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Micro Device S.r.l. Installers guide Dual Band Model Version 1.2 Micro Device s.r.l Via Bellini, 31/33 20095 Cusano Milanino (MI) Tel. +39.02.6131001 r.a. Fax. +39.02.66400086 E-mail mdevice@tin.it This document contains proprietary intellectual information exclusively owned by Micro Device S.r.l. Italy. All information contained herein is the exclusive property of Micro Device. It cannot be disclosed to anyone without the written permission of the owner. ATTENTION:
BEFORE INSTALLING THE YACHT CONTROLLER DUAL BAND SYSTEM, READ CAREFULLY THIS MANUAL AND PROCEED TO THE INSTALLATION FOLLOWING PUNCTUALLY THE INSTRUCTIONS. NOT FOLLOWING THE INSTRUCTIONS CAN COMPROMISE THE VALIDITY OF THE WARRANTY CONDITIONS. IN CASE OF DOUBTS ASK DIRECTLY THE RETAILER OR MICRO DEVICES CUSTOMER SERVICE. THIS KIT AND THE RELATED INSTRUCTIONS OF ASSEMBLAGE HAVE BEEN REALIZED FOR INSTALLERS ENDOWED WITH A QUALIFIED AND SPECIALIZED TRAINING. THE ASSEMBLAGE INSTRUCTIONS HAVE BEEN WRITTEN UP EXCLUSIVELY FOR PROFESSIONAL USE AND THEY ARE NOT SUITABLE FOR UNPROFESSIONAL USE. MICRO DEVICE S.R.L. DOES NOT TAKE ANY LIABILITY FOR POSSIBLE DAMAGES TO PEOPLE OR PROPERTY COMING THROUGH NEGLIGENCE IN FOLLOWING THE ASSEMBLING INSTALLATIONS MADE BY NOT QUALIFIED TECHNICIANS. MICRO DEVICE S.R.L. FURTHERMORE DOES NOT TAKE ANY LIABILITY FOR POSSIBLE DAMAGES TO PEOPLE OR TO PROPERTY COMING FROM DIFFERENT OR IMPROPER USES OF THE EQUIPMENT. INSTRUCTIONS OR COMING FROM Safety Precautions This manual contains indications, specified by symbols, which can determine damages or accidents if NOT observed. IMPORTANT:
WARNING:
DANGER:
Used to draw your attention to important information regarding the right way to install Yacht Controller. Not observing exactly what specified in this section can cause product malfunction or breakdown. Not observing exactly what specified in this section can cause damages to people and/or damages to property. _______________________ The information contained in this manual can be modified without notice: if you find differences or ambiguity, please ask the reseller. Micro Device S.r.l. All rights reserved ____________________________________________________________________________________________ 2 Micro Device S.r.l. Via Bellini, 31/33 20095 Cusano Milanino (MI) ITALY Tel. +39.02.6131001 r.a. Fax +39.02.66400086 e-mail mdevice@tin.it Summary SUMMARY .........................................................................................................................................................3 1. INTRODUCTION ............................................................................................................................................4 1.1. COMPOSITION OF THE STANDARD KIT .............................................................................................................5 1.2. GENERAL TRANSMITTER FEATURES................................................................................................................6 1.3. GENERAL FEATURES OF THE RECEIVER .........................................................................................................7 2. INSTALLATION AND CONNECTION.........................................................................................................10 2.1. INSTALLATION ENVIRONMENT.......................................................................................................................10 2.2. INSTALLATION OF THE RECEIVER..................................................................................................................10 2.2.1 Connection scheme ...........................................................................................................................12 2.2.2 Connection of the power supply wires ...............................................................................................13 2.2.3 Connection of the command wires of the engines .............................................................................14 2.2.4 Connection of the command wires of the bow thruster (optional) ......................................................15 2.2.5 Connection of the command wires of the stern thruster (optional).....................................................15 2.2.6 Connection of the command wires of the anchor winch (optional).....................................................16 2.2.7 External acoustic signaller (optional) .................................................................................................16 3. FUNCTIONAL TEST ...................................................................................................................................18 3.1. PROGRAMMING INSTRUCTIONS ....................................................................................................................21 3.1.1 Programming the receiver ..................................................................................................................21 3.1.2 Cancellation of the receiver memory..................................................................................................23 4. EXPANSION OF THE SYSTEM..................................................................................................................24 5. TROUBLESHOOTING ................................................................................................................................28 6. TECHNICAL CHARACTERISTICS.............................................................................................................31 6.1. TRANSMITTER.............................................................................................................................................31 6.2. RECEIVER...................................................................................................................................................31 7. WARRANTY ................................................................................................................................................32 8. FCC - CE MARK..........................................................................................................................................34 ____________________________________________________________________________________________ 3 Micro Device S.r.l. Via Bellini, 31/33 20095 Cusano Milanino (MI) ITALY Tel. +39.02.6131001 r.a. Fax +39.02.66400086 e-mail mdevice@tin.it 1. Introduction Yacht Controller Dual Band, developed by Micro Device S.r.l., is an electronic wireless remote control, able to easitly control the right and left engines, the bow and the stern thrusters and the anchor winch. The first prototype, was developed in 1998, and since then Yacht Controller has undergone a continuous evolution: in 2003 has been launched the first model, replaced in 2007 by the Evolution (EVO) version. To increase even more the operational safety, in May 2010 has been launched the Dual Band version that exploits two different bands of transmission of the commands and that satisfies the most rigid naval norms in its components. Yacht Controller Dual Band is safe because it uses microprocessors programmed directly in Micro Device S.r.ls laboratory so interferences with passerelas, gangways or anchor radio controls which may be available and in use on the market that, on the contrary use standard electronic components, are impossible. The range of control of Yacht Controllers Transmitter is limited to about ten meters and the transmission protocol, makes interference between the same or different systems working in the same area, impossible. Severe tests made on various types of vessels, have proven the resistance and the reliability of Yacht Controller Dual Band in the marine environment. Moreover, before its launch on the Market, Yacht Controller Dual Band, has been subjected to many laboratory tests in order to further ensure proper operation. IMPORTANT:
Further information concerning the use of the system, are available in the users manual. ____________________________________________________________________________________________ Yacht Controller 4 Micro Device S.r.l. Via Bellini, 31/33 20095 Cusano Milanino (MI) ITALY Tel. +39.02.6131001 r.a. Fax +39.02.66400086 e-mail mdevice@tin.it 1.1. Composition of the standard kit The kit of installation of Yacht Controller Dual Band system includes:
1 5 2 4 3 Figure 1: Standard installation Kit 6 1. A receiver 2. A transmitter 3. Connections cables to connect the receiver based on the purchased controls options. 4. A kit of connectors for a quick installation. 5. A watertight switch for the ignition with a sticky label 6. The installers guide and the users guide IMPORTANT:
Some Yacht Controller Dual Band models have additional components. To install these components, refer to their manuals enclosed to them. ____________________________________________________________________________________________ Yacht Controller 5 Micro Device S.r.l. Via Bellini, 31/33 20095 Cusano Milanino (MI) ITALY Tel. +39.02.6131001 r.a. Fax +39.02.66400086 e-mail mdevice@tin.it 1.2. General transmitter features On the Yacht Controller Dual Band transmitter there are levers and buttons to control the boat functions as described in figure 2. It is normal that the levers and the buttons of the transmitter correspondent to options not purchased do not work because the receiver is configured just with the electronic boards requested. It is possible anyway to order and install afterwards the options not purchased at the beginning. (see paragraph "Expansion of the system). Each transmitter has an unique code programmed in Factory that is different from the others and selected among over 65.000 combinations. The electronics of the transmitter is contained in a silver colored ABS box that combines ergonomics and functionality with a protection degree IP68. Removing the cover on the back of the transmitter, it is possible to access to the batteries for their replacement. The unit has three bright led indicators:
- The red led placed in the lower part on the left, points out the condition of the battery next to the limits of discharge.
- Two yellow led, one for each band, placed in the lower part on the right, points out the transmission of the control signals toward the receiver. On/off button Engage button Bow thruster right/left Left engine forward and reverse Red Led for battery discharged Right engine forward and reverse Stern thruster right/left Yellow Led of trasmission on Band 1 Yellow Led of trasmission on Band 2 Figure 1: Description of the transmitter ____________________________________________________________________________________________ Yacht Controller 6 Micro Device S.r.l. Via Bellini, 31/33 20095 Cusano Milanino (MI) ITALY Tel. +39.02.6131001 r.a. Fax +39.02.66400086 e-mail mdevice@tin.it 1.3. General features of the Receiver The receiver acquires the commands of the transmitter and activates the functions of the boat accordingly. The command of the outputs occours with the activation of the switches on the transmitter. The output will stay active until the correspondent switch remains pressed and until there is the connection between transmitter and receiver. The transmitter, in fact, cyclically sends the state of the switches to the receiver. In lack of dialogue with the transmitter, for safety reasons, the receiver automatically deactives the outputs and contemporarily activates the acoustic alarm. Thanks to the adoption of a procedure of self-learning, the receiver is able to identify unequivocally and memorize the code of more than one transmitter. In this way it is possible to enable the receiver so that it can accept the commands of different transmitters. It is not possible anyway to carry out contemporary transmissions from several transmitters to activate the same receiver. In fact, the periodic transmissions of the transmitters would affect themselves, causing interferences and contrasting the activation commands of the outputs. The receiver can be switched ON by a switch placed near the helm station. The receiver contains a various number of boards, that depends on the configuration choosen, each of which commands an ouptut. Each board is endowed with green leds that show the state of the command ouptputs and a red led that signals the condition of it (alarm or normal operation). ____________________________________________________________________________________________ Yacht Controller 7 Micro Device S.r.l. Via Bellini, 31/33 20095 Cusano Milanino (MI) ITALY Tel. +39.02.6131001 r.a. Fax +39.02.66400086 e-mail mdevice@tin.it Aerial Band 2 Aerial Band 1 Communication Led and CPU alarm Acoustic signaller of alarm Leds of Command outputs External acoustic signaller (optional) Command outputs Leds of Command Outputs Communication Leds and alarm modules Power supply ____________________________________________________________________________________________ Yacht Controller 8 Micro Device S.r.l. Via Bellini, 31/33 20095 Cusano Milanino (MI) ITALY Tel. +39.02.6131001 r.a. Fax +39.02.66400086 e-mail mdevice@tin.it Programming Dip Switch Acoustic signaller of alarm Aerial Band 1 Aerial Band 2 External acoustic signaller (optional) Receiver module Command module of the bow thruster Command module of the stern thruster Power Supply and CPU module Command module of the anchor winch Command module of the port/starboard engines ____________________________________________________________________________________________ Yacht Controller 9 Micro Device S.r.l. Via Bellini, 31/33 20095 Cusano Milanino (MI) ITALY Tel. +39.02.6131001 r.a. Fax +39.02.66400086 e-mail mdevice@tin.it 2. Installation and connection 2.1. Installation environment The receiver MUST be installed far away from devices (i.e. electric engines or electric lines of power) which can produce an electromagnetic field that can disturb the radio signal issued by the transmitter. Therefore it is absolutely forbidden to install the receiver inside the engines room as such environment is subjected to environmental troubles and remarkable change in temperatures. The receiver must be installed NOT LESS than a meter of distance from the compass. DO NOT INSTALL the receiver inside or on the back of a metallic structure (bulkheads or instrumentation) because the metal parts prevent the correct passage of the radio signals. If it is not possible to do otherwise, ask the Retailer, to let you have the model of the receiver equipped with the external aerials. 2.2. Installation of the receiver 170 mm 90 mm 80 mm 160 mm 175 mm Figure 5: Dimensions of the receiver 15 mm ____________________________________________________________________________________________ Yacht Controller 10 Micro Device S.r.l. Via Bellini, 31/33 20095 Cusano Milanino (MI) ITALY Tel. +39.02.6131001 r.a. Fax +39.02.66400086 e-mail mdevice@tin.it Normally the receiver must be installed nearby the chosen helm station, which could be in the salon or on the fly according to the habits of the customer. WARNING:
it is compulsory to install the receiver with the aerials upward. If the space nearby of the helm station is insufficient, it is possible to install it in the easier access place, paying anyway attention that the acoustic signal issued by the receiver will have to be perfectly hearable from the helm station; if it was not like that, ask the Retailer the version of the receiver provided with the external acoustic signaller. WARNING:
The length of cables supplied with the connector is approximately 1,5 meters. The extension of these cables can compromise the behaviour of the device with respect to the EMC rules. During the installation, the FORM supplied with the manual, must be filled in every part. In case of need, this will allow the Customer Service, to determine the countermeasures to be undertaken to solve possible problems. IMPORTANT:
Once completed the installation, the receiver could not be accessibile from the user of the transmitter. ____________________________________________________________________________________________ Yacht Controller 11 Micro Device S.r.l. Via Bellini, 31/33 20095 Cusano Milanino (MI) ITALY Tel. +39.02.6131001 r.a. Fax +39.02.66400086 e-mail mdevice@tin.it 2.2.1 Connection scheme External acoustic signaller (optional) STERN THRUSTER STBD ENGINE ANCHOR WINCH PORT ENGINE BOW THRUSTER POWER SUPPLY Joystick or switches stern thruster Joystick or switches bow thruster Control levers Anchor winch buttons Figure 6: Connection scheme of the receiver Power Supply of the possible interface On / off switch Fuse Min 1,0 A Max 2,0 A
(optional) Battery or power supply with continuous current Min. 12 Vdc Max 24 Vdc ____________________________________________________________________________________________ Yacht Controller 12 Micro Device S.r.l. Via Bellini, 31/33 20095 Cusano Milanino (MI) ITALY Tel. +39.02.6131001 r.a. Fax +39.02.66400086 e-mail mdevice@tin.it 2.2.2 Connection of the power supply wires Choose the helm station for the installation and the space suitable to contain the receiver. WARNING:
Before connecting or disconnecting the electric cables of the receiver, check that the power supply is not present and that the helm station interested in the connections is not active. In all the connections pay attention to the correct identification of the cables
(common, right and left commands, etc.) and to their correct connection.
Identify the wires connected with the battery tension needed for the power supply of the receiver and verify carefully the polarity and the correct value of tension. (Min. 12 Vdc, Max 24 Vdc). It is opportune that the power supply given to the receiver is activated by the key of enabling the chosen helm station, as to supply the receiver only in case of effective use.
- Even if it is not necessary, as the equipment is supplied with a internal self-restorable fuse, is a good rule to insert a fuse (min 1 A, max 2 A) on the line of power supply of the device.
- Always install the ON/OFF switch of the receiver in a point easily accessible, nearby the chosen helm station. In lack of switches already available on the bridge, use the one supplied in the kit. Be sure that the used switch is watertight. ONLY FOR INSTALLATIONS WITH BOSCH REXROTH INTERFACE Its recommended the installation of main switch of Yacht Controller Dual Band next to Bosch Rexroth interface.
- Connect the batterys positive wire to the switch.
- Connect the blue/red wire of the cable "POWER SUPPLY" to the other pole of the switch and the brown/black wire to the negative one.
- Connect the cable "Power SUPPLY" to the connector 2 of the Yacht Controller Dual Band receiver. Connector POWER SUPPLY
Fuse Min 1,0 A Max 2,0 A
(optional) On / off switch Battery or power supply with continuous current Min. 12 Vdc Max 24 Vdc ____________________________________________________________________________________________ Figure 7: Connection scheme of the power supply wires Yacht Controller 13 Micro Device S.r.l. Via Bellini, 31/33 20095 Cusano Milanino (MI) ITALY Tel. +39.02.6131001 r.a. Fax +39.02.66400086 e-mail mdevice@tin.it 2.2.3 Connection of the command wires of the engines WARNING:
The installation of Yacht Controller Dual Band with some types of control head needs particular instructions, given as attached to the manual. Before proceeding with the installation therefore, verify the possible presence of enclosures. Identify the cables that from the control head go to the electronic control unit of the engines and connect in parallel to them the cables coming from the receiver (see figure 6). The enclosed document shows the colors used by your specific electronic control unit and the relatives colors used for the related cables. As the Manufacturers sometime modify the colors of the cables, to get further technical information or in case of difficulty in the identification of the cables, contact Micro Device before starting the installation. Pay a lot of attention to the correct identification of the group of command cables of each engine
(right and left). Cable the blue, black and brown wires of the connectors PORT ENGINE and STARBOARD ENGINE to the correspondent ones coming from the control head, as illustrated in figure. Use for this reason the blue connectors supplied in the kit, that allow to make the necessary connections in a simple and a fast way without having to cut the cable coming from the control unit. Once identified the cable to which you have to connect the command wire coming from the connector of connection, insert it in the passing slot of the blue connector, paying attention to insert it completely. Insert then the cable of the "Yacht Controller Dual Band" up to its end in the blind hole of the blue connector and, using a flat plier, crush the colored superior part of the connector so that the metallic part is able to join among them the cables and to establish a safe connection. Right Engine Left Engine Forward Reverse Forward Reverse Connector PORT ENGINE Forward Common Reverse Forward Connector STBD ENGINE Figure 8: Scheme of connection of the control head Common Reverse ____________________________________________________________________________________________ Yacht Controller 14 Micro Device S.r.l. Via Bellini, 31/33 20095 Cusano Milanino (MI) ITALY Tel. +39.02.6131001 r.a. Fax +39.02.66400086 e-mail mdevice@tin.it 2.2.4 Connection of the command wires of the bow thruster (optional) Identify the cables coming from the joystick of command of the bow thruster and connect them in parallel to the correspondents cables of the receiver. Joystick or command switches of the bow thruster BOW THRUSTER Connector Bow thruster left Common Common Bow thruster right
