scope of delivery Q3 dosing module Dosing module Dosing lift Sealing inserts, 5 pcs Powder dosing head Top door dosing module Recommended options EasyHub USB ErgoClip adapter holder Various vial adapters, 4 pcs Declaration of conformity User Manual Antistatic kit The scopes of delivery for the QL3 pump and the QLL kit for bottles are in the documentation delivered with these products. Q3 Dosing Module Installation and Putting into Operation 13 Draft 4.3 Setting up the liquid dosing configuration 4.3.1 Overview 1 2 3 4 5 6 Dosing lift Dosing module Liquid dosing head Sealing insert Top panel Vial adapter 4.3.2 Interface of the pump 7 8 9 10 11 ErgoClip adapter holder QLL kit for bottles (available separately) QL3 pump (available separately) Air tube (included in QLL kit for bottles) Liquid tube (included in QLL kit for bottles) 1 2 3 Air outlets to bottle Pressure release button and indicator light Air exhaust outlet 4 5 6 Socket for AC/DC adapter USB port Air inlet 4.3.3 Wiring the pump The instrument is supplied with an AC/DC adapter and a country-specific power cable. The AC/DC adapter is suitable for use with:
100 240 VAC, 50/60Hz. 1 Install the cables in such a way that they cannot be damaged or interfere with operation. 2 Insert the plug of the AC/DC adapter in the power inlet of the pump. 3 Secure the plug by firmly tightening the knurled nut. 14 Installation and Putting into Operation Q3 Dosing Module Draft1234567891011RearFront112233445566 4 Insert the plug of the power cable into a grounded power outlet that is easily accessible. 5 Using the USB cable, connect the USB port of the pump to the USB device port of the balance. n e 4.3.4 Connecting the tubes Tubes definition The liquid tube is the thinner tube (1) used for transporting liquid from the bottle to the liquid dosing head. The air tube is the slightly bigger tube (2) used for pumping air into the bottle. By adding air through the air tube, pressure rises in the bottle. When the pressure reaches the configured target pressure, between 0.3 and 0.5bar (4.4 to 7.2psi), the micro dispensing valve in the dosing head opens and liquid can ascend the liquid tube. 1Liquid tube 2Air tube Preparing the liquid tube CAUTION Injury due to leaking liquids Wrongly cut tubing can result in leaking connections. Cut the tubes with a tube cutter or a sharp knife. The liquid dosing head is inserted in the liquid dosing head support of the bottle. 1 Using a tube cutter or a sharp knife, cut a sufficient amount of tubing. The appropriate length mainly depends on the distance between the bottle and the dosing module while dosing. Recommended length: about 0.9m 2 Place the sealing ring (1) on a flat stable surface, e.g., a table or a workbench, with the wider end downwards. 3 Take the end of the liquid tube and press it into the sealing ring. This is the dosing-head end of the tube. The opposite end is the bottle end. 4 Thread the fastening nuts (2), paying attention to the orientation. 5 Thread the sealing ring (3) from the bottle end of the tube. Pay attention to the orientation. Q3 Dosing Module Installation and Putting into Operation 15 Draft120.9 mD1223 Distance (D) 220mm 170mm 135mm 90mm 6 Using the micro dosing valve tool, slide the sealing ring until the distance (D) is enough for the tube to reach the bottom of the bottle. Recommended distances for typical bottle volumes are listed next. Typical distances (D) between the sealing ring and the bottle-end of the tube Thread GL45 GL25 Bottle volume 1000ml 500ml 250ml 25ml Connecting the liquid tube 1 Insert the dosing-head end of the tube (1) in the dosing head (2). 2 Tightly fasten the fastening nut to the dosing head. 3 Insert the bottle end of the tube through the corre-
sponding hole in the bottle cap (3). The tube should reach the bottom of the bottle. 4 If needed, attach the suction filter (4) to the bottle end of the tube. 5 Tightly fasten the fastening nut to the bottle cap. 6 Screw the cap to the bottle (5). The suction filter is used to ensure that no particles or impurities are carried through the liquid dosing head. Using the suction filter will extend the life time of the dosing head. However, when dosing solutions, molecules of one of the substances might be absorbed by the suction filter, altering the concentration of the solution. The suction filter should only be used when dosing pure solvents. Connecting the air tube WARNING Injury and/or damage due to reacting substances When pressure is released from the bottle, the air/gas in the bottle moves back towards the pump. The air/gas coming from the coupled outlets mixes in the pump. Molecules of the substances in the various bottles can get in contact through this contaminated air/gas. 1 Do not connect bottles with incompatible liquids to the same pump simultaneously. 2 Before connecting a second, incompatible liquid to the pump, disconnect the first bottle and purge the pump cavity with clean air/gas. 16 Installation and Putting into Operation Q3 Dosing Module Draft41235 n e 1 Using a tube cutter or a sharp knife, cut a sufficient amount of tubing. The appropriate length mainly depends on the distance between the bottle and the pump while dosing. Recommended length: about 0.7m 2 Connect the air tube (1) to the air inlet of the bottle (2) 3 Insert the other end of the air tube (1) in a tube adapter
(3) and press firmly. 4 Connect the tube adapter (3) to one of the air outlets
