FCC ID: AZ489FT7007 Handheld Data Terminal with WAN & Bluetooth modem

Inca very small format.book Page 1 Thursday, May 22, 2003 7:57 PM Owners Manual HDT 600 Handheld Data Terminal 68P02966C70-A a 68P02966C70-A

@6802966C70@

Inca very small format.book Page i Thursday, May 22, 2003 7:57 PM Contents COMPUTER SOFTWARE COPYRIGHTS...................... iii FCC INTERFERENCE WARNING................................. vi What is the HDT 600 Terminal ........................................ 1 HDT 600 Parts ................................................................ 3 Unpacking ....................................................................... 4 HDT 600 Cradle Connections ......................................... 5 Installing the Battery........................................................ 6 Removing the Battery...................................................... 6 First Time Battery Charge ............................................... 7 Charging the Battery ....................................................... 8 Battery Maintenance ...................................................... 9 Turning on the HDT 600................................................ 10 Suspend Mode .............................................................. 10 Turning off the HDT 600................................................ 10 Using the HDT 600........................................................ 11 Using the Stylus Pen..................................................... 11 Scanning With the HDT 600 (Optional)......................... 12 Resetting the HDT 600.................................................. 13 Cradle Installation ......................................................... 14 Maintaining the HDT 600 .............................................. 16 Accessories................................................................... 17 What to Do If ................................................................. 18 Battery Warnings and Disposal..................................... 20

' Motorola Inc., 2003 Commercial, Government and Industrial Solutions Sector 1301 E. Algonquin Road, Schaumburg, IL 60196 68P02966C70-A June, 2003 Inca very small format.book Page ii Thursday, May 22, 2003 7:57 PM This page intentionally left blank ii Inca very small format.book Page iii Thursday, May 22, 2003 7:57 PM COMPUTER SOFTWARE COPYRIGHTS The Motorola products described in this instruction manual may include copyrighted Motorola computer programs stored in semiconductor memories or other media. Laws in the United States and other countries preserve for Motorola certain exclusive rights for copyrighted computer programs, including the exclu-

sive right to copy or reproduce in any form the copyrighted computer program. Accordingly, any copy-

righted Motorola computer programs contained In the Motorola products described in this instruction manual may not be copied or reproduced in any manner without the express written permission of Motor-

ola. Furthermore, the purchase of Motorola products shall not be deemed to grant either directly or by implication, estoppel. or otherwise. any license under the copyrights, patents or patent applications of Motorola, except for the normal non-exclusive, royalty free license to use that arises by operation of law in the sale of a product. EPS 34440- B This warranty applies within the fifty (50) United States, the District of Columbia and Canada. LIMITED WARRANTY MOTOROLA COMMUNICATION PRODUCTS If the affected product is being purchased pursuant to a written Communications System Agreement signed by Motorola, the warranty contained in that written agreement will apply. Otherwise, the follow-

ing warranty applies. I. WHAT THIS WARRANTY COVERS AND FOR HOW LONG:

Motorola Inc. or, if applicable, Motorola Canada Limited ("Motorola") warrants the Motorola manu-

factured radio communications product, including original equipment crystal devices and channel ele-

ments ("Product"), against material defects in material and workmanship under normal use and service for a period of One (1) Year from the date of shipment. Motorola, at its option, will at no charge either repair the Product (with new or reconditioned parts), replace it with the same or equivalent Product (using new or reconditioned Product), or refund the pur-

chase price of the Product during the warranty period provided purchaser notifies Motorola according to the terms of this warranty. Repaired or replaced Product is warranted for the balance of the original applicable warranty period. All replaced parts of the Product shall become the property of Motorola. This express limited warranty is extended by Motorola to the original end user purchaser purchasing the Product for purposes of leasing or for commercial, industrial, or governmental use only, and is not assignable or transferable to any other party. This is the complete warranty for the Product manufac-

tured by Motorola. Motorola assumes no obligations or liability for additions or modifications to this warranty unless made in writing and signed by an officer of Motorola. Unless made in a separate writ-

ten agreement between Motorola and the original end user purchaser, Motorola does not warrant the installation, maintenance or service of the Product. Motorola cannot be responsible in any way for any ancillary equipment not furnished by Motorola which is attached to or used in connection with the Product, or for operation of the Product with any ancillary equipment, and all such equipment is expressly excluded from this warranty. Because each system which may use the Product is unique, Motorola disclaims liability for range, coverage, or oper-

ation of the system as a whole under this warranty. iii Inca very small format.book Page iv Thursday, May 22, 2003 7:57 PM II. GENERAL PROVISIONS:

This warranty sets forth the full extent of Motorolas responsibilities regarding the Product. Repair, replacement or refund of the purchase price, at Motorolas option, is the exclusive remedy. THIS WARRANTY IS GIVEN IN LIEU OF ALL OTHER EXPRESS WARRANTIES. MOTOROLA DIS-

CLAIMS ALL OTHER WARRANTIES OR CONDITIONS, EXPRESS OR IMPLIED, INCLUD-

ING THE IMPLIED WARRANTIES OR CONDITIONS OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE. IN NO EVENT SHALL MOTOROLA BE LIABLE FOR DAM-

AGES IN EXCESS OF THE PURCHASE PRICE OF THE PRODUCT, FOR ANY LOSS OF USE, LOSS OF TIME, INCONVENIENCE, COMMERCIAL LOSS, LOST PROFITS OR SAVINGS OR OTHER INCIDENTAL, SPECIAL, INDIRECT OR CONSEQUENTIAL DAMAGES ARISING OUT OF THE USE OR INABILITY TO USE SUCH PRODUCT, TO THE FULL EXTENT SUCH MAY BE DISCLAIMED BY LAW. III.HOW TO GET WARRANTY SERVICE:

Purchaser must notify Motorolas representative or call Motorolas Customer Response Center at 1-

800-247-2346 within the applicable warranty period for information regarding warranty service. IV. WHAT THIS WARRANTY DOES NOT COVER:

A) Defects or damage resulting from use of the Product in other than its normal and customary manner. B) Defects or damage from misuse, accident, water, or neglect. C) Defects or damage from improper testing, operation, maintenance, installation, alteration, modifica-

tion, or adjustment. D) A Product subjected to unauthorized Product modifications, disassemblies or repairs (including, with-

out limitation, the addition to the Product of non-Motorola supplied equipment) which adversely affect performance of the Product or interfere with Motorolas normal warranty inspection and testing of the Product to verify any warranty claim. E) Product which has had the serial number removed or made illegible. F) Batteries (they carry their own separate limited warranty). G) Freight costs to the repair depot. H) A Product which, due to illegal or unauthorized alteration of the software/firmware in the Product, does not function in accordance with Motorolas published specifications or with the FCC type acceptance labeling in effect for the Product at the time the Product was initially distributed from Motorola. I) Scratches or other cosmetic damage to Product surfaces that does not affect the operation of the Prod-

J) That the software in the Product will meet the purchasers requirements or that the operation of the software will be uninterrupted or error-free. K) Normal and customary wear and tear. L) Non-Motorola manufactured equipment unless bearing a Motorola Part Number in the form of an alpha numeric number (i.e., TDE6030B). uct. iv Inca very small format.book Page v Thursday, May 22, 2003 7:57 PM V. GOVERNING LAW In the case of a Product sold in the United States and Canada, this Warranty is governed by the laws of the State of Illinois and the Province of Ontario, respectively. VI.PATENT AND SOFTWARE PROVISIONS:

Motorola will defend, at its own expense, any suit brought against the end user purchaser to the extent that it is based on a claim that the Product or its parts infringe a United States patent, and Motorola will pay those costs and damages finally awarded against the end user purchaser in any such suit which are attributable to any such claim, but such defense and payments are conditioned on the following:

A) that Motorola will be notified promptly in writing by such purchaser of any notice of such claim;

B) that Motorola will have sole control of the defense of such suit and all negotiations for its settlement or compromise; and C) should the Product or its parts become, or in Motorolas opinion be likely to become, the subject of a claim of infringement of a United States patent, that such purchaser will permit Motorola, at its option and expense, either to procure for such purchaser the right to continue using the Product or its parts or to replace or modify the same so that it becomes non-infringing or to grant such purchaser a credit for the Product or its parts as depreciated and accept its return. The depreciation will be an equal amount per year over the lifetime of the Product or its parts as established by Motorola. Motorola will have no liability with respect to any claim of patent infringement which is based upon the combination of the Product or its parts furnished hereunder with software, apparatus or devices not furnished by Motorola, nor will Motorola have any liability for the use of ancillary equipment or soft-

ware not furnished by Motorola which is attached to or used in connection with the Product. The fore-

going states the entire liability of Motorola with respect to infringement of patents by the Product or any its parts thereof. Laws in the United States and other countries preserve for Motorola certain exclusive rights for copy-

righted Motorola software such as the exclusive rights to reproduce in copies and distribute copies of such Motorola software. Motorola software may be used in only the Product in which the software was originally embodied and such software in such Product may not be replaced, copied, distributed, modified in any way, or used to produce any derivative thereof. No other use including, without limi-

tation, alteration, modification, reproduction, distribution, or reverse engineering of such Motorola software or exercise of rights in such Motorola software is permitted. No license is granted by impli-

cation, estoppel or otherwise under Motorola patent rights or copyrights. EPS 48759 O v Inca very small format.book Page vi Tuesday, June 10, 2003 7:10 PM FCC INTERFERENCE WARNING The FCC requires that manuals pertaining to Class A and Class B computing devices must contain warn-

ings about possible interference with local residential radio and TV reception. This warning reads as fol-

lows:

NOTE: This equipment has been tested and found to comply with limits for a Class B digital device, pur-

suant to Part 90 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial or residential environment. This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in accor-

dance with the instruction manual, may cause harmful interference to radio communications. This device complies with Part 90 of the FCC Rules. Operation is subject to the following two conditions:

(1) This device may not cause harmful interference.

(2) This device must accept any interference received, including interference that may cause undesired operation. Caution: Changes or modifications made in the radio terminal, not expressly approved by Motorola, will void the users authority to operate the equipment. For detailed product safety and RF exposure for portable terminals with two-way radios, refer to Electro-

magnetic Emission (EME) safety leaflet, Motorola publication number 68P02963C77. Table 1 FCC Grant Of Equipment Authorization Nomenclature Wireless System Frequency Band Power Antenna FCC ID F4415 VA00024 VA00016 VA00052 Bluetooth 2.4 GHz 1 mW Internal AZ489FT7003 Wireless LAN (USA) 2.4 GHz 100 mW Internal AZ489FT7003 GPRS on GSM/DCS 900/1800 MHz 2 W / 1 W Internal AZ489FT7003 Private DataTAC 806-825 MHz 806-821 MHz 1.8 W Internal AZ489FT7004 600 mW Internal AZ489FT7007 VA00010 iDEN Trademarks Motorola and the Motorola logo are registered trademarks of Motorola, Inc. iDEN is a registered trademark of Motorola, Inc. FlashFile is a trademark of Intel Corporation. Microsoft, Windows, and Windows CE are registered trademarks of Microsoft Corporation. vi Inca very small format.book Page 1 Thursday, May 22, 2003 7:57 PM What is the HDT 600 Terminal The HDT 600 is a handheld terminal designed for field applications where fast data acquisition is required. Its ergonomic design is easy to hold and carry. Its unique shape fits the hand, and the back strap provides extra grip. The Windows CE 3.0 operating system with touch screen and soft-keys provides easy access to various applications. The HDT 600 is equipped with a 3.6 inch color LCD screen with LED front-light, viewable in all light conditions, including direct sunlight. The touch sensitive screen enables signature capture as well as easy selection from an on-screen menu. A LASER beam barcode reader (optional) enables one-hand bar-

code reading on both vertical and horizontal labels. The barcode is activated by one of four dedicated trigger keys, made for right or left handed users. The unit operates in all weather conditions and is protected against hostile environment factors, such as impact, rain, vibrations and electrostatic discharge. An RS232 port serves for uploading and downloading data between the HDT 600 and a PC via the HDT 600 Cradle. Connec-

tions for external power supply are also provided. The 1400mA Lithium-Ion battery pack provides at least one shift of operation

(10-hour duty cycle for typical use) before charging is needed. The HDT 600 uses the following methods of communication:

Short distance: Each HDT 600 contains a Bluetooth radio module for short distance communication with peripheral devices such as printers etc.

Wireless Local Area Network (WLAN) communication: An optional Spread Spectrum 2.4GHz radio module provides cov-

erage within a local distribution hub. 1 Inca very small format.book Page 2 Thursday, May 22, 2003 7:57 PM

Wide Area Network (WAN) communication:

1. An optional General Packet Radio Service (GPRS) radio module provides coverage within cellular infrastructure. 2. An optional private DataTAC radio module provides coverage within the private DataTAC network infrastruc-

ture. 3. An optional iDEN (Harmony) radio module provides coverage within the private iDEN network infrastructure. It is also possible to use GPRS and WLAN communication by installing both radios within the HDT 600. 2 Inca very small format.book Page 3 Thursday, May 22, 2003 7:57 PM HDT 600 Parts Front View Buzzer LED Indicator Back View Barcode Scanner LASER Window Power Button (On/Off/Suspend) Barcode Scanner Triggers Battery Lock Battery Touch Sensitive Screen Hand Strap Function Soft Keys Stylus Pen Stylus Pen Silo Battery Charge

& Communication Contacts Terminal Release Button Red LED indicating HDT 600 locked into Cradle Terminal Release Button HDT 600 Cradle 3 Inca very small format.book Page 4 Thursday, May 22, 2003 7:57 PM This Owners Manual Unpacking The HDT 600 Data Terminal and HDT 600 Cradle are shipped in separate packages. The HDT 600 Data Terminal package includes the following items:

One HDT 600 Data Terminal unit

One 7.2V 1400mAH Li-ion battery pack

One Stylus pen

The HDT 600 Cradle package includes the following items:

HDT 600 Cradle

12/24 VDC vehicle power cable with 3 Amps fuse or Cigarette lighter adapter This Owners Manual

If ordered, you may also receive optional accessories such as:

Cigarette Lighter Cable for vehicle Cradle

Desktop Adaptor for vehicle Cradle

Wall Mount Bracket Carefully unpack each item from the shipping carton. Retain the shipping carton until you have checked all items for shipping dam-

age, and checked that you have received all items ordered. If there is damage or missing items, return in the shipping carton. The battery is shipped from factory uncharged and not installed. Charge the battery before using the HDT 600 for the first time. See

First Time Battery Charge on page 7. The HDT 600 is shipped with a plastic film protecting the screen. Before using, remove the film and use a soft cloth to buff the dis-

play. This ensures smooth gliding of the Stylus pen over the sur-

face. 4 Inca very small format.book Page 5 Thursday, May 22, 2003 7:57 PM HDT 600 Cradle Connections Important Note: This product should be installed according to local applicable laws and directives. The HDT 600 terminal can communicate with a host PC directly through its communication port RS232 Cable to PC COM Port Desktop Adapter Cigarette Lighter Cable for Vehicle Cradle 3 Amps Fuse inside HDT 600 Cradle 3 Amps fuse Power Cable for vehicle

(To 12/24VDC power system) 5 Inca very small format.book Page 6 Thursday, May 22, 2003 7:57 PM Installing the Battery The battery is shipped from the factory uncharged and not installed. Charge the battery before using the HDT 600 for the first time. 1. Before installing the battery, release the terminal hand strap, as shown below. 2. Verify that the battery lock is in Unlock position. 3. To install the battery, position the battery in the right-hand side of the battery compartment and lower it downward to its place. 4. Use a coin to lock the battery by turning the battery lock clock-

wise to the Lock position. Note that the battery is locked only when the two dots align (See figure below). Hand Strap Power Button Battery Lock Unlock Lock Removing the Battery Important Note: The HDT 600 enables you to replace batter-

ies without losing information stored in its memory. To avoid los-

ing information stored in the memory, charged battery must be installed within 2 minutes after removing empty battery. 6 Inca very small format.book Page 7 Thursday, May 22, 2003 7:57 PM 1. Turn the HDT 600 off by holding the Power button pressed for at least two seconds. 2. Release the terminal hand strap as shown in the figure above. 3. Use a coin to unlock the battery by turning the battery lock 4. To remove the battery, lift the left-hand side of the battery and counter-clockwise. pull it out. First Time Battery Charge The battery charges when installed in the HDT 600. Charge your new battery for at least six continuous hours before using it or until the LED indicator of the HDT 600 changes from red to green. The first time charge is referred to as initializing and will ensure maxi-

mum battery start capacity. The HDT 600 Cradle charges your bat-

tery effectively when it is at room temperature [approx. 68F (20 C)]. The battery will charge in a temperature range of 32F to 113F (0C to 45C). 7 Inca very small format.book Page 8 Thursday, May 22, 2003 7:57 PM Charging the Battery The LED indicator displays your charge status (See figure below). Please note that the HDT 600 can be On, Off or in Suspend mode while charging. Push back to lock HDT 600 into Cradle Press to unlock HDT 600 LED indicator Red: charging Green: battery full Red blinks: charging problem Press to unlock HDT 600 Red LED indicating HDT 600 locked into Cradle