. Figure 9: Connection scheme of of the bow thruster WARNING:
Do not connect the command outputs of the receiver directly to the engines of the propeller, but always connect them to the command joystick. Verify that the necessary current doesn't overcome the 3 Adc to avoid breakups of the outputs of the receiver. 2.2.5 Connection of the command wires of the stern thruster (optional) Identify the cables coming from the command joystick of the stern thruster and connect them in parallel to the corresponding cables of the receiver. Joystick or command switches of the stern thruster STERN THRUSTER Connector Stern thruster left Common Common Stern thruster right Figure 10: Connection scheme of the stern thruster. ____________________________________________________________________________________________ Yacht Controller 15 Micro Device S.r.l. Via Bellini, 31/33 20095 Cusano Milanino (MI) ITALY Tel. +39.02.6131001 r.a. Fax +39.02.66400086 e-mail mdevice@tin.it WARNING:
Do not connect the command outputs of the receiver directly to the engines of the propeller, but always connect them to the command joystick. Verify that the necessary current doesn't overcome the 3 Adc to avoid breakups of the outputs of the receiver. 2.2.6 Connection of the command wires of the anchor winch (optional) Identify the cables coming from the switch of command of the anchor winch and connect them in parallel to the cables of the receiver Anchor winch up Command switches of the anchor winch ANCHOR WINCH Connector Common Common Anchor winch down Figure 11: Connection scheme of the anchor winch. WARNING:
Do not connect the command outputs of the receiver directly to the anchor winch, but always connect them to the command switch. Verify that the necessary current doesn't overcome the 3 Adc to avoid breakups of the outputs of the receiver. 2.2.7 External acoustic signaller (optional) In case the device is placed in a position that prevents to perfectly hear the internal acoustic signaller, it is possible to add an external acoustic signal, connecting it with two cables as shown in the installation scheme. (see figure 12). The external acoustic signaller will have to be a ceramic resounder signaller with internal oscillating circuit working at 12 VDC and have a maximum absorption of 30 mA. ____________________________________________________________________________________________ Yacht Controller 16 Micro Device S.r.l. Via Bellini, 31/33 20095 Cusano Milanino (MI) ITALY Tel. +39.02.6131001 r.a. Fax +39.02.66400086 e-mail mdevice@tin.it External acoustic signaller Acoustic signaller +
12 V 30 mA max Acoustic signaller -
Connector Figure 12: Connection scheme of the external acoustic signaller. IMPORTANT:
Pay attention to the polarity of the acoustic signaller during the connection operations. WARNING:
External acoustic signallers requiring a current higher than 30 mA must be connected through an external relay of 12V, max 30 mA (see figure 13). For further informations, contact Micro Device S.r.l.. Battery or power supply in C.C. External relay External acoustic signaller Acoustic signaller +
12 V 30 mA max Acoustic signaller -
Connector Figure 13: Connection scheme of the external acoustic signaller with relay. ____________________________________________________________________________________________ Yacht Controller 17 Micro Device S.r.l. Via Bellini, 31/33 20095 Cusano Milanino (MI) ITALY Tel. +39.02.6131001 r.a. Fax +39.02.66400086 e-mail mdevice@tin.it 3. Functional test IMPORTANT:
If installed correctly, Yacht Controller Dual Band, does not need trims. Once connected and checked the wires, it is possible to proceed with the functional test. First of all, activate Yacht Controller transmitter, following step by step the procedure described here below:
Activate the receiver using the ON/OFF switch (installed on the boat). The activation is signalled by the lighting of the six leds of communication and alarm CPU (see figure 3) for a second. After about three seconds the acoustic signaller of the device will start to emit the acoustic signal of danger indicating that the receiver is operating but it has not established yet the radio connection with the transmitter. Once the receiver is switched ON the red leds of alarm associated to each of the command modules begin to flash, signalling the correct operation of the system. In case of error or malfunction, instead, the red led of the module in alarm will remain turned ON fixed. Turn the transmitter ON, keeping pressed the button more than three seconds (security time to child test). It is moreover possible to switch ON the transmitter immediately pressing contemporarily the ON/OFF button and the engage button. The confirmation of the ignition is given by the fixed activation of the yellow communication LED. ON/OFF button Engage button Figure 14: ON/OFF button of the transmitter. If the operation has had positive result, the acoustic signal of the receiver stops and starts the signal of the engagement. This signal caracterized by a bit about every two seconds means that there is the radio connection between the transmitter and the receiver and that the system, not yet operating, is waiting for the engagement. During this waiting period for the engagement the levers and the buttons are not active yet. In a way to have Yacht Controller Dual Band operating, it is necessary to press twice the engage button within no more than 5 seconds between the first pressure and the second. When the transmitter is waiting for the second pressure, the yellow leds of communication flash in synchronous way. At this point, if the operation has had positive result, the acoustic signal of the receiver stops and the system is completely operating. The two yellow leds of the transmitter flash, signalling the transmission to the receiver on the two bands. Now it is possible to control the engines and in case, the bow and the stern thrusters and the anchor winch, simply pressing the switches of the transmitter. ____________________________________________________________________________________________ Yacht Controller 18 Micro Device S.r.l. Via Bellini, 31/33 20095 Cusano Milanino (MI) ITALY Tel. +39.02.6131001 r.a. Fax +39.02.66400086 e-mail mdevice@tin.it Each activation of the outputs is signalled by the lighting of the correspondent green leds associated to each command modules on the receiver. The red leds of each module, if flashing, they signal the correct operation of it. WARNING:
From now on the system is operating. Pay the maximum attention, as the involuntary pressure of one of the switches or buttons would cause the activation of the related command output. When the transmitter is OFF, the red led of alarm of the receiver is fixed and the acoustic signal is activated. Contrarily, in presence of a correct receipt from the transmitter, the red led of alarm goes OFF, while the green leds of receipt RX1 and RX2 flash. The acoustic signal of the receiver has four states of operation as illustrated in the following scheme. Type of acoustic State of the receiver State of the outputs signal Continuous Beep every two secs Lack of reception from the transmitter. Correct reception from the transmitter but waiting for the engagement. Deactivated Deactivated Absent Correct reception from the transmitter with engagement Enabled A continuos beep of 5 secs followed by a variable number of beeps Receiver on alarm (see chapter troubleshooting). Deactivated the output of the function in alarm, activated the others. IMPORTANT:
The transmitter automatically goes OFF after approximately 4 minutes from the last pressure of a whichever switch or button. Verify the correct directional operation of the bow thruster and of the stern thruster (if installed) with short commands right/left, or of the anchor winch with short commands up/down. If inversions are found in the commands, check the paragraph "Troubleshooting". Following step by step the instructions here below it is possible to test the correct operativity of the commands of the engines:
Ignite the engines following your usual procedure. Enable the helm station of the boat to which the Yacht Controller Dual Band receiver is connected to. DANGER:
TO USE THE SYSTEM YACHT CONTROLLER DUAL BAND IT IS NECESSARY TO HAVE THE CONTROL HEAD IN NEUTRAL POSITION ____________________________________________________________________________________________ Yacht Controller 19 Micro Device S.r.l. Via Bellini, 31/33 20095 Cusano Milanino (MI) ITALY Tel. +39.02.6131001 r.a. Fax +39.02.66400086 e-mail mdevice@tin.it In order to verify the correct directional command and the identification of the engines, with the boat moored and equipped with mooring shock-absorbers, lengthen the lines of stern of at least 1-2 meters and give short commands of activation of the engines forward and reverse. In the case the boat is not equipped of mooring shocks-absorber, unmooring in the traditional way and execute the engines command test in a place wide enough to make the manoeuvres in total security DANGER:
DURING THE ENGINES COMMAND TEST, PAY THE MAXIMUM ATTENTION TO AVOID DAMAGES TO THE BOAT (TEAR TO THE MOORING BUOY OR COLLISION AGAINST THE QUAY ). If inversions are discovered in the commands, check the paragraph "Troubleshooting. ____________________________________________________________________________________________ Yacht Controller 20 Micro Device S.r.l. Via Bellini, 31/33 20095 Cusano Milanino (MI) ITALY Tel. +39.02.6131001 r.a. Fax +39.02.66400086 e-mail mdevice@tin.it 3.1. Programming instructions The receiver in the kit is already arranged to receive the commands from the associated transmitter WARNING:
The programming procedure described here must be used only to qualify the receiver for receiving commands from a further transmitter or in case of replacement of the original transmitter. In case of replacement of the original transmitter, before executing the programming procedure, remember to delete the receiver memory (see paragraph 3.1.2). 3.1.1 Programming the receiver In order to work, the receiver, must know which transmitter it can operate with. The procedure to insert the code of the transmitter in the memory of the receiver is the following:
1. With the receiver switched ON, remove the back part of the equipment to access to the electronic. 2. Identify the Dip Switch 1 on the power supply module and CPU (see figure 4) and to position it on "ON" (see figure 15). Figure 15: Programming Dip Switch. 3. 4. The receiver will emit four beeps in sequence while the red led of alarm will flash. Moreover the yellow led showing the passage to the programming procedure of the memory of the receiver , will go ON. If the memory of the receiver is saturated, because two codes have been already memorized, the acoustic signaller will emit ten beeps while the red led of alarm will remain turned on fixed. To be able to insert the code of a new transmitter it will be necessary first to cancel the memory of the receiver. ____________________________________________________________________________________________ Yacht Controller 21 Micro Device S.r.l. Via Bellini, 31/33 20095 Cusano Milanino (MI) ITALY Tel. +39.02.6131001 r.a. Fax +39.02.66400086 e-mail mdevice@tin.it 5. Turn ON the transmitter that you want to tune in and activate the necessary combination of switches to acquire the code from the receiver. The combination foresees the contemporary activation of two switches: right engine forward and left engine forward. At this point, if the memorization has had success, the red led and the acoustic signaller are activated for a second. Vice versa, if the inserted code is already present in the memory of the receiver, the acoustic signal wil emit eight beeps while the red led of alarm will be activated. Once acquired the code of a transmitter and after the signaling of happened memorization of it, the receiver doesn't accept other codes. To finish the procedure, it is enough to put the Dip Switch 2, OFF. For safety reasons, during the procedure of insertion of the code, the receiver is not qualified for activating the output relay. ____________________________________________________________________________________________ Yacht Controller 22 Micro Device S.r.l. Via Bellini, 31/33 20095 Cusano Milanino (MI) ITALY Tel. +39.02.6131001 r.a. Fax +39.02.66400086 e-mail mdevice@tin.it 3.1.2 Cancellation of the receiver memory Sometimes deleting the memory of the receiver is needed. For example, in the case in which the transmitter has been broken or lost, or if the memory of the receiver is full and you want to change the list of the transmitters. The procedure for the cancellation of the memory of the receiver is the following:
1. With the receiver ON, remove the back part of the equipment to access to the electronics. Identify the Dip Switch 6 on the power supply module and CPU (see figure 4) and position it 2.
"ON" (see figure 16). Figure 16: Dip Switch for deleting. 3. The receiver will emit a beep of the duration of four seconds while the red led of alarm and the yellow led of programming will be activated. 4. To finish the procedure of cancellation, it is enough to move the Dip Switch 6 OFF. IMPORTANT:
Before the following use, it is necessary to program the receiver to enable a transmitter. ____________________________________________________________________________________________ Yacht Controller 23 Micro Device S.r.l. Via Bellini, 31/33 20095 Cusano Milanino (MI) ITALY Tel. +39.02.6131001 r.a. Fax +39.02.66400086 e-mail mdevice@tin.it 4. Expansion of the system The system Yacht Controller Dual Band allows in any moment to modify the orignal configuration. The options not initially purchased, in fact, can be ordered in a second time and installed simply inserting in the special lodgings, additional boards. After having updated the configuration of the system, the new board module immediately becomes operational. Here below how to proceed with the change of the configuration of the system Yacht Controller Dual Band.
