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OM-286308A 2020-05 Wireless Remote Controls For product information, Owners Manual translations, and more, visit www.MillerWelds.com From Miller to You Thank you and congratulations on choosing Miller. Now you can get the job done and get it done right. We know you dont have time to do it any other way. Thats why when Niels Miller first started building arc welders in 1929, he made sure his products offered long-lasting value and superior quality. Like you, his customers couldnt afford anything less. Miller products had to be more than the best they could be. They had to be the best you could buy. Today, the people that build and sell Miller products continue the tradition. Theyre just as committed to providing equipment and service that meets the high standards of quality and value established in 1929. This Owners Manual is designed to help you get the most out of your Miller products. Please take time to read the Safety Precautions. They will help you protect yourself against potential hazards on the worksite. Weve made installation and operation quick and easy. With Miller, you can count on years of reliable service with proper maintenance. And if for some reason the unit needs repair, theres a Troubleshooting section that will help you figure out what the problem is, and our extensive service network is there to help fix the problem. Warranty and maintenance information for your particular model are also provided. is the Miller first welding equipment manufacturer in the U.S.A. to be registered to the ISO 9001 Quality System Standard. Miller Electric manufactures a full line of welders and welding-related equipment. For information on other quality Miller products, contact your local Miller distributor to receive the latest full line catalog or individual specification sheets. To locate your nearest distributor or service agency call 1-800-4-A-Miller, or visit us at www.MillerWelds.com on the web. Mil_Thank1 202001 Working as hard as you do every power source from Miller is backed by the most hassle-free warranty in the business. TABLE OF CONTENTS SECTION 1 SAFETY PRECAUTIONS READ BEFORE USING
. 1-1. Symbol Usage 1-2. Arc Welding Hazards 1-3. Additional Hazards For Installation, Operation, And Maintenance 1-4. California Proposition 65 Warnings 1-5. Principal Safety Standards 1-6. EMF Information
. SECTION 2 BATTERY SAFETY PRECAUTIONS READ BEFORE USING
. 2-1. Symbol Usage 2-2. Hazards 2-3. California Proposition 65 Warnings 2-4. Principal Safety Standards
. SECTION 3 CONSIGNES DE SCURIT LIRE AVANT UTILISATION
. 3-1. Symboles utiliss 3-2. Dangers relatifs au soudage larc 3-3. Dangers supplmentaires en relation avec linstallation, le fonctionnement et la maintenance 3-4. Proposition californienne 65 Avertissements 3-5. Principales normes de scurit Informations relatives aux CEM 3-6. SECTION 4 CONSIGNES DE SCURIT RELATIVES AUX BATTERIES LIRE AVANT UTILISATION
. 41. Symboles utiliss 42. Risques 43. Proposition californienne 65 Avertissements 44. Principales normes de scurit
. SECTION 5 INSTALLATION AND OPERATION
. 5-1. FCC Compliance 5-2. RSS (ISED) Compliance/Conformit au CNR (ISDE) 5-3. Specifications 5-4. WEEE Label (For Products Sold Within The EU) 5-5. Introduction 5-6. Battery Installation 5-7. Connecting 14-Pin Transceiver To Remote 14 Receptacle 5-8. Wireless Foot Control Operation 5-9. Wireless Hand Control Operation 5-10. Remote Amperage Or Voltage Control For Welding Power Source With Output Always On 5-11. Remote Amperage Or Voltage Control For Welding Power Source With Output Contactor 5-12. Pairing A Wireless Hand Control With A 14-Pin Transceiver 5-13. Pairing A Wireless Foot Control With A 14-Pin Transceiver 5-14. Enabling Wireless Operation In Big 40 C, Big Blue 400/500/Air Pak/Turbo 5-15. Transceiver 14-Pin Information
. SECTION 6 TROUBLESHOOTING
. 6-1. Troubleshooting Table
. SECTION 7 PARTS LIST WARRANTY 1 1 1 3 4 4 4 5 5 5 5 6 7 7 7 9 10 10 10 11 11 11 11 12 13 13 13 13 14 15 15 16 16 17 18 19 20 21 22 23 23 23 24 Insert DofC Here SECTION 1 SAFETY PRECAUTIONS - READ BEFORE USING som 202002 Protect yourself and others from injury read, follow, and save these important safety precautions and operating instructions. 7 1-1. Symbol Usage
Indicates special instructions. DANGER! Indicates a hazardous situation which, if not avoided, will result in death or serious injury. The possible hazards are shown in the adjoining symbols or explained in the text. Indicates a hazardous situation which, if not avoided, could result in death or serious injury. The possible hazards are shown in the adjoining symbols or ex-
plained in the text. NOTICE Indicates statements not related to personal injury. 1-2. Arc Welding Hazards The symbols shown below are used throughout this manual to call attention to and identify possible hazards. When you see the symbol, watch out, and follow the related instructions to avoid the hazard. The safety information given below is only a summary of the more complete safety information found in the Principal Safety Standards listed in Section 1-5. Read and follow all Safety Standards. Only qualified persons should install, operate, maintain, and repair this equipment. A qualified person is defined as one who, by possession of a recognized degree, certificate, or professional standing, or who by extensive knowledge, train-
ing and experience, has successfully demonstrated the ability to solve or resolve problems relating to the subject matter, the work, or the project and has received safety train-
ing to recognize and avoid the hazards involved. During operation, keep everybody, especially children, away. ELECTRIC SHOCK can kill. Touching live electrical parts can cause fatal shocks or severe burns. The electrode and work circuit is electrically live whenever the output is on. The input power circuit and machine internal circuits are also live when power is on. In semiautomatic or automatic wire welding, the wire, wire reel, drive roll housing, and all metal parts touching the welding wire are electrically live. Incorrectly installed or improperly grounded equipment is a hazard.
Do not touch live electrical parts.
Wear dry, hole-free insulating gloves and body protection.
Insulate yourself from work and ground using dry insulating mats or covers big enough to prevent any physical contact with the work or ground.
Do not use AC weld output in damp, wet, or confined spaces, or if there is a danger of falling.
Use AC output ONLY if required for the welding process.
If AC output is required, use remote output control if present on unit.
Additional safety precautions are required when any of the follow-
ing electrically hazardous conditions are present: in damp locations or while wearing wet clothing; on metal structures such as floors, gratings, or scaffolds; when in cramped positions such as sitting, kneeling, or lying; or when there is a high risk of unavoid-
able or accidental contact with the workpiece or ground. For these conditions, use the following equipment in order presented: 1) a semiautomatic DC constant voltage (wire) welder, 2) a DC manual
(stick) welder, or 3) an AC welder with reduced open-circuit volt-
age. In most situations, use of a DC, constant voltage wire welder is recommended. And, do not work alone!
Disconnect input power or stop engine before installing or servicing this equipment. Lockout/tagout input power according to OSHA 29 CFR 1910.147 (see Safety Standards). This group of symbols means Warning! Watch Out! ELECTRIC SHOCK, MOVING PARTS, and HOT PARTS hazards. Consult sym-
bols and related instructions below for necessary actions to avoid these hazards.
Properly install, ground, and operate this equipment according to its Owners Manual and national, state, and local codes.
Always verify the supply ground check and be sure that input power cord ground wire is properly connected to ground terminal in disconnect box or that cord plug is connected to a properly grounded receptacle outlet.
When making input connections, attach proper grounding conduc-
tor first double-check connections.
Keep cords dry, free of oil and grease, and protected from hot metal and sparks.
Frequently inspect input power cord and ground conductor for damage or bare wiring replace immediately if damaged bare wiring can kill.
Turn off all equipment when not in use.
Do not use worn, damaged, undersized, or repaired cables.
Do not drape cables over your body.
If earth grounding of the workpiece is required, ground it directly with a separate cable.
Do not touch electrode if you are in contact with the work, ground, or another electrode from a different machine.
Do not touch electrode holders connected to two welding ma-
chines at the same time since double open-circuit voltage will be present.
Use only well-maintained equipment. Repair or replace damaged parts at once. Maintain unit according to manual.
Wear a safety harness if working above floor level.
Keep all panels and covers securely in place.
Clamp work cable with good metal-to-metal contact to workpiece or worktable as near the weld as practical.
Insulate work clamp when not connected to workpiece to prevent contact with any metal object.
Do not connect more than one electrode or work cable to any single weld output terminal. Disconnect cable for process not in use.
Use GFCI protection when operating auxiliary equipment in damp or wet locations. SIGNIFICANT DC VOLTAGE exists in inverter weld-
ing power sources AFTER removal of input power.
Turn off unit, disconnect input power, and discharge input capaci-
tors according to instructions in Manual before touching any parts. HOT PARTS can burn.
Do not touch hot parts bare handed.
Allow cooling period before working on equipment.
To handle hot parts, use proper tools and/or wear heavy, insu-
lated welding gloves and clothing to prevent burns. OM-286308 Page 1 FUMES AND GASES can be hazardous. Welding produces fumes and gases. Breathing these fumes and gases can be hazardous to your health.
Keep your head out of the fumes. Do not breathe the fumes.
Ventilate the work area and/or use local forced ventilation at the arc to remove welding fumes and gases. The recommended way to determine adequate ventilation is to sample for the composition and quantity of fumes and gases to which personnel are exposed.
If ventilation is poor, wear an approved air-supplied respirator.
Read and understand the Safety Data Sheets (SDSs) and the manufacturers instructions for adhesives, coatings, cleaners, consumables, coolants, degreasers, fluxes, and metals.
Work in a confined space only if it is well ventilated, or while wearing an air-supplied respirator. Always have a trained watch-
person nearby. Welding fumes and gases can displace air and lower the oxygen level causing injury or death. Be sure the breath-
ing air is safe.
Do not weld in locations near degreasing, cleaning, or spraying op-
erations. The heat and rays of the arc can react with vapors to form highly toxic and irritating gases.
Do not weld on coated metals, such as galvanized, lead, or cadmium plated steel, unless the coating is removed from the weld area, the area is well ventilated, and while wearing an air-supplied respirator. The coatings and any metals containing these elements can give off toxic fumes if welded. ARC RAYS can burn eyes and skin. Arc rays from the welding process produce intense visible and invisible (ultraviolet and infrared) rays that can burn eyes and skin. Sparks fly off from the weld.
Wear an approved welding helmet fitted with a proper shade of filter lenses to protect your face and eyes from arc rays and sparks when welding or watching (see ANSI Z49.1 and Z87.1 listed in Safety Standards).
Wear approved safety glasses with side shields under your helmet.
Use protective screens or barriers to protect others from flash, glare and sparks; warn others not to watch the arc.
Wear body protection made from durable, flameresistant mate-
rial (leather, heavy cotton, wool). Body protection includes oil-free clothing such as leather gloves, heavy shirt, cuffless trousers, high shoes, and a cap. WELDING can cause fire or explosion. Welding on closed containers, such as tanks, drums, or pipes, can cause them to blow up. Sparks can fly off from the welding arc. The flying sparks, hot workpiece, and hot equipment can cause fires and burns. Accidental contact of electrode to metal objects can cause sparks, explosion, overheating, or fire. Check and be sure the area is safe before doing any welding.
Remove all flammables within 35 ft (10.7 m) of the welding arc. If this is not possible, tightly cover them with approved covers.
Do not weld where flying sparks can strike flammable material.
Protect yourself and others from flying sparks and hot metal.
Be alert that welding sparks and hot materials from welding can easily go through small cracks and openings to adjacent areas.
Watch for fire, and keep a fire extinguisher nearby.
Be aware that welding on a ceiling, floor, bulkhead, or partition can cause fire on the hidden side.
Do not cut or weld on tire rims or wheels. Tires can explode if heat-
ed. Repaired rims and wheels can fail. See OSHA 29 CFR 1910.177 listed in Safety Standards.
Do not weld on containers that have held combustibles, or on closed containers such as tanks, drums, or pipes unless they are properly prepared according to AWS F4.1 and AWS A6.0 (see Safety Standards).
Do not weld where the atmosphere can contain flammable dust, gas, or liquid vapors (such as gasoline).