!Caution To avoid damage and provide optimal performance of the HDT 600 and Cradle, use only a Motorola approved power supply. To charge the battery, perform the following steps:

1. Connect the power cable to the socket at the base of the Cradle. 2. Slide the HDT 600 into the Cradle and lock the HDT 600 inside by pushing it towards the back of the Cradle. 8 Inca very small format.book Page 9 Thursday, May 22, 2003 7:57 PM

!Warning When installed in a vehicle, the HDT 600 must be locked into the Cradle. If not locked, the HDT 600 may be propelled with great force and may cause serious injury to occupants of the vehicle. Important Note: The HDT 600 will not charge if not locked into the Cradle. Once the HDT 600 is locked, the Cradle red LED will turn on, indi-

cating lock status. 3. To remove the HDT 600 from the Cradle, press the unlock but-

ton(s) until the HDT 600 unlocks, and remove the HDT 600 from the Cradle. Battery Maintenance The performance of the rechargeable battery delivered with your HDT 600 depends on the way the battery is treated. Therefore, to comply with the Motorola warranty for batteries and to assure high performance and a long life for your Motorola rechargeable battery, please read and follow the maintenance rules stated below. Battery Storage Do not store your battery where the temperatures will exceed 65C or fall below -20C. New Lithium-Ion batteries (i.e. batteries that have never been charged before) may be stored for up to 3 months in well-venti-

lated, cool and dry areas without significant loss in lifespan. Batteries which have already been charged and then stored for more than 2 months should be recharged before use. Extending Battery Life A battery is an expendable part and may need replacing during the life of the HDT 600. To ensure maximum service life of your HDT 9 Inca very small format.book Page 10 Thursday, May 22, 2003 7:57 PM 600, always replace the battery with a genuine Motorola replace-

ment. Your Cradle will charge your battery effectively when it is at room temperature (approx. 20 C). Battery charging temperature range is 0C to 45C. Turning on the HDT 600 Press the Power button to start the HDT 600. The HDT 600 also powers on immediately when the battery is inserted. As the HDT 600 initializes its unique flash file system, the Motor-

ola logo displays for about one minute. Note that this screen also appears every time you perform a restart. Suspend Mode The Suspend mode is used for saving the HDT 600 battery power by turning off the display and computer sections of the HDT 600, while keeping the radio(s) powered on. When the HDT 600 is on, press the Power button to toggle between Suspend and Resume modes. During the Suspend mode, the dis-

play turns off and the LED indicator blinks green. When the HDT 600 resumes, it returns to the screen displayed prior to the Suspend mode. Use the Suspend mode as often as possible to save battery power. Turning off the HDT 600 When the HDT 600 is on or in Suspend mode, hold the Power but-

ton pressed for at least two seconds, to turn off the HDT 600. 10 Inca very small format.book Page 11 Thursday, May 22, 2003 7:57 PM Using the HDT 600 When using the HDT 600, the hand strap on the back of the unit provides stability. Insert your left or right hand under the strap while holding the stylus pen in the other hand. Using the Stylus Pen The Stylus pen selects items and enters information. Use the pen as you use your PC mouse.

To open and select screen items, tap on the item twice with the pen. To drag text or image items, hold the pen on the item and drag across the screen. To see a list of actions available for specific item, tap-and-hold the pen on an item. When the pop-up menu appears, tap the action you want to perform.

11 Inca very small format.book Page 12 Thursday, May 22, 2003 7:57 PM Scanning With the HDT 600 (Optional) The HDT 600 is equipped with four scan trigger buttons, designed for left-handed and right-handed users. The buttons are located on the left-hand and right-hand sides of the terminal and on the left-

hand and right-hand sides of the upper front panel. The HDT 600 has an integrated scanner which gathers data by scanning barcodes. To scan barcodes with the HDT 600, aim the scanner at the barcode. Press one of the four scan trigger buttons. Ensure the red scan beam covers the entire barcode. The green scan LED lights and a beep sounds to indicate a successful decode. LASER LIGHT INTO BEAM DO NOT STARE CLASS 2 LASER PRODUCT LUMIERE LASER NE PAS REGARDER LE RAYON FIXEMENT PRODUIT LASER DE CLASSE 2 45 Scan Angle Scan Trigger Buttons Scan Trigger Buttons 12 Inca very small format.book Page 13 Thursday, May 22, 2003 7:57 PM Power Button Resetting the HDT 600 At times, you may need to reset your HDT 600. If your HDT 600 stops respond-

ing, perform the following actions:

Warm Boot Important Note: When HDT 600 is warm booted, all informa-

tion remains stored in memory. 1. Simultaneously, press soft keys 1, 2 and the Power but-

ton for at least 5 seconds;

the HDT 600 will function again. 1 2 If your HDT 600 still does not respond perform:

Cold Reset Important Note: When HDT 600 is cold reset, all information stored in its memory will be lost. 2. Simultaneously, press soft keys 2, 3 and 4 for at least five sec-

3 4 onds to restart your HDT 600. The operation system will reboot in approximately one minute. 13 Inca very small format.book Page 14 Thursday, May 22, 2003 7:57 PM Cradle Installation The Cradle can be installed by using the four threaded holes on its back side (See figure in page 15). Use the holes to attach the Cradle to any surface, such as: vehicle dashboard. Planning is the key to fast, easy HDT 600 Cradle installation. Before a hole is drilled or a wire is run, inspect the vehicle and determine how and where you intend to mount the Cradle and accessories. Plan wire and cable runs to provide maximum protec-

tion from pinching, crushing and overheating. Overheating my occur when running wires too close to a heat generating substance. The installation planning should only be undertaken by persons who are competent and able to ensure that the complete installation fulfills its regulatory requirements, such as EMC (ElectroMagnetic Compatibility). Please note that it is the responsibility of the installing party to ensure that the inclusion of mount accessories and connections to the battery system is according to local standards and is not in vio-

lation of applicable safety specifications. When routing the power cable to the Cradle, it is important to use as much cable as needed and cut off the remainder. Using the exact cable length ensures proper power supply to the Cradle. Make sure that the power cable has a 3 Amps fuse (See HDT 600 Cradle Connections on page 5). The power cable must be connected to the vehicle current protec-

tion system. In order to prevent continuous consumption from the vehicles battery, route the power cable after the ignition switch. Note that the input voltage to the Cradle may range from 10.6 to 32 VDC (Max peak current: 2 Amps). The Cradle output voltage is 12 VDC (Max continuous current: 1 Amp at -22F to 122F (-30C to

+50C), 0.5 Amp at 122F to 140F (50C to 60C). 14 Inca very small format.book Page 15 Thursday, May 22, 2003 7:57 PM For continued protection against risk of fire, replace only with same type and rating of fuse. Back side of HDT 600 Cradle Threaded holes for installation 4.92 (125 mm) Threaded holes M4X10 1.96 (50 mm) Wall Mount Bracket

(Pedestal) Dashboard Mounting M4X10 Office Adapter 15 Inca very small format.book Page 16 Thursday, May 22, 2003 7:57 PM Maintaining the HDT 600 The HDT 600 is built for rugged environment. However, please use the following guidelines to keep the HDT 600 in good condition:

Do not scratch the screen. Use only Motorola supplied stylus pen with the touch-sensitive screen.

Never use a pen or pencil or any sharp object on the screen.

Your HDT 600 is water and dust resistant, still, do not expose it to rain or moisture for long periods of time. Protect your HDT 600 from temperature extremes. Do not leave the HDT 600 on the dashboard of a car on a hot day, and keep the HDT 600 away from hot places.

Although the HDT 600 is ruggedized, try not to subject your HDT 600 to extreme impact.

Do not store or use your HDT 600 in any location that is extremely dusty, damp or wet. If the battery contacts, screen or surface of the HDT 600 becomes dirty, use a soft lint free cloth, moistened with diluted Isopropyl Alcohol (IPA) solution, for removing dirt. The IPA can be diluted with water up to 20%.

16 Inca very small format.book Page 17 Thursday, May 22, 2003 7:57 PM Accessories Motorola is not responsible for the use of accessories not approved for the HDT 600 (part number F4415). The following Motorola approved accessories are for use with your terminal. Table 1: HDT 600 model F4415 - Motorola Approved Accessories Motorola Approved Accessory Spare Battery Spare Stylus Cigarette Lighter Cable for Vehicle Cradle Power Cable for Vehicle Wall Mounting Kit HDT 600 Cradle RS232 Cable DB9 Female Desktop Adapter Belt Holster, Leather, HDT 600 Carrying Case, Leather, HDT 600 (shoul-

der strap, D-Ring belt loop) Carrying Case, Leather, HDT 600 (shoul-

der strap, fixed belt loop) Part Number FNN5105 FLN9805 FKN6009 FKN8044 FLN9782 F4416 FKN4736 FLN9783A FHN6394 FHN6395 FHN6396 Table 2: HDT 600 Cradle - Desktop Options Description Desktop Option (110V) Desktop Option (220V) Part Number VA00054AA VA00055AA 17 Inca very small format.book Page 18 Thursday, May 22, 2003 7:57 PM What to Do If Table 3: Troubleshooting Problem Cause Solution HDT 600 does not turn on Battery not charged HDT 600 red LED does not stop blinking or battery refuses to charge HDT 600 in Sus-

pend mode HDT 600 is not locked in Cradle Battery tempera-

ture is incorrect Ensure proper battery instal-

lation in HDT 600. Charge or replace the battery Press the Power Button Reinstall HDT 600 in Cradle. Lock the HDT 600 properly in Cradle (See that the HDT 600 and Cradle red LEDs are on) and charge for 6 hours Ensure that the battery is in a temperature range 32F to 113F (0 to 45C) and will charge properly Bad battery Replace battery HDT 600 does not detect scan input LASER beam does not cover the entire barcode symbol Scan again and make sure that the entire barcode sym-

bol is covered Unreadable bar-

code Be sure the barcode symbol is not covered 18 Inca very small format.book Page 19 Thursday, May 22, 2003 7:57 PM Table 3: Troubleshooting Problem Cause Solution HDT 600 stops respond-

ing Problem in HDT 600 operating sys-

tem or communica-

tion network Incomplete or no data trans-

mission between HDT 600 and PC HDT 600 is not locked in Cradle Cradle contacts are not clean Simultaneously press soft keys 1, 2 and the Power but-

ton for at least 5 seconds; the HDT 600 should function again If still does not respond, simultaneously press soft keys 2, 3 and 4 to restart your HDT 600. The operation sys-

tem will reboot for about a minute Lock the HDT 600 properly in Cradle (See that the red LED is on) Clean contacts and remove dust and objects from within the Cradle Bad RS232 cable Replace the RS232 cable Communication software was incor-

rectly installed or configured See your System Administra-

tor 19 Inca very small format.book Page 20 Thursday, May 22, 2003 7:57 PM Battery Warnings and Disposal HDT 600 On Board Aircraft Always remove the battery from the HDT 600 when shipped via air. Any use of the HDT 600 must be in accordance with applicable regulations per airline regulations. Battery Disposal Batteries must be recycled or disposed of properly in accordance with local requirements. Recycling facilities may not exist in all areas. Please contact your local environmental agency for more information regarding proper disposal. To Prevent Injury Or Burns

USE ONLY SPECIFIED BATTERIES AND CHARGERS.

DO NOT DISPOSE OF ANY BATTERIES IN FIRE, AS THEY MAY EXPLODE!

DO NOT PUNCTURE OR ALLOW METAL TO CONTACT THE BATTERY TERMINALS.

DO NOT DISPOSE OF IN WATER.

DO NOT DISASSEMBLE.

DO NOT STORE ABOVE 140F (60C) 20 Inca very small format.book Page 21 Thursday, May 22, 2003 7:57 PM HOW TO REACH US:

Commercial, Government and Industrial Solutions Sector 1301 E. Algonquin Road, Schaumburg, IL 60196 Tel: 1-888-567-7347 (inside the US) Tel: 1-847-576-5000 (outside the US) Visit our Web site at www.motorola.com MOTOROLA and the Stylized M Logo are regis-

tered in the U.S. Patent and Trademark Office. All other product or service names are the prop-

erty of their respective owners. Copyright ' 2003 Motorola all rights reserved.

iO1000 Wireless Modem Detailed Service Manual 68P02953C80-O 7 OCT 1999 Manual Revisions Changes that occur after this manual is printed are described in the Field Manual Revisions (FMRs). The FMRs provide the most current instructions and component information. Copyright Information Motorola products described in this manual may include copyrighted Motorola computer programs stored in semiconductor memories or other media. Laws in the United States and other countries preserve for Motorola certain exclusive rights for copyrighted computer programs, including the exclusive right to copy or reproduce in any form the copyrighted computer program. Accordingly, any copyrighted Motorola computer programs contained in the Motorola products described in this manual may not be copyrighted or reproduced in any manner without the express written permission of Motorola. Further-

more, the purchase of Motorola products shall not be deemed to grant either directly or by implication, estoppel, or otherwise, any license under the copyrights, patents, or patent applications of Motorola, except for the normal non-exclusive royalty-free license to use that arises by operation of law in the sale of the product. Trademarks The following is a registered trademark of Motorola, Inc.:

iDEN Reg. U.S. Pat. & Tm. Off. All other trademarks mentioned in this manual are trademarks of their respective companies. Patent Information This product is protected under one or more of the following patents:

4817157, 4896361, 4857928, 5041793, 5060294, 5066923, 5134718, 5140156, 5239963, 5257411, 5287387, 5265219, 5289504, 5316168, 5317247, 5338396, 5389927, 5406588, 5424921, 5457376, 5460906, 5551063, 5557079, 5596487, 5615412, 5638403, 5559468, 5469465, 5170413, 5140615, 5519730, 5241544, 5584059, 5574992, 5396656, 5487091, 5533004, 5299199, 5343499, 5369501, 5509031, 5515379, 5528723, 5598417, 5066923, 5241650, 5278833, 5359696, 5548631, 5410632, 5440582, 5457735, 5457818, 5471670, 5477550, 5481537, 5566181, 5229767, 5208804, 5295140, 5381449, 5440590, 5467398, 5490230, 5620242, 5623523, 5655913 Copyright 1999, Motorola, Inc. All rights reserved. SAFETY AND GENERAL INFORMATION IMPORTANT INFORMATION ON SAFE AND EFFICIENT OPERATION. READ THIS INFORMATION BEFORE USING YOUR INTEGRATED MULTI-SERVICE RADIO PRODUCT. For the Safe and Efcient Operation of Your Radio, Observe these Guidelines:

ON Your radio contains a transmitter and a receiver. When it is

, it receives and transmits radio frequency

(RF) energy. The radio operates in the frequency range of 806 MHz to 866 MHz and employs digital modulation techniques. This product is authorized under FCC Rule Part 47CFR 2. 1091 (b), which states that it should be used in such a way that a separation distance of at least 8 inches (20 cms) is normally maintained between the radios antenna and the body of the user or nearby persons. When you use your radio product, the system handling your call, controls the power level at which your radio product transmits. The output power level typically may vary over a range from 0.0024 watts to 0.7 watts. Exposure To Radio Frequency Energy Your Motorola Radio Product is designed to comply with the following national and international standards and guidelines regarding exposure of human beings to radio frequency electromagnetic energy:

United States Federal Communications Commission, Code of Federal Regulations; 47 CFR part 2 sub-part J American National Standards Institute (ANSI) IEEE. C95. 1-1992 National Council on Radiation Protection and Measurements (NCRP). Report 86 International Commission on Non-Ionizing Radiation Protection (ICNIRP) 1998 European Committee for Electrotechnical Standardization (CENELEC), ENV 50166-2, 1995 E National Radiological Protection Board of the United Kingdom, GS 11, 1988 Verband Deutscher Elektrotechniker (VDE) DIN-