(4) of the pump. Press until you hear a click. When a tube is connected to the air outlet of the pump, the valve of the air outlet opens. Never leave a tube that is connected to the air outlet unconnected at the other end because pressure can not be built up. You can connect up to 3 bottles to each pump. Connecting the muffler Insert the muffler (1) into the air inlet (2) to absorb the noise. Removing the air tube NOTICE Damage to tube connectors due to mishandling If the tubes are not removed correctly, the connectors of the pump and the bottle cap can be damaged. To remove the tubes, press down the ring on the connector and pull out the tube carefully. 1 Remove the tube adapter (1) from the pump by pushing the connector (2) of the air outlet towards the pump. The adapter is released and can be removed. Q3 Dosing Module Installation and Putting into Operation 17 Draft121341212 2 Remove the air tube from the bottle by firmly pressing down the ring (3) and pulling the tube (4) simulta-
neously. 3 If necessary, e.g., for maintenance purposes, use the same procedure to remove the air tube from the tube adapter: firmly press the ring and pull the tube simulta-
neously. Using the pump with external gas The liquid can be protected by feeding an external gas, e.g., nitrogen, to the pump. Make sure that the pressure of the external gas does not exceed 0.5 bar (7.2 psi). WARNING Injury and damage to pump or bottle due to high pressure High pressure from external gas can damage the pump or the bottle. 1 Use a regulator on the external gas line. 2 Ensure that the pressure of the external gas does not exceed 0.5bar (7.2psi). A regulator is connected to the external gas line. 1 Remove the muffler from the air inlet (1). 2 Connect the tube of external gas (2) to the air inlet (1). Note Outer tube diameter: 6mm Pressure in external gas line: The pressure must be at least0.1bar (1.5psi) The pressure must not exceed the configured dosing pressure set on the terminal. The external gas tube is not provided by METTLER TOLEDO. 18 Installation and Putting into Operation Q3 Dosing Module Draft344312 Collecting contaminated air WARNING n e Injury or death due to toxic substances If you use toxic, explosive, or flammable liquids with the pump, the exhaust air will be contaminated. Connect a tube to the exhaust air outlet to collect the contaminated air. Connect a tube (1) to the exhaust air outlet (2) to collect the contaminated air into a safe container (3). Note Outer tube diameter: 6mm The exhaust air tube is not provided by METTLER TOLEDO. Q3 Dosing Module Installation and Putting into Operation 19 Draft123 5 Operation For further information, consult the XPR Reference Manual (RM). u www.mt.com/XPR-analytical-RM 5.1 Installing and removing the dosing head When the dosing module is in its upper-most position, the dosing head is unlocked. That means that it can be released by pressing the release buttons of the holder. During dosing, the dosing head is locked and cannot be removed until it returns to its upper-most position. Installing the dosing head The dosing module is in the upper-most position. 1 Slide the dosing head (1) onto the dosing head holder
(2) until it comes to a stop. 2 Slightly press down the dosing head until it properly sits in the dosing head holder (2). The dosing head is locked in the holder. Check that it is secured by slightly pulling on it. The dosing head is ready to dose. Removing the dosing head The dosing module is in the upper-most position. 1 Press the release button (1) on either side of the dosing head holder to release the dosing head (2). 2 Simultaneously, pull the dosing head (2) up and outwards. 20 Operation Q3 Dosing Module Draft1212 5.2 Installing the sealing insert Always install a sealing insert (1) to avoid air drafts in the weighing chamber. n e 5.3 Powder dosing 5.3.1 Using dosing heads without a vial Most powder dosing heads can be used with or without a vial, since the neck of the dosing head can accommodate a certain amount of powder. Using dosing heads without vials is partic-
ularly relevant when dosing very small quantities. In this case, they need to be closed using the provided spare cap (1). The neck (2) of the QH002, QH008, QH010, and QH012 dosing heads have a capacity of 2ml, 8ml, 10ml, and 12ml, respec-
tively. 5.3.2 Refilling the vial of a powder dosing head Software functions to easily refill the dosing head are available through the terminal of the balance. Consult the Reference Manual (RM) of the balance for more information. The dosing head is removed. 1 Turn the dosing head upside down. 2 Gently tap on it to let the remaining powder flow back into the vial. 3 WARNING:Injury or contamination from hazardous substances. Take the appropriate measures to avoid injuries and contamination. Unscrew the vial. to tare the balance. 4 Place the vial on the weighing pan. 5 Press 6 Fill the vial with the desired amount of the appropriate substance. 7 Note down the weight of added substance or tap the corresponding button on the terminal. 8 Remove the vial from the weighing pan. 9 Holding the vial upright and the dosing head upside down, screw the dosing head onto the vial. 10 Turn the dosing head upright and install on the dosing module. 11 On the terminal, edit the settings of the dosing head to include the added amount of powder. Q3 Dosing Module Operation 21 Draft112 5.3.3 Storing powder dosing heads For short-term and long-term storage of the powder dosing heads, METTLER TOLEDO recommends using storage containers to:
reduce the risk of contamination reduce the quantity of humidity absorbed by the powder You can store the dosing heads right-side up (1) or upside-down (2). See also 2 Accessories}Page42 5.3.4 Avoiding electrostatic charges When preparing sample vessels, electrostatic charge may build up. Electrostatic charges may make correct dosing impossible or adversely affect the dosing result. Factors increasing the amount of electric charges:
using sample vessels made of plastic wearing latex gloves The integrable antistatic kit is used to remove electrostatic charges from sample vessels. This antistatic kit is especially designed for dosing purposes and consists of two ionizing electrodes, one placed on each side of the weighing chamber. The electrodes can be activated automatically when dosing or tapping Start. Using those two electrodes helps removing electrostatic charges from sample vessels. Make sure to install a dosing head before placing the sample vessel on the weighing pan. This way, ionizing is active while placing the sample vessel on the weighing pan and electric charges are neutralized. In addition, try not to touch the upper edge of the sample vessel, e.g., close to a vial opening, when handling it. The integrable antistatic kit is used to remove electrostatic charges from sample vessels. This antistatic kit is especially designed for dosing purposes and consists of two ionizing electrodes, one placed on each side of the weighing chamber. The electrodes can be activated automatically when dosing or tapping Start. Using those two electrodes helps removing electrostatic charges from sample vessels. Make sure to install a dosing head before placing the sample vessel on the weighing pan. This way, ionizing is active while placing the sample vessel on the weighing pan and electric charges are neutralized. In addition, try not to touch the upper edge of the sample vessel, e.g., close to a vial opening, when handling it. If the problem persists, try increasing the humidity in the weighing chamber. 22 Operation Q3 Dosing Module Draft12 5.4 Liquid dosing 5.4.1 Attaching the dosing head to the bottle cap 1 Insert the liquid dosing head in the liquid dosing head support. n e 2 To remove the liquid dosing head from the liquid dosing head support, pull the lever (1) towards the dosing head and remove the liquid dosing head (2). 5.4.2 Handling the bottle CAUTION Injury due to splashing liquids If the pressure in the bottle is not released, liquid might splash when removing the micro dosing valve, opening the bottle, or removing the liquid tube. Always release pressure before removing the micro dosing valve, opening the bottle, or removing the liquid tube. Filling the bottle The suction filter (1) has to be covered with liquid at all times. Before the suction filter gets dry, refill the bottle. Q3 Dosing Module Operation 23 Draft121 Pressure is released. 1 Unscrew the cap. 2 Fill in the liquid. (max. is shown on bottle, e.g., 1000ml). Do not exceed the maximum. The air above the liquid is necessary for dosing. 3 Screw cap on. 4 Check that the cap is tight. Changing the liquid of the bottle This procedure is used if you have a single cap with dosing head and want to change the liquid. Pressure is released. 1 Unplug the air tube. 2 Unscrew the cap. 3 Remove the suction filter, if applicable. 4 If the cap needs to be cleaned, remove the air tube. Unscrew the fastening nuts from the cap. Rinse the cap with the appropriate solvent or liquid. Insert the liquid tube into the cap. 5 If the liquid tube needs to be cleaned with a solvent, fill the bottle with the appropriate solvent. Screw the cap on the bottle. Insert the air tube on the cap. Purge using the Purge function. Unscrew the cap. Dispose of the remainder of the solvent. 6 Attach a new suction filter, if applicable. 7 Screw the cap on the bottle containing the new liquid. 8 Check that the cap is tight. 9 Connect the air tube to the new bottle. 10 Purge using the Purge function. Changing the bottle If you have more than one bottle equipped with cap and dosing head:
Pressure is released. 1 Install the dosing head on the dosing head support of the bottle. 2 Unplug the air tube by pressing down the ring (1) and simultaneously pulling out the tube (2). 3 To seal the bottle, insert the pin delivered with the QLL kit (3) into the air tube connector. 4 Take the new bottle. 5 Connect the air tube to the new bottle. 6 To continue dosing with the new bottle, install the dosing head. 24 Operation Q3 Dosing Module Draft12213 5.4.3 Using the QL3 pump Pressure indicator light The pressure indicator light displays the status of the pump:
Releasing the pressure The pressure indicator light (1) is on. Press the pressure release button (2) to release the Light on: pressure is building up or pressure is established Light off: there is no pressure and no pressure is building up Light blinking: pump error and/or warning pressure. The status light (1) turns off when pressure is released. n e Purging the pump cavity A dosing head is attached to the dosing or liquid module. This dosing head is not connected to any pump. A method Dosing is running on the terminal. 1 Disconnect all tube adapters from the pump. 2 Connect an empty tube adapter to the right-most air outlet of the pump. The pump is trying to build pressure and air flows through the cavity of the pump. The pump cavity has been purged and bottles can be re-connected to the air outlets. 5.5 Using other weighing methods To use other methods with the balance, move the dosing module to its uppermost position. For further information, consult the XPR Reference Manual (RM). u www.mt.com/XPR-analytical-RM Q3 Dosing Module Operation 25 Draft12 6 Maintenance Please contact your METTLER TOLEDO representative for details about the available service options. Regular servicing by an authorized service technician ensures constant accuracy for years to come and prolongs the service life of your instrument. For further information, consult the XPR Reference Manual (RM). u www.mt.com/XPR-analytical-RM 6.1 Cleaning WARNING Risk of electric shock 1 The power cable must be disconnected prior to cleaning and maintenance. 2 Use only the power cable from METTLER TOLEDO, if it needs replacing. 