Connect work cable to the work as close to the welding area as practical to prevent welding current from traveling long, possibly unknown paths and causing electric shock, sparks, and fire hazards.
Do not use welder to thaw frozen pipes.
Remove stick electrode from holder or cut off welding wire at contact tip when not in use.
Wear body protection made from durable, flameresistant material
(leather, heavy cotton, wool). Body protection includes oil-free clothing such as leather gloves, heavy shirt, cuffless trousers, high shoes, and a cap.
Remove any combustibles, such as a butane lighter or matches, from your person before doing any welding.
After completion of work, inspect area to ensure it is free of sparks, glowing embers, and flames.
Use only correct fuses or circuit breakers. Do not oversize or by-
pass them.
Follow requirements in OSHA 1910.252 (a) (2) (iv) and NFPA 51B for hot work and have a fire watcher and extinguisher nearby.
Read and understand the Safety Data Sheets (SDSs) and the manufacturers instructions for adhesives, coatings, cleaners, consumables, coolants, degreasers, fluxes, and metals. FLYING METAL or DIRT can injure eyes.
Welding, chipping, wire brushing, and grinding cause sparks and flying metal. As welds cool, they can throw off slag.
Wear approved safety glasses with side shields even under your welding helmet. BUILDUP OF GAS can injure or kill.
Shut off compressed gas supply when not in use.
Always ventilate confined spaces or use approved air-supplied respirator. ELECTRIC AND MAGNETIC FIELDS (EMF) can affect Implanted Medical Devices.
Wearers of Pacemakers and other Implanted Medical Devices should keep away.
Implanted Medical Device wearers should consult their doctor and the device manufacturer before going near arc welding, spot welding, gouging, plasma arc cutting, or induction heating operations. NOISE can damage hearing. Noise from some processes or equipment can damage hearing.
Wear approved ear protection if noise lev-
el is high. OM-286308 Page 2 CYLINDERS can explode if damaged. Compressed gas cylinders contain gas under high pressure. If damaged, a cylinder can explode. Since gas cylinders are normally part of the welding process, be sure to treat them carefully.
Protect compressed gas cylinders from excessive heat, mechani-
cal shocks, physical damage, slag, open flames, sparks, and arcs.
Install cylinders in an upright position by securing to a stationary support or cylinder rack to prevent falling or tipping.
Keep cylinders away from any welding or other electrical circuits.
Never drape a welding torch over a gas cylinder.
Never allow a welding electrode to touch any cylinder.
Never weld on a pressurized cylinder explosion will result.
Use only correct compressed gas cylinders, regulators, hoses, and fittings designed for the specific application; maintain them and associated parts in good condition.
Turn face away from valve outlet when opening cylinder valve. Do not stand in front of or behind the regulator when opening the valve.
Keep protective cap in place over valve except when cylinder is in use or connected for use.
Use the proper equipment, correct procedures, and sufficient number of persons to lift, move, and transport cylinders.
Read and follow instructions on compressed gas cylinders, associated equipment, and Compressed Gas Association (CGA) publication P-1 listed in Safety Standards. 1-3. Additional Hazards For Installation, Operation, And Maintenance FIRE OR EXPLOSION hazard. MOVING PARTS can injure.
Do not install or place unit on, over, or near combustible surfaces.
Do not install unit near flammables.
Do not overload building wiring be sure power supply system is properly sized, rated, and protected to handle this unit. FALLING EQUIPMENT can injure.
Use lifting eye to lift unit only, NOT running gear, gas cylinders, or any other accessories.
Use correct procedures and equipment of ade-
quate capacity to lift and support unit.
If using lift forks to move unit, be sure forks are long enough to extend beyond opposite side of unit.
Keep equipment (cables and cords) away from moving vehicles when working from an aerial location.
Follow the guidelines in the Applications Manual for the Revised NIOSH Lifting Equation (Publication No. 94110) when manu-
ally lifting heavy parts or equipment. OVERUSE can cause OVERHEATING
Allow cooling period; follow rated duty cycle.
Reduce current or reduce duty cycle before starting to weld again.
Do not block or filter airflow to unit. FLYING SPARKS can injure.
Wear a face shield to protect eyes and face.
Shape tungsten electrode only on grinder with proper guards in a safe location wearing proper face, hand, and body protection.
Sparks can cause fires keep flammables away. STATIC (ESD) can damage PC boards.
Put on grounded wrist strap BEFORE handling boards or parts.
Use proper static-proof bags and boxes to store, move, or ship PC boards.
Keep away from moving parts.
Keep away from pinch points such as drive rolls. so. WELDING WIRE can injure.
Do not press gun trigger until instructed to do
Do not point gun toward any part of the body, other people, or any metal when threading welding wire. BATTERY EXPLOSION can injure.
Do not use welder to charge batteries or jump start vehicles unless it has a battery charging feature designed for this purpose. MOVING PARTS can injure.
Keep away from moving parts such as fans.
Keep all doors, panels, covers, and guards closed and securely in place.
Have only qualified persons remove doors, panels, covers, or guards for maintenance and troubleshooting as necessary.
Reinstall doors, panels, covers, or guards when maintenance is finished and before reconnecting input power. READ INSTRUCTIONS.
Read and follow all labels and the Owners Manual carefully before installing, operating, or servicing unit. Read the safety information at the beginning of the manual and in each section.
Use only genuine replacement parts from the manufacturer.
Perform installation, maintenance, and service according to the Owners Manuals, industry standards, and national, state, and local codes. OM-286308 Page 3 H.F. RADIATION can cause interference. ARC WELDING can cause interference.
High-frequency (H.F.) can interfere with radio navigation, safety services, computers, and communications equipment.
Have only qualified persons familiar with electronic equipment perform this installation.
The user is responsible for having a qualified electrician prompt-
ly correct any interference problem resulting from the installa-
tion.
If notified by the FCC about interference, stop using the equipment at once.
Have the installation regularly checked and maintained.
Keep high-frequency source doors and panels tightly shut, keep spark gaps at correct setting, and use grounding and shielding to minimize the possibility of interference.
Electromagnetic energy can interfere with sensitive electronic equipment such as computers and computer-driven equipment such as robots.
Be sure all equipment in the welding area is electromagnetically compatible.
To reduce possible interference, keep weld cables as short as possible, close together, and down low, such as on the floor.
Locate welding operation 100 meters from any sensitive elec-
Be sure this welding machine is installed and grounded tronic equipment. according to this manual.
If interference still occurs, the user must take extra measures such as moving the welding machine, using shielded cables, using line filters, or shielding the work area. 1-4. California Proposition 65 Warnings WARNING: This product can expose you to chemicals in-
cluding lead, which are known to the state of California to cause cancer and birth defects or other reproductive harm. For more information, go to www.P65Warnings.ca.gov. 1-5. Principal Safety Standards Safety in Welding, Cutting, and Allied Processes, American Welding Society standard ANSI Standard Z49.1. Website: www.aws.org. Safe Practice For Occupational And Educational Eye And Face Protec-
tion, ANSI Standard Z87.1 from American National Standards Institute. Website: www.ansi.org. Safe Practices for the Preparation of Containers and Piping for Welding and Cutting, American Welding Society Standard AWS F4.1 from Glob-
al Engineering Documents. Website: www.global.ihs.com. Safe Practices for Welding and Cutting Containers that have Held Com-
bustibles, American Welding Society Standard AWS A6.0 from Global Engineering Documents. Website: www.global.ihs.com. National Electrical Code, NFPA Standard 70 from National Fire Protection Association. Website: www.nfpa.org and www. sparky.org. Safe Handling of Compressed Gases in Cylinders, CGA Pamphlet P-1 from Compressed Gas Association. Website:www.cganet.com. 1-6. EMF Information Electric current flowing through any conductor causes localized electric and magnetic fields (EMF). The current from arc welding (and allied pro-
cesses including spot welding, gouging, plasma arc cutting, and induction heating operations) creates an EMF field around the welding circuit. EMF fields can interfere with some medical implants, e.g. pace-
makers. Protective measures for persons wearing medical implants have to be taken. For example, restrict access for passersby or con-
duct individual risk assessment for welders. All welders should use the following procedures in order to minimize exposure to EMF fields from the welding circuit:
1. Keep cables close together by twisting or taping them, or using a cable cover. 2. Do not place your body between welding cables. Arrange cables to one side and away from the operator. 3. Do not coil or drape cables around your body. OM-286308 Page 4 Safety in Welding, Cutting, and Allied Processes, CSA Standard W117.2 from Canadian Standards Association. Website: www.csagroup.org. Standard for Fire Prevention During Welding, Cutting, and Other Hot Work, NFPA Standard 51B from National Fire Protection Association. Website: www.nfpa.org. OSHA Occupational Safety and Health Standards for General Industry, Title 29, Code of Federal Regulations (CFR), Part 1910.177 Subpart N, Part 1910 Subpart Q, and Part 1926, Subpart J. Website: www.osha.gov. OSHA Important Note Regarding the ACGIH TLV, Policy Statement on the Uses of TLVs and BEIs. Website: www.osha.gov. Applications Manual for the Revised NIOSH Lifting Equation from the National Institute for Occupational Safety and Health (NIOSH). Website: www.cdc.gov/NIOSH. 4. Keep head and trunk as far away from the equipment in the welding circuit as possible. 5. Connect work clamp to workpiece as close to the weld as possible. feeder. 6. Do not work next to, sit or lean on the welding power source. 7. Do not weld whilst carrying the welding power source or wire About Implanted Medical Devices:
Implanted Medical Device wearers should consult their doctor and the device manufacturer before performing or going near arc welding, spot welding, gouging, plasma arc cutting, or induction heating operations. If cleared by your doctor, then following the above procedures is recom-
mended. SECTION 2 BATTERY SAFETY PRECAUTIONS -
READ BEFORE USING Small Batt _2020-02 Protect yourself and others from injury read, follow, and save these important safety precautions and operating instructions. 2-1. Symbol Usage DANGER! Indicates a hazardous situation which, if not avoided, will result in death or serious injury. The possible hazards are shown in the adjoining symbols or explained in the text. Indicates a hazardous situation which, if not avoided, could result in death or serious injury. The possible hazards are shown in the adjoining symbols or ex-
plained in the text. NOTICE Indicates statements not related to personal injury. 2-2. Hazards
Indicates special instructions. This group of symbols means Warning! Watch Out! ELECTRIC SHOCK, MOVING PARTS, and HOT PARTS hazards. Consult sym-
bols and related instructions below for necessary actions to avoid these hazards. The symbols shown below are used throughout this manual to call attention to and identify possible hazards. When you see the symbol, watch out, and follow the related instructions to avoid the hazard. The safety information given below is only a summary of the more complete safety information found in the Principal Safety Standards listed in Section 2-4. Read and follow all Safety Standards. Only qualified persons should install, operate, maintain, and repair this equipment. A qualified person is defined as one who, by possession of a recognized degree, certificate, or professional standing, or who by extensive knowledge, train-
ing and experience, has successfully demonstrated the ability to solve or resolve problems relating to the subject matter, the work, or the project and has received safety train-
ing to recognize and avoid the hazards involved. During operation, keep everybody, especially children, away.
Do not overcharge a battery or charge battery longer than spe-
cified (if charger is not equipped with automatic shutoff). See the Owners Manual for specific information on battery charging.
Do not charge battery by connecting directly to AC receptacle. Do not connect battery charger to automobile auxiliary power re-
ceptacle.
Do not connect (short circuit) battery terminals to each other. Do not allow tools, conductive materials, or other objects to touch both battery terminals at the same time.
Do not weld on battery or fasten any objects to battery.
Do not heat battery in a microwave oven or any other heating device.
Keep battery away from sources of high voltage.
Do not expose battery to static electricity.
Do not use or mix battery with damaged or worn out batteries, or other types of batteries. FIRE OR BATTERY EXPLOSION hazard.
During operation keep everyone, especially chil-
dren, away.
Do not install or place charger on, over, or near combustible surfaces.
Do not charge battery near flammables.