Take off the power supply from the receiver and remove all the cables placed on the front part of the equipment. Remove the back cover to access the electronics of the receiver. Find the position in which you have to insert the module. On the panel you can find easily the holes of the not installed modules. They, in fact, look closed and are marked by the symbol of the device to command (in the below example, the anchor winch). Closed hole of the connector of the module for the anchor winch. Figure 17 ____________________________________________________________________________________________ Yacht Controller 24 Micro Device S.r.l. Via Bellini, 31/33 20095 Cusano Milanino (MI) ITALY Tel. +39.02.6131001 r.a. Fax +39.02.66400086 e-mail mdevice@tin.it
Cut out with a cutter the contour of the hole related to the module to insert. Figure 18
Remove the nut of fixing from the connector of the board. Insert, then, the board in its lodging, paying attention that the male connectors on the inferior edge, perfectly enter the female connectors of the base. Male connectors of the command board Female connectors on the receiver Figure 19 ____________________________________________________________________________________________ Yacht Controller 25 Micro Device S.r.l. Via Bellini, 31/33 20095 Cusano Milanino (MI) ITALY Tel. +39.02.6131001 r.a. Fax +39.02.66400086 e-mail mdevice@tin.it
Press the board just inserted to perfectly fit the female connectors of the base.
Screw the nut of fixing to the connector of the board just inserted. Figure 20
- Connect again the cables of connection. Figure 21
- Proceed to the installation of the new module as described in the paragraph of the chapter
"Installation and connection" of the this manual.
- Turn the receiver ON. At this point the acoustic signaller will signal an error of configuration emitting 6 beeps.
- To configure the receiver, put the Dip Switch 2 to ON, on the module of power supply and CPU. The acoustic signaller will emit a series of beeps that mean the memorization of the new configuration. ____________________________________________________________________________________________ Yacht Controller 26 Micro Device S.r.l. Via Bellini, 31/33 20095 Cusano Milanino (MI) ITALY Tel. +39.02.6131001 r.a. Fax +39.02.66400086 e-mail mdevice@tin.it
- When the acoustic signaller stop to emit, put the Dip Switch 2 OFF.
- At this point the procedure has been finished. Figure 22 ____________________________________________________________________________________________ Yacht Controller 27 Micro Device S.r.l. Via Bellini, 31/33 20095 Cusano Milanino (MI) ITALY Tel. +39.02.6131001 r.a. Fax +39.02.66400086 e-mail mdevice@tin.it 5. Troubleshooting This section describes some problems and malfunctions that could happen during the installation, with the probable cause and - where possible - the countermeasures to be undertaken for their solution. Problem Possible causes Remedy The receivers does not turn ON. There is no tension to the receiver. The transmitter does not turn ON. There is not power supply on the transmitter. The acoustic signaller of the receiver is always ON. None of the enabled codes in the receiver correspond to the one of the transmitter. Lack of reception from the transmitter. The acoustic signal of the receiver emits some discontinuous signals. The radio transmission is disturbed by radio-frequency sources near the devices. The distance between the receiver and the transmitter has exceeded the range of the transmitter. Check if the receiver has its power supply. Check in the order:
- The tension on the battery.
- The possible presence of interrupted fuses.
- The operativity of the ON/OFF switch.
- The cables polarity. Verify in the order:
- That the batteries and the cover are inserted with the right polarity showed on the back of the transmitter.
- The charge of the batteries. Refer to the pragraph programming procedures.
- The transmitter is OFF
- Possible presence of disturbs on both bands.
- remove, if possible, the source of disturbance.
- if the functionality of the system is compromised, take the manual control again at the helm station.
- - go near the receiver to reduce the distance between the two devices.
- the range of action of the transmitter depends on the charge of the batteries. Check the charge. ____________________________________________________________________________________________ Yacht Controller 28 Micro Device S.r.l. Via Bellini, 31/33 20095 Cusano Milanino (MI) ITALY Tel. +39.02.6131001 r.a. Fax +39.02.66400086 e-mail mdevice@tin.it Problem Possible causes Remedy The acoustic signaller emits a continuous beep of 5 secs follow by a variable number of beeps. The receiver is in alarm. The engine commands are inverted. Wrong identification of the connectors of the two engines. Commands of the right engine forward and reverse are inverted. Commands of the left engine forward and reverse are inverted. Commands of the bow thruster right and left are inverted. Wrong connection of the wires of the engine. Wrong connection of the wires of the engine. Wrong identifications of the wires of the joystick of the bow thruster. The type of alarm is identified by the number of beeps emitted:
1 beep: error of the command board of the output of the engines. Contact the reseller. 2 beeps: error of the command board of the outputs of the bow thruster. Contact the reseller. 3 beeps: error of the command board of the outputs of the stern thruster. Contact the reseller. 4 beeps: error of the command board of the outputs of the anchor winch. Contact the reseller. 5 beeps: error on the serial interface for engines. Contact the reseller. 6 beeps: wrong configuration. Contact the reseller. 7 beep: low battery tension. Verify the position of the battery and its connection with the receiver. 8 beeps: low tension of the CPU module. Contact the reseller. Contact the reseller for other possible signalings of alarm. Invert the two cables on the connectors of the engines