3 Ensure that no liquid comes into contact with the terminal or the AC adapter. 4 Never open the instrument housing, terminal, or AC adapter they contain no components that can be cleaned, repaired, or replaced by the user. NOTICE Damage to the instrument due to inappropriate cleaning methods The instrument can be damaged by certain cleaning agents, solvents, or abrasives. If liquids enter the housing, they can damage the instrument. 1 Only use a wet cloth with water and a mild detergent to clean the instrument or terminal. 2 Wipe off any spills immediately. 3 Make sure that no liquid penetrates the instrument. The appropriate maintenance interval depends on your standard operating procedure (SOP). 6.1.1 Cleaning the housing The housing of the dosing module, dosing lift, and liquid module is the same as the one of the balance. All surfaces can therefore be cleaned with a commercially available, mild cleaning agent. 6.1.2 Cleaning the sealing insert The sealing insert is located right under the tip of the dosing head. It is therefore the element that is the most likely to be contaminated by the substances dosed with the dosing module. Clean or replace the sealing insert regularly, depending on the substances used and your Standard Operating Procedures (SOP). The dosing module is in the upper-most position. 1 Remove the sealing insert (1). 2 Clean and install the sealing insert or install a new one. 26 Maintenance Q3 Dosing Module Draft1 n e 6.1.3 Cleaning the weighing chamber The dosing module is in the upper-most position. The dosing head is removed. The sealing insert is removed. The draft shield is removed. 1 Tilt the top panel (1) upwards and remove. 2 Remove any adapter holder or ErgoClip, the weighing pan, and the drip tray. 3 Clean the weighing chamber. WARNING:Damage to the covering strip. The covering strip is delicate and must be handled with care. Wipe the covering strip (2) gently using vertical movements. 4 Reassemble the balance. 5 Commission the balance. For more details about cleaning and commissioning the balance, see "Maintenance" in the Reference Manual
(RM) of the balance. 6.1.4 Cleaning powder dosing heads Powder dosing heads are designed to be used with a unique substance. METTLER TOLEDO does not recommend cleaning them. When dosing a different powder, use a new dosing head to avoid contamination. 6.1.5 Cleaning the liquid dosing elements Cleaning the suction filter 1 Once a week, check visually that the suction filter is clean. If necessary, rinse the suction filter with solvent using the Purge function or replace it. 2 At least once a year, change suction filter. Maintenance interval depends on the liquid used. Cleaning the liquid dosing head The liquid dosing head can be rinsed/purged by letting a large quantity of solvent (or another liquid) run through it. Use the Purge function. See the Reference Manual (RM) of the XPR balance. If purging is not enough, clean the liquid dosing head as follows. CAUTION Injury due to splashing liquids If the pressure in the bottle is not released, liquid might splash when removing the micro dosing valve, opening the bottle, or removing the liquid tube. Always release pressure before removing the micro dosing valve, opening the bottle, or removing the liquid tube. Q3 Dosing Module Maintenance 27 Draft21 The liquid dosing head is installed on the dosing or liquid module. A sample vessel is on the weighing pan, big enough for the quantity of liquid in the liquid tube. 1 Empty the liquid tube by replacing the bottle by an empty bottle and using the Purge function. The liquid tube is empty. 2 Release pressure. 3 Remove the dosing head from the dosing or liquid module. 4 WARNING:Injury or contamination from hazardous substances. Be aware of any liquid draining from the tubing and the valve. Open the dosing head with the micro dosing valve tool. 5 Take out the micro dosing valve and clean it, e.g., in an ultrasonic bath. 6 After the cleaning, reinstall the micro dosing valve and refill/replace the bottle. 6.2 Replacing the sealing ring and fastening nut on the liquid tube CAUTION Injury due to splashing liquids If the pressure in the bottle is not released, liquid might splash when removing the micro dosing valve, opening the bottle, or removing the liquid tube. Always release pressure before removing the micro dosing valve, opening the bottle, or removing the liquid tube. Removing the sealing ring and the fastening nut If liquid is leaking from the dosing head nut, replace the sealing ring and fastening nut at the dosing head (1). If pressure cannot be built in the bottle, replace the sealing ring and fastening nut at the bottle cap (2). Pressure is released. 1 Unscrew the fastening nut at the dosing head or the bottle cap. 2 To access the sealing ring (1), slide back the fastening nut (2). 3 If changing the nut and ring at the bottle cap, remove the suction filter and slide the sealing ring all the way to the bottle-end of the tube. 4 Cut off the tube above sealing ring (1). Check that the end of the tube is straight. 5 Remove the fastening nut. Reconnecting the liquid tube Insert the new sealing ring and fastening nut and reconnect the liquid tube. See also 2 Connecting the tubes}Page15 28 Maintenance Q3 Dosing Module Draft1212 7 Troubleshooting For further information, consult the XPR Reference Manual (RM). n e u www.mt.com/XPR-analytical-RM 7.1 Error symptoms Error symptoms The powder dosing head does not dispense any powder. The liquid dosing head does not dispense any liquid. Possible cause The powder does not reach the dispensing mechanism of the dosing head. The suction filter is clogged. The dosing head is not installed properly. Liquid drips from the bottle cap and/or the dosing head. The sealing ring and/or fastening nut are damaged. Diagnostic Check through the trans-