Examine the battery before first use. Return bat-
tery to the manufacturer if battery is damaged, dirty, or emits an unusual odor.
Use battery only with equipment with which it was supplied. Re-
place battery only with battery specified in Owners Manual. Use of another battery can present a risk of fire or explosion.
Keep battery dry.
Do not use or store the battery in extremely hot or humid condi-
tions. See the Owners Manual for specific operating and storage information.
Keep battery away from fire, out of direct sunlight, and away from
Do not use or charge the battery if it has been dropped or other sources of heat. damaged.
Do not open, puncture, repair, disassemble, or modify the battery.
Charge battery only with supplied charger in an open, wellventil-
ated location out of direct sunlight and according to supplied in-
structions. 2-3. California Proposition 65 Warnings BATTERY ACID can BURN SKIN and EYES.
Replace damaged battery.
Do not touch materials from inside a damaged battery.
Flush eyes and skin immediately with water. READ INSTRUCTIONS.
Read and follow all labels and the Owners Manual carefully before using the battery or battery charger. Read the safety information at the beginning of the manual and in each section.
Dispose of battery according to local, state, and federal require-
ments. Do not dispose of battery in fire or water.
Contact the equipment manufacturer if you have any questions about the battery. WARNING: Cancer and Reproductive Harm www.P65Warnings.ca.gov OM-286308 Page 5 2-4. Principal Safety Standards Safety in Welding, Cutting, and Allied Processes, American Welding Society standard ANSI Standard Z49.1. Website: www.aws.org. Safety in Welding, Cutting, and Allied Processes, CSA Standard W117.2 from Canadian Standards Association. Website: www.csagroup.org. Safe Practice For Occupational And Educational Eye And Face Protec-
tion, ANSI Standard Z87.1 from American National Standards Institute. Website: www.ansi.org. OM-286308 Page 6 SECTION 3 CONSIGNES DE SCURIT LIRE AVANT UTILISATION 7 som_202002_fre Pour carter les risques de blessure pour vousmme et pour autrui lire, appliquer et ranger en lieu sr ces consignes relatives aux prcautions de scurit et au mode opratoire. 3-1. Symboles utiliss DANGER! Indique une situation dangereuse qui si on lvite pas peut donner la mort ou des blessures graves. Les dangers possibles sont montrs par les symboles joints ou sont expliqus dans le texte. Indique une situation dangereuse qui si on lvite pas peut donner la mort ou des blessures graves. Les dan-
gers possibles sont montrs par les symboles joints ou sont expliqus dans le texte. AVIS Indique des dclarations pas en relation avec des blessures personnelles. 3-2. Dangers relatifs au soudage larc Les symboles reprsents ci-dessous sont utiliss dans ce ma-
nuel pour attirer lattention et identifier les dangers possibles. En prsence de lun de ces symboles, prendre garde et suivre les instructions affrentes pour viter tout risque. Les consignes de scurit prsentes ciaprs ne font que rsumer les in-
formations contenues dans les principales normes de scurit numres la section 3-5. Lire et observer toutes les normes de scurit. Linstallation, lutilisation, lentretien et les rparations ne doivent tre confis qu des personnes qualifies. Une per-
sonne qualifie est dfinie comme celle qui, par la possession dun diplme reconnu, dun certificat ou dun statut professionnel, ou qui, par une connaissance, une for-
mation et une exprience approfondies, a dmontr avec succs sa capacit rsoudre les problmes lis la tche, le travail ou le projet et a reu une formation en scurit afin de reconnatre et dviter les risques inhrents. Pendant le fonctionnement, maintenir distance toutes les personnes, notamment les enfants de lappareil. UNE DCHARGE LECTRIQUE peut entraner la mort. Le contact dorganes lectriques sous tension peut provoquer des accidents mortels ou des brlures graves. Le circuit de llectrode et de la pice est sous tension lorsque le courant est dlivr la sortie. Le circuit dalimentation et les circuits internes de la machine sont galement sous tension lorsque lalimen-
tation est sur Marche. Dans le mode de soudage avec du fil, le fil, le drouleur, le bloc de commande du rouleau et toutes les parties mtalliques en contact avec le fil sont sous tension lectrique. Un quipement install ou mis la terre de manire incorrecte ou impropre constitue un danger.
Ne pas toucher aux pices lectriques sous tension.
Porter des gants isolants et des vtements de protection secs et sans trous.
Sisoler de la pice couper et du sol en utilisant des housses ou des tapis assez grands afin dviter tout contact physique avec la pice couper ou le sol.
Ne pas utiliser de sortie de soudage CA dans des zones humides ou confines ou sil y a un risque de chute.
Se servir dune source lectrique courant lectrique UNIQUE-
MENT si le procd de soudage le demande.
Si lutilisation dune source lectrique courant lectrique savre ncessaire, se servir de la fonction de tlcommande si lappareil en est quip.
Dautres consignes de scurit sont ncessaires dans les condi-
tions suivantes : risques lectriques dans un environnement humide ou si lon porte des vtements mouills ; sur des structures mtalliques telles que sols, grilles ou chafaudages ; en position coince comme assise, genoux ou couche ; ou sil y a un risque lev de contact invitable ou accidentel avec la pice souder ou le sol. Dans ces conditions, utiliser les quipements suivants, dans lordre indiqu : 1) un poste souder DC tension constante
( fil), 2) un poste souder DC manuel (lectrode) ou 3) un poste souder AC tension vide rduite. Dans la plupart des situations,
Indique des instructions spcifiques. Ce groupe de symboles veut dire Avertissement! Attention! DANGER DE CHOC ELECTRIQUE, PIECES EN MOUVEMENT, et PIECES CHAUDES. Reportezvous aux symboles et aux directives cidessous afin de connatre les mesures prendre pour viter tout danger. lutilisation dun poste souder DC fil tension constante est re-
commande. En outre, ne pas travailler seul !
Couper lalimentation ou arrter le moteur avant de procder lin-
stallation, la rparation ou lentretien de lappareil. Dverrouiller lalimentation selon la norme OSHA 29 CFR 1910.147 (voir nor-
mes de scurit).
Installez, mettez la terre et utilisez correctement cet quipement conformment son Manuel dUtilisation et aux rglementations nationales, gouvernementales et locales.
Toujours vrifier la terre du cordon dalimentation. Vrifier et sassurer que le fil de terre du cordon dalimentation est bien raccord la borne de terre du sectionneur ou que la fiche du cordon est raccorde une prise correctement mise la terre.
En effectuant les raccordements dentre, fixer dabord le conduc-
teur de mise la terre appropri et contre-vrifier les connexions.
Les cbles doivent tre exempts dhumidit, dhuile et de graisse;
protgezles contre les tincelles et les pices mtalliques chaudes.
Vrifier frquemment le cordon dalimentation et le conducteur de mise la terre afin de sassurer quil nest pas altr ou dnud , le remplacer immdiatement sil lest . Un fil dnud peut entra-
ner la mort.
Lquipement doit tre hors tension lorsquil nest pas utilis.
Ne pas utiliser des cbles uss, endommags, de grosseur insuffi-
sante ou mal pisss.
Ne pas enrouler les cbles autour du corps.
Si la pice soude doit tre mise la terre, le faire directement avec un cble distinct.
Ne pas toucher llectrode quand on est en contact avec la pice, la terre ou une lectrode provenant dune autre machine.
Ne pas toucher des porte lectrodes connects deux machines en mme temps cause de la prsence dune tension vide dou-
ble.
Nutiliser quun matriel en bon tat. Rparer ou remplacer sur-le-
champ les pices endommages. Entretenir lappareil conform-
ment ce manuel.
Porter un harnais de scurit si lon doit travailler au-dessus du sol.
Sassurer que tous les panneaux et couvercles sont correctement en place.
Fixer le cble de retour de faon obtenir un bon contact mtal-
mtal avec la pice souder ou la table de travail, le plus prs pos-
sible de la soudure.
Isoler la pince de masse quand pas mis la pice pour viter le contact avec tout objet mtallique.
Ne pas raccorder plus dune lectrode ou plus dun cble de masse une mme borne de sortie de soudage. Dbrancher le cble pour le procd non utilis.
Utiliser une protection diffrentielle lors de lutilisation dun qui-
pement auxiliaire dans des endroits humides ou mouills. Il reste une TENSION DC NON NGLIGEABLE dans les sources de soudage onduleur UNE FOIS lalimentation coupe.
teignez lunit, dbranchez le courant lectrique, et dchargez les condensateurs dalimentation selon les instructions indiques dans le manuel avant de toucher les pices. OM-286308 Page 7 LES PICES CHAUDES peuvent provoquer des brlures.
Ne pas toucher mains nues les parties chaudes.
Prvoir une priode de refroidissement avant de travailler lquipement.
Ne pas toucher aux pices chaudes, utiliser les outils recomman-
ds et porter des gants de soudage et des vtements pais pour viter les brlures. LES FUMES ET LES GAZ peuvent tre dangereux. Le soudage gnre des fumes et des gaz. Leur inhalation peut tre dangereux pour votre sant.
Eloigner votre tte des fumes. Ne pas respirer les fumes.
lintrieur, ventiler la zone et/ou utiliser une ventilation force au niveau de larc pour lvacuation des fumes et des gaz de soudage. Pour dterminer la bonne ventilation, il est recommand de procder un prlvement pour la composition et la quantit de fumes et de gaz auxquelles est expos le personnel.
Si la ventilation est mdiocre, porter un respirateur anti-vapeurs approuv.
Lire et comprendre les fiches de donnes de scurit et les instruc-
tions du fabricant concernant les adhsifs, les revtements, les nettoyants, les consommables, les produits de refroidissement, les dgraisseurs, les flux et les mtaux.
Travailler dans un espace ferm seulement sil est bien ventil ou en portant un respirateur alimentation dair. Demander toujours un surveillant dment form de se tenir proximit. Des fumes et des gaz de soudage peuvent dplacer lair et abaisser le niveau doxygne provoquant des blessures ou des accidents mortels. Sassurer que lair de respiration ne prsente aucun danger.
Ne pas souder dans des endroits situs proximit doprations de dgraissage, de nettoyage ou de pulvrisation. La chaleur et les rayons de larc peuvent ragir en prsence de vapeurs et for-
mer des gaz hautement toxiques et irritants.
Ne pas souder des mtaux munis dun revtement, tels que lacier galvanis, plaqu en plomb ou au cadmium moins que le revte-
ment nait t enlev dans la zone de soudure, que lendroit soit bien ventil, et en portant un respirateur alimentation dair. Les revtements et tous les mtaux renfermant ces lments peuvent dgager des fumes toxiques en cas de soudage. LES RAYONS DE LARC peuvent provoquer des brlures dans les yeux et sur la peau. Le rayonnement de larc du procd de soudage gnre des rayons visibles et invisibles intenses (ultraviolets e infrarouges) susceptibles de provoquer des brlures dans les yeux et sur la peau. Des tincelles sont projetes pendant le soudage.
Porter un casque de soudage approuv muni de verres filtrants appropri pour protger visage et yeux pour protger votre visage et vos yeux pendant le soudage ou pour regarder (voir ANSI Z49.1 et Z87.1 numr dans les normes de scurit).
Porter des lunettes de scurit avec crans latraux mme sous votre casque.
Avoir recours des crans protecteurs ou des rideaux pour protger les autres contre les rayonnements les blouissements et les tincelles ; prvenir toute personne sur les lieux de ne pas regarder larc.
Porter un quipement de protection pour le corps fait dun matriau rsistant et ignifuge (cuir, coton robuste, laine). La protection du corps comporte des vtements sans huile comme par ex. des gants de cuir, une chemise solide, des pantalons sans revers, des chaussures hautes et une casquette. LE SOUDAGE peut provoquer un incendie ou une explosion. Le soudage effectu sur des conteneurs ferms tels que des rservoirs, tambours ou des conduites peut provoquer leur clatement. Des tincelles peuvent tre projetes de larc de soudure. La projection dtincelles, des pices chaudes et des quipements chauds peut provoquer des incen-
dies et des brlures. Le contact accidentel de llectrode avec des objets mtalliques peut provoquer des tincelles, une explosion, un sur-
chauffement ou un incendie. Avant de commencer le soudage, vrifier et sassurer que lendroit ne prsente pas de danger. OM-286308 Page 8
Dplacer toutes les substances inflammables une distance de 10,7 m de larc de soudage. En cas dimpossibilit les recouvrir soigneusement avec des protections homologus.