0848 Department of Health and Welfare Canada. Safety Code 6 Antenna and Installation Considerations All equipment must be properly installed in accordance with Motorola installation instructions. To assure compliance with United States FCC regulations on RF exposure, the user of the equipment must position the antenna in such a way to maintain a separation of at least 8 inches (20 cms) between the antenna and the body of any user and nearby person. Ensure that the antenna is properly installed external to the vehicle and in accordance with the requirements of the antenna manufacturer/supplier. Use only the supplied or an approved antenna. Unauthorized antennas, modications, or attachments could impair call quality, damage the modem, or result in violation of the ICNRP or the FCC. Interference to Medical and Personal Electronic Devices Most electronic equipment is shielded from RF energy. However, certain equipment may not be shielded against RF signals from your radio radio product. Pacemakers Do not operate the radio when any person is within 6 inches (0.15 meters) of the antenna. That person may be using a pacemaker, a hearing aid or other personal electronic device which may not be adequately shielded. Hearing Aids Some radio products may interfere with some hearing aids. In the event of such interference, you may want to consult your hearing aid manufacturer to discuss alternatives. Other Medical Devices If you use any other personal medical device, consult the manufacturer of your device to determine if it is adequately shielded from external RF energy. Your physician may be able to assist you in obtaining this information. iii

W A R N I N G INTERFERENCE TO OTHER ELECTRONIC DEVICES

W A R N I N G OPERATIONAL WARNINGS RF energy may affect improperly installed or inadequately shielded electronic operating and entertainment systems in motor vehicles. Check with the manufacturer or representative to determine if these systems are adequately shielded from external RF energy. Also check with the manufacturer of any equipment that has been added to the vehicle. SAFETY AND GENERAL USE WHILE DRIVING Check the laws and regulations on the use of radio products in the area where you drive. Always obey them. When using the radio product while driving, please:

Give full attention to driving and to the road Pull off the road and park before using the product if driving conditions so require. POTENTIALLY EXPLOSIVE ATMOSPHERES Turn off your radio product when you are in any area with a potentially explosive atmosphere, unless it is a radio product type especially qualied for use in such areas (for example, Factory Mutual Approved). Sparks in a potentially explosive atmosphere can cause an explosion or re resulting in bodily injury, or even death. Note:

The areas with potentially explosive atmospheres referred to above include fueling areas such as: below decks on boats; fuel or chemical transfer or storage facilities; areas where the air contains chemicals or particles such as grain, dust or metal powders; and any other area where you would normally be advised to turn off your vehicle engine. Areas with potentially explosive atmospheres are often, but not always posted. Do not transport or store ammable gas, liquid, or explosives in the compartment of your vehicle which contains your radio or accessories. In the United States, Vehicles powered by liqueed petroleum gas (such as propane or butane) must comply with the National Fire Protection Standard

(NFPA-58). For a copy of this standard, contact the National Fire Protection Association. One Batterymarch Park, Quincy, MA 02269, Attn:

Publications Sales Division. iv

W A R N I N G OPERATIONAL WARNINGS

C a u t i o n OPERATIONAL CAUTION DAMAGED ANTENNAS Do not use any radio product with a damaged antenna. If a damaged antenna comes into contact with your skin, a minor burn can result. CLEANING INSTRUCTIONS Clean the external surfaces of the radio product with a damp cloth, using a mild solution of dishwashing detergent and water. Some household cleaners may contain chemicals that could seriously damage the radio product. Avoid the use of any petroleum-based solvent cleaners. Also, avoid applying liquids directly on the radio product. BLASTING CAPS AND AREAS To avoid possible interference with blasting operations, turn off your radio product when you are near electrical blasting caps, in a blasting area, or in areas posted: "Turn off two-way radio". Obey all signs and instructions. FOR VEHICLES EQUIPPED WITH AN AIR BAG An air bag inates with great force. DO NOT place objects, including communication equipment, in the area over the air bag or in the air bag deployment area. If the communication equipment is improperly installed and the air bag inates, this could cause serious injury. Installation of vehicle communication equipment should be performed by a professional installer/

technician qualied in the requirements for such installations. An air bags size, shape,and deployment area can vary by vehicle make, model, and front compartment conguration (for example, bench seat vs. bucket seats). Contact the vehicle manufacturers corporate headquarters, if necessary, for specic air bag information for the vehicle make, model, and front compartment conguration involved in your communication equipment installation. v It is important that any manufacturer to whom the iO1000 modem is resold for use in the Final Product also recognize that he/she will have the responsibility for taking all necessary steps to ensure that the Final Product meets any applicable FCC requirements and for obtaining any necessary approval from the FCC for sale and operation of the Final Product. To the extent that this may require development of user information or guidance to be provided to each pur-

chaser of the Final Product, this will also be the responsibility of the manufacturer. IMPORTANT INFORMATION FOR EVERY MANUFACTURER TO WHOM THESE PRODUCTS ARE RESOLD iO1000 modems that we are supplying to you for incorporation into the nal product are components that when connected to the power supply can receive and transmit radio signals. In the United States, the Federal Communications Commission requires that many radio transmitting devices must obtain approval before being offered on the market, unless the device is exempt While the iO1000 modem has been designed to meet applicable FCC requirements, provided in the code of Federal Regulation 47CER part II subpart J and 47CER part S, the Final Products compliance with the FCCs requirements, including RF energy expo-

sure requirements, must reect product usage, posi-

tioning of the iO1000 within the product, the type of antenna used, the,location of the antenna, and other factors that may vary with the design and nature of the Final Product. Therefore, compliance with such FCC requirements can only be determined by an assess-

ment of the Final Product. vi iO1000 Detailed Service Manual - MODEL SPECIFICATIONS FOR F2581A MODEL SPECIFICATIONS FOR F2581A GENERAL RECEIVER TRANSMITTER FCC Designation:

Receiver Type:

RF Pulse Avg. Power:

0.6 W Temperature Range:

Operating:

Frequency Range:

851-866 MHz Frequency Range:

25C to +60C Bandwidth:

15 MHz 806-821 MHz Storage (w/o battery):

40C to +85C Supply Voltage:

Nominal:

Range:

Channel Spacing:

Frequency Stability:

25 kHz Frequency Stability:

Locked to base:

3.6 Vdc Locked to base:

0.2 ppm Not locked to base:

0.2 ppm 5 ppm 3.4 to 3.8 Vdc Not locked to base:

5 ppm Sensitivity (10%) BER:

Spurious Emissions:

Dimensions (H x W x D) 111.5 x 56.5 x 27.5 mm 851-866 MHz:

111 dBm Conducted:

43 dBW Weight (with lithium battery):

126 g Selectivity:

Modulation Type Quad 4/16/64 QAM 25 kHz Adjacent Channel:

Image (typical):

60 dB 55 dB Radiated:

43 dBW Emissions Designator:

20K0D7W Adjacent Channel

. Power at

+/- 25kHz

-60dB Specications subject to change without notice. vii MODEL SPECIFICATIONS FOR F2581A viii iO1000 Detailed Service Manual - OVERVIEW CHAPTER 1 OVERVIEW INTRODUCTION Detailed Service Manual The iO1000 tify and x problems in the iO1000 OEM Module. This unit is based on digital technology and is designed to operate on integrated Digital-Enhanced Network

(iDEN) systems. contains the information necessary to iden-

Service for the iO1000 unit is based on the substitution method: a faulty part is replaced by a working one, providing quick service to the customer. For example, if the battery is faulty, it is replaced. If the unit requires more complete testing or service than is available at the basic level, it is sent to the eld-level service facil-

ity, serviced, and returned to the iDEN Customer Care Center (ICC). Note:

Before operating or testing this unit, please read the Information section in the front of this manual. Safety and General Digital Modulation Technology The iO1000 is an 806-866 MHz unit that can operate in three modes:

interconnect and Time Division Multiple Access (TDMA).

, dispatch

. It uses two digital technologies: Quad 16QAM multi-service

, and Quadrature Amplitude Modulation (QAM) mits information by altering the amplitude and phase of the radio frequency (RF) signal. Data is converted into complex symbols, which alter the RF signal and transmit the information. When the signal is received, the amplitude and phase are converted back into symbols and then into the original data. is a modulation technique that trans-

In 16QAM, each of the 16 possible combinations of four bits is converted into a unique amplitude and phase. The traditional 25 kHz channel used for two-way radios is split into four 16QAM signals (subcarriers) that are transmitted simulta-

neously. This technique can transmit 64 kbps in a single 25 kHz channel. The signal spectrum of the Quad 16QAM is shown in Figure 1 on page 2. 1 OVERVIEW: Digital Modulation Technology RL 0dBm 10 dB/

-10

-20

-30 Power

(dB)

-40

-50

-60

-70

-20

-10 0 10 20 Frequency from Desired Channel Center

(kHz) Figure 1. Spectrum of IDEN Quad 16QAM is used to allocate portions of the RF sig-

Time Division Multiple Access (TDMA) nal by dividing time into six slots, one for each unit. Time allocation enables each unit to transmit its voice information without interference from another units transmission. Transmission from a unit or base station is accommodated in time-slot lengths of 15 milliseconds and frame lengths of 90 milliseconds (see Figure 2 on page 3). 2 iO1000 Detailed Service Manual - OVERVIEW Base Station Control Channel Transmitting 6 of 6 slots continually. 90ms 90ms 15ms 15ms 15ms 15ms 15ms 15ms 15ms 15ms 15ms 15ms 15ms 15ms 15ms 15ms Tx Rx 15ms 15ms 15ms 15ms 15ms 15ms 15ms 15ms 15ms 15ms 15ms 15ms 15ms 90ms 90ms Receiver 4ms delayed Portable Unit When turned on, scans for control station, then transmits one slot every six slots. 90ms 90ms 15ms 15ms 15ms 15ms 15ms 15ms 15ms 15ms 15ms 15ms 15ms 15ms 15ms 15ms Rx Tx 15ms 15ms 15ms 15ms 15ms 15ms 15ms 15ms 15ms 15ms 15ms 15ms 15ms 90ms 90ms Transmitter 4ms delayed Figure 2. iDEN TDM Format Rx

(outbound) indicates base-to subscriber transmissions;

Note that indicates subscriber-to-base transmissions. The slots are paired and have a xed offset of 19 milliseconds; their timings are synchronized by the iDEN system. The TDMA technique requires sophisticated algorithms and one digital-signal proces-

sor (DSP) to perform voice compression/decompression and RF modulation/

demodulation.

(inbound) Tx Voice Compression Technology Voice is converted into a digital bit stream by sampling the voice signal at a high rate and converting the samples into numbers, which are represented by bits. A sample consists of eight bits. Approximately 8,000 samples per second (64 kbps) are required to maintain a reasonable quality. Vector Sum Excited Linear Prediction (VSELP) reduces the number of bits per second while maintaining the Voice compression voice at an acceptable quality level. The iDEN system uses a coding technique called 8.0 kbps. The compressed voice-data bits modulate the RF signal. The compres-

sion rate is based on the type of call (dispatch or interconnect) and the network conguration established by the local service provider. to compress voice to 4.2 or 3 OVERVIEW: Voice Compression Technology Adding error-correction bits to the coded-voice bits increases the required RF-

transmission bit rate to approximately 7.4 kbps for the 4.2 kbps voice coder and 14.8 kbps for the 8.0 kbps voice coder. RF Transmission Bursts bursts All RF transmissions within an iDEN system occur in 15-millisecond blocks called

. An iDEN base station transmits bursts continuously on each RF fre-

quency it uses. Transmission bursts from the stations are synchronized in time by signals received from the global positioning satellite (GPS) system. Each burst is numbered; the number is referred to as the number. All bursts occurring at a given time carry the same slot number. slot Inbound transmission bursts (sent from the unit) are offset 19 milliseconds from the outbound burst; the inbound burst begins 4 milliseconds after the end of the outbound burst (see Figure 2 on page 3). This offset in time allows the unit to appear capable of transmitting and receiving at the same time (it actually is switching rapidly back and forth between receiving and transmitting). In current iDEN systems, outbound transmissions range from 851-866 MHz;

inbound transmissions are 45 MHz lower in frequency. An iDEN channel is created by grouping bursts so that their slot numbers differ by a number referred to as the repetition rate. The portable uses two repetition rates for interconnect voice calls: 6:1 and 3:1. A single frequency can handle six calls using a 6:1 repetition rate with the 4.2 kbps coder. Dispatch calls always use this rate. However, the audio quality of the 3:1 repetition rate with the 8.0 kbps coder is superior to the 6:1 rate with the 4.2 kbps coder. Most service providers cong-

ure the system and unit to allow only the 3:1 rate for interconnect calls. Calls are setup on a primary control channel (PCCH) in response to a request from a unit or a regular telephone connected to the Public Switch Telephone Network

(PSTN). The PCCH is established by the base station equipment; typically, it is a 6:1 channel. The outbound PCCH carries system information and pages to specic sub-

scriber units and asks them to respond if they are available for a call. Inbound PCCH transmissions carry responses to the pages and requests by subscriber units to set up calls. Inbound transmissions on the primary control channel only take 7.5 milliseconds and may be timed to occur in either half of a 15-millisecond burst. Using the above techniques, the iDEN system can operate six voice channels simultaneously in dispatch mode or three voice channels simultaneously in inter-

connect mode on a single RF carrier at 25 kHz bandwidth. 4 iO1000 Detailed Service Manual - CHAPTER 2 CHAPTER 2 THEORY OF OPERATION This section provides a detailed theory of operation for the iO1000 OEM module and its components: the receiver, transmitter, frequency generation unit, logic unit, and the audio and data circuits. Block Diagram Description The below gure shows the hardware block diagram of the iO1000 OEM Module. This module includes two boards:RF and Logic. RS-232/SB9600/JTAG Opt_Sel Audio DC Power On/Off Control LOGIC BOARD DC SPI SSI

.Misc Figure 3. RF and Logic Connection Diagram RF BOARD Antenna Connector RF Board The RF board is an 800 MHz RF transceiver. It includes frequency synthesizers, the transmitter circuitry, 0.6 Watt transmit power circuitry, receiver circuitry, and electronic T/R switch. 5 THEORY OF OPERATION: Block Diagram Description The RF board is connected to the Logic Board through a 60-pin connector. Fol-

lowing are functions of the RF Board:

1. 2. 3. Transmit (0.6 watt) - iDEN modulation of the RF carrier with baseband data signal. Receive - Demodulation of received RF signal to generate baseband signal Frequency Synthesizer Channels (806-825 MHz TX) and (851-870 MHz RX). Logic Board The Logic Board includes a red cap that controls the transmit ter, receiver, and synthesizer operations of the integrated circuits located on the RF board. The red cap houses the DSP and the serial communication interface 6 iO1000 Detailed Service Manual - THEORY OF OPERATION Transmitter Path Section This section includes a quasi-linear class AB power amplier (PA) for linear mod-

ulation of the iDEN portables. When the unit is transmitting data, the digital data is sent to the DSP. When an audio is used, microphone audio is routed to the CODEC, where it is amplied and digitized by the A/D converter in the CODEC. 13-bit data is then sent from the CODEC to the DSP for processing. Figure 4 illustrates the transceiver circuitry path. MICROPHONE A/D CONV. U001 (GCAP) I D E Z T G D I I I E C O V MUX DSP REDCAP HOST DIGITAL DATA SERIAL CLK DSP CLK TXE SERIAL DATA REF. OSC. 16.8MHz VNCTO Control Circuitry VDP ANTENNA VBLIN ASW TSLOT TCLK DATA ADDAG O