parent dosing head. Check if there is liquid in the liquid tube. Check if there is a gap between the dosing head and the dosing head holder. The pump is not listed as a device connected to the balance. The pump is not properly connected to the balance. The pump is disconnected from power. The USB device port on the balance is damaged. Check that the USB cables are not damaged and are connected properly. Disconnect the AC/DC adapter from the pump. Reconnect it. The indicator light should blink once when the device is connected to power. Check that the AC/DC adapter and the power cable are not damaged. Disconnect the pump from the USB port on the balance. Connect a USB mouse to the same USB socket. Verify that a pointer
(arrow) appears on the terminal and can be moved by moving the mouse. Remedy Remove the dosing head and shake it to loosen the powder. Clean or replace the suction filter. Slightly press the dosing head down. Change sealing ring and fastening nuts at the bottle cap and/or the dosing head. See [Replacing the sealing ring and fastening nut on the liquid tube}Page28]
Make sure that the end of the tube is cut straight. Connect the USB cables properly. Replace the USB cables. Exchange the AC/DC adapter and power cable. If the mouse pointer does not appear, contact your METTLER TOLEDO service representative. The pump is damaged or malfunctioning. Contact your METTLER TOLEDO service represen-
tative. Q3 Dosing Module Troubleshooting 29 Draft Error symptoms The value on the display is unstable when dosing powders. Possible cause The weighing sample is electrostatically charged. Diagnostic Check if the weighing result is stable when using a test weight. Remedy Increase the air humidity in the weighing chamber. Use an antistatic kit. See
"Accessories" in the Reference Manual (RM). See also 2 Replacing the sealing ring and fastening nut on the liquid tube}Page28 30 Troubleshooting Q3 Dosing Module Draft n e 8 Technical Data 8.1 General data Dosing lift, weight:
Dosing module, weight:
Power consumption Dosing lift:
Dosing module:
Protection and standards Overvoltage category:
Degree of pollution:
Range of application:
Environmental conditions Height above mean sea level:
Ambient temperature:
Relative air humidity:
Storage conditions (in packaging) Ambient temperature:
Relative air humidity:
1000 g 440 g 12VDC6%, 1A 12VDC6%, 1A II 2 Use only indoors in dry locations Up to 5000 m
+5 +40C 20 80%, non-condensing
-25 +70C 10 90%, non-condensing Q3 Dosing Module Technical Data 31 Draft 8.2 Model-specific data Liquid dosing heads Dosing properties Suitable liquids: max. viscosity Typical values Dosing quantity, offset 1) Dosing quantity, repeatability (sd) 1) Dosing time 1) 1) Liquid; quantity = H2O; 5g 1mPas = 1cP = 1cSt = 1mm2/s Tubing QL001 20mPas 1mg 1mg 30s QL002 20cP 20mg 10mg 12s QL003 20mPas 2.5mg 2mg 20s Liquid tube, for GL45 bottles (dosing head to bottle) Liquid tube, for GL25 bottles (dosing head to bottle) Air tube (pump to bottle) Tube for exhaust air Tube for external gas Outer Diameter 3.2mm 1.6mm 4.0mm 6mm 6mm Inner Diameter 1.6mm 0.8mm 2.4mm Recommended length 0.9m 0.9m 0.7m Suction filter Tubing outer diameter Filter pore size Bottle Pressure resistance, min. 1) Burst pressure, min. Volume, max. 3.2mm 10m 1.5bar 3bar 2l 1) According to DINEN1595: Pressure Equipment made from Borosilicate Glass3.3 General Rules for Design, Manufacture and Testing 32 Technical Data Q3 Dosing Module Draft 8.3 Material specifications Materials in contact with the substance to be dosed. Please note that traces of all contact material could be transferred to the sample. n e 8.3.1 Glossary of material acronyms Acronyms defined in ISO1043: Plastics Symbols and abbreviated terms. ETFE FEP FFKM PE PEEK PMP POM PP PP (ESD) PTFE Ethylene tetrafluoroethylene Fluorinated ethylene propylene Perfluoroelastomer Polyethylene Polyetheretherketone Polymethylpentene Polyoxymethylene Polypropylene Polypropylene (electrostatic dissipative) Polytetrafluoroethylene
=
=
=
=
=
=
=
=
=
=
8.3.2 Powder dosing head QH008 Designation 1 Dosing head body 2 Bushing 3 Dosing pin 4 Scraper 5 Cone 6 Insert 7 Adapter cap Material PMP POM Stainless steel 1.4404 Stainless steel 1.4310 Stainless steel 1.4404 POM POM Q3 Dosing Module Technical Data 33 Draft1342576 8.3.3 Powder dosing head QH012 Designation 1 Dosing head body 2 Bushing 3 Dosing pin 4 Scraper 5 Cone 6 Insert 7 Adapter cap Material PMP POM Stainless steel 1.4404 Stainless steel 1.4310 Stainless steel 1.4404 POM POM 34 Technical Data Q3 Dosing Module Draft1342576 8.3.4 Powder dosing head QH002-CNMW Designation 1 Body 2 Closing cap 3 Dosing pin 4 Cone body Material PP PP PP (ESD) PP (ESD) n e Q3 Dosing Module Technical Data 35 Draft1342 8.3.5 Powder dosing head QH012-LNJW Material POM PMP PP (ESD) PP (ESD) POM Designation 1 Adapter cap 2 Dosing head body 3 Dosing pin 4 Cone body 5 Insert 36 Technical Data Q3 Dosing Module Draft12345 8.3.6 Liquid dosing head QL001 Designation 1 Fastening nut 2 Sealing ring 3 Tube connector 4 O-Ring 5 Solenoid valve Material PEEK ETFE Stainless steel 1.4404 FFKM PEEK Sapphire-Ruby Stainless steel 1.4105IL Stainless steel 1.14301 /