Ne pas souder dans un endroit l o des tincelles peuvent tomber sur des substances inflammables.
Se protger et dautres personnes de la projection dtincelles et de mtal chaud.
Des tincelles et des matriaux chauds du soudage peuvent facilement passer dans dautres zones en traversant de petites fissures et des ouvertures.
Surveiller tout dclenchement dincendie et tenir un extincteur proximit.
Le soudage effectu sur un plafond, plancher, paroi ou sparation peut dclencher un incendie de lautre ct.
Ne pas couper ou souder des jantes ou des roues. Les pneus peuvent exploser sils sont chauffs. Les jantes et les roues rpa-
res peuvent dfaillir. Voir OSHA 29 CFR 1910.177 numr dans les normes de scurit.
Ne pas effectuer le soudage sur des conteneurs ferms tels que des rservoirs, tambours, ou conduites, moins quils naient t prpars correctement conformment AWS F4.1 et AWS A6.0
(voir les Normes de Scurit).
Ne pas souder l o lair ambiant pourrait contenir des poussires, gaz ou manations inflammables (vapeur dessence, par exemple).
Brancher le cble de masse sur la pice le plus prs possible de la zone de soudage pour viter le transport du courant sur une longue distance par des chemins inconnus ventuels en provo-
quant des risques dlectrocution, dtincelles et dincendie.
Ne pas utiliser le poste de soudage pour dgeler des conduites ge-
les.
En cas de non utilisation, enlever la baguette dlectrode du porte-
lectrode ou couper le fil la pointe de contact.
Porter un quipement de protection pour le corps fait dun matriau rsistant et ignifuge (cuir, coton robuste, laine). La protection du corps comporte des vtements sans huile comme par ex. des gants de cuir, une chemise solide, des pantalons sans revers, des chaussures hautes et une casquette.
Avant de souder, retirer toute substance combustible de vos po-
ches telles quun allumeur au butane ou des allumettes.
Une fois le travail achev, assurezvous quil ne reste aucune trace dtincelles incandescentes ni de flammes.
Utiliser exclusivement des fusibles ou coupecircuits appropris. Ne pas augmenter leur puissance; ne pas les ponter.
Suivre les recommandations dans OSHA 1910.252(a)(2)(iv) et NFPA 51B pour les travaux chaud et avoir de la surveillance et un extincteur proximit.
Lire et comprendre les fiches de donnes de scurit et les instruc-
tions du fabricant concernant les adhsifs, les revtements, les nettoyants, les consommables, les produits de refroidissement, les dgraisseurs, les flux et les mtaux. DES PIECES DE METAL ou DES SALETES peuvent provoquer des blessures dans les yeux.
Le soudage, lcaillement, le passage de la pice la brosse en fil de fer, et le meulage gnrent des tincelles et des particules mtalliques volantes. Pendant la priode de ref-
roidissement des soudures, elles risquent de projeter du laitier.
Porter des lunettes de scurit avec crans latraux ou un cran facial. LES ACCUMULATIONS DE GAZ risquent de provoquer des blessures ou mme la mort.
Fermer lalimentation du gaz comprim en cas de non utilisation.
Veiller toujours bien arer les espaces confins ou se servir dun respirateur dadduction dair homologu. 3-3. Dangers supplmentaires en relation avec linstallation, le fonctionnement et la maintenance Les CHAMPS LECTROMAGNTIQUES (CEM) peuvent affecter les implants mdicaux.
Les porteurs de stimulateurs cardiaques et autres implants mdicaux doivent rester distance.
Les porteurs dimplants mdicaux doivent consulter leur mdecin et le fabricant du dispositif avant de sapprocher de la zone o se droule du soudage larc, du soudage par points, du gougeage, de la dcoupe plasma ou une opration de chauffage par induction. LE BRUIT peut endommager loue. Le bruit des processus et des quipements peut affecter loue.
Porter des protections approuves pour les oreilles si le niveau sonore est trop lev. LES BOUTEILLES peuvent exploser si elles sont endommages. Les bouteilles de gaz comprim contiennent du gaz sous haute pression. Si une bouteille est endommage, elle peut exploser. Du fait que les bouteilles de gaz font normalement partie du procd de soudage, les manipuler avec prcaution. Risque DINCENDIE OU DEXPLOSION.
Ne pas placer lappareil sur, au-dessus ou proximit de surfaces inflammables.
Ne pas installer lappareil proximit de pro-
duits inflammables.
Ne pas surcharger linstallation lectrique sassurer que lalimentation est correctement dimensionne et protge avant de mettre lappareil en service. LA CHUTE DE LQUIPEMENT peut provoquer des blessures.
Utiliser lanneau de levage uniquement pour soulever lappareil, NON PAS les chariots, les bouteilles de gaz ou tout autre accessoire.
Utilisez les procdures correctes et des quipements dune capa-
cit approprie pour soulever et supporter lappareil.
En utilisant des fourches de levage pour dplacer lunit, sassurer que les fourches sont suffisamment longues pour dpasser du ct oppos de lappareil.
Tenir lquipement (cbles et cordons) distance des vhicules mobiles lors de toute opration en hauteur.
Suivre les consignes du Manuel des applications pour lquation de levage NIOSH rvise (Publication N94110) lors du levage manuelle de pices ou quipements lourds. LEMPLOI EXCESSIF peut SURCHAUFFER LQUIPEMENT.
Prvoir une priode de refroidissement ; res-
pecter le cycle opratoire nominal.
Rduire le courant ou le facteur de marche
Ne pas obstruer les passages dair du poste. avant de poursuivre le soudage. LES TINCELLES PROJETES peuvent provoquer des blessures.
Porter un cran facial pour protger le visage et les yeux.
Affter llectrode au tungstne uniquement la meuleuse dote de protecteurs. Cette manuvre est ex-
cuter dans un endroit sr lorsque lon porte lquipement ho-
mologu de protection du visage, des mains et du corps.
Les tincelles risquent de causer un incendie loigner toute substance inflammable.
Protger les bouteilles de gaz comprim dune chaleur excessive, des chocs mcaniques, des dommages physiques, du laitier, des flammes ouvertes, des tincelles et des arcs.
Placer les bouteilles debout en les fixant dans un support station-
naire ou dans un porte-bouteilles pour les empcher de tomber ou de se renverser.
Tenir les bouteilles loignes des circuits de soudage ou autres circuits lectriques.
Ne jamais placer une torche de soudage sur une bouteille gaz.
Une lectrode de soudage ne doit jamais entrer en contact avec une bouteille.
Ne jamais souder une bouteille pressurise risque dexplosion.
Utiliser seulement des bouteilles de gaz comprim, rgulateurs, tuyaux et raccords convenables pour cette application spcifique;
les maintenir ainsi que les lments associs en bon tat.
Tourner le dos la sortie de vanne lors de louverture de la vanne de la bouteille. Ne pas se tenir devant ou derrire le rgulateur lors de louverture de la vanne.
Le couvercle du dtendeur doit toujours tre en place, sauf lorsque la bouteille est utilise ou quelle est relie pour usage ultrieur.
Utilisez les quipements corrects, les bonnes procdures et suffi-
samment de personnes pour soulever, dplacer et transporter les bouteilles.
Lire et suivre les instructions sur les bouteilles de gaz comprim, lquipement connexe et le dpliant P-1 de la CGA (Compressed Gas Association) mentionn dans les principales normes de scurit. LES CHARGES LECTROSTATI-
QUES peuvent endommager les cir-
cuits imprims.
tablir la connexion avec la barrette de terre avant de manipuler des cartes ou des pices.
Utiliser des pochettes et des botes antistatiques pour stocker, d-
placer ou expdier des cartes de circuits imprimes. Les PICES MOBILES peuvent causer des blessures.
Ne pas sapprocher des organes mobiles.
Ne pas sapprocher des points de coincement tels que des rouleaux de commande. LES FILS DE SOUDAGE peuvent provoquer des blessures.
Ne pas appuyer sur la gchette avant den avoir reu linstruction.
Ne pas diriger le pistolet vers soi, dautres personnes ou toute pice mcanique en engageant le fil de soudage. LEXPLOSION DE LA BATTERIE peut provoquer des blessures.
Ne pas utiliser lappareil de soudage pour charger des batteries ou faire dmarrer des vhicules laide de cbles de dmarrage, sauf si lappareil dispose dune fonctionnalit de charge de batterie destine cet usage. Les PICES MOBILES peuvent causer des blessures.
Sabstenir de toucher des organes mobiles tels que des ventilateurs.
Maintenir ferms et verrouills les portes, panneaux, recouvrements et dispositifs de protection.
Lorsque cela est ncessaire pour des travaux dentretien et de d-
pannage, faire retirer les portes, panneaux, recouvrements ou dispositifs de protection uniquement par du personnel qualifi.
Remettre les portes, panneaux, recouvrements ou dispositifs de protection quand lentretien est termin et avant de rebrancher lalimentation lectrique. OM-286308 Page 9 LIRE LES INSTRUCTIONS.
Lire et appliquer les instructions sur les tiquettes et le Mode demploi avant linstal-
lation, lutilisation ou lentretien de lappareil. Lire les informations de scurit au dbut du manuel et dans chaque section.
Nutiliser que les pices de rechange recommandes par le constructeur.
Effectuer linstallation, lentretien et toute intervention selon les manuels dutilisateurs, les normes nationales, provinciales et de lindustrie, ainsi que les codes municipaux.
(H.F.) RAYONNEMENT LE FRQUENCE provoquer des interfrences.
Le rayonnement haute frquence (H.F.) peut provoquer des interfrences avec les qui-
pements de radionavigation et de communication, les services de scurit et les ordinateurs. HAUTE de risque
Demander seulement des personnes qualifies familiarises avec des quipements lectroniques de faire fonctionner linstallation.
Lutilisateur est tenu de faire corriger rapidement par un lectricien qualifi les interfrences rsultant de linstallation.
Si le FCC signale des interfrences, arrter immdiatement lappareil.
Effectuer rgulirement le contrle et lentretien de linstallation.
Maintenir soigneusement ferms les portes et les panneaux des sources de haute frquence, maintenir les clateurs une distan-
ce correcte et utiliser une terre et un blindage pour rduire les interfrences ventuelles. LE SOUDAGE LARC risque de provoquer des interfrences.
Lnergie lectromagntique risque de provoquer des interfrences pour lquipement lectronique sensible tel que les ordinateurs et lquipement command par ordinateur tel que les robots.
Veiller ce que tout lquipement de la zone de soudage soit com-
patible lectromagntiquement.
Pour rduire la possibilit dinterfrence, maintenir les cbles de soudage aussi courts que possible, les grouper, et les poser aussi bas que possible (ex. par terre).
Veiller souder une distance de 100 mtres de tout quipement lectronique sensible.
Veiller ce que ce poste de soudage soit pos et mis la terre conformment ce mode demploi.