I P S K L C I P S Level Shifter VCONTROL ODCT PA A/S IMAGE FILTER ISOLATOR MAIN VCO fo +150.9MHz OFFSET VCO 301.8MHz Figure 4. Transceiver Circuitry Path The DSP performs VSELP data compression and generates digital I & Q words to be transmitted to the ADDAG. The signal then is sent to ADDAG at a rate of 48 K samples per second. The ADDAG provides the serial clock to the DSP and a frame sync pulse to tell the DSP to send a sample. Each sample is sent as a 16-bit I word followed by a 16-bit Q word and then some meaningless ll bits. The I word and the Q word are then converted to an analog differential pair by the ADDAG and amplied. The ADDAG also sends a 2.4MHz reference clock signal to the ODCT, together with a differential TSLOT pair that toggle whenever a TXE signal is received from the DSP. Once the TSLOT toggles, data is sent from the 7 THEORY OF OPERATION: Transmitter Path Section ADDAG to the ODCT. After receiving the data, the ODCT toggles the ASW line, which signals the ADDAG to turn on the PA and the antenna switch to start trans-

mitting. The ADDAG (Analog-to-Digital/Digital-to-Analog Glue logic) converts the serial I & Q words to parallel I & Q words, truncates them to 8 bits and sends them to dual 8-bit D/A converters. The D/A converters take the digital I & Q words and convert them into analog signals, which then are ltered and amplied. The base-

band lters have a 10 kHz pass band. The output is comprised of two separate low-level differential signals, I & Q. A differential output is used to minimize noise pickup, due to its inherent common mode rejection. The output signals are routed to the ODCT IC where the transmitter now becomes a closed loop. The ODCT (Offset Direct Conversion Transmitter) is the heart of the transmitter;

it incorporates an offset synthesizer and all of the circuitry necessary to implement a cartesian feedback closed-loop system. The iZIF offset synthesizer phase locks an external VCO at 301.8 MHz. This is divided down in the ODCT to 150.9 MHz in the quadrature generator of the internal image reject mixer. The divided down offset LO is then mixed with the main LO in the image reject mixer. The output of the mixer is the carrier frequency. The differential baseband signals from the ADDAG are input into the ODCT on pins 57-60. They go through a variable attenuator and are then summed with the down converted I & Q feedback. The baseband signal is then amplied and sent to the upmixers. The upmixers consist of two mixers, one for the I channel and one for the Q chan-

nel. The output of the image reject mixer is split into quadrature (90 degrees phase difference) and is mixed with the baseband I & Q signals to produce an I and a Q signal at RF frequency. The two RF signals are then summed, producing a com-

plex modulated RF signal (QAM). The signal is then output, differentially on pins 51 and 52. ADDAG ODCT 8 iO1000 Detailed Service Manual - THEORY OF OPERATION BALUN SAW Filter The differential RF signal is converted to a traditional single-ended (unbalanced) signal through the balun (balanced/unbalanced) circuitry. The balun is imple-

mented using multilayer ceramic technology. The signal is then routed to the SAW lter. The SAW lter further attenuates the residual image frequency and any out-of-band noise that may be present. RF Power Amplier The signal is then routed to the RF PA. The RF PA has an adjustable gain that can be varied from 30 dB to 36 dB. The gain is adjusted by varying the control voltage on pin 1 of the PA. The control voltage is supplied by a D/A converter in the ADDAG. The gain is tuned at the factory and should not require any adjustment;

any change in the loop gain can result in the transmitter splattering into the adja-

cent channel. The PA is turned on by supplying the battery voltage to pins 3, 5, and 7 of the PA through Q501. This is done only after the PA negative bias volt-

ages have been applied to pins 1 and 4. Coupler At the output of the PA is a high value inductor that is used to sample the signal and provide the necessary feedback for the linearization. A directional coupler is not needed because the isolator that follows provides the directivity. The sampled signal passes through an attenuator and is input to the ODCT at pin 37. The sam-

pled signal is then mixed down to baseband in the downmixer, a quadrature mixer, and the resulting output is an I and a Q signal which is then summed with the input. This completes the closed loop. 9 THEORY OF OPERATION: Transmitter Path Section Isolator The isolator protects the PA from any impedance changes that may occur at the antenna. The isolator provides a constant impedance to the PA so that its gain does not vary depending on load, which could result in splatter. The isolator is a circu-

lator with the third port internally terminated to absorb any reected power from port 2. Antenna Switch The antenna switch consists of two PIN diodes, one series and one shunt. The diodes are biased On in transmit mode and Off in receive mode. The bias voltage is VDP (3.6Vdc pulsed). The DC return is through the isolator, since it is a DC short. Cartesian Feedback iDEN transmitters use MQAM modulation, which requires a highly linear PA with wide dynamic range. Linear PAs are highly inefcient so a class AB PA is used for better efciency and longer battery life. The class AB PA is fairly linear, but not totally; and this causes splatter in the RF spectrum around the transmitted frequency band. To reduce splattering into the adjacent channels and to meet sys-

tem specications, the transmitter uses cartesian feedback to linearize the PA and reduce splatter. Negative feedback is a commonly used method to linearize cir-

cuits. Cartesian feedback is the process of down converting the feedback signal to base-

band and summing it with the input signal in the I & Q paths separately. One can control the 180o phase shift at baseband more precisely than at RF frequencies. The ODCT is the heart of the cartesian feedback system, and as such, is the heart of the transmitter. There is a forward path and a feedback path in the transmitter. This a closed loop system and the loop cannot be opened without drastic conse-

quences. See Figure 5 on page 11. The forward path includes the following:

ODCT ASIC Balun Image lter 10 iO1000 Detailed Service Manual - THEORY OF OPERATION Power amplier Isolator Antenna switch The feedback path includes the following:

Feedback inductor Attenuator ODCT ASIC Amplitude Adjust I Q LO Figure 5. Cartesian Loop RF OUT Transmitter Output 0 & 90 UPMIXER Phase Adjust 0 & 90 RF IN DOWNMIXER 11 THEORY OF OPERATION: Transmitter Path Section Level Set and Phase Training Level set training is performed to ensure that the RF PA is not driven into clip, which would result in excess splatter and out-of-band spurious emissions. During training, the DSP signal is disconnected from the forward path and an internal analog ramp generator is connected. The feedback is monitored and compared to the analog ramp. As the ramp amplitude increases and the RF PA begins to clip, the error voltage increases. See Figure 6 on page 12. When the error signal exceeds a pre-determined threshold, the ramp level is held and step attenuators are set to prevent the maximum-input signal level from exceeding the ramp level, which caused the clip. The ramp is allowed to decay to zero. Comparator

Predetermined Threshold Voltage Trigger Error Voltage

Sample and Hold Out In

Software Controlled Switch Ramp Generator From ADDAG Attenuator Figure 6. Level Set Training Negative feedback is required to maintain system stability. Phase training is done to ensure that the feedback is negative (180o). The phase shift of the loop consists of the sum of the delays of several modules and components, such as SAW lters and ampliers. The Q channel is set to zero and a positive signal is sent to the I channel. If there is negative feedback, the I feedback channel is negative and no signal should be present in the Q channel. The phase of the LO down mixer is adjusted to maxi-

mum negative feedback. The phase-training algorithm is iterative. The I signal 12 iO1000 Detailed Service Manual - THEORY OF OPERATION becomes negative and the LO phase is adjusted. This phase adjustment is per-

formed twice on the I channel with positive and negative values. See Figure 7 on page 13. I RF OUT Transmitter Output Comparator

Switch 0 and 90 UPMIXER Phase Adjust 0 and 90 RF IN LO DOWNMIXER Figure 7. Phase Training Receiver Path Section The iO1000 receiver is a double-conversion, superheterodyne receiver (see Figure 8 on page 14). It operates in the commercial portion of the land-mobile receiver band (851-866 MHz). The receiver takes an incoming RF signal, down-

converts it to a ltered109.65 MHz frequency (IF stage), and converts it to base band. The signal is then digitized. The receiver has automatic gain control (AGC) to maintain good linearity over a wide range of incoming signals. The AGC circuitry also prevents clipping of high-

level signals. 13 THEORY OF OPERATION: Receiver Path Section From VCO Buffer Amp 1st LO Injection 960.65-975.65MHz 16.8MHz REF from Fran-N Synthesizer Antenna Switch SAW Filter LO 0 or 10dB Attenuator RF Input SAW Filter 851-866MHz RF Attenuator ON/OFF Control from iZIF IF Down Mixer

(Active) 1st IF Filter 109.65MHz Crystal Figure 8. Receiver Path Diagram 219.3MHz VCO 2nd LO Injection V l o r t n o C iZIF iZIF and Peripheries Data Out to ADDAG and DSP The receiver path includes the following components:

Antenna Switch The antenna switch routes the received signal from the antenna to the receiver front-end. During transmit mode, this switch disconnects the receiver path and connects the antenna to the transmit path. This switch is optimized to have a very low loss. Preselector SAW Filter The preselector SAW lter protects the RF amplier from strong, out-of band sig-

nals. It has a pass band from 851 MHz to 866 MHz. Down Mixer The down mixer is an active mixer. It converts RF input to IF output. The mixer LO drive is provided from the VCO buffer in the frequency-generation portion of the unit. The LO drive is provided to the mixer through a saw lter. 3-Pole Crystal Filter The 3-pole crystal lter provides narrow bandpass selectivity centered at the IF frequency (109.65 MHz). The crystal-lter bandwidth allows a single 21 kHz channel to pass through with little attenuation. The lter provides rejection to adjacent channels. 14 iO1000 Detailed Service Manual - THEORY OF OPERATION iZIF IC The iZIF IC performs the following functions:

Implements AGC Down converts IF into baseband I and Q Synthesizes the second VCO frequency and TX offset oscillator Sends received data to the DSP through the ADDAG The iZIF takes the IF signal as its input, and outputs differential I and Q baseband signals as well as differential RSSI information. The signal path inside this IC can be divided into three stages: IF pre-amp, down conversion mixer, and baseband lters. The rst part of the IF pre-amp stage is a 20 dB step attenuator that is controlled by the iZIF AGC circuitry. This step attenuator is used to protect the IC from over-

load during strong signal conditions. The next part of this stage is the pre-amp. This is an amplier that has been optimized for noise gure and gain. The last part of the IF pre-amp stage is the variable attenuator, which has been optimized to maintain a constant third-order intercept point. The next stage in the iZIF lineup is the down conversion mixer. This is a quadra-

ture type of mixer. Its inputs are the IF and second LO signals (see Second Local Oscillator (LO) on page 19), and its outputs are baseband I and Q signals. The last stage in the iZIF is the baseband lters. These are lowpass lters that pro-

vide the IF selectivity for the iZIF. Baseband I and Q signals go through these l-

ters. Receiver Signal Flow The receiver can be divided into two parts. The rst part is the front-end, which consists of the antenna switch, preselector SAW lter, and the down mixer. The second part is the back-end which consists of the 3-pole crystal lter, and the iZIF IC. The received signal goes through the front end the following way. During receive mode, the antenna switch connects the antenna to the receiver path. The received signal (RF) goes through the preselector SAW lter which only lets through the desired frequency band (851-866 MHz) and attenuates out-of-band signals and the image frequency. In the next stage, the down mixer, the signal is down converted from the RF frequency to a lower one called the intermediate frequency (IF). 15 THEORY OF OPERATION: Frequency Generator (RF) Section The mixer has two inputs (RF and rst LO) and one output (IF). The rst LO sig-

nal is generated at a frequency of 109.65 MHz above the received frequency. For example, if the RX is 851 MHz, the rst LO frequency will be 960.65 MHz. The rst LO signal is supplied by the main VCO (see Main VCO Synthesizer on page 19). In the back-end of the receiver, the signal goes through the 3-pole crystal lter. This lter provides a narrow bandpass selectivity (21 kHz) for a 25kHz channel centered at 109.65 MHz, providing rejection to adjacent channels. The signal is then fed into the iZIF IC input (pin D1), which mixes it down to baseband I and Q. This information is sent to the ADDAG IC for digitizing prior to sending it to the DSP. Frequency Generator (RF) Section This section contains the following main components in the RF board:

Low Voltage (3 Volt) Fractional-N (LV Frac-N) synthesizer Crystal-Based Reference Oscillator Circuit Discrete voltage controlled oscillator (VCO) circuit Second local oscillator (LO) DSP phase locked loop (PLL) Host system clock synthesizer All frequencies in the iO1000 originate from the 16.8 MHz reference frequency provided by the Low Voltage Fractional-N synthesizer and the crystal-based refer-

ence oscillator circuit. The UM5 crystal generates the 16.8 MHz signal, which is DC voltage-warped (or tuned) and temperature-compensated using the internal D/A converter in by the Low Voltage Fractional-N ASIC. See Figure 9 on page 17. 16 iO1000 Detailed Service Manual - THEORY OF OPERATION Pre-scaler Crystal Ref Osc 16.8MHz Y300 16.8MHz 2.1MHz

:8 LV Fractional - N Synthesizer

(ASIC) U301 Main VCO 956.9-975.65MHz

(Discrete) Q304 To Tx and Rx Circuit Buffer

(Discrete) Q305 16.8MHz Serial Peripherial Interface

(SPI) Clock 1.2MHz DSP 16.8MHz ODCT

(ASIC) U510 150.9 x 2 109.65 x 2 iZIF U601 Second VCO 219.3MHz DSP 58.3MHz Synthesizer U850 Offset VCO 301.8MHz Figure 9. Frequency Generator Low Voltage Fractional-N (LV Frac-N) Synthesizer This synthesizer provides the temperature compensation and frequency error cor-

rection for the crystal-based reference oscillator, generates the control voltage for the main VCO, shuts off the buffer circuitry and main VCO in battery-save mode, and acts as a phase detector for the main VCO. The 16.8 MHz frequency is used as a reference for all frequencies generated in the portable. In the phase detector, the LV Frac-N synthesizer compares the divided 16.8 MHz reference to the divided-down LO. The output of the detector is the control volt-

age for the main VCO. The feedback loop keeps the receive and transmitter fre-

quencies locked and allows frequency transitions in a short period of time (lock time less than 3 milliseconds). The LV Frac-N controls the power to the main VCO and buffer circuitry in bat-

tery-save mode. It switches the superlter supply to the VCO and buffer on and off using a dual-transistor array, Q302 (see Figure 10 on page 18). 17 THEORY OF OPERATION: Frequency Generator (RF) Section LV Frac-N U301 Reference Oscillator Y300, D300 16.8MHz Phase Detect SPI Bus Regulated VCP Supply CR301/CR302/

Q301 VCP vmult1 vmult2 1.05MHz SF-FGU Aux3 Loop Divider Prescaler FREF_Out 16.8MHz Loop Filter Q302 VCO Q304, D301, L304 956.9 to 979.65MHz pre 956.9 to 979.65MHz Discrete Buffer Q305 956.9 to 971.9MHz 960.65 to 975.65MHz Tx Injection Rx Injection Figure 10. LV Frac-N Synthesizer The LV Frac-N synthesizer is programmed using the serial peripheral interface

(SPI) bus of REDCAP RCE. The LV Frac-N is programmed using a xed, 119-bit programming sequence. Crystal-Based Reference Oscillator The LV Frac-N synthesizer FREF output provides a stable and accurate 16.8 MHz reference frequency for the other synthesizers. The crystal-based reference oscil-

lator temperature compensation and frequency error correction is provided by the LV Frac-N synthesizer. This 16.8 MHz signal is sent to all the ICs (iZIF, ADDAG, DSP, ODCT) as a reference. 18 iO1000 Detailed Service Manual - THEORY OF OPERATION Main VCO Synthesizer This synthesizer consists of the crystal-based reference oscillator, Low Voltage Fractional ASIC, and main VCO circuit. It produces the RF signal to down-con-

vert the received signal to the rst IF frequency (109.65 MHz) and up-convert the transmitter IF frequency (150.9 MHz) to the transmit RF frequency. The main VCO receives its control voltage from the LV Frac-N to determine the oscillation frequency. It outputs its local oscillation frequency through a discrete buffer circuit that allows matching and gain. Part of this frequency is fed back to the pre-scalar input of the LV Frac-N to complete the loop. Second Local Oscillator (LO) This circuit supplies the LO signal to the quadrature down conversion mixer inside the iZIF in the receiver lineup (see iZIF IC on page 15). The second LO consists of a VCO, loop divider, phase detector, reference fre-

quency, and loop lter. The loop divider and phase detector are internal to the iZIF. The reference frequency is obtained by taking the 16.8 MHz crystal refer-

ence signal into pin 21 of the iZIF and then dividing it down inside the IC to get 2.1 MHz. The loop lter and VCO circuits are external to the iZIF. Although the IF frequency is 109.65 MHz, the VCO oscillates at 219.3 MHz. The VCO signal is divided by two inside the iZIF to get the desired 109.65 MHz. The VCO is run at twice the LO frequency to avoid the coupling of its signal into the iZIF preamp to eliminate the possibility that it will mix with itself at the down mixer. The VCO resonator circuit consists of L607, C639, CR601, and C627. The loop lter determines how fast the second LO locks on frequency and how big the LO spurs are. This circuit consists of R601, R602, C625, and C626. 19 THEORY OF OPERATION: Frequency Generator (RF) Section ADDAG ASIC The ADDAG is an acronym for A/D + D/A + Glue. The ADDAG IC is designed to be an interface between the system DSP, which is digital, and the custom transmit-

ter and receiver ICs, which are primarily analog. A 16.8 MHz signal from pin 2 of Y300 Crystal sine_out is routed to pin K9 xtal input of the LV Frac-N synthesizer. The signal is buffered to produce a 16.8 MHz reference oscillator.; it goes out pin K6 of the LV Frac-N synthesizer and is routed to pin A5 of the ADDAG. The interface to the transmitter consists primarily of two 8-bit D/A converters with programmable sampling rates and lter bandwidths. The interface to the receiver consists primarily of a single, 10-bit A/D converter, which is multiplexed to convert I, Q, and RSSI signals captured from the output of the iZIF IC. The ADDAG IC includes a D/A converter for PA bias control. The voltage supply cir-

cuit comes from VCC4 and VCC6. The inputs to the receiver path consist of three sample and hold circuits which are used to simultaneously sample the I, Q, and RSSI signals coming from the iZIF IC. To help maximize dynamic range and noise performance, these three input signals are fully differential, and therefore require a total of six pins on the ADDAG IC (pins INI, INIB, INQ, INQB, AGC, and AGCB). The sample and hold circuits are programmed for a 48ksps sampling rate. After sampling, the three input signals are multiplexed sequentially as differential signals to a single 10-bit A/D converter. The outputs of the A/D converter are cap-

tured by a shift register, formatted, then sent out as a continuous serial data stream at the same rate as the internally generated serial clock signal. To make the output words DSP compatible, they are formatted as fractional, 2s complement data words, with the MSB being left justied to turn the 10-bit words from the A/D converter into 16-bit output words. The serial output port is designed to produce a 48 kHz frame sync signal (pin SFS) at the start of each I word transmission. Immediately following the transmis-

sion of the I word, the corresponding bits for the Q and AGC words are sent out in sequence over the serial port (pin SRD). This corresponds to having an SSI inter-

face which uses a continuous clock in the network mode of operation. The output serial clock/data rate is 2.4 MHz (pin SCK). 20 iO1000 Detailed Service Manual - THEORY OF OPERATION ODCT ASIC Offset VCO The offset VCO is a discrete VCO that is controlled by the offset synthesizer in the iZIF. The frequency of the offset VCO is 301.8 MHz which is divided by two to 150.9 MHz in the ODCT and mixed with the main VCO to generate the transmit frequency. Transceiver Circuitry All the transceiver circuitry is located on the main board. This board is divided into the following sections:

Global Control Audio Power II (GCAP II) circuitry DC voltage distribution Audio circuitry Digital (REDCAP and associated circuitry) Transmitter path Receiver path Frequency generating (RF) The keypad contains the high-audio speaker, microphone, and keypad circuitry. Global Control Audio Power II (GCAP II) Circuitry The GCAP II integrated circuit (IC) contains the following:

Two BUCK/BOOST switching power supplies 2.775Vdc/5.0Vdc regulator 3.0Vdc/5.0Vdc regulator Linear 2.775Vdc to 3.6Vdc regulator in 8 steps Linear 2.775Vdc to 1.8Vdc regulator in 8 steps 2.775Vdc to 3.6Vdc low-current reference Analog/digital portions of a real-time clock (RTC) Charge pump output Power amplier (PA) high-end regulator adjustable in 16 steps Battery charger 21 THEORY OF OPERATION: Global Control Audio Power II (GCAP II) Circuitry 8-bit D/A converter 10-channel, 8-bit A/D converter Square-wave output to generate negative supply voltages Control logic Audio CODEC with serial interface Earpiece amplier Speaker amplier Alert amplier Two microphone ampliers Auxiliary amplier Sim card level shifters Serial peripheral interface (SPI) DSC-bus buffers The GCAP II IC has the following specications:

Multiple lithium-ion cell input conguration Shutdown current: 10A maximum Standby current mode: 400A Internal PMOS pass devices Serial peripheral interface read/write interface Auxiliary battery switch control 100-pin dual die QFP IC package The GCAP II IC is designed to support the needs of portable cellular telephone products. It provides the necessary control, audio, and regulator functions. The following functions are provided:

Turn on control signals to properly activate the unit Turn off control signals to turn off the unit if an error is detected Audio amplication for the speaker Audio amplication for the alert Audio amplication for the external audio Audio amplication of the microphone 13-bit linear audio CODEC Band-gap reference voltage Linear regulation of DC voltages Two BUCK/BOOST switching regulators Operational ampliers for use in the battery charger Internal D/A conversion for the battery charger 22 iO1000 Detailed Service Manual - THEORY OF OPERATION 8-channel, 8-bit A/D conversion PA high-end regulation Real-time clock (RTC) DC Voltage Distribution The iO1000 unit operates with a low-level supply voltage of 3.0Vdc, nominal-

level voltage of 3.6Vdc, and high-level voltage of 4.2Vdc The DC voltage distribution of the iO1000 radio is supported by the GCAP II IC

(Figure 11 on page 24). This IC supplies regulated power to the radio using its lin-

ear requlators, V1, V2, and V3. A discrete regulator on the RF board supplies 2.775Vdc to both the receive and transmit circuitry, while V2 GCAP II linear regulator supplies 2.775Vdc to the clock buffers and low-voltage sense comparator. V1 GCAPII linear regulator sup-

plies 2.775Vdc to the memories and V3 linear regulator supplies 1.875Vdc to the DSP and MCU cores. Additionally, an external 3.0Vdc linear regulator on the logic board supplies power to the accessories. Several sections of the radio are connected directly to the external power supply, which supplies Raw_B+ and Fused_B+. The external power supply is connected to the accessory connector J4 pins 19 through 23 (+) and 26 through 30 (-). These pins supply the Raw_B+ to the RF TX power amplier. The Optional B+ output of the U005 regulator supplies 3.0V to the accessories through the accessory connector. Raw_B+ is routed through F001 (Fuse) becoming Fused_B+, which provides power to the GCAP II IC.. The battery is connected to the J9003 pins 1 (+) and 2 (-). These pins supply the Raw_B+ to the RF TX power amplier. The Optional B+ output of the U005 reg-

ulator supplies the accessories through the bottom connector. Raw_B+ is routed through F001 (Fuse) becoming Fused_B+, which goes through the main FET and provides power to the GCAP II IC. 23 RAW_B+

Fuse Fused_B+

Filt_B+

Filter LOGIC BOARD RF BOARD Fused_B+

Raw_B+

THEORY OF OPERATION: Audio Circuitry GCAP II LINEAR REG. V2;

2.775V, 200mA Vcc5 Clock Buffers, Low Volt. Comparator GCAP II LINEAR REG. V1;

2.775V, 60mA GCAP II LINEAR REG. V3;

1.875V, 120mA LM2981;

3.0V, 100mA FLASH, SRAM Vcc4 Ext. Memory Bus, SPI and ESSI Ports Vcc3 REDCAP DSP & MCU CORE Vcc1 Redcap QVccH, Accessory Vdd Opt_B+

(to Accessory Connector) GCAP II Vref;

(tracks V2) 2.775V, 5mA VREF Filt_B+

Super Filter;

2.775V, 30mA Vcc2 Vcc2 Vcc6 Vcc2 LM2664;

2.775V Inverter Neg_sup ODCT iZIF, LVFrac-N, Mixer, VCO, ADDAG RF PA BIAS Drain Switch RF PA Raw_B+

ODCT Up-mixer Figure 11. DC Power Distribution Diagram Audio Circuitry Audio circuitry consists primarily of the audio ampliers and coder/decoder

(CODEC) integrated in GCAP II IC. Its purpose is the future support of voice. 24 iO1000 Detailed Service Manual - THEORY OF OPERATION The GCAP II consists of active RC lters, digital lters, variable attenuators, an analog-to-digital converter (ADC), a digital-to-analog converter (DAC), and a microphone amplier. The average voice signal has a frequency band of approximately 300-3400 Hz. Low-pass lters are set up to provide the optimum response to the signal while l-

tering out high-level frequencies. Input signals from the microphone are amplied by the GCAP II internal op-amp and this amplied signal is converted from ana-

log to digital in the ADC. These signals are then digitally ltered and transferred to the DSP core for further processing. Received analog signals are converted to digital signals by the ADDAG, then sent to the DSP for processing. The DSP then sends the processed signals to the CODEC, where they are converted from digital to an analog audio signal in the DAC. The DAC output is low-pass ltered to attenuate any out-of-band noise. From this point, the audio signal is sent to the GCAP II output ampli-er A4 - the external audio output. Figure 4 indicates the circuitry path of the audio components. The iO1000 accepts audio input from the external microphone and sends the received audio to the external audio output. MCORE MDI DSP ESSI1 EXTOUT A4 QSPI Bus Reg 00 Reg 06 GCAP-II A1 AUDOS AUDIS PGA CODEC A/D AUDOG AUDIG CDC_EN Inbound Audio MICIN A3 AUXMIC A5 PGA CODEC D/A Ext. Audio Out Int. Mic Ext. Audio In Figure 12. iDEN Audio Circuitry Path 25 THEORY OF OPERATION: Digital Section Audio Amplier Outputs The following table lists the audio amplier outputs and the devices that each out-

put controls. Table 1. Audio Amplier Outputs Device Not used Not used Not used External microphone Externl audio out Outputs A1 A4 A3 A5 A4 Digital Section This section includes the REDCAP, which controls the transmit, receive, and syn-

thesize operations of the integrated circuits located in the RF section. Within the REDCAP is the DSP and the serial communication interface. The digital section contains the following (Figure 13):

REDCAP Power On/Off circuitry Serial peripheral interface (SPI) Host memories (ash and SRAM) Accessory Connector GCAP II and its circuitry 60-pin interface connector to the main board 26 iO1000 Detailed Service Manual - THEORY OF OPERATION GCAP II U001 PCM CODEC Integrated Audio and DC Voltage Converter/Regulator REGULATED P. SUPPLY REDCAP U801 DSP RAM ROM MDI RAM ROM MCU SAP TIMER BBP L1 Timer QSPI Chip Selects SPI Bus TIMER UART RS232/SB9600 UNREGULATED P. SUPPLY 1 P r o t c e n n o C d r a o b

r e t n I n i p 0 6 CS0 E I M CS2 ADDRESS BUS DATA BUS FLASH U802 SRAM U803 EXTERNAL POWER SUPPLY EXTERNAL AUDIO 30 pin ZIF CONNECTOR J4 TO TRANSCEIVER

(RF BOARD) Figure 13. Digital Block Diagram REDCAP The REDCAP IC (U801) integrates a reduced instruction-set computer (RISC) microprocessor (MCU) and a general-purpose Digital Signal Processor (DSP) on a single chip (Figure 14 on page 29). The following is a summary of the REDCAP IC key features:

RISC integer processor running up to 16.8 MHz at 1.8Vdc, a 32-bit RISC archi-

tecture, high performance and high code density SPS 56600 NDE-UL DSP core running up to 58.8 MHz at 1.8Vdc Fully-programmable PLL for system clock generation with low-output clock drivers 27 THEORY OF OPERATION: Digital Section 512 KB x 32 on-chip MCU RAM 512 KB x 24 DSP program RAM Queued serial peripheral interface to communicate with external peripherals Serial communications interface with baud-rate generator up to 525 kbps On-chip Emulator (OnCE) integrated with JTAG port compliance Interrupt, general-purpose I/O, and keypad interface pins Very-low power CMOS design Wait, stop, and doze low-power standby modes 28 iO1000 Detailed Service Manual - THEORY OF OPERATION STDB SRDB SFSB(2) SCKB(2) STDA SRDA SFSA(2) SCKA(2) MOSI MISO SCK SPICS(5) Baseband CODEC Serial Port BBP Counter Audio CODEC Serial Port SAP DSP Timer BRM QSPI SIM(5) SIM ADRS(22) DATA(16) R/W OE EB0, EB1 CS(6) MOD INT(6) INT6/DRS/

STDA/TRST INT7/DTR/SCLK/

SRDA/TMS RST_OUT RST_IN COLUMN(5) ROW(5) External Interface Module RESET Keypad Interface GPIO REDCAP FUNCTIONAL BLOCK DIAGRAM PRAM (512 x 24)

(24K x 24) PROM (48K x 24)

(24K x 24) YROM 9Kx16 YRAM 8Kx16 XROM 9Kx16 XRAM 7Kx16 Shared X/MCU RAM1Kx16 Clocks/PLL Layer 1 Timer MCU Debug JTAG/OnCE DSP_IRQ CKIH,CKIL CKOH,CKO TOUT(8) DEBUG(6) DSP_DE JTAG(5) MCU_DE TEST X U M MUX_CTL RTS/IC2A/

RESET_IN CTS/MCU_DE TX/TDO RX/IC1/TDI UART DSP Core MCU/DSP Interface MDI MCU Int. Ctl GPReg Peripheral I/F Gaskat PIG MCU Core RAM (512 x 32) ROM (4k x 32) MCU Timers/PWM/

PIT/Watchdog I

O P G 5 N M U L O C I O P G B 2 C

I

5 W O R

1 C O 6 N M U L O C

M W P 7 N M U L O C

K C T A K C S

I

R 7 W O R

E D _ P S D A 2 A C S D C D 6 W O R

Figure 14. REDCAP Diagram 29 THEORY OF OPERATION: Digital Section The REDCAP performs the following tasks:

Controls the power up and power down sequence of the unit Programs the ash using BDM or SB9600 software Transfers DSP code from the ash to DSP SRAM Serially communicates with the factory PATS stations using SB9600 Serially communicates with PCs or Macs using UART Communicates with the RF ICs (GCAP II, LV Frac-N, ADDAG, ODCT, and iZIF) Memory maps and accesses ash ROM and SRAM Monitors battery voltage and RF power-amplier temperature Controls volume levels and enables beep tones Modies and stores user-selectable ergonomic preferences Reads and writes radio-tuning parameters to the codeplug Sends and receives commands with the base station through DSP Re-channels the LV Frac-N synthesizer during hand-off Detects accessories connected to the unit using the Opt Sel lines Power On/Off Circuitry The power-on circuitry uses the GCAP II MOBPORTB pin to turn on the unit. When the ON/OFF pin (J4-17) is held high, the GCAP II turns on. The GCAP internal low voltage detector provides the initial, active low reset to the RISC microprocessor (MCU). After the VCC3 arrives at the digital section, the MCU takes over and drives the reset out line low until its internal PLL locks. At this point, the MCU begins running the subscriber code. The MCU asserts the CS1 signal to a high level, which goes to the GCAP WDI to keep the voltage regulators on. If the MCU does not drive this signal high, the unit will not stay powered up. To turn off the unit, the OEM ON/OFF pin is held low, causing the MOBPORTB pin of the GCAP II to short to ground. The GCAP II then clears the MOBSENSB bit, which drives IRQ1 on the MCU and tells the MCU to turn off. The MCU turns off by driving the WDI line low, which shuts down the voltage regulators in the GCAP II.To turn off the unit, the ON/OFF key is pressed, causing the /ON pin of the GCAP II to short to ground. The GCAP II then sets the ONOFFSNS bit, which drives IRQ1 on the RCE and tells the RCE to turn off. The RCE turns off by driving the WDI line low, which shuts down the voltage regulators in the GCAP II. 30 iO1000 Detailed Service Manual - THEORY OF OPERATION REDCAP Digital Signal Processor (DSP) TThe REDCAP SPS 56600 digital signal processor (DSP) contains the new DSP Engine Ultralite core, which is capable of executing an instruction on every clock cycle. The DSP56600 consists of the following:

-Data ALU

-Address generation unit

-Program controller

-Program patch detector

-Bus interface unit

-On-chip emulator

-PLL-based clock generator A standard interface between the DSP56600 core and the on-chip memory and peripherals support many memory and peripheral congurations. Serial Peripheral Interface (SPI) This interface communicates with RF chips using a synchronous serial bus. This bus includes the following:

Master Out Slave In (MOSI) Master In Slave Out (MISO) SPI clock Specic chip-select lines The RCE uses SPI CS2 to select the ODCT, SPI CS1 to select the LV Frac-N, SPI CS0 to select the ADDAG, SPI CS3 to select the iZIF; and SPI CS4 to select the GCAP II. The RCE selects one of these chips by driving the chip-select line low for that chip; it then sends data to the chip using MOSI and the SPI clock. The RCE also can receive data from the ODCT and ADDAG by clocking it into MISO using the SPI clock and chip select. 31 THEORY OF OPERATION: Digital Section Host Memories The following types of host memories are available:

Flash memory Host SRAM memory 1MB x 16 chip. The ash stores unit subscriber and DSP code. To access the ash, the RCE asserts CS0 and OE low, and then drives EB1 high for reads. For a write, OE is held high, CS0 and EB1 and driven low. 128 KB x 16 SRAM is used by the RCE to load code-

plug information, program the ash, and store working parameters. To access SRAM memory, R/W is held high, the RCE asserts CS2 and OE low, and then drives EB1 and EB0 low for reads. For a write, CS2 and R/W are asserted low, and then both EB0 and EB1 are driven low. Accessory Connector Signal MUX The RCE uses the three serial protocols: UART, SB9600, and JTAG to communi-

cate to external devices through the bottom connector of the unit. There is no external hardware for switching from one protocol to another because the REDCAP handles the switching and line multiplexing functions internally Clock Buffers High frequency clock (16.8MHz) is generated in LVFrac-N in RF Board. Its amplitude is too low to drive Redcap and GCAP ICs. Therefore, two buffers, one for GCAP, the second for REDCAP IC, amplify the clock signals to the levels required by these ICs. GCAP requires a minimum of 700mVp-p clock signal, while REDCAP requires 285mVp-p signal to function properly. GCAP buffer has a contorl signal, so that its clock can be stopped to save power. 32 iO1000 Detailed Service Manual - THEORY OF OPERATION DSP Phase Locked Loop (PLL) The DSP phase locked loop (PLL) is programmable and is used to generate a DSP internal clock that is synchronized to the 16.8 MHz reference frequency. In low power mode, the DSP PLL is disabled and the DSP operates directly from the 16.8 MHz clock. During initial power up of the radio, the DSP initially operates directly from the 32.768 kHz clock until the LV Frac-N is programmed for 16.8 MHz and the DSP PLL is programmed to generate a higher operating frequency. The DSP PLL runs at 58.8 MHz. Host System Clock Synthesizer During initial power up, the host system clock (RCE) is synthesized from the 32.768 kHz crystal via the GCAP II using the built-in GCAP PLL. The host microprocessors system clock is then referenced from the LV Frac-N 16.8 MHz reference. The RCE programmable interrupt timer (PIT) is run by the 32.768 kHz oscillator. Connectors The modem includes three connectors:

J2, a surface-mount RF connector locatred on the RF board . J4, a 30-pin host interface connector (described below). J1/P1, the 60-pin RF-to logic board connector (described below). 33 THEORY OF OPERATION: Digital Section IDEN OEM Accessory Connector Interface (J4) Table 15. Accesory Connector Pin Functions DIRECTION OUT IN IN OUT IN OUT OUT OUT IN OUT I/O (10-27K pull-up) I/O (10-27K pull-up) IN (100K pull-down) IN In (22K pull-down) OUT OUT PIN N0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 PIN NAME RS232_RX RS232_TX RS232_DTR RS232_DCD RS232_GND RS232_RTS RS232_CTS RS232_DSR RS232_R1 EXT_MIC AUDIO _COMMON AUDIO_OUT OPT_SELECT_1 OPT_SELECT_2 MUX_CNTL Option _3V OEM ON-OFF MOD BAT_VCC BAT_VCC BAT_VCC BAT_VCC BAT_VCC RED_LED GREEN_LED BAT_GND BAT_GND BAT_GND BAT_GND BAT_GND DESCRIPTION RS232 Signal RS232 Signal RS232 Signal RS232 Signal Signal Ground RS232 Signal RS232 Signal RS232 Signal RS232 Signal Audio Input to OEM Analog Ground Audio Out from OEM OEM Conguration OEM Conguration Logic 0 (Manufacture use) Regulated 3 V Output Power On/OFF Programming signal 3.6V OEM operation voltage Supply Voltage Supply Voltage Supply Voltage Supply Voltage Out-of range indication In-range indication Ground Ground Ground Ground Ground 34

Applicant: Motorola, Inc. FCC ID: AZ489FT7007 Exhibit VIII User Information and User Manual 1) User Card/Booklet

- 2 pages, contains important information for safe usage and RF energy awareness and control information for compliance with RF energy exposure limits 2) User Service Manual HDT 600 Data Terminal

- 29 PDF pages total, 22 numbered pages Please find the information required by Part 15.19, 15.21 & 15.105 in Owners Manual on page 7 of this PDF file, or click tab to FCC INTERFERENCE WARNING. Note: Items 1 & 2 above follow this cover page Exhibit 8 ab HANDHELD PORTABLE TERMINAL HDT600 BEFORE USING THIS RADIO TERMINAL, READ THIS BOOKLET WHICH CONTAINS IMPORTANT OPERATING INSTRUCTIONS FOR SAFE USAGE AND RF ENERGY AWARENESS AND CONTROL INFORMATION FOR COMPLIANCE WITH RF ENERGY EXPOSURE LIMITS IN APPLICABLE NATIONAL AND INTERNATIONAL STAN-

DARDS. The information provided in this document supersedes information contained in user guides published prior to February 2002. For radio terminals that have been approved as intrinsically safe, read the instruc-

tions and information on intrinsic safety in this booklet. Compliance with RF Energy Exposure Standards Notice: This radio terminal is intended for use in occupational/controlled applica-

tions, where users have been made aware of the potential for exposure and can ex-

ercise control over their exposure. This radio terminal device is NOT authorized for general population, consumer or similar use. Federal Communication Commission Regulations:

The FCC established limits for safe exposure to radio frequency (RF) emissions from portable two-way radios. The FCC requires manufacturers to demonstrate compliance with RF exposure limits before portable two-way radios can be market-

ed in the U.S. When two-way radios are approved for occupational /controlled envi-

ronment exposure limits, the FCC requires users to be fully aware of and exercise control over their exposure. Awareness and control of RF exposure can be accom-

plished by the use of labels, or by education or training through appropriate means, such as information and instructions in user manuals or safety booklets. Your Mo-

torola two-way radio terminal has a RF exposure information label in the battery compartment. This user safety booklet includes useful information about RF expo-

sure and helpful instructions on how to control your RF exposures. Your Motorola two-way radio terminal is designed and tested to comply with a num-

ber of national and international standards and guidelines (listed below) regarding human exposure to radio frequency electromagnetic energy. This radio terminal complies with the IEEE (FCC) and ICNIRP exposure limits for occupational/con-

trolled RF exposure environment at usage factors of up to 50% transmit -50% re-

ceive. In terms of measuring RF energy for compliance with the FCC exposure guidelines, your radio terminal radiates measurable RF energy only while it is trans-

mitting, not when it is receiving or in standby mode. Note: that the approved batter-

ies, supplied with this radio terminal are rated for a 5-5-90 duty cycle (5% transmit-

5% receive - 90% standby), even though this radio terminal complies with the FCC occupational exposure limits at usage factors of up to 50% transmit. Your Motorola two-way radio terminal complies with the following RF energy exposure standards and guidelines:

United States Federal Communications Commission, Code of Federal Regula-

tions; 47CFR part 2 sub-part J American National Standards Institute (ANSI) / Institute of Electrical and Elec-

tronic Engineers (IEEE) C95. 1-1992 Institute of Electrical and Electronic Engineers (IEEE) C95.1-1999 Edition International Commission on Non-Ionizing Radiation Protection (ICNIRP) 1998 Ministry of Health (Canada) Safety Code 6. Limits of Human Exposure to Radio frequency Electromagnetic Fields in the Frequency Range from 3 kHz to 300 GHz, 1999 Australian Communications Authority Radio communications (Electromagnetic Radiation - Human Exposure) Standard 2001. ANATEL, Brasil Regulatory Authority, Resolution 256 (April 11, 2001) "addi-

tional requirements for SMR, cellular and PCS product certification."

Compliance and Control Guidelines and Operating Instructions for portable two-way radio terminals To control your exposure and ensure compliance with the occupational /controlled environment exposure limits always adhere to the following Procedures. If you are not using a body-worn accessory and are not using the radio termi-

nal in the intended use position in front of the face, then ensure the antenna and the radio terminal are kept 2.5 cm (one inch) from the body when transmit-

ting. Keeping the radio terminal at a proper distance is important because of RF exposures decrease with distance from the antenna. Use only Motorola approved supplied or replacement batteries, and accesso-

68P02963C77-A Please retain for future use ries. Use of non-Motorola-approved, batteries and accessories may exceed FCC RF exposure guidelines. For additional information on RF exposure awareness information, visit the following Motorola website: www.mot.com/rfhealth. Electromagnetic Interference/Compatibility Note:Nearly every electronic device is susceptible to electromagnetic interference

(EMI) if inadequately shielded, designed, or otherwise configured for electromagnet-

ic compatibility. Facilities To avoid electromagnetic interference and/or compatibility conflicts, turn off your ra-

dio terminal in any facility where posted notices instruct you to do so. Hospitals or health care facilities may be using equipment that is sensitive to external RF energy. Aircraft When instructed to do so, turn off your radio terminal when on board an aircraft. Any use of a radio terminal must be in accordance with applicable regulations per airline crew instructions. Medical Devices Pacemakers The Advanced Medical Technology Association (AdvaMed) recommends that a minimum separation of 6 inches (15 centimeters) be maintained between a hand-

held wireless radio terminal and a pacemaker. These recommendations are consis-

tent with those of the U.S. Food and Drug Administration. Persons with pacemakers should:

ALWAYS keep the radio terminal more than 6 inches (15 centimeters) from their pacemaker when the radio terminal is turned ON. Do not carry the radio terminal in the breast pocket. Turn the radio terminal OFF immediately if you have any reason to suspect that interference is taking place. Hearing Aids Some digital wireless radio terminals may interfere with some hearing aids. In the event of such interference, you may want to consult your hearing aid manufacturer to discuss alternatives. Other Medical Devices If you use any other personal medical device, consult the manufacturer of your de-

vice to determine if it is adequately shielded from RF energy. Your physician may be able to assist you in obtaining this information. Operational Warnings For Vehicles With an Air Bag Do not place a portable radio in the area over an air bag or in the air bag deployment area. Air bags inflate with great force. If a por-

table radio terminal is placed in the air bag deployment area and the air bag inflates, the radio terminal may be propelled with great force and cause serious injury to occupants of the vehicle. Potentially Explosive Atmospheres Turn off your radio terminal prior to entering any area with a poten-

tially explosive atmosphere, unless it is a radio terminal type espe-

cially qualified for use in such areas as "Intrinsically Safe" (for example, Factory Mutual, CSA, UL, or CENELEC). Do not re-

move, install, or charge batteries in such areas. Sparks in a poten-

tially explosive atmosphere can cause an explosion or fire resulting in bodily injury or even death. The areas with potentially explosive atmospheres referred to above include fueling areas such as below decks on boats, fuel or chemical transfer or storage facilities, areas where the air contains chemicals or particles, such as grain, dust or metal powders. Areas with potentially explosive atmospheres are often but not always posted. Blasting Caps and Blasting Areas To avoid possible interference with blasting operations, turn off your radio terminal when you are near electrical blasting caps, in a blasting area, or in areas posted: "Turn off two-way radio termi-

nal." Obey all signs and instructions. Owners Manual a HDT 600 Portable Draft Feb 18 03 Data Terminal 68P02966C70-O 68P02966C70-O

@6802966C70@

Contents COMPUTER SOFTWARE COPYRIGHTS ii FCC INTERFERENCE WARNING v What is the HDT 600 Terminal 1 HDT 600 Parts 3 Unpacking 4 HDT 600 Cradle Connections 5 Installing the Battery 6 Removing the Battery 6 First Time Battery Charge 7 Charging the Battery 8 Battery Maintenance 9 Turning on the HDT 600 10 Suspend Mode 10 Turning off the HDT 600 10 Using the HDT 600 11 Using the Stylus Pen 11 Scanning With the HDT 600 12 Resetting the HDT 600 13 Cradle Installation 14 Maintaining the HDT 600 16 Accessories 17 What to Do If 18 Battery Warnings and Disposal 20

' Motorola Inc., 2003 Commercial, Government and Industrial Solutions Sector 1301 E. Algonquin Road, Schaumburg, IL 60196 68P02966C70-O February, 2003 COMPUTER SOFTWARE COPYRIGHTS The Motorola products described in this instruction manual may include copyrighted Motorola computer programs stored in semiconductor memories or other media. Laws in the United States and other countries preserve for Motorola certain exclusive rights for copyrighted computer programs, including the exclu-

sive right to copy or reproduce in any form the copyrighted computer program. Accordingly, any copy-

righted Motorola computer programs contained In the Motorola products described in this instruction manual may not be copied or reproduced in any manner without the express written permission of Motor-

ola. Furthermore, the purchase of Motorola products shall not be deemed to grant either directly or by implication, estoppel. or otherwise. any license under the copyrights, patents or patent applications of Motorola, except for the normal non-exclusive, royalty free license to use that arises by operation of law in the sale of a product. EPS 34440- B This warranty applies within the fifty (50) United States, the District of Columbia and Canada. LIMITED WARRANTY MOTOROLA COMMUNICATION PRODUCTS If the affected product is being purchased pursuant to a written Communications System Agreement signed by Motorola, the warranty contained in that written agreement will apply. Otherwise, the follow-

ing warranty applies. I. WHAT THIS WARRANTY COVERS AND FOR HOW LONG:

Motorola Inc. or, if applicable, Motorola Canada Limited ("Motorola") warrants the Motorola manu-

factured radio communications product, including original equipment crystal devices and channel ele-

ments ("Product"), against material defects in material and workmanship under normal use and service for a period of One (1) Year from the date of shipment. Motorola, at its option, will at no charge either repair the Product (with new or reconditioned parts), replace it with the same or equivalent Product (using new or reconditioned Product), or refund the pur-

chase price of the Product during the warranty period provided purchaser notifies Motorola according to the terms of this warranty. Repaired or replaced Product is warranted for the balance of the original applicable warranty period. All replaced parts of the Product shall become the property of Motorola. This express limited warranty is extended by Motorola to the original end user purchaser purchasing the Product for purposes of leasing or for commercial, industrial, or governmental use only, and is not assignable or transferable to any other party. This is the complete warranty for the Product manufac-

tured by Motorola. Motorola assumes no obligations or liability for additions or modifications to this warranty unless made in writing and signed by an officer of Motorola. Unless made in a separate writ-

ten agreement between Motorola and the original end user purchaser, Motorola does not warrant the installation, maintenance or service of the Product. Motorola cannot be responsible in any way for any ancillary equipment not furnished by Motorola which is attached to or used in connection with the Product, or for operation of the Product with any ancillary equipment, and all such equipment is expressly excluded from this warranty. Because each system which may use the Product is unique, Motorola disclaims liability for range, coverage, or oper-

ation of the system as a whole under this warranty. ii II. GENERAL PROVISIONS:

This warranty sets forth the full extent of Motorolas responsibilities regarding the Product. Repair, replacement or refund of the purchase price, at Motorolas option, is the exclusive remedy. THIS WARRANTY IS GIVEN IN LIEU OF ALL OTHER EXPRESS WARRANTIES. MOTOROLA DIS-

CLAIMS ALL OTHER WARRANTIES OR CONDITIONS, EXPRESS OR IMPLIED, INCLUDING THE IMPLIED WARRANTIES OR CONDITIONS OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE. IN NO EVENT SHALL MOTOROLA BE LIABLE FOR DAMAGES IN EXCESS OF THE PURCHASE PRICE OF THE PRODUCT, FOR ANY LOSS OF USE, LOSS OF TIME, INCONVENIENCE, COMMERCIAL LOSS, LOST PROFITS OR SAVINGS OR OTHER INCIDENTAL, SPECIAL, INDIRECT OR CONSEQUENTIAL DAMAGES ARISING OUT OF THE USE OR INABILITY TO USE SUCH PRODUCT, TO THE FULL EXTENT SUCH MAY BE DISCLAIMED BY LAW. III.HOW TO GET WARRANTY SERVICE:

Purchaser must notify Motorolas representative or call Motorolas Customer Response Center at 1-

800-247-2346 within the applicable warranty period for information regarding warranty service. IV. WHAT THIS WARRANTY DOES NOT COVER:

A) Defects or damage resulting from use of the Product in other than its normal and customary manner. B) Defects or damage from misuse, accident, water, or neglect. C) Defects or damage from improper testing, operation, maintenance, installation, alteration, modifica-

tion, or adjustment. D) A Product subjected to unauthorized Product modifications, disassemblies or repairs (including, with-

out limitation, the addition to the Product of non-Motorola supplied equipment) which adversely affect performance of the Product or interfere with Motorolas normal warranty inspection and testing of the Product to verify any warranty claim. E) Product which has had the serial number removed or made illegible. F) Batteries (they carry their own separate limited warranty). G) Freight costs to the repair depot. H) A Product which, due to illegal or unauthorized alteration of the software/firmware in the Product, does not function in accordance with Motorolas published specifications or with the FCC type acceptance labeling in effect for the Product at the time the Product was initially distributed from Motorola. I) Scratches or other cosmetic damage to Product surfaces that does not affect the operation of the Prod-

J) That the software in the Product will meet the purchasers requirements or that the operation of the software will be uninterrupted or error-free. K) Normal and customary wear and tear. L) Non-Motorola manufactured equipment unless bearing a Motorola Part Number in the form of an alpha numeric number (i.e., TDE6030B). uct. iii V. GOVERNING LAW In the case of a Product sold in the United States and Canada, this Warranty is governed by the laws of the State of Illinois and the Province of Ontario, respectively. VI.PATENT AND SOFTWARE PROVISIONS:

Motorola will defend, at its own expense, any suit brought against the end user purchaser to the extent that it is based on a claim that the Product or its parts infringe a United States patent, and Motorola will pay those costs and damages finally awarded against the end user purchaser in any such suit which are attributable to any such claim, but such defense and payments are conditioned on the following:

A) that Motorola will be notified promptly in writing by such purchaser of any notice of such claim;

B) that Motorola will have sole control of the defense of such suit and all negotiations for its settlement or compromise; and C) should the Product or its parts become, or in Motorolas opinion be likely to become, the subject of a claim of infringement of a United States patent, that such purchaser will permit Motorola, at its option and expense, either to procure for such purchaser the right to continue using the Product or its parts or to replace or modify the same so that it becomes non-infringing or to grant such purchaser a credit for the Product or its parts as depreciated and accept its return. The depreciation will be an equal amount per year over the lifetime of the Product or its parts as established by Motorola. Motorola will have no liability with respect to any claim of patent infringement which is based upon the combination of the Product or its parts furnished hereunder with software, apparatus or devices not furnished by Motorola, nor will Motorola have any liability for the use of ancillary equipment or soft-

ware not furnished by Motorola which is attached to or used in connection with the Product. The fore-

going states the entire liability of Motorola with respect to infringement of patents by the Product or any its parts thereof. Laws in the United States and other countries preserve for Motorola certain exclusive rights for copy-

righted Motorola software such as the exclusive rights to reproduce in copies and distribute copies of such Motorola software. Motorola software may be used in only the Product in which the software was originally embodied and such software in such Product may not be replaced, copied, distributed, modified in any way, or used to produce any derivative thereof. No other use including, without limi-

tation, alteration, modification, reproduction, distribution, or reverse engineering of such Motorola software or exercise of rights in such Motorola software is permitted. No license is granted by impli-

cation, estoppel or otherwise under Motorola patent rights or copyrights. EPS 48759 O iv FCC INTERFERENCE WARNING The FCC requires that manuals pertaining to Class A and Class B computing devices must contain warn-

ings about possible interference with local residential radio and TV reception. This warning reads as fol-

lows:

NOTE: This equipment has been tested and found to comply with limits for a Class B digital device, pur-

suant to Part 90 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial or residential environment. This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in accor-

dance with the instruction manual, may cause harmful interference to radio communications. This device complies with Part 90 of the FCC Rules. Operation is subject to the following two conditions:

(1) This device may not cause harmful interference.