1.4306 Stainless steel 1.4305 n e Q3 Dosing Module Technical Data 37 Draft12354 8.3.7 Liquid dosing head QL003 Designation 1 Fastening nut 2 Sealing ring 3 Valve block 4 Gasket 5 Valve Material PEEK ETFE PTFE EPDM PEEK 8.3.8 QLL standard/advanced kit for (small) bottles Designation 1 Cap insert 2 Bottle 3 Tubing 4 Suction filter Material PE Borosilicate glass FEP PP 38 Technical Data Q3 Dosing Module Draft112244553311223344 8.4 Dimensions Q3 dosing module and XPR balance Dimensions in mm. n e Dimensions Q3 on XPR with tall draft shield Q3 on XPR with short draft Minimum height of sample vessel, without adapter Maximum height of sample vessel, without adapter1) Minimum opening of sample vessel (diameter) Vertical range of movement of dosing module Maximum height of Q3 on XPR balance with powder dosing head and 125-ml vial 75mm 212mm 6mm 165mm 453mm shield 75mm 135mm 6mm 88mm 426mm 1) If the vial opening is higher than the bottom of the optical sensor, the vial detection feature will be unavailable. Q3 Dosing Module Technical Data 39 Draft804534267811613019548520 Dosing module Dimensions in mm. Dosing lift Dimensions in mm. 40 Technical Data Q3 Dosing Module Draft791527829715954 9 Disposal In conformance with the European Directive 2012/19/EU on Waste Electrical and Electronic Equipment (WEEE) this device may not be disposed of in domestic waste. This also applies to countries outside the EU, per their specific requirements. n e Please dispose of this product in accordance with local regulations at the collecting point specified for electrical and electronic equipment. If you have any questions, please contact the responsible authority or the distributor from which you purchased this device. Should this device be passed on to other parties, the content of this regulation must also be related. Q3 Dosing Module Disposal 41 Draft 10 Accessories and Spare Parts 10.1 Accessories Please contact your METTLER TOLEDO sales representative for more details about using accessories with your product. Description Dosing heads QH008-BNMW dosing head 10pcs. QH012-LNMW dosing head 10pcs. QH012-LNLW dosing head 10 pcs. QH012-LNJW dosing head 10pcs. QH002-CNMW dosing head 30 pcs. 90 pcs. 500 pcs. QH010-CNMW dosing head 10 pcs. 40 pcs. 150 pcs. QH008-BNMP dosing head 10pcs. Part No. 11141533 11141532 11150145 30366317 30083440 30098264 30244518 30132790 30132791 30046355 11150120 42 Accessories and Spare Parts Q3 Dosing Module Draft QH012-LNMP dosing head 10pcs. 11150118 n e Storage containers with vials 16ml (for QH008), 10pcs. 30139824 Storage containers with vials 125ml (for QH012), 10pcs. 30036965 QA075-P powder test head filled with CaCO3, for 15 tests of 10 automatically dispensed doses each 11141506 QA000-W weight test head 11141507 Dosing head starterkit Set of various dosing heads. Printers CLS-631 Label printer for Quantos (RS232C/USB-A) Quantos label and ink ribbon kit NetCom Kit needed if used with XPE balance P-52RUE dot matrix printer RS232C, USB and Ethernet connections, simple print-outs Paper roll (length: 20 m), set of 5pcs Paper roll (length: 13 m), self-adhesive, set of 3pcs Ribbon cartridge, black, set of 2pcs 30132792 11141820 30004309 30237290 00072456 11600388 00065975 Q3 Dosing Module Accessories and Spare Parts 43 Draft P-56RUE thermal printer with RS232, USB and ethernet connections, simple print-outs, date and time, label printing
(limited) Paper roll, white (length: 27 m), set of 10pcs Paper roll, white, self-adhesive (length: 13 m), set of 10pcs Paper roll, white, self-adhesive labels (550 labels), set of 6pcs Dimension of the label 56 18mm P-58RUE thermal printer with RS232, USB and ethernet connections, simple print-outs, date and time, label printing, balance applications: statistics, formulation, totaling, Paper roll, white (length: 27 m), set of 10pcs Paper roll, white, self-adhesive (length: 13 m), set of 10pcs Paper roll, white, self-adhesive labels (550 labels), set of 6pcs Dimension of the label 56 18mm ErgoClips ErgoClip adapter holder ErgoClip vial Antistatic kits Integrable antistatic kit standard, incl. pair of multiple-point electrodes and AC/DC adapter Integrable antistatic kit small, incl. pair of multiple-point electrodes and AC/DC adapter RFID readers / writers / cards EasyScan USB Reads and writes RFID tags. Smart Tag Set of 50 pieces Set of 200 pieces 30094673 30094723 30094724 30094725 30094674 30094723 30094724 30094725 30521809 30521808 30521821 30521822 30416173 30101517 30101518 44 Accessories and Spare Parts Q3 Dosing Module Draft Barcode readers USB Barcode Reader 30417466 n e Adapters Vial adapters (POM) 8.5 mm 15 mm (5 pcs.) 9 mm 25 mm (5 pcs.) 9.5 mm 25 mm (5 pcs.) 10 mm 25 mm (5 pcs.) 10.5 mm 25 mm (5 pcs.) 11 mm 30 mm (5 pcs.) 11.5 mm 30 mm (5 pcs.) 12 mm 20 mm (5 pcs.) 12.5 mm 30 mm (5 pcs.) 13.5 mm 20 mm (5 pcs.) 14.5 mm 25 mm (5 pcs.) 15.5 mm 25 mm (5 pcs.) 16.5 mm 25 mm (5 pcs.) 17.5 mm 25 mm (5 pcs.) 18.5 mm 25 mm (5 pcs.) 19.5 mm 25 mm (5 pcs.) 20.5 mm 25 mm (5 pcs.) 21.5 mm 25 mm (5 pcs.) 22.5 mm 25 mm (5 pcs.) 23.5 mm 25 mm (5 pcs.) 26 mm 25 mm (5 pcs.) 27.5 mm 25 mm (5 pcs.) 28.5 mm 25 mm (5 pcs.) 29.5 mm 35 mm (5 pcs.) 31.5 mm 30 mm (5 pcs.) Bottle adapters (POM) 33.5 mm 15 mm (5 pcs.) 35.5 mm 15 mm (5 pcs.) 37.5 mm 15 mm (5 pcs.) 40.5 mm 15 mm (5 pcs.) 44.5 mm 15 mm (5 pcs.) 48 mm 15 mm (5 pcs.) 52 mm 15 mm (5 pcs.) 30428901 30428902 30428903 30428904 30428905 30428906 30428907 30428908 30428909 30428910 30428911 30428912 30428913 30428914 30428915 30428916 30428917 30428918 30428919 30428920 30428926 30428921 30428922 30428923 30428924 30459921 30459922 30459923 30459924 30459925 30459926 30459927 Q3 Dosing Module Accessories and Spare Parts 45 Draft Capsule adapters (stainless steel) size000 (5 pcs.) size00 (5 pcs.) size0 (5 pcs.) size1 (5 pcs.) size2 (5 pcs.) size3 (5 pcs.) size 4 (5 pcs.) Tube adapters (POM) Eppendorf 1.5ml (5 pcs.) Falcon 16.4mm 60mm (5 pcs.) Falcon 29.3mm 60mm (5 pcs.) Various Cable Box EasyHub USB Drip pan, gray 30006416 30006417 30006418 30006419 30006430 30006431 30006432 30306209 30459992 30459991 11141845 30468768 30460856 Dosing QL3 pump 30418660 QS3 sample changer Must be installed by