En cas dinterfrences aprs avoir pris les mesures prcdentes, il incombe lutilisateur de prendre des mesures supplmentaires telles que le dplacement du poste, lutilisation de cbles blinds, lutilisation de filtres de ligne ou la pose de protecteurs dans la zone de travail. 3-4. Proposition californienne 65 Avertissements AVERTISSEMENT : ce produit peut vous exposer des pro-
duits chimiques tels que le plomb, reconnus par ltat de Californie comme cancrignes et sources de malformations ou dautres troubles de la reproduction. Pour plus dinformations, consulter www.P65Warnings.ca.gov. 3-5. Principales normes de scurit Safety in Welding, Cutting, and Allied Processes, American Welding Society standard ANSI Standard Z49.1. Website: www.aws.org. Safe Practice For Occupational And Educational Eye And Face Protec-
tion, ANSI Standard Z87.1 from American National Standards Institute. Website: www.ansi.org. Safe Practices for the Preparation of Containers and Piping for Welding and Cutting, American Welding Society Standard AWS F4.1 from Glob-
al Engineering Documents. Website: www.global.ihs.com. Safe Practices for Welding and Cutting Containers that have Held Com-
bustibles, American Welding Society Standard AWS A6.0 from Global Engineering Documents. Website: www.global.ihs.com. National Electrical Code, NFPA Standard 70 from National Fire Protection Association. Website: www.nfpa.org and www. sparky.org. Safe Handling of Compressed Gases in Cylinders, CGA Pamphlet P-1 from Compressed Gas Association. Website:www.cganet.com. 3-6. Informations relatives aux CEM Le courant lectrique qui traverse tout conducteur gnre des champs lectromagntiques (CEM) certains endroits. Le courant issu dun soudage larc (et de procds connexes, y compris le soudage par points, le gougeage, le dcoupage plasma et les oprations de chauffage par induction) cre un champ lectromagntique (CEM) autour du circuit de soudage. Les champs lectromagntiques produits peuvent causer interfrence certains implants mdicaux, p. ex. les stimulateurs cardiaques. Des mesures de protection pour les porteurs dimplants mdicaux doivent tre prises: Limiter par exemple tout accs aux passants ou procder une valuation des risques individuels pour les soudeurs. Tous les soudeurs doivent appliquer les procdures suivantes pour minimiser lexposition aux CEM provenant du circuit de soudage:
1. Rassembler les cbles en les torsadant ou en les attachant avec du ruban adhsif ou avec une housse. 2. Ne pas se tenir au milieu des cbles de soudage. Disposer les OM-286308 Page 10 Safety in Welding, Cutting, and Allied Processes, CSA Standard W117.2 from Canadian Standards Association. Website: www.csagroup.org. Standard for Fire Prevention During Welding, Cutting, and Other Hot Work, NFPA Standard 51B from National Fire Protection Association. Website: www.nfpa.org. OSHA Occupational Safety and Health Standards for General Industry, Title 29, Code of Federal Regulations (CFR), Part 1910.177 Subpart N, Part 1910 Subpart Q, and Part 1926, Subpart J. Website: www.osha.gov. OSHA Important Note Regarding the ACGIH TLV, Policy Statement on the Uses of TLVs and BEIs. Website: www.osha.gov. Applications Manual for the Revised NIOSH Lifting Equation from the National Institute for Occupational Safety and Health (NIOSH). Website: www.cdc.gov/NIOSH. corps. soudure. dvidoir. cbles dun ct et distance de loprateur. 3. Ne pas courber et ne pas entourer les cbles autour de votre 4. Maintenir la tte et le torse aussi loin que possible du matriel du circuit de soudage. 5. Connecter la pince sur la pice aussi prs que possible de la 6. Ne pas travailler proximit dune source de soudage, ni sasseoir ou se pencher dessus. 7. Ne pas souder tout en portant la source de soudage ou le En ce qui concerne les implants mdicaux :
Les porteurs dimplants doivent dabord consulter leur mdecin avant de sapprocher des oprations de soudage larc, de soudage par points, de gougeage, du coupage plasma ou de chauffage par induction. Si le mdecin approuve, il est recommand de suivre les procdures prc-
dentes. SECTION 4 CONSIGNES DE SCURIT RELATIVES AUX BATTERIES LIRE AVANT UTILISATION Small Batt_2020-02_fre Pour carter les risques de blessure pour vous-mme et pour autrui lire, appliquer et ranger en lieu sr ces consignes relatives aux prcautions de scurit et au mode opratoire. 41. Symboles utiliss DANGER! - Indique une situation dangereuse qui, si elle nest pas vite, entranera la mort ou des blessures graves. Les ventuels risques sont reprsents par les symboles joints ou expliqus dans le texte. Indique une situation dangereuse qui, si elle nest pas vite, risque dentraner la mort ou des blessures graves. Les ventuels risques sont reprsents par les symboles joints ou expliqus dans le texte. AVIS Signale des consignes non associes aux dommages corporels. 42. Risques Les symboles prsents ci-aprs sont utiliss tout au long du prsent manuel pour attirer votre attention et identifier les ris-
ques de danger. Lorsque vous voyez un symbole, soyez vigilant et suivez les directives mentionnes afin dviter tout danger. Les consignes de scurit prsentes ciaprs ne font que rsumer les informations contenues dans les princi-
pales normes de scurit numres la section 44. Veuillez lire et respecter toutes ces normes de scurit. Linstallation, lutilisation, lentretien et les rparations ne doivent tre confis qu des personnes qualifies. Une personne qualifie est dfinie comme celle qui, par la possession dun diplme reconnu, dun certificat ou dun statut professionnel, ou qui, par une connaissance, une formation et une exprience approfondies, a dmontr avec succs sa capacit rsoudre les problmes lis la tche, le travail ou le projet et a reu une formation en scurit afin de reconnatre et dviter les risques inhrents. Au cours de lutilisation, tenir toute personne lcart et plus particulirement les enfants. Risque DINCENDIE OU DEXPLOSION DE LA BATTERIE.
Pendant lutilisation, loigner toutes les personnes, en particulier les enfants.
Ne pas placer le chargeur sur, au-dessus ou proximit de surfaces inflammables.
Ne pas recharger la batterie proximit de produits inflammables.
Examiner la batterie avant toute premire utilisation. En cas de constat de dommages, salets ou odeur inhabituelle, retourner la batterie au fabricant.
Nutilisez les batteries quavec lquipement pour lequel elles ont t fournies. Lors de leur remplacement, seulement utiliser le type de batterie indiqu dans le manuel de lutilisateur. Toute autre combinai-
son pourrait prsenter des risques dincendie ou dexplosion.
La batterie doit rester sche.
Ne pas utiliser ni stocker la batterie dans des conditions de tempratures leves ou de forte humidit. Se reporter au Manuel dutilisation pour en savoir plus sur le stockage et toute utilisation spcifique.
loigner la batterie de toute flamme, de la lumire directe du soleil et de toute source de chaleur.
Ne pas utiliser ni recharger la batterie en cas de dommage ou de chute de celleci.
Fournit des instructions spciales. Ce groupe de symboles signifie Mise en garde! Soyez vigilant!
Il y a des risques de danger lis aux CHOCS LECTRIQUES, aux PICES EN MOUVEMENT et aux PICES CHAUDES. Reportezvous aux symboles et aux directives cidessous afin de connatre les mesures prendre pour viter tout danger.
Ne pas ouvrir, percer, rparer, dmonter ni modifier la batterie.
Recharger la batterie uniquement avec le chargeur fourni, dans un lieu bien ar et ouvert, labri de la lumire directe du soleil et conformment aux consignes fournies.
Ne pas surcharger ni charger la batterie audel du temps spcifi
(si le chargeur est dpourvu darrt automatique). Se reporter au Manuel dutilisation pour en savoir plus sur la charge de la batterie.
Ne pas recharger la batterie en la branchant directement la prise femelle AC. Ne pas brancher le chargeur de batterie une alimentation auxiliaire de voiture.
Ne pas raccorder (courtcircuiter) les bornes de la batterie entre elles. viter tout contact doutils, matriaux conducteurs ou autres objets aux deux bornes de la batterie simultanment.
Ne pas souder ni fixer quelconque objet sur la batterie.
Ne pas chauffer la batterie dans un four microonde ou tout autre appareil de chauffage.
loigner la batterie de toute source de haute tension.
Ne pas exposer la batterie llectricit statique.
Ne pas utiliser de batteries endommages ou usages ni mme avec des batteries neuves ou en bon tat, et ne pas mlanger diffrents types de batteries. LACIDE DE LA BATTERIE peut provoquer des BRLURES dans les YEUX et sur la PEAU.
Remplacer une batterie endommage.
viter tout contact avec les matriaux lintrieur dune batterie endommage.
Rincer immdiatement les yeux et la peau leau. LIRE LES INSTRUCTIONS.
Lire avec attention et appliquer les instructions sur les tiquettes et le Manuel dutilisation avant toute utilisation de la batterie ou du chargeur de batteries. Lire les informations de scurit au dbut du manuel et dans chaque section.
Mettre la batterie au rebut conformment la rglementation en vigueur au niveau local, national ou fdral. Ne pas jeter la batterie dans le feu ni dans leau.
Contacter le fabricant de lappareil pour toute question relative aux batteries. 43. Proposition californienne 65 Avertissements AVERTISSEMENT : cancer et troubles de la reproduction www.P65Warnings.ca.gov OM-286308 Page 11 44. Principales normes de scurit Safety in Welding, Cutting, and Allied Processes, American Welding Society standard ANSI Standard Z49.1. Website: www.aws.org. Safety in Welding, Cutting, and Allied Processes, CSA Standard W117.2 from Canadian Standards Association. Website: www.csagroup.org. Safe Practice For Occupational And Educational Eye And Face Protec-
tion, ANSI Standard Z87.1 from American National Standards Institute. Website: www.ansi.org. OM-286308 Page 12 SECTION 5 INSTALLATION AND OPERATION 5-1. FCC Compliance This equipment has been tested and found to comply with the limits for a Class B digital device, pursuant to part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference in a residential installation. This equipment generates, uses and can radiate radio frequency energy, and if not installed and used in accordance with instructions, may cause harmful interference to radio communications. However, there is no guarantee that interference will not occur in a particular installation. If this equipment does cause harmful interference to radio or television reception, which can be determined by turning the equipment off and on, the user is encouraged to try to correct the interference by one or more of the following measures:
Reorient or relocate the receiving antenna. Increase the separation between the equipment and receiver. Connect the equipment into an outlet on a circuit different from that to which the receiver is connected. Consult the dealer or an experienced radio/TV technician for help. Changes or modifications that are not expressly approved by the party responsible for compliance could void the users authority to operate the equipment. FCC Class B - 2019-10 5-2. RSS (ISED) Compliance/Conformit au CNR (ISDE) These devices contain licenceexempt transmitter(s)/receiver(s) that comply with Innovation, Science and Economic Development Canadas licenceexempt RSS(s). Operation is subject to the following two conditions:
This device may not cause interference. This device must accept any interference, including interference that may cause undesired operation of the device. Ces dispositifs contiennent un/des metteur(s)rcepteur(s) exempt(s) de licence(s) qui se conforme(nt) avec un/des CNR exempt(s) de licence(s) mises par Innovation, Sciences et Dveloppement conomique Canada. Leur fonctionnement est soumis aux deux conditions sui-
vantes :
Ces dispositifs doivent accepter toutes les interfrences, y compris celles qui pourraient provoquer un fonctionnement non dsi-
Ces dispositifs ne doivent causer aucune interfrence nuisible.