(2) This device must accept any interference received, including interference that may cause undesired operation. Caution: Changes or modifications made in the radio terminal, not expressly approved by Motorola, will void the users authority to operate the equipment. For detailed product safety and RF exposure for portable terminals with two-way radios, refer to Electro-

magnetic Emission (EME) safety leaflet, Motorola publication number 68P02963C77. Trademarks Motorola and the Motorola logo are registered trademarks of Motorola, Inc. FlashFile is a trademark of Intel Corporation. Microsoft, Windows, and Windows CE are registered trademarks of Microsoft Corporation. v What is the HDT 600 Terminal The HDT 600 is a portable terminal designed for field applications where fast data acquisition is required. Its ergonomic design is easy to hold and carry. Its unique shape fits the hand, and the back strap provides extra grip. The Windows CE operating system with touch screen and soft-keys provides easy access to various applications. The HDT 600 is equipped with a 3.6 inch color LCD screen with LED front-light, viewable in all light conditions, including direct sunlight. The touch sensitive screen enables signature capture as well as easy selection from an on-screen menu. A LASER beam barcode reader (optional) enables one-hand bar-

code reading on both vertical and horizontal labels. Activation of the barcode is by one of four direct access dedicated trigger keys for right or left handed users. The unit operates in all weather conditions and is protected against hostile environment factors, such as impact, rain, vibrations and ESD. An RS232 port serves for uploading and downloading data between the HDT 600 and a PC via the HDT 600 Cradle. Connec-

tions for external power supply are also provided. The 1400mA Lithium-Ion battery pack provides at least one shift of normal oper-

ation before charging is needed. The HDT 600 uses the following methods of communication:

Short distance: Each HDT 600 contains a Bluetooth radio mod-

ule for short distance communication with peripheral devices such as printers etc. Local Area Network (LAN) communication: An optional Spread Spectrum 2.4GHz radio module provides coverage within a local distribution hub.

1

Wide Area Network (WAN) communication:

1. An optional GPRS radio module provides coverage within cellular infrastructure. 2. An optional DataTAC radio module provides coverage within DataTAC network infrastructure. 3. An optional iDEN radio module provides coverage within iDEN network infrastructure. It is also possible to use GPRS and WLAN communication by installing both radios within the HDT 600. In such case the HDT 600 software switches between radios when moving from one cov-

erage area to another. 2 HDT 600 Parts Front View Buzzer LED Indicator Back View Barcode Scanner LASER Window Power Button (On/Off/Suspend) Barcode Scanner Triggers Battery Lock Battery Touch Sensitive Screen Hand Strap Function Soft Keys Stylus Pen Stylus Pen Silo Battery Charge

& Communication Contacts Terminal Release Button Red LED indicating HDT 600 locked into Cradle Terminal Release Button HDT 600 Cradle 3 This Owners Manual Unpacking The HDT 600 Data Terminal and HDT 600 Cradle are shipped in separate packages. The HDT 600 Data Terminal package includes the following items:

One HDT 600 Data Terminal unit

One 7.2V 1400mAH Li-ion battery pack

One Stylus pen

The HDT 600 Cradle package includes the following items:

HDT 600 Cradle

12/24 VDC vehicle power cable with 3 Amps fuse or Cigarette lighter adapter This Owners Manual

If ordered, you may also receive optional accessories such as: Cig-

arette Lighter Cable for Vehicle Cradle or Desktop Adaptor for Vehicle Cradle or Wall Mounting Kit. Carefully unpack each item from the shipping carton. Check all items for shipping damage, and check that you have received all items ordered. If there is damage or missing items, retain the ship-

ping carton for inspection. The battery is shipped from factory uncharged and not installed. Charge the battery before using the HDT 600 for the first time. See

First Time Battery Charge on page 7. The HDT 600 is shipped with a plastic film protecting the screen. Before using, remove the film and use a soft cloth to buff the dis-

play. This ensures smooth gliding of the Stylus pen over the sur-

face. 4 HDT 600 Cradle Connections Important Note: This product should be installed according to local applicable laws and directives. The HDT 600 terminal can communicate with a host PC directly through its communications port

(COM Port) using an RS232 serial cable RS232 Cable to PC COM Port Desktop Adapter Cigarette Lighter Cable for Vehicle Cradle 3 Amps Fuse inside HDT 600 Cradle 3 Amps fuse Power Cable for vehicle

(To 12/24VDC power system) 5 Installing the Battery The battery is shipped from the factory uncharged and not installed. Charge the battery before using the HDT 600 for the first time. 1. Before installing the battery, release the terminal hand strap, as shown below. 2. Verify that the battery lock is in Unlock position. 3. To install the battery, position the battery in the right-hand side of the battery compartment and lower it downward to its place. 4. Use a coin to lock the battery by turning the battery lock clock-

wise to the Lock position. Note that the battery is locked only when the two dots align (see figure below). Hand Strap Power Button Battery Lock Unlock Lock Removing the Battery Important Note: The HDT 600 enables you to replace batter-

ies without losing information stored in its memory. To avoid los-

ing information stored in the memory, charged battery must be installed within 2 minutes after removing empty battery. 6 1. Turn the HDT 600 off by holding the Power button pressed for at least two seconds. 2. Release the terminal hand strap as shown in the figure above. 3. Use a coin to unlock the battery by turning the battery lock 4. To remove the battery, lift the left-hand side of the battery and counter-clockwise. pull it out. First Time Battery Charge The battery is charged when installed inside the HDT 600. Charge your new battery for at least six continuous hours before using it or until the LED indicator of the HDT 600 turns from red to green. The first time charge is referred to as initializing and will ensure maximum battery start capacity. The HDT 600 Cradle charges your battery effectively when it is at room temperature (approx. 20 C). Battery charging temperature range is 0C to 45C. 7 Charging the Battery The battery remaining capacity indication may show by the LED indicator of your HDT 600 (see figure below). Note that the HDT 600 can either be in On, Off or Suspend mode, while charging. Push back to lock HDT 600 into Cradle Press to unlock HDT 600 LED indicator Red: charging Green: battery full Red blinks: charging problem Press to unlock HDT 600 Red LED indicating HDT 600 locked into Cradle

!Caution To avoid damage and provide optimal performance of the HDT 600 and Cradle, use only the Power Supply provided by your company. To charge the battery, perform the following steps:

1. Connect the power cable to the socket at the base of the Cradle. 2. Slide the HDT 600 into the Cradle and lock the HDT 600 inside by pushing it towards the back of the Cradle. 8

!Warning When installed in a vehicle, the HDT 600 must be locked into the Cradle. If not locked, the HDT 600 may be propelled with great force and may cause serious injury to occupants of the vehicle. Important Note: The HDT 600 will not charge if not locked into the Cradle. Once the HDT 600 is locked, the Cradle red LED will turn on, indi-

cating lock status. 3. To remove the HDT 600 from the Cradle, press one or two unlock buttons until the HDT 600 pops out a bit, and remove the HDT 600 from the Cradle. Battery Maintenance The performance of the rechargeable battery delivered with your HDT 600 depends on the way the battery is treated. Therefore, to comply with the Motorola warranty for batteries and to assure high performance and a long life for your Motorola rechargeable battery, please read and follow the maintenance rules stated below. Battery Storage Do not store your battery where the temperatures will exceed 65C or fall below -20C. New Lithium-Ion batteries (i.e. batteries that have never been charged before) may be stored for up to 3 months in well-venti-

lated, cool and dry areas without significant loss in lifespan. Batteries which have already been charged and then stored for more than 2 months should be recharged before use. Extending Battery Life A battery is an expendable part and may need replacing during the life of the HDT 600. To ensure maximum service life of your HDT 9 600, always replace the battery with a genuine Motorola replace-

ment. Your Cradle will charge your battery effectively when it is at room temperature (approx. 20 C). Battery charging temperature range is 0C to 45C. Turning on the HDT 600 Press the Power button to start the HDT 600. The HDT 600 also powers on immediately when the battery is inserted. As the HDT 600 initializes its unique flash file system, the Motor-

ola logo displays for about one minute. Note that this screen also appears every time you perform a restart. Suspend Mode The Suspend mode is used for saving the HDT 600 battery power by turning off the display and computer sections of the HDT 600, while keeping the radio(s) powered on. When the HDT 600 is on, press the Power button to toggle between Suspend and Resume modes. During the Suspend mode, the dis-

play turns off and the LED indicator blinks. When the HDT 600 resumes, it returns to the screen displayed prior to the Suspend mode. Use the Suspend mode as often as possible to save battery power. Turning off the HDT 600 When the HDT 600 is on or in Suspend mode, hold the Power but-

ton pressed for at least two seconds, to turn off the HDT 600. 10 Using the HDT 600 When using the HDT 600, the hand strap on the back of the unit provides stability. Insert your left or right hand under the strap while holding the stylus pen in the other hand. Using the Stylus Pen The Stylus pen selects items and enters information. Use the pen as you use your PC mouse.

To open and select screen items, tap on the item twice with the pen. To drag text or image items, hold the pen on the item and drag across the screen. To see a list of actions available for specific item, tap-and-hold the pen on an item. When the pop-up menu appears, tap the action you want to perform.

11 Scanning With the HDT 600 The HDT 600 is equipped with four scan trigger buttons, designed for left-handed and right-handed users. The buttons are located on the left-hand and right-hand sides of the terminal and on the left-

hand and right-hand sides of the upper front panel. The HDT 600 has an integrated scanner which gathers data by scanning barcodes. To scan barcodes with the HDT 600, aim the scanner at the barcode. Press one of the four scan trigger buttons. Ensure the red scan beam covers the entire barcode. The green scan LED lights and a beep sounds to indicate a successful decode. LASER LIGHT INTO BEAM DO NOT STARE CLASS 2 LASER PRODUCT LUMIERE LASER NE PAS REGARDER LE RAYON FIXEMENT PRODUIT LASER DE CLASSE 2 45 Scan Angle Scan Trigger Buttons Scan Trigger Buttons 12 Resetting the HDT 600 You may need to reset your HDT 600; for example, you may reset due to communication cut-

off with your desktop PC or radio network, or when the oper-

ating system stops responding. When your HDT 600 stops responding, do the following actions:

Warm Boot Important Note: When HDT 600 is warm booted, all informa-

tion remains stored in memory. 1. Simultaneously press soft keys 1, 2 and the Power but-

ton for at least 5 seconds;

the HDT 600 will function again. Power Button 1 2 3 4 If your HDT 600 still does not respond perform:

Cold Reset Important Note: When HDT 600 is cold reset, all information stored in its memory will be lost. 2. Simultaneously press soft keys 2, 3 and 4 to restart your HDT 600. The operation system will reboot for about a minute. 13 Cradle Installation The Cradle can be installed by using the four threaded holes on its back side (See figure in page 14). Use the holes to attach the Cradle to any surface, such as: vehicle dashboard, office wall or table. Planning is the key to fast, easy HDT 600 Cradle installation. Before a hole is drilled or a wire is run, inspect the vehicle and determine how and where you intend to mount the Cradle and accessories. Plan wire and cable runs to provide maximum protec-

tion from pinching, crushing, and overheating. The installation planning should only be undertaken by persons who are competent and able to ensure that the complete installation fulfills its regulatory requirements, such as EMC (ElectroMagnetic Compatibility). Please note that it is the responsibility of the installing party to ensure that the inclusion of mount accessories and connections to the battery system is according to local standards and is not in vio-

lation of applicable safety specifications. When routing the power cable to the Cradle, it is important to use as much cable as needed and cut off the remainder. Using the exact cable length ensures proper power supply to the Cradle. Make sure that the power cable has a 3 Amps fuse (See HDT 600 Cradle Connections on page 5). The power cable must originate after the vehicle current protection system. In order to prevent continuous consumption from the vehi-

cles battery, route the power cable after the ignition switch. Note that the input voltage to the Cradle may range from 10.6 to 32 VDC

(Max peak current: 2 Amps). The Cradle output voltage is 12 VDC

(Max continuous current: 1 Amp at -30 to +50C, 0.5 Amp at 50 to 60C). Classification level 5 for power supplies having output circuit that meet the requirements for SELV circuit. 14 For continued protection against risk of fire, replace only with same type and rating of fuse. Back side of HDT 600 Cradle 125 mm Threaded holes for installation Threaded holes M4X10 50 mm Wall Mount Bracket

(Pedestal) Dashboard Mounting M4X10 Office Adapter 15 Maintaining the HDT 600 In order to maintain your HDT 600 in good working order:

Do not scratch the screen. Use only Motorola supplied stylus pen with the touch-sensitive screen.

Never use a pen or pencil or any sharp object on the screen.

Although your HDT 600 is water and dust resistant, do not expose it to rain or moisture for long periods of time. Protect your HDT 600 from temperature extremes. Do not leave the HDT 600 on the dashboard of a car on a hot day, and keep the HDT 600 away from hot places. The touch-sensitive screen of your HDT 600 contains glass. Do not drop your HDT 600 or subject it to strong impact. Treat your HDT 600 as you would a cellular phone or other small and sensitive electronic devices.

Do not store or use your HDT 600 in any location that is extremely dusty, damp or wet. If the battery contacts, screen or surface of the HDT 600 becomes dirty, use a soft lint free cloth, moistened with diluted Isopropyl Alcohol (IPA) solution, for removing dirt. The IPA can be diluted with water up to 20%.