(PORT ENGINE and STBD ENGINE). Invert the connection on the wires coming from the control head. Invert the connection on the wires coming from the control head. Invert the connection on the wires coming from the joystick. ____________________________________________________________________________________________ Yacht Controller 29 Micro Device S.r.l. Via Bellini, 31/33 20095 Cusano Milanino (MI) ITALY Tel. +39.02.6131001 r.a. Fax +39.02.66400086 e-mail mdevice@tin.it Problem Possible causes Remedy Commands of the stern thruster right and left are inverted. Wrong identifications of the wires of the joystick of the stern thruster. Commands up and down of the anchor winch are inverted. Wrong identifications of the wires of the anchor winch. Invert the connection on the wires coming from the joystick. Invert the connection on the wires coming from the anchor winch. WARNING:
In case of alarm the beeps emitted by the acoustic signaller point out the module responsible of the malfunction (see previous section). Once identified the module, looking at the behavior of the corresponding red led of communication and alarm, it is possible to diagnose the type of malfunction. If the led remains always turned ON or always turned OFF, there is an error of the module, which can be broken or missing. Instead, a continuous lighting of five seconds, followed by a variable number of flashes, points out - according to the number of flashes - one of the following condition of error:
One flash: the time-out of communication with the CPU has been overcome. Two flashes: the output has high current flow. If problems not described here above are found, contact the retailer or directly Micro Devices Technical Support. ____________________________________________________________________________________________ Yacht Controller 30 Micro Device S.r.l. Via Bellini, 31/33 20095 Cusano Milanino (MI) ITALY Tel. +39.02.6131001 r.a. Fax +39.02.66400086 e-mail mdevice@tin.it 6. Technical Characteristics 6.1. Transmitter Power Supply:
Absorption:
Box:
3 batteries 1,5V di tipo AAA (LR03) max 40mA in trasmission In ABS with protection degree IP68. Number of Channels:
max 10 Transmission Code:
digital at 16 bit Dimensions (LxHxW) 70 x 123 x 43 mm Weight:
Frequencies:
145 g batteries included 433.92 MHz and 868.3 MHz Power of transmission:
<5mW ERP on band 868.3 MHz
<10mW ERP on band 433.92 MHz
(range 30-50 m max) Operational Temperature:
from 0C to +50C 6.2. Receiver Power Supply:
Absorption:
Box:
12 VDC o 24 VDC 5 % max max 4W In polycarbonate with protection degree IP65. Dimensions (LxHxW) 175x170x130 mm with conncetors and aerials included Weight:
680 g with connectors included Capacity of the outputs contacts. up to 3A, 30Vdc / 0.6A , 115Vac Frequencies:
433.92 MHz and 868.3 MHz Operational Temperature:
from 0C to +50C External signaller output:
up to 30 mA, 12 VDC 5 %
Optional:
Control for Bow Thruster Control for Stern Thruster Control for Anchor Winch. ____________________________________________________________________________________________ Yacht Controller 31 Micro Device S.r.l. Via Bellini, 31/33 20095 Cusano Milanino (MI) ITALY Tel. +39.02.6131001 r.a. Fax +39.02.66400086 e-mail mdevice@tin.it 7. Warranty Each Yacht Controller Dual Band system is warranted for 24 months, as from the date of sale to the first user . The warranty on the Micro Device S.r.l.s devices is for all the possible defects of material and breakdowns not caused by the customer. Regarding the installation and the possible maintenance operations, these are responsibility of the installer. This warranty explicitly does not include faults due to maintenance, improper installation and customer misuse. The warranty is given on the following conditions: the equipment is effective for all the possible faults of manufacture, material and for breakdowns not caused by the customer. All breakdowns imputable to the customer or due to force majeure, natural events and all faults caused by improper use of the equipment, are not covered by the Manufacturers warranty. Manufacturers Warranty is valid in accordance with following conditions:
Electronic Components must be integral, not disassembled, tampered or modified in any manner. Installation must be made by a certified installer. Warranty excludes equipment damaged by water. Defective equipment must be returned properly packaged to avoid shipping damage and complete of all the accessories. Package must include a brief description of the problem. Package must clearly show, near the address of the sender, the Number of Authorization to the Re-entry "NAR" given by Micro Device S.r.l. Phone. +39.026131001. Return transportation charges are at the expense of the Sender All the packages sent without NAR or at the manufacturers expense, will be refused. The Manufacturers responsibility is limited to the substitution or repair of equipment which, in its sole judgment, has a manufacture defect. Purchaser agrees that the manufacturer and and sellers liability for any accident and/or damage to property and/or personal injury which occurs during the use of this equipment is solely limited to the purchase price of this equipment regardless of the incident or circumstances. The repair or replacement of equipment, during the warranty period, does not have the effect of extending the original warranty period. These conditions do not intend to void the effects of laws or rules for protection of the customer.
"Yacht Controller Dual Band" can be subjected to changes without warning: if differences or ambiguity were found, ask the retailer. ____________________________________________________________________________________________ Yacht Controller 32 Micro Device srl Via Bellini, 31/33 20095 Cusano Milanino (MI) Tel. +39.02.6131001 r.a. Fax. +39.02.66400086 Email mdevice@tin.it Test and recording form Send by fax to Micro Device S.r.l., +39-02-66400086, to activate the warranty. Customer:
Boat:
Type of Control Head:
Receiver serial number:
Installation:
Power supply:
Right engine: reversed wires:
Left engine: reversed wires:
Bow thruster: reversed wires:
Stern thruster: reversed wires:
Check range:
Notes:
Telephone:
Name:
Engines:
Transmitter serial number:
Fly 12 V Yes Yes Yes Yes 30 Salon 24 V No No No No Over Colour of the right engine wires Colour of the left engine wires Boat Radio Command Boat Radio Command Colour of the bow thruster wires Colour of the stern thruster Boat Radio Command Boat Radio Command Left Common Right Colour of the anchor winch wires Boat Radio Command Date of the test:
Up Common Engineer signature:
Down ____________________________________________________________________________________________ Yacht Controller 33 Micro Device srl Via Bellini, 31/33 20095 Cusano Milanino (MI) Tel. +39.02.6131001 r.a. Fax. +39.02.66400086 Email mdevice@tin.it 8. FCC - CE Mark 0051 YACHT CONTROLLER DUAL BAND FOLLOWING CE DIRECTIVES:
DIRECTIVE R&TTE EN 300 220-1 V2.1.1 IS A SYSTEM IN COMPLIANCE WITH THE EN 301 489-1 (V1.8.1) + EN 301 489-3 (V1.4.1) EN 60950-1 (2006) ELECTROMAGNETIC COMPATIBILITY DIRECTIVE EN 60945 (2002) ____________________________________________________________________________________________ Yacht Controller 34 Micro Device srl Via Bellini, 31/33 20095 Cusano Milanino (MI) Tel. +39.02.6131001 r.a. Fax. +39.02.66400086 Email mdevice@tin.it FCC ID: R86TX001YCDB YACHT CONTROLLER DUAL BAND IS A SYSTEM IN COMPLIANCE WITH THE FCC DIRECTIVE. Position of the FCC mark on the receiver
(above) and on the transmitter (right) Verification according to 15.19 (a) (3):
This device complies with Part 15 of the Rules. Operation is subject to the following two conditions: 1) this device may not cause harmful interference, and 2) this device must accept any interference received, including interference that may cause undesired operation. ____________________________________________________________________________________________ Yacht Controller 35 Micro Device srl Via Bellini, 31/33 20095 Cusano Milanino (MI) Tel. +39.02.6131001 r.a. Fax. +39.02.66400086 Email mdevice@tin.it YACHT CONTROLLER DUAL AND IS A SYSTEM IN COMPLIANCE WITH CE DIRECTIVES IN NAUTICAL ENVIRONMENTS AND THE DIRICTIVES FOR FOR TRANSMITTERS ELECTOMAGNETIC COMPATIBILITY AND TO ELECTOMAGNETIC DISCHARGES IMMUNITY Conformity Declaration The manufacturer:
Micro Device S.r.l. Declares that the product:
Yacht Controller Is in compliance with the qualifications and with the pertinent dispositions established from the Directive 1999/5/CE. This device complies with Part 15 of the Rules. Operation is subject to the following two conditions: 1) this device may not cause harmful interference, and 2) this device must accept any interference received, including interference that may cause undesired operation. FCC ID: R86TX001YCDB Cusano Milanino, 11 May 2010 The Legal Representative Giuseppe Brianza ____________________________________________________________________________________________ Yacht Controller 36
frequency | equipment class | purpose | ||
---|---|---|---|---|
1 | 2011-02-22 | 868.3 ~ 868.3 | DSC - Part 15 Security/Remote Control Transmitter | Original Equipment |
app s | Applicant Information | |||||
---|---|---|---|---|---|---|
1 | Effective |
2011-02-22
|
||||
1 | Applicant's complete, legal business name |
MICRODEVICE Srl
|
||||
1 | FCC Registration Number (FRN) |
0011061454
|
||||
1 | Physical Address |
Via Bellini, 31/33
|
||||
1 |
Cusano Milanino, N/A 20095
|
|||||
1 |
Italy
|
|||||
app s | TCB Information | |||||
1 | TCB Application Email Address |
h******@atcb.com
|
||||
1 | TCB Scope |
A1: Low Power Transmitters below 1 GHz (except Spread Spectrum), Unintentional Radiators, EAS (Part 11) & Consumer ISM devices
|
||||
app s | FCC ID | |||||
1 | Grantee Code |
R86
|
||||
1 | Equipment Product Code |
TX001YCDB
|
||||
app s | Person at the applicant's address to receive grant or for contact | |||||
1 | Name |
G**** B********
|
||||
1 | Title |
Manager Director
|
||||
1 | Telephone Number |
+3902********
|
||||
1 | Fax Number |
+3902********
|
||||
1 |
m******@tin.it
|
|||||
app s | Technical Contact | |||||
1 | Firm Name |
MICRODEVICE Srl
|
||||
1 | Name |
G**** B******
|
||||
1 | Physical Address |
Via Bellini, 31/33
|
||||
1 |
Cusano Milanino
|
|||||
1 |
Italy
|
|||||
1 |
m******@tin.it
|
|||||
app s | Non Technical Contact | |||||
n/a | ||||||
app s | Confidentiality (long or short term) | |||||
1 | Does this application include a request for confidentiality for any portion(s) of the data contained in this application pursuant to 47 CFR § 0.459 of the Commission Rules?: | Yes | ||||
1 | Long-Term Confidentiality Does this application include a request for confidentiality for any portion(s) of the data contained in this application pursuant to 47 CFR § 0.459 of the Commission Rules?: | No | ||||
if no date is supplied, the release date will be set to 45 calendar days past the date of grant. | ||||||
app s | Cognitive Radio & Software Defined Radio, Class, etc | |||||
1 | Is this application for software defined/cognitive radio authorization? | No | ||||
1 | Equipment Class | DSC - Part 15 Security/Remote Control Transmitter | ||||
1 | Description of product as it is marketed: (NOTE: This text will appear below the equipment class on the grant) | Radio Control | ||||
1 | Related OET KnowledgeDataBase Inquiry: Is there a KDB inquiry associated with this application? | No | ||||
1 | Modular Equipment Type | Does not apply | ||||
1 | Purpose / Application is for | Original Equipment | ||||
1 | Composite Equipment: Is the equipment in this application a composite device subject to an additional equipment authorization? | No | ||||
1 | Related Equipment: Is the equipment in this application part of a system that operates with, or is marketed with, another device that requires an equipment authorization? | No | ||||
1 | Is there an equipment authorization waiver associated with this application? | No | ||||
1 | If there is an equipment authorization waiver associated with this application, has the associated waiver been approved and all information uploaded? | No | ||||
app s | Test Firm Name and Contact Information | |||||
1 | Firm Name |
Istituto Italiano del Marchio di Qualita' S.p.A.
|
||||
1 | Name |
E**** G****
|
||||
1 | Telephone Number |
00390********
|
||||
1 | Fax Number |
00390********
|
||||
1 |
f******@imq.it
|
|||||
Equipment Specifications | |||||||||||||||||||||||||||||||||||||||||
---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
Line | Rule Parts | Grant Notes | Lower Frequency | Upper Frequency | Power Output | Tolerance | Emission Designator | Microprocessor Number | |||||||||||||||||||||||||||||||||
1 | 1 | 15.231 | 433.92 | 433.92 | |||||||||||||||||||||||||||||||||||||
1 | 2 | 15.231 | 868.3 | 868.3 |
some individual PII (Personally Identifiable Information) available on the public forms may be redacted, original source may include additional details
This product uses the FCC Data API but is not endorsed or certified by the FCC