r du dispositif. 5-3. Specifications Power Supply Rated Range*
Battery Life (Alkaline) Operating Humidity Range Operating Temperature Range Radio Frequency RF Power Antenna Dimensions Weight FCC ID Canada IC Specification Wireless Foot Control Wireless Hand Control 14-Pin Transceiver 4 AA Batteries 4 AA Batteries 1035 Volts AC or DC 100 ft (30 m) 350 ft (107 m) RSS2 - 2020-04 N/A N/A 0 97%
-18F to +122F
-25C to +50C 2.4 Ghz 8 dBm Internal TBD 0 97%
-18F to +122F
-25C to +50C 2.4 Ghz 8 dBm Internal 11.5 in. (293 mm) D 5.75 in. (146 mm) W 2.09 in. (153 mm) H TBD 0 97%
-18F to +122F
-25C to +50C 2.4 Ghz 8 dBm Internal 1.73 in. (44 mm) w/Strap, 1.81 in. (46 mm) Dia 3.15 in. (80 mm) L 1.34 in. (34 mm) w/o 2.99 in. (76 mm) W 4.92 in. (125 mm) H 47 oz (1332 g) w/batteries 13.6 oz (387 g) w/batteries 2.56 oz (73 g) QOQBGM13P 5123A-BGM13P 2ASZL-301583 24958-301583 QOQBGM13P 5123A-BGM13P
*Not all applications are suitable for wireless communication. Rated range is approximate, and may vary depending on factors such as obstruc-
tions, frequency interference, transmission technology, and weather. The figures listed assumes ideal conditions are present. OM-286308 Page 13 5-4. WEEE Label (For Products Sold Within The EU) Do not discard product (where applicable) with general waste. Reuse or recycle Waste Electrical and Electronic Equipment (WEEE) by disposing at a designated collection facility. Contact your local recycling office or your local distributor for further information. Notes OM-286308 Page 14 5-5. Introduction 3 5-6. Battery Installation 1 2 1 3 A wireless remote-control system consists of a control and transceiver. 1 Wireless Foot Control 2 Wireless Hand Control 3 14-Pin Transceiver The Wireless Foot Control, Wireless Hand Control, and 14Pin Transceiver are capable of remotely turning on the output contactor and adjusting the output level of a welding power source. The Wireless Hand Control is equipped with a digital display cable of providing three parameters: percentage of available output (default), amperage, and voltage. Amperage and voltage can only be displayed if the welding power source has amperage and voltage feedback available at the Remote 14 Receptacle, and is only viewable while welding, or when the feedback is present. The display is for reference only. Each Wireless Foot Control and Wireless Hand Control has The 14-Pin Transceiver stores the address in a permanent a unique address memory The 14-Pin Transceiver can only pair to a single Wireless Foot Control or Wireless Hand Control. A Wireless Foot Control or Wireless Hand Control can only pair to a single 14-Pin Transceiver. The 14-Pin transceiver can learn a new Wireless Foot Con-
trol or Wireless Hand Control address (see sections 5-12 or 5-13 in this manual for programming instructions).
Pairing is only required for devices purchased separately. The Wireless Hand Control, 14-Pin Transceiver System, and Wireless Foot Control are paired when purchased as a system/set. Ref. 805625-A / Ref. 805626-A / Ref. 805627-A 1 AA Batteries Install four AA Batteries in shown orientation.
Any type of AA battery, including re-chargeable batteries, may be used (battery life may vary). 2 Wireless Hand Control the accessory strap/
Remove magnet. Lift the bail on the on the 1/4 turn captive panel fastener. Rotate the bail of the 1/4 turn fastener counterclockwise. Simultaneously lift the fastener and slide the battery cover down. 3 Wireless Foot Control Rotate the captive panel fastener knob counterclockwise. Simultaneously lift the fastener and rotate the door down. 1 2 Battery Orientation Ref. 805625-A / Ref. 805626-A OM-286308 Page 15 5-7. Connecting 14-Pin Transceiver To Remote 14 Receptacle 2 1 3 4 5-8. Wireless Foot Control Operation 1 OM-286308 Page 16
Unexpected weld output can cause electrical shock. Re-
mote controls can turn on weld output from distant lo-
cations. Disconnect 14-Pin Transceiver from remote 14 receptacle and remove the batteries from the wireless foot control and/or wireless hand control before servic-
ing equipment. Turn Off welding power source. 14-Pin Transceiver 1 2 Hand Threaded Nut Insert the 14-Pin Transceiver into the remote 14 receptacle on the welding power source. Tighten the Hand Threaded Nut by rotating clockwise. Do not over tighten. Turn welding power source on. 3 Wireless Status Light Status Light Indication:
Solid Red = Not paired and/or lost communication Solid Green = Paired and communi-
cating Solid Amber = Pairing mode, searching for wireless remote control NOTICE To remove the 14-Pin Transceiver, rotate hand threaded nut counterclockwise. Ref. 804746-B / Ref. 805627-A
Unexpected weld output can cause electrical shock. Wire-
less remote controls can turn weld output on from distant locations. Disconnect receiv-
er from remote 14 receptacle and remove battery from re-
mote control before servicing equipment. 1 Remote Foot Control Use control to turn on output contactor and control amperage remotely.
This control does not override welding power source contactor and amperage panel settings. Welding power source panel settings:
Place output contactor control in remote position. Place amperage control in Remote position. Ref. 805625-A 5-9. Wireless Hand Control Operation P A V
= Percentage
= Amperage
= Voltage PAIR = Pair Mode 9 6 7 2 Top 3 5 1 8 4 Front
Unexpected weld output can cause electrical shock. Wireless remote controls can turn weld out-
put on from distant locations. Dis-
connect 14-pin transceiver from remote 14 receptacle and remove the batteries from the wireless foot control and/or wireless hand control before servicing equip-
ment. 1 Wireless Hand Control 2 Pairing Button 3 Wireless Status Light Indication:
Wireless status light indication:
Solid Red = Not paired and/or lost com-
munication. Flashing Green = Paired and communi-
cating. Solid Amber = Pairing mode, searching for 14-pin transceiver. 4 Contactor Output Control Button 5 Contactor Output Status Light Contactor output status light indication:
Off = Contactor open, output off. Solid Blue = Contactor closed, output on. Increase Button 6 7 Decrease Button Press and release the increase or decrease button respectively to adjust in 1 percent increments. Press and hold the increase or decrease button respectively to adjust in 5 percent increments. 8 Menu Button Press the menu button to select per-
centage, amperage, or voltage. The selected parameter is shown on the display screen.
Some welding power sources are not equipped with amperage and voltage feedback, and the wireless hand control can be used to display am-
perage and voltage. 9 Display Screen Displays selected parameter:
Percentage, Amperage or Voltage. The display screen stays illuminated while the contactor output status light is Illuminated solid blue. To extend battery life, the display screen, wireless status light, and contactor output status light turn off after 10 seconds of inactivity if the contactor is open, output is off.
Displayed amperage and voltage values are for reference only and may not accurately reflect the true amperage and voltage output value. Ref. 805626-A OM-286308 Page 17 5-10. Remote Amperage Or Voltage Control For Welding Power Source With Output Always On Wireless hand control operation for weld-
ing power sources with output contactor always on (Stick, TIG, and voltage sensing wire feed welding).
Unexpected weld output can cause electrical shock. Wireless remote con-
trols can turn weld output on from dis-
tant locations. Disconnect 14-pin transceiver from remote 14 receptacle and remove the batteries from wireless foot control and/or wireless hand con-
trol before servicing equipment.
Weld output is always on. 1 Welding Power Source Output Control Switch The shown setting only allows weld output to be remotely increased or decreased. 2 Pairing Button 3 Wireless Status Light 4 Contact Output Control Button 5 Contactor Output Status Light 6 Increase Button 7 Decrease Button 8 Menu Button 9 Display Screen Contact Output Control Button does not turn on/off welding power source output contactor. the display The Contact Output Control Button is used to activate for viewing actual amperage and voltage values if the welding power source has these capabilities. To activate, press and hold for 1 second. To deactivate, press and release. Press and release Increase or Decrease But-
ton to increase or decrease respectively in1 percent increments. Press and hold the same buttons to increase and decrease respectively in 5 percent increments.
Some welding power sources are not equipped with voltage and amperage feedback, and cannot display voltage and amperage. The display screen stays illuminated while the contactor output status light is illuminated solid blue. To extend battery life, the display screen, wireless status light, and contactor output status light turn off after 10 seconds of inactivity. 1 2 9 8 4 Top 3 5 6 7 Front OM-286308 Page 18 Ref. 805626-A 5-11. Remote Amperage Or Voltage Control For Welding Power Source With Output Contactor 1 2 9 8 4 Wireless hand control operation for welding power sources with output contactor always on (Stick, TIG and voltage sensing wire feed welding). Unexpected weld output can cause elec-
trical shock. Wireless remote control can turn weld output on from distant loc-
ations. Disconnect 14-pin transceiver from remote 14 receptacle and remove the batteries from wireless foot control and/or wireless hand control before ser-
vicing equipment.
1 Welding Power Source Output Control Switch The shown setting allows the welding power source output contactor to be remotely activated or deactivated, and output can be remotely increased or decreased. 2 Pairing Button 3 Wireless Status Light 4 Contact Output Control Button 5 Contactor Output Status Light 6 Increase Button 7 Decrease Button 8 Menu Button 9 Display Screen To turn on the welding power source output con-
tactor, press and hold Contactor Output Button
(approximately 1 second) until Contactor Output Status Light (blue LED) is illuminated. To turn off the welding power source output con-
tactor, press and release Contactor Output Button, Contactor Output Status Light will turn off. To extend battery life, the Display Screen, Wireless Status Light, and Contactor Output Status Light turn off after 10 seconds of inactivity if the contactor is open. Press the Menu Button to select percentage, amperage, or voltage. The selected parameter is shown on the Display Screen.
Press the Menu Button to select percent-
age, amperage, or voltage. The selected parameter is shown on the Display Screen. Ref. 805626-A OM-286308 Page 19 Top 3 5 Front 6 7 5-12. Pairing A Wireless Hand Control With A 14-Pin Transceiver 1 3 2 5 6 4 PAIR OM-286308 Page 20
Unexpected weld output can cause electric shock. Remote controls can turn weld output on from distant locations. Discon-
nect 14-pin transceiver from re-
mote 14 receptacle and remove the batteries from the wireless foot control and/or wireless hand control before servicing equip-
ment. Turn off welding power source be-
fore pairing a wireless hand con-
trol or wireless foot control to an-
other 14-pin transceiver. During the pairing process, weld output may be present on the welding power source previously linked to the wireless hand control or wire-
less foot control.
Pairing is only required for devices purchased separately. The wireless hand control and 14-Pin Transceiver system and wireless foot control and 14-Pin Transceiver System are paired when purchased as a system or set. A wireless foot control or wireless hand control can only pair to a single 14-Pin Transceiver. The 14-Pin Transceiver can learn a new wireless foot control or wireless hand control address. 14-Pin Transceiver 1 2 Pairing Button (on 14-Pin 3 Wireless Status Light (on 14-Pin 4 Wireless Hand Control 5 Pairing Button (on top of Wireless Transceiver) Transceiver) Hand Control) Hand Control) 6 Wireless Status Light (on Wireless To prevent accidental pairing to unin-
tended devices, the wireless hand control must be within one foot of the 14-Pin Transceiver for successful pairing to occur. Press and release the Pairing Button (on 14-Pin Transceiver). The Wireless Status Light (on 14-Pin Transceiver) will indicate solid amber to signify that the device is in pairing mode. Both pairing buttons must be pressed within the 10 second pairing mode window. After 10 seconds the device will exit pairing mode if no device is found. If successfully paired, the Wireless Hand Control Status Light will indicate flashing green and the 14-Pin Transceiver will in-
dicate solid green. If not successfully paired both the Wire-
less Hand Control and 14-Pin Trans-
ceiver Wireless Status Lights will indi-
cate solid red. Ref. 803900-B / Ref. 805626-A 5-13. Pairing A Wireless Foot Control With A 14-Pin Transceiver 1 3 2 4 6 5
Unexpected weld output can cause electrical shock. Wireless Remote Control can turn weld output on from distant locations. Disconnect receiver from remote 14 receptacle and remove bat-
tery from remote control before servicing equipment. Turn off welding power source before pairing a Wireless Hand Control or Wireless Foot Control to another 14Pin Transceiver. During the pairing process, weld output may be present on the welding power source previous-
ly linked to the Wireless Hand Control or Wireless Foot Con-
trol.