a METTLER TOLEDO service technician 30418662 QLL standard kit for bottles QL001 liquid dosing head Bottle, pressure resistant Bottle cap (GL45) with tube connector and dosing head support Spare parts for QLL standard kit 30008318 46 Accessories and Spare Parts Q3 Dosing Module Draft 30237340 n e QLL standard kit for small bottles QL001 liquid dosing head Bottle, pressure resistant Stand for bottle Bottle cap (GL25) with tube connector Spare parts for QLL standard kit small QLL advanced kit for bottles QL003 liquid dosing head Bottle, pressure resistant Bottle cap (GL45) with tube connector and dosing head support Spare parts for QLL standard kit 10.2 Spare parts 10.2.1 Q3 dosing module Order no. 30542819 30525850 30521809 Designation Sealing insert Panel top draft shield powder module ErgoClip adapter holder 1 2 3 Remarks Including: 5 sealing inserts Material: Glass Q3 Dosing Module Accessories and Spare Parts 47 Draft112233 10.2.2 QL3 pump Order no. 30378287 Designation Muffler for pump 1 Remarks Including: Muffler, Adapter 48 Accessories and Spare Parts Q3 Dosing Module Draft11 10.2.3 QLL spare parts kit for (small) bottles n e Order no. 30080473 30251648 30542814 30080708 30025649 1 2 3 4 5 Designation Dosing head liquid QL001 Dosing head liquid QL002 Dosing head liquid QL003 Bottle cap with tube connector and support Thread: GL45 Spare parts for QLL kit Remarks Including: Tubing OD 4, ID 2.4 (2m), Tubing OD 3.2, ID 1.6 (3m), 10 Sealing ring flangeless ferrule 1/8" gb P300X, 5 Fastening nut flangeless ferrule P347X, 5 Closure pin ISO 2338 4H8x20 A1, Suction filter for 1/8" OD, Tube adapter Q3 Dosing Module Accessories and Spare Parts 49 Draft11,22334455,6655,6655,6655,6655,6655,66 Order no. 30460218 Designation Spare parts for QLL kit small 6 Remarks Including: Tubing OD 4, ID 2.4 (2m), Tubing OD 1.6, ID 0.8 (3m), 10 Sealing ring flangeless ferrule 1/16"
gb P200X, 5 Fastening nut flangeless ferrule P247X, 5 Closure pin ISO 2338 4H8x20 A1, Suction filter for 1/8" OD, Tube adapter 50 Accessories and Spare Parts Q3 Dosing Module Draft 11 Appendix 11.1 Compliance information n e European Union The instrument complies with the directives and standards listed on the EU Declaration of Conformity. United States of America This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful inter-
ference when the equipment is operated in a commercial environment. This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance with the instruction manual, may cause harmful interference to radio communications. Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at his own expense. This device complies with Part 15 of the FCC Rules. Operation is subject to the following two conditions:
1. This device may not cause harmful interference. 2. This device must accept any interference received, including interference that may cause undesired operation. Changes or modifications not expressly approved by the party responsible for compliance could void the user's authority to operate the equipment. The FCC Supplier Declaration of Conformity is available online. u http://www.mt.com/ComplianceSearch Canada This device contains licence-exempt transmitter(s)/receiver(s) that comply with Innovation, Science and Economic Development Canadas licence-exempt RSS(s). Operation is subject to the following two conditions:
1. This device may not cause interference. 2. This device must accept any interference, including interference that may cause undesired operation of the device. Q3 Dosing Module Appendix 51 Draft 52 Appendix Q3 Dosing Module Draft Index A Antistatic kit B Bottle Changing Changing liquid Empty Filling C Changing Bottle Liquid Cleaning Housing Liquid dosing head Sealing insert Suction filter Weighing chamber Compliance information Connecting Tubes Contaminated air Conventions and symbols Counter dosing cycles D Dimensions Disposal Dosing cycle Dosing head Data Holder Liquid Powder Powder test head Dosing lift Dosing module E Electrostatic charge Environmental conditions External gas F Fastening nut Q3 Dosing Module I Installing Dosing head Fastening nut Muffler Pump Sealing insert Sealing ring Tubes Introduction Ionizer L Liquid dosing Location M Manual weighing Materials Micro dosing valve Muffler O Optical sensor Options P Powder dosing Power cable Power consumption Power supply voltage Protection and standards Pump R Recommended options Refilling Bottle Dosing head Removing Dosing head Replacing Fastening nut Sealing ring Suction filter RFID 22 14 24 24 23 23 24 24 26 27, 28 26 27 27 4 15 19 3 12 39, 40 41 12 12, 20, 21, 33 12 10 12 11 11 10 10 22 31 18 28 n e 20 28 17 14 21 28 15 3 22 14, 23, 24, 25 13 25 33 28 17 11 13 21 14 31 14 31 14, 25 13 23 21 21 28 28 27 11, 12 Index 53 Draft S Safety information Signal words Warning symbols Scope of delivery Sealing insert Sealing ring Selecting the location Signal words Software version Spare cap Storage conditions Storage container Suction filter Symbols and conventions T Technical data Liquid module Test Powder test head Weight test head Top panel Tubes V Vial detection W Warning symbols Weight test head 5 5 13 21, 26 28 13 5 3 11, 21 31 11, 22 27 3 31 32 11 12 10 14, 15 11 5 12 54 Index Q3 Dosing Module Draft Draft www.mt.com/quantos For more information Mettler-Toledo GmbH Im Langacher 44 8606 Greifensee, Switzerland www.mt.com/contact Subject to technical changes. Mettler-Toledo GmbH 05/2019 30491697Aen Draft30491697
1 | Internal photos | Internal Photos | 3.02 MiB | April 09 2019 |
Annex C Internal photographs 182314_7.jpg: dosing module, internal view, housing opened Examiner:
Date of issue: 24.04.2019 Thomas KHN Report Number: F182314E3 Order Number: 18-112314 page 1 of 8 Annex C Internal photographs 182314_9.jpg: dosing module, internal view Examiner:
Date of issue: 24.04.2019 Thomas KHN Report Number: F182314E3 Order Number: 18-112314 page 2 of 8 Annex C Internal photographs 182314_11.jpg: dosing module, rear cover with main PCB Examiner:
Date of issue: 24.04.2019 Thomas KHN Report Number: F182314E3 Order Number: 18-112314 page 3 of 8 Annex C Internal photographs 182314_13.jpg: dosing module, main PCB, top view Examiner:
Date of issue: 24.04.2019 Thomas KHN Report Number: F182314E3 Order Number: 18-112314 page 4 of 8 Annex C Internal photographs 182314_14.jpg: dosing module, main PCB, bottom view Examiner:
Date of issue: 24.04.2019 Thomas KHN Report Number: F182314E3 Order Number: 18-112314 page 5 of 8 Annex C Internal photographs 182314_15.jpg: dosing module, antenna PCB, top view Examiner:
Date of issue: 24.04.2019 Thomas KHN Report Number: F182314E3 Order Number: 18-112314 page 6 of 8 Annex C Internal photographs 182314_16.jpg: dosing module, antenna PCB, bottom view Examiner:
Date of issue: 24.04.2019 Thomas KHN Report Number: F182314E3 Order Number: 18-112314 page 7 of 8 Annex C Internal photographs 182314_18.jpg: dosing module, dosing mechanic Examiner:
Date of issue: 24.04.2019 Thomas KHN Report Number: F182314E3 Order Number: 18-112314 page 8 of 8
frequency | equipment class | purpose | ||
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1 | 2019-09-04 | 0.125 ~ 0.125 | DCD - Part 15 Low Power Transmitter Below 1705 kHz | Original Equipment |
app s | Applicant Information | |||||
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1 | Effective |
2019-09-04
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1 | Applicant's complete, legal business name |
Mettler-Toledo GmbH
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1 | FCC Registration Number (FRN) |
0013759436
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1 | Physical Address |
Im Langacher, Postfach
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1 |
Greifensee, N/A
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1 |
Switzerland
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app s | TCB Information | |||||
1 | TCB Application Email Address |
v******@phoenix-testlab.de
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1 | TCB Scope |
A1: Low Power Transmitters below 1 GHz (except Spread Spectrum), Unintentional Radiators, EAS (Part 11) & Consumer ISM devices
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app s | FCC ID | |||||
1 | Grantee Code |
THV
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1 | Equipment Product Code |
Q3MODULE
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app s | Person at the applicant's address to receive grant or for contact | |||||
1 | Name |
L****** C******
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1 | Telephone Number |
+41-(********
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1 | Fax Number |
+41-(********
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1 |
l******@mt.com
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app s | Technical Contact | |||||
n/a | ||||||
app s | Non Technical Contact | |||||
n/a | ||||||
app s | Confidentiality (long or short term) | |||||
1 | Does this application include a request for confidentiality for any portion(s) of the data contained in this application pursuant to 47 CFR § 0.459 of the Commission Rules?: | Yes | ||||
1 | Long-Term Confidentiality Does this application include a request for confidentiality for any portion(s) of the data contained in this application pursuant to 47 CFR § 0.459 of the Commission Rules?: | No | ||||
if no date is supplied, the release date will be set to 45 calendar days past the date of grant. | ||||||
app s | Cognitive Radio & Software Defined Radio, Class, etc | |||||
1 | Is this application for software defined/cognitive radio authorization? | No | ||||
1 | Equipment Class | DCD - Part 15 Low Power Transmitter Below 1705 kHz | ||||
1 | Description of product as it is marketed: (NOTE: This text will appear below the equipment class on the grant) | RFID Reader/Writer | ||||
1 | Related OET KnowledgeDataBase Inquiry: Is there a KDB inquiry associated with this application? | No | ||||
1 | Modular Equipment Type | Does not apply | ||||
1 | Purpose / Application is for | Original Equipment | ||||
1 | Composite Equipment: Is the equipment in this application a composite device subject to an additional equipment authorization? | No | ||||
1 | Related Equipment: Is the equipment in this application part of a system that operates with, or is marketed with, another device that requires an equipment authorization? | No | ||||
1 | Is there an equipment authorization waiver associated with this application? | No | ||||
1 | If there is an equipment authorization waiver associated with this application, has the associated waiver been approved and all information uploaded? | No | ||||
app s | Test Firm Name and Contact Information | |||||
1 | Firm Name |
PHOENIX TESTLAB GmbH
|
||||
1 | Name |
H**** B******
|
||||
1 | Telephone Number |
49-52********
|
||||
1 | Fax Number |
49-52********
|
||||
1 |
o******@phoenix-testlab.de
|
|||||
Equipment Specifications | |||||||||||||||||||||||||||||||||||||||||
---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
Line | Rule Parts | Grant Notes | Lower Frequency | Upper Frequency | Power Output | Tolerance | Emission Designator | Microprocessor Number | |||||||||||||||||||||||||||||||||
1 | 1 | 15C | 0.12500000 | 0.12500000 |
some individual PII (Personally Identifiable Information) available on the public forms may be redacted, original source may include additional details
This product uses the FCC Data API but is not endorsed or certified by the FCC