Pairing is only required for devices purchased separately. the Wireless Hand Control and 14Pin Trans-
ceiver System and wireless foot control and 14Pin Transceiver System are paired when purchased as a system/set. A Wireless Foot Control, Wireless Hand Control, or 14Pin Transceiver can only pair to a single 14Pin Transceiver. The 14Pin Transceiver can learn a new Wireless Foot Control or Wireless Hand Control address. 14-Pin Transceiver 1 2 Pairing Button (on 14-Pin 3 Wireless Status Light (on 14-Pin 4 Wireless Foot Control 5 Pairing Button (on Wireless Foot Transceiver) Transceiver) Control) Foot Control) 6 Wireless Status Light (on Wireless To prevent accidental pairing to un-
intended devices, the Wireless Foot Control must be within one foot of the 14Pin Transceiver for success-
ful pairing to occur. Press and release the Pairing Button
(on 14pin transceiver). The Wireless Status Light (on 14Pin Transceiver) will indicate solid amber to signify that the device is in pairing mode. Press and release the Pairing Button
(on Wireless Foot Control). The Wireless Status Light (on wireless foot control) will indicate solid amber to signify that the device is in pairing mode. Both pairing buttons must be pressed within the 10 second pairing mode window. After 10 seconds the device will exit pairing mode if no device is found. If successfully paired, the Wireless Foot Control status light will indicate flashing green and the 14-Pin Transceiver will in-
dicate solid green. If not successfully paired both the Wire-
less Foot Control and 14Pin Trans-
ceiver wireless status lights will indicate solid red. Ref. 803900-B / Ref. 805625-A OM-286308 Page 21 5-14. Enabling Wireless Operation In Big 40 C, Big Blue 400/500/Air Pak/Turbo
Stop engine. Disconnect negative () battery cable. Remove right side generator panel. 1 Electrical Box Remove white cover from electrical box. 2 Diagnostic Board PC9 PC9 is a small board (2x2) with 5 red LEDs, located in the upper left corner. Unplug receptacle connect-
ing board. Reinstall electrical box cover. Reinstall right side generator panel. 1 Tools Needed:
3/8, 1/2 in. OM-286308 Page 22 2 Ref. 803835-C / Ref. 803834-C 5-15. Transceiver 14-Pin Information J K A H N L I G M F D E B C Ref. 805627-A Pin*
Pin Information A B C D E F H G K Contactor control +15 volts DC / 24 volts AC, ref-
erenced to G. Contact closure to A completes and enables out-
put. Output command voltage; 0-10 volts DC Remote control circuit common. Command percentage of Pin C with respect to Pin D Current feedback; +1 volt DC per 100 amperes. Voltage feedback; +1 volt DC per 10 volts output. Return for all output signals: F, H and A. Chassis OUTPUT ENABLE REMOTE OUTPUT CONTROL A/V AMPERAGE VOLTAGE COMMON CHASSIS Pins G and K are electrically isloated from each other.
If a remote hand control, like the RHC-14, is connected to the Remote 14 receptacle, some current value above min. must be set on the remote control before the Panel or Remote contactor is turned on. Failure to do so will cause current to be controlled by the panel control, and the remote hand control will not function. SECTION 6 TROUBLESHOOTING 6-1. Troubleshooting Table Remote completely inoperative. Red wireless status lit on transceiver. light not Red wireless status light is on, but no or limited control with remote, or con-
trols will not program. Trouble Remedy Make sure power source is on. Make sure receiver is connected properly to welding power source. (see Section 5-7) Check and if necessary, replace batteries in remote hand or foot control. Make sure components are properly paired. (see Section 5-12 and/or 5-13) Make sure the controls are within working area, and without interferences. Device will not pair. Move hand control or foot control within one foot of the receiver during pairing. OM-286308 Page 23 SECTION 7 PARTS LIST 1 2 4 3 Figure 7-1. Wireless Foot Control Item No. Dia. Mkgs. Part No. Description 285008 Wireless Foot Control Ref. 805625-A Quantity 1
. 288128
. 285009 288130
. 288129 Kit, Wireless Pedal Repair (Includes) Pedal, Foot Housing, Foot Control Spring, Ext .750 Od x .092 Wire x 3.250 Printed Wiring BD, Foot Control (Not Shown) Bracket Assy, Circuit Card Mtg (Not Shown) Retainer (Not Shown) Screw, 008-32 x .25 Pan-Hd Phl Stl Pld (Not Shown)
. Foot, Uhmwpe 1.688 Dia x .438 High w/.265 Dia Mtg Screw, 250 x .750 Hexwhd Pld Hi-Low Cover, Battery Access Kit, Replacement Feet (Includes) Screw, 250 x .750 Hexwhd Pld Hi-Low Kit, Base Repair (Includes)
. 3 4
. 2 1 1 1 1 1 1 1 5 1 4 1 1 1 4 To maintain the factory original performance of your equipment, use only Manufacturers Suggested Replacement Parts. Model and serial number required when ordering parts from your local distributor. OM-286308 Page 24 Item No. Dia. Mkgs. Part No. Description Figure 7-2. Wireless Receiver w/Labels 284867 Wireless Receiver w/Labels Ref. 805627-A Quantity 2 3 1 Figure 7-3. Wireless Hand Control Item No. Dia. Mkgs. Part No. Description 285358 Wireless Hand Control Ref. 805626-A Quantity 1
. 285341 285341
. 285350 288131 Strap, Clip Assy (Includes) Cover, Battery w/Fastener (Includes) Clip, Belt Pad, Silicone 1.000 x 1.000 x .062 Thk Magnet, 1.00 Dia x .125 Thk Pin, Retaining .125 Od x 1.250 Lg Strap, Snap Hook Assy Clip, Belt Retainer
. Screen, LCD Display Label, Nameplate Wireless Hand Control Plate, Front Screw, 004-40 x .31 Pan Hd-Phl Stl Pld Fastener, Quarter Turn Retainer, Push-On Stainless Kit, User Interface (Includes)
. 3 2 1 1 1 2 1 1 1 1 1 1 1 1 1 1 4 To maintain the factory original performance of your equipment, use only Manufacturers Suggested Replacement Parts. Model and serial number required when ordering parts from your local distributor. OM-286308 Page 25 Notes MATERIAL THICKNESS REFERENCE CHART 24 Gauge (.025 in.) 22 Gauge (.031 in.) 20 Gauge (.037 in.) 18 Gauge (.050 in.) 16 Gauge (.063 in.) 14 Gauge (.078 in.) 1/8 in. (.125 in.) 3/16 in. (.188 in.) 1/4 in. (.25 in.) 5/16 in. (.313 in.) 3/8 in. (.375 in.) 1/2 in. (.5 in.) Notes Notes Work like a Pro!
Pros weld and cut safely. Read the safety rules at the beginning of this manual. Warranty Questions?
Call 1-800-4-A-MILLER for your local Miller distributor. Your distributor also gives you ... Service You always get the fast, reliable response you need. Most replacement parts can be in your hands in 24 hours. Support Need fast answers to the tough welding questions?
Contact your distributor. The expertise of the distributor and Miller is there to help you, every step of the way. Effective January 1, 2020
(Equipment with a serial number preface of NA or newer) This limited warranty supersedes all previous Miller warranties and is exclusive with no other guarantees or warranties expressed or implied. LIMITED WARRANTY Subject to the terms and conditions below, Miller Electric Mfg. LLC, Appleton, Wisconsin, warrants to authorized distributors that new Miller equipment sold after the effective date of this limited warranty is free of defects in material and workmanship at the time it is shipped by Miller. THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING THE WARRANTIES OF MERCHANTABILITY AND FITNESS. Within the warranty periods listed below, Miller will repair or replace any warranted parts or components that fail due to such defects in material or workmanship. Miller must be notified in writing within thirty (30) days of such defect or failure, at which time Miller will provide instructions on the warranty claim procedures to be followed. Notifications submitted as online warranty claims must provide detailed descriptions of the fault and troubleshooting steps taken to diagnose failed parts. Warranty claims that lack the required information as defined in the Miller Service Operation Guide (SOG) may be denied by Miller. Miller shall honor warranty claims on warranted equipment listed below in the event of a defect within the warranty coverage time periods listed below. Warranty time periods start on the delivery date of the equipment to the end-user purchaser, or 12 months after the equipment is shipped to a North American distributor, or 18 months after the equipment is shipped to an international distributor, whichever occurs first. 1. 5 Years Parts 3 Years Labor
* Original Main Power Rectifiers Only to Include SCRs, Diodes, and Discrete Rectifier Modules 2. 3 Years Parts and Labor Unless Specified
* Auto-Darkening Helmet Lenses (No Labor) (See Classic Series Exception Below)
* Engine Driven Welder/Generators
(NOTE: Engines are Warranted Separately by the Engine Manufacturer.) Insight Welding Intelligence Products (Except External Sensors) Inverter Power Sources
* Plasma Arc Cutting Power Sources
* Process Controllers
* Semi-Automatic and Automatic Wire Feeders
* Transformer/Rectifier Power Sources 3. 2 Years Parts and Labor
* Auto-Darkening Helmet Lenses Classic Series Only
(No Labor)
* Auto-Darkening Weld Masks (No Labor)
* Fume Extractors Capture 5, Filtair 400 and Industrial Collector Series 4. 1 Year Parts and Labor Unless Specified
* ArcReach Heater
* AugmentedArc and LiveArc Welding Systems
* Automatic Motion Devices
* Bernard BTB Air-Cooled MIG Guns (No Labor)
* CoolBelt (No Labor)
* Desiccant Air Dryer System
* Field Options
(NOTE: Field options are covered for the remaining warranty period of the product they are installed in, or for a minimum of one year whichever is greater.)
* RFCS Foot Controls (Except RFCS-RJ45)
* Fume Extractors Filtair 130, MWX and SWX Series, ZoneFlow Extraction Arms and Motor Control Box
* HF Units
ICE/XT Plasma Cutting Torches (No Labor) Induction Heating Power Sources, Coolers
(NOTE: Digital Recorders Separately by the Manufacturer.) are Warranted
* Load Banks
* Motor-Driven Guns (except Spoolmate Spoolguns)
* PAPR Blower Unit (No Labor)
* Positioners and Controllers
* Racks (For Housing Multiple Power Sources)
* Running Gear/Trailers
* Subarc Wire Drive Assemblies
* Supplied Air Respirator (SAR) Boxes and Panels
* TIG Torches (No Labor)
* Tregaskiss Guns (No Labor)
* Water Cooling Systems
* Wireless Remote Foot/Hand Controls and Receivers
* Work Stations/Weld Tables (No Labor) 5. 6 Months Parts
* Batteries 6. 90 Days Parts
* Accessories (Kits)
* ArcReach Heater Quick Wrap and Air Cooled Cables
* Canvas Covers
Induction Heating Coils and Blankets, Cables, and Non-Electronic Controls
* MDX Series MIG Guns
* M-Guns
* MIG Guns, Subarc (SAW) Torches, and External Cladding Heads
* Remote Controls and RFCS-RJ45
* Replacement Parts (No labor)
* Spoolmate Spoolguns Millers True Blue Limited Warranty shall not apply to:
1. Consumable components; such as contact tips, cutting nozzles, contactors, brushes, relays, work station table tops and welding curtains, or parts that fail due to normal wear. (Exception: brushes and relays are covered on all engine-driven products.) Items furnished by Miller, but manufactured by others, such as engines or trade accessories. These items are covered by the manufacturers warranty, if any. 2. 3. Equipment that has been modified by any party other than Miller, or equipment that has been improperly installed, improperly operated or misused based upon industry standards, or equipment which has not had reasonable and necessary maintenance, or equipment which has been used for operation outside of the specifications for the equipment. 4. Defects caused by accident, unauthorized repair, or improper testing. MILLER PRODUCTS ARE INTENDED FOR COMMERCIAL AND INDUSTRIAL USERS TRAINED AND EXPERIENCED IN THE USE AND MAINTENANCE OF WELDING EQUIPMENT. The exclusive remedies for warranty claims are, at Millers option, either: (1) repair; or (2) replacement; or, if approved in writing by Miller, (3) the pre-approved cost of repair or replacement at an authorized Miller service station; or (4) payment of or credit for the purchase price (less reasonable depreciation based upon use). Products may not be returned without Millers written approval. Return shipment shall be at customers risk and expense. The above remedies are F.O.B. Appleton, WI, or Millers authorized service facility. Transportation and freight are the customers responsibility. TO THE EXTENT PERMITTED BY LAW, THE REMEDIES HEREIN ARE THE SOLE AND EXCLUSIVE REMEDIES REGARDLESS OF THE LEGAL THEORY. IN NO EVENT SHALL MILLER BE LIABLE FOR DIRECT, INCIDENTAL OR CONSEQUENTIAL DAMAGES (INCLUDING LOSS OF PROFIT) REGARDLESS OF THE LEGAL THEORY. ANY WARRANTY NOT PROVIDED HEREIN AND ANY IMPLIED WARRANTY, GUARANTY, OR REPRESENTATION, INCLUDING OF MERCHANTABILITY OR FITNESS FOR PARTICULAR PURPOSE, ARE EXCLUDED AND DISCLAIMED BY MILLER. Some US states do not allow limiting the duration of an implied warranty or the exclusion of certain damages, so the above limitations may not apply to you. This warranty provides specific legal rights, and other rights may be available depending on your state. In Canada, some provinces provide additional warranties or remedies, and to the extent the law prohibits their waiver, the limitations set out above may not apply. This Limited Warranty provides specific legal rights, and other rights may be available, but may vary by province. IMPLIED WARRANTY INDIRECT, SPECIAL, ANY mil dom warr 2020-01 Owners Record Please complete and retain with your personal records. Serial/Style Number
(Date which equipment was delivered to original customer.) Model Name Purchase Date Distributor Address City State Zip Register your product at www.millerwelds.com/support/
productregistration For Service Contact a DISTRIBUTOR or SERVICE AGENCY near you. Always provide Model Name and Serial/Style Number. Contact your Distributor for:
Welding Supplies and Consumables Options and Accessories Personal Protective Equipment (PPE) Service and Repair Replacement Parts Training (Schools, Videos, Books) Welding Process Handbooks To locate a Distributor or Service Agency visit www.millerwelds.com or call 1-800-4-A-Miller Miller Electric Mfg. LLC An Illinois Tool Works Company 1635 West Spencer Street Appleton, WI 54914 USA International HeadquartersUSA USA Phone: 920-735-4505 Auto-Attended USA & Canada FAX: 920-735-4134 International FAX: 920-735-4125 For International Locations Visit www.MillerWelds.com Contact the Delivering Carrier to:
File a claim for loss or damage during shipment. For assistance in filing or settling claims, contact your distributor and/or equipment manufacturers Transportation Department. ORIGINAL INSTRUCTIONS PRINTED IN USA 2020 Miller Electric Mfg. LLC 202001
1 2 | Cover Letter | Cover Letter(s) | 141.53 KiB | February 08 2021 / February 09 2021 |
FCC Class II Permissive Change FCC ID: 2ASZL-301538 Original Grant Date: 12/29/2020 January 13, 2021 Federal Communications Commission Laboratory Division Equipment Authorization & Compliance Branch 7435 Oakland Mills Road Columbia, Maryland 21046 Subject:
To Whom It May Concern:
This is to request a Class II Permissive Change (CIIPC) for FCC ID: 2ASZL-301538, originally granted on 12/29/2020. This change establishes portable category SAR condition for the host device, Wireless Hand Control, Miller Electric Part Number: 301538. SAR testing with the host device in Portable configuration was performed and a CIIPC application is submitted. There are no other modifications performed. Sincerely, T. M. Christianson-Plato Product Certification Manager
1 2 | Original Mfg Authorization | Cover Letter(s) | 801.38 KiB | December 28 2020 / December 29 2020 |
my SILICON LABS Letter of Authorization Attn: To Whom it May Concern / Application Examiner / Review Engineer / Officer in Charge Re: Authorization to Apply for a Change in Identification per Section 2.933 of the FCC Rules Dear Madam or Sir, We, Silicon Laboratories Finland Oy, a corporation branch validly organized and existing under the laws of Finland, having its principal place of business at Alberga Business Park, Bertel Jungin aukio 3, 02600 Espoo, Finland, in relation to our Bluetooth Low Energy wireless radio module having model name / part number of BGM13P22A, as the manufacturers hereby declare to have applied for, and to have obtained a Federal Communications Commission (FCC) grant with FCC ID: QOQBGM13P and original issue date of 02/20/2018, and with this letter we grant permission on a one-time basis to the following company:
Miller Electric MFG LLC 1635 West Spencer Street, Appleton, WI. 54914, USA to apply for a Change in Identification with FCC, concerning the above-mentioned radio module. We understand that Miller Electric MFG LLC must make this change in order to comply with the FCC regulations that apply to their product, identified as follows:
Model Name: HAND CONTROL, WIRELESS / Part Number: 285358 FCC ID: 2ASZL-301583, thus, we authorize FCC to use information on file to grant the requested Change in Identification. We confirm we will be supplying the BGM13P22A to Miller Electric MFG LLC unmodified and equivalent (electronically and electrically) to the originally certified equipment. The original test results continue to be representative of, and applicable to the equipment bearing the changed identification. Conversely, we emphasize to have no control or responsibility with regards to the proper installation and use of our module in the products manufactured and sold by Miller Electric MFG LLC. As a result, Miller Electric MFG LLC takes ownership and accountability for the compliance of their end-
product, including any appropriate labelling to take into account the new identification. Should there be any query regarding this authorization, please do not hesitate to contact the undersigned. Thank you for your attention to this matter. Place and date of issue (of this letter):
Espoo, October 19, 2020
/) P
= sal Authorized Contact: Enrico Taddeo Job Title: Senior Applications and Certifications Engineer eMail: enrico.taddeo@silabs.com Silicon Laboratories Finland Oy Alberga Business Park Bertel Jungin aukio 3 F-02600 Espoo, Finland Phone: +358 9 435 5060 www.silabs.com Ref: SF00239132-1
frequency | equipment class | purpose | ||
---|---|---|---|---|
1 | 2021-02-09 | 2402 ~ 2480 | DTS - Digital Transmission System | Class II Permissive Change |
2 | 2020-12-29 | 2402 ~ 2480 | DTS - Digital Transmission System | Change in Identification |
app s | Applicant Information | |||||
---|---|---|---|---|---|---|
1 2 | Effective |
2021-02-09
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1 2 |
2020-12-29
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1 2 | Applicant's complete, legal business name |
Miller Electric Mfg. LLC
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1 2 | FCC Registration Number (FRN) |
0028393817
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1 2 | Physical Address |
1635 W. Spencer St.
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1 2 |
1079
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1 2 |
Appleton, WI
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1 2 |
United States
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app s | TCB Information | |||||
1 2 | TCB Application Email Address |
t******@intertek.com
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1 2 | TCB Scope |
A4: UNII devices & low power transmitters using spread spectrum techniques
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app s | FCC ID | |||||
1 2 | Grantee Code |
2ASZL
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1 2 | Equipment Product Code |
301538
|
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app s | Person at the applicant's address to receive grant or for contact | |||||
1 2 | Name |
T**** C**** P********
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1 2 | Title |
Certification Coordinator
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1 2 | Telephone Number |
92073********
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||||
1 2 | Fax Number |
92073********
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1 2 |
t******@millerwelds.com
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app s | Technical Contact | |||||
1 2 | Firm Name |
Miller Electric Mfg LLC
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||||
1 2 |
Miller Electric MFG LLC
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|||||
1 2 | Name |
M****** H********
|
||||
1 2 | Physical Address |
1635 W. Spencer Street
|
||||
1 2 |
1635 W. Spenser Street
|
|||||
1 2 |
1079
|
|||||
1 2 |
Appleton, 54912
|
|||||
1 2 |
United States
|
|||||
1 2 | Telephone Number |
92073********
|
||||
1 2 |
m******@millerwelds.com
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|||||
app s | Non Technical Contact | |||||
1 2 | Firm Name |
Miller Electric Mfg LLC
|
||||
1 2 |
Miller Electric MFG LLC
|
|||||
1 2 | Name |
T****** C**** P****
|
||||
1 2 | Physical Address |
1635 W. Spencer Street
|
||||
1 2 |
1635 W. Spenser Street
|
|||||
1 2 |
1079
|
|||||
1 2 |
Appleton, 54912
|
|||||
1 2 |
United States
|
|||||
1 2 | Telephone Number |
92073********
|
||||
1 2 | Fax Number |
92073********
|
||||
1 2 |
t******@millerwelds.com
|
|||||
app s | Confidentiality (long or short term) | |||||
1 2 | Does this application include a request for confidentiality for any portion(s) of the data contained in this application pursuant to 47 CFR § 0.459 of the Commission Rules?: | No | ||||
1 2 | Long-Term Confidentiality Does this application include a request for confidentiality for any portion(s) of the data contained in this application pursuant to 47 CFR § 0.459 of the Commission Rules?: | No | ||||
if no date is supplied, the release date will be set to 45 calendar days past the date of grant. | ||||||
app s | Cognitive Radio & Software Defined Radio, Class, etc | |||||
1 2 | Is this application for software defined/cognitive radio authorization? | No | ||||
1 2 | Equipment Class | DTS - Digital Transmission System | ||||
1 2 | Description of product as it is marketed: (NOTE: This text will appear below the equipment class on the grant) | Wireless Hand Control | ||||
1 2 | Related OET KnowledgeDataBase Inquiry: Is there a KDB inquiry associated with this application? | No | ||||
1 2 | Modular Equipment Type | Limited Single Modular Approval | ||||
1 2 | Single Modular Approval | |||||
1 2 | Purpose / Application is for | Class II Permissive Change | ||||
1 2 | Change in Identification | |||||
1 2 | Composite Equipment: Is the equipment in this application a composite device subject to an additional equipment authorization? | No | ||||
1 2 | Related Equipment: Is the equipment in this application part of a system that operates with, or is marketed with, another device that requires an equipment authorization? | No | ||||
1 2 | Grant Comments | Output power is conducted. SAR compliance for body-worn operating configurations is limited to the specific configurations tested for this filing. End-users must be informed of the body-worn operating requirements for satisfying RF exposure compliance. The highest reported SAR value for body and extremity is < 0.10 W/kg. | ||||
1 2 | Output power is conducted. Modular Approval. Certified for mobile and portable use with the separation distances shown in the filing. Co-location with other transmitter antennas would require the use of FCC multi-transmitter product procedures. Only those antennas tested with the device or similar antennas with equal or lesser gain may be used with this transmitter. End users and installers must be provided with antenna installation instructions and transmitter operating conditions for satisfying RF exposure compliance. The Grantee is responsible for providing the documentation required for modular use. The responsibility for use of this module in all configurations remains with the Grantee. | |||||
1 2 | Is there an equipment authorization waiver associated with this application? | No | ||||
1 2 | If there is an equipment authorization waiver associated with this application, has the associated waiver been approved and all information uploaded? | No | ||||
app s | Test Firm Name and Contact Information | |||||
1 2 | Firm Name |
Intertek Testing Services NA
|
||||
1 2 |
SGS Fimko Oy
|
|||||
1 2 | Name |
J******** S****
|
||||
1 2 |
J******** N********
|
|||||
1 2 | Telephone Number |
859-2********
|
||||
1 2 |
+358 ********
|
|||||
1 2 | Fax Number |
859 2********
|
||||
1 2 |
+358-********
|
|||||
1 2 |
j******@intertek.com
|
|||||
1 2 |
j******@sgs.eom
|
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Equipment Specifications | |||||||||||||||||||||||||||||||||||||||||
---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
Line | Rule Parts | Grant Notes | Lower Frequency | Upper Frequency | Power Output | Tolerance | Emission Designator | Microprocessor Number | |||||||||||||||||||||||||||||||||
1 | 1 | 15C | 2402.00000000 | 2480.00000000 | 0.0912000 | ||||||||||||||||||||||||||||||||||||
Line | Rule Parts | Grant Notes | Lower Frequency | Upper Frequency | Power Output | Tolerance | Emission Designator | Microprocessor Number | |||||||||||||||||||||||||||||||||
2 | 1 | 15C | 2402.00000000 | 2480.00000000 | 0.0912000 |
some individual PII (Personally Identifiable Information) available on the public forms may be redacted, original source may include additional details
This product uses the FCC Data API but is not endorsed or certified by the FCC