16 Accessories Motorola recommends the use of the following accessories with your terminal. Please refer to your company for more information. Motorola is not responsible for the use of accessories not approved for this product. The following Motorola approved accessories are for use with your terminal. For information on the availability of these accessories, please call your company supplier. Table 1: Accessories Motorola Approved Accessory Part Number HDT 600 Spare Battery Spare Stylus Cigarette Lighter Cable for Vehicle Cradle Power Cable for Vehicle Wall Mounting Kit HDT 600 Cradle Desktop Adapter 110V Desktop Adapter 220V Belt Holster, Leather, HDT 600 Carrying Case, Leather, HDT 600 (shoulder strap, D-Ring belt loop) Carrying Case, Leather, HDT 600 (shoulder strap, fixed belt loop) F4415A FNN5105A FLN9805A FKN6009A FKN8044A FLN9782A F4416A VA00054AA VA00055AA FHN6394A FHN6395A FHN6396A 17 What to Do If Table 2: Troubleshooting Problem Cause Solution HDT 600 does not turn on. Battery not charged. HDT 600 in Sus-

pend mode. HDT 600 is not locked in Cradle. HDT 600 red LED does not stop blink or battery refuse to charge. Ensure proper battery instal-

lation in HDT 600. Charge or replace the battery. Press the Power Button. Reinstall HDT 600 in Cradle. Lock the HDT 600 properly in Cradle (See that the HDT 600 and Cradle red LEDs are on) and charge for 6 hours. Battery tempera-

ture is incorrect Ensure that the battery tem-

perature range is -0 to 45 C Bad battery. Replace battery. HDT 600 does not detect scan input. LASER beam does not cover the entire barcode symbol. Scan again and make sure that the entire barcode sym-

bol is covered. Unreadable bar-

code. Be sure the barcode symbol is not covered. 18 Table 2: Troubleshooting Problem Cause Solution HDT 600 stopped responding. Problem in HDT 600 operating sys-

tem or communica-

tion network. Incomplete or no data trans-

mission between HDT 600 and PC. HDT 600 is not locked in Cradle. Cradle contacts are not clean. Simultaneously press soft keys 1, 2 and the Power but-

ton for at least 5 seconds; the HDT 600 should function again. If still does not respond, simultaneously press soft keys 2, 3 and 4 to restart your HDT 600. The operation sys-

tem will reboot for about a minute. Lock the HDT 600 properly in Cradle (See that the red LED is on). Clean contacts and remove dust and objects from within the Cradle. Bad RS232 cable. Replace the RS232 cable. Communication software was incor-

rectly installed or configured. See your System Administra-

tor. 19 Battery Warnings and Disposal HDT 600 On Board Aircraft Always remove the battery from the HDT 600 when shipped via air. Any use of the HDT 600 must be in accordance with applicable regulations per airline crew instructions. Battery Disposal Batteries must be recycled or disposed of properly in accordance with local requirements. Recycling facilities may not exist in all areas. Please contact your local environmental agency for more information regarding proper disposal. To Prevent Injury Or Burns

USE ONLY SPECIFIED BATTERIES AND CHARGERS.

DO NOT DISPOSE OF ANY BATTERIES IN FIRE, AS THEY MAY EXPLODE!

DO NOT PUNCTURE OR ALLOW METAL TO CONTACT THE BATTERY TERMINALS.

DO NOT DISPOSE OF IN WATER.

DO NOT DISASSEMBLE.

DO NOT STORE ABOVE 60C/140F 20 HOW TO REACH US:

Commercial, Government and Industrial Solutions Sector 1301 E. Algonquin Road, Schaumburg, IL 60196 Visit our Web site at www.motorola.com MOTOROLA and the Stylized M Logo are regis-

tered in the U.S. Patent and Trademark Office. All other product or service names are the prop-

erty of their respective owners.

' Motorola, Inc. 2003.

ab HANDHELD DATA TERMINAL HDT 600 Safety and General Information IMPORTANT INFORMATION ON SAFE AND EFFICIENT OPERATION. READ THIS INFORMATION BEFORE USING YOUR HANDHELD DATA TERMINAL. RF Operational Characteristics Your data terminal contains a radio frequency transmitter to convey the information you wish to send as well as occasional automatic signals used to sustain connection to the wireless network, and a receiver which enables you to receive communication and connection information from the network. For data radio terminals that have been approved as intrinsically safe, read the in-

structions and information on intrinsic safety in this booklet. PORTABLE RADIO PRODUCT OPERATION AND EME EXPOSURE Your Motorola radio product is designed to comply with the following national and international standards and guidelines regarding exposure of human beings to radio frequency electromagnetic energy (EME):

United States Federal Communications Commission, Code of Federal Regula-

tions; 47CFR part 2 sub-part J

American National Standards Institute (ANSI) / Institute of Electrical and Elec-

tronic Engineers (IEEE) C95. 1-1992 Institute of Electrical and Electronic Engineers (IEEE) C95.1-1999 Edition International Commission on Non-Ionizing Radiation Protection (ICNIRP) 1998

Ministry of Health (Canada) Safety Code 6. Limits of Human Exposure to Radio frequency Electromagnetic Fields in the Frequency Range from 3 kHz to 300 GHz, 1999

Australian Communications Authority Radio communications (Electromagnetic Radiation - Human Exposure) Standard 2003.

ANATEL, Brasil Regulatory Authority, Resolution 256 (April 11, 2001) "addi-

tional requirements for SMR, cellular and PCS product certification."

To assure optimal radio product performance and make sure human exposure to radio frequency electromagnetic energy is within the guidelines set forth in the above standards, always adhere to the following procedures:

Body-worn operation To maintain compliance with FCC RF exposure guidelines, if you wear a radio prod-

uct on your body when transmitting, always place the radio product in a Motorola approved holster or carry case for this product. When placing your data ter-

minal in a carry case approved for body-worn applications for this device, it must be inserted with the display facing away from the user's body. Use of non-Motorola-approved accessories may exceed FCC RF exposure guidelines. For additional information on RF exposure awareness information, visit the following Motorola website: www.mot.com/rfhealth. Electro Magnetic Interference/Compatibility NOTE: Nearly every electronic device is susceptible to electromag-

netic interference (EMI) if inadequately shielded, designed or otherwise configured for electromagnetic compatibility. Facilities To avoid electromagnetic interference and/or compatibility conflicts, turn off your ra-

dio data terminal in any facility where posted notices instruct you to do so. Hospitals or health care facilities may be using equipment that is sensitive to external RF en-

ergy. Aircraft When instructed to do so, turn off your radio data terminal when on board an aircraft. Any use of a radio data terminal must be in accordance with applicable regulations per airline crew instructions. Commercial, Government and Industrial Solutions Sector 1301 E. Algonquin Road, Schaumburg, IL 60196 Copyright 2003 Motorola All Rights Reserved. 6802965C93-B

@6802965C93@

July, 2003 Please retain for future use

Medical Devices Pacemakers The Advanced Medical Technology Association (AdvaMed) recommends that a minimum separation of 6 inches (15 centimeters) be maintained between a hand-

held wireless radio data terminal and a pacemaker. These recommendations are consistent with those of the U.S. Food and Drug Administration. Persons with pacemakers should:

ALWAYS keep the radio data terminal more than 6 inches (15 centimeters) from their pacemaker when the radio data terminal is turned ON.

Do not carry the radio data terminal in the breast pocket.

Turn the radio data terminal OFF immediately if you have any reason to sus-

pect that interference is taking place. Hearing Aids Some digital wireless radio data terminals may interfere with some hearing aids. In the event of such interference, you may want to consult your hearing aid manufac-

turer to discuss alternatives. Other Medical Devices If you use any other personal medical device, consult the manufacturer of your de-

vice to determine if it is adequately shielded from RF energy. Your physician may be able to assist you in obtaining this information. Use While Driving Check the laws and regulations on the use of radio products in the area where you drive. Always obey them. When using the radio product while driving, please:

Give full attention to driving and to the road.

Use hands-free operation, if available.

Pull off the road and park before making or answering a call if driving condi-

tions so require. Operational Warnings For Vehicles With an Air Bag Do not place a portable radio product in the area over the air bag or in the air bag deployment area. Air bags inflate with great force. If a portable radio is placed in the air bag deployment area and the air bag inflates, the radio product may be propelled with great force and cause serious injury to occupants of the vehicle. Potentially Explosive Atmospheres Turn off your radio data terminal prior to entering any area with a potentially explosive atmosphere, unless it is a radio data terminal type especially qualified for use in such areas as "Intrinsically Safe" (for example, Factory Mutual, CSA, UL, or CENELEC). Do not remove, install, or charge batteries in such areas. Sparks in a potentially explosive atmosphere can cause an explosion or fire resulting in bodily injury or even death. NOTE: The areas with potentially explosive atmospheres referred to above include fueling areas such as below decks on boats, fuel or chemical transfer or storage facilities, areas where the air contains chemicals or particles, such as grain, dust or metal powders. Areas with potentially explosive atmospheres are often but not always posted. Blasting Caps and Blasting Areas To avoid possible interference with blasting operations, turn off your data radio terminals when you are near electrical blasting caps, in a blasting area, or in areas posted: "Turn off two-way ra-

dio" Obey all signs and instructions. Operational Cautions Batteries All batteries can cause property damage and/or bodily injury, such as burns if a conductive material such as jewelry, keys, or beaded chains touches exposed terminals. The conductive material may complete an electrical circuit (short circuit) and become quite hot. Exercise care in handling any charged battery, particularly when placing it inside a pocket, purse, or other container with metal ob-

jects. Accessory Safety Information IMPORTANT:

SAVE THESE ACCESSORY SAFETY INSTRUCTIONS listed in the Accessories section of this manual. Other types of batter-

ies may burst, causing personal injury and damage.

Before using any battery or battery charger, read all the instructions for and cautionary markings on (1) the battery, (2) the battery charger, which may include a separate wall-mounted power supply or transformer, and (3) the radio product using the battery.

Do not expose any battery charger to water, rain, or snow as they are designed for indoor or in-vehicle use only. To reduce the risk of injury, charge only the rechargeable batteries listed in the Accessories section of this manual. Other types of batteries may burst, causing personal injury and damage.

To reduce the risk of damage to the cord or plug, pull by the plug rather than the cord when you disconnect the battery charger from the power source out-

let.

Do not operate any battery charger with a damaged cord or plug - replace them immediately.

Battery chargers may become warm during operation, but not hot. If it becomes hot to the touch, unplug it from the power outlet immediately and dis-

continue its use.

Use of a non-recommended attachment to a battery charger may result in a risk of fire, electric shock, or injury to persons.

Make sure the battery charger power cord is located so that it will not be stepped on, tripped over, or subjected to damage or stress.

An extension cord should not be used with any battery charger unless abso-

lutely necessary. Use of an improper extension cord could result in a risk of fire and electric shock. If an extension cord must be used, make sure that:

The pins on the plug of the extension cord are the same number, size, and shape as those on the plug of the charger.

The extension cord is properly wired and in good electrical condition.

The cord size is 18AWG for lengths up to 100 feet and 16AWG for lengths up to 150 feet.

To reduce the risk of injury, charge only the rechargeable batteries

Inca very small format.book Page 1 Thursday, May 22, 2003 7:57 PM Owners Manual HDT 600 Handheld Data Terminal 68P02966C70-A a 68P02966C70-A

@6802966C70@

Inca very small format.book Page i Thursday, May 22, 2003 7:57 PM Contents COMPUTER SOFTWARE COPYRIGHTS...................... iii FCC INTERFERENCE WARNING................................. vi What is the HDT 600 Terminal ........................................ 1 HDT 600 Parts ................................................................ 3 Unpacking ....................................................................... 4 HDT 600 Cradle Connections ......................................... 5 Installing the Battery........................................................ 6 Removing the Battery...................................................... 6 First Time Battery Charge ............................................... 7 Charging the Battery ....................................................... 8 Battery Maintenance ...................................................... 9 Turning on the HDT 600................................................ 10 Suspend Mode .............................................................. 10 Turning off the HDT 600................................................ 10 Using the HDT 600........................................................ 11 Using the Stylus Pen..................................................... 11 Scanning With the HDT 600 (Optional)......................... 12 Resetting the HDT 600.................................................. 13 Cradle Installation ......................................................... 14 Maintaining the HDT 600 .............................................. 16 Accessories................................................................... 17 What to Do If ................................................................. 18 Battery Warnings and Disposal..................................... 20

' Motorola Inc., 2003 Commercial, Government and Industrial Solutions Sector 1301 E. Algonquin Road, Schaumburg, IL 60196 68P02966C70-A June, 2003 Inca very small format.book Page ii Thursday, May 22, 2003 7:57 PM This page intentionally left blank ii Inca very small format.book Page iii Thursday, May 22, 2003 7:57 PM COMPUTER SOFTWARE COPYRIGHTS The Motorola products described in this instruction manual may include copyrighted Motorola computer programs stored in semiconductor memories or other media. Laws in the United States and other countries preserve for Motorola certain exclusive rights for copyrighted computer programs, including the exclu-

sive right to copy or reproduce in any form the copyrighted computer program. Accordingly, any copy-

righted Motorola computer programs contained In the Motorola products described in this instruction manual may not be copied or reproduced in any manner without the express written permission of Motor-

ola. Furthermore, the purchase of Motorola products shall not be deemed to grant either directly or by implication, estoppel. or otherwise. any license under the copyrights, patents or patent applications of Motorola, except for the normal non-exclusive, royalty free license to use that arises by operation of law in the sale of a product. EPS 34440- B This warranty applies within the fifty (50) United States, the District of Columbia and Canada. LIMITED WARRANTY MOTOROLA COMMUNICATION PRODUCTS If the affected product is being purchased pursuant to a written Communications System Agreement signed by Motorola, the warranty contained in that written agreement will apply. Otherwise, the follow-

ing warranty applies. I. WHAT THIS WARRANTY COVERS AND FOR HOW LONG:

Motorola Inc. or, if applicable, Motorola Canada Limited ("Motorola") warrants the Motorola manu-

factured radio communications product, including original equipment crystal devices and channel ele-

ments ("Product"), against material defects in material and workmanship under normal use and service for a period of One (1) Year from the date of shipment. Motorola, at its option, will at no charge either repair the Product (with new or reconditioned parts), replace it with the same or equivalent Product (using new or reconditioned Product), or refund the pur-

chase price of the Product during the warranty period provided purchaser notifies Motorola according to the terms of this warranty. Repaired or replaced Product is warranted for the balance of the original applicable warranty period. All replaced parts of the Product shall become the property of Motorola. This express limited warranty is extended by Motorola to the original end user purchaser purchasing the Product for purposes of leasing or for commercial, industrial, or governmental use only, and is not assignable or transferable to any other party. This is the complete warranty for the Product manufac-

tured by Motorola. Motorola assumes no obligations or liability for additions or modifications to this warranty unless made in writing and signed by an officer of Motorola. Unless made in a separate writ-

ten agreement between Motorola and the original end user purchaser, Motorola does not warrant the installation, maintenance or service of the Product. Motorola cannot be responsible in any way for any ancillary equipment not furnished by Motorola which is attached to or used in connection with the Product, or for operation of the Product with any ancillary equipment, and all such equipment is expressly excluded from this warranty. Because each system which may use the Product is unique, Motorola disclaims liability for range, coverage, or oper-

ation of the system as a whole under this warranty. iii Inca very small format.book Page iv Thursday, May 22, 2003 7:57 PM II. GENERAL PROVISIONS:

This warranty sets forth the full extent of Motorolas responsibilities regarding the Product. Repair, replacement or refund of the purchase price, at Motorolas option, is the exclusive remedy. THIS WARRANTY IS GIVEN IN LIEU OF ALL OTHER EXPRESS WARRANTIES. MOTOROLA DIS-

CLAIMS ALL OTHER WARRANTIES OR CONDITIONS, EXPRESS OR IMPLIED, INCLUD-

ING THE IMPLIED WARRANTIES OR CONDITIONS OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE. IN NO EVENT SHALL MOTOROLA BE LIABLE FOR DAM-

AGES IN EXCESS OF THE PURCHASE PRICE OF THE PRODUCT, FOR ANY LOSS OF USE, LOSS OF TIME, INCONVENIENCE, COMMERCIAL LOSS, LOST PROFITS OR SAVINGS OR OTHER INCIDENTAL, SPECIAL, INDIRECT OR CONSEQUENTIAL DAMAGES ARISING OUT OF THE USE OR INABILITY TO USE SUCH PRODUCT, TO THE FULL EXTENT SUCH MAY BE DISCLAIMED BY LAW. III.HOW TO GET WARRANTY SERVICE:

Purchaser must notify Motorolas representative or call Motorolas Customer Response Center at 1-

800-247-2346 within the applicable warranty period for information regarding warranty service. IV. WHAT THIS WARRANTY DOES NOT COVER:

A) Defects or damage resulting from use of the Product in other than its normal and customary manner. B) Defects or damage from misuse, accident, water, or neglect. C) Defects or damage from improper testing, operation, maintenance, installation, alteration, modifica-

tion, or adjustment. D) A Product subjected to unauthorized Product modifications, disassemblies or repairs (including, with-

out limitation, the addition to the Product of non-Motorola supplied equipment) which adversely affect performance of the Product or interfere with Motorolas normal warranty inspection and testing of the Product to verify any warranty claim. E) Product which has had the serial number removed or made illegible. F) Batteries (they carry their own separate limited warranty). G) Freight costs to the repair depot. H) A Product which, due to illegal or unauthorized alteration of the software/firmware in the Product, does not function in accordance with Motorolas published specifications or with the FCC type acceptance labeling in effect for the Product at the time the Product was initially distributed from Motorola. I) Scratches or other cosmetic damage to Product surfaces that does not affect the operation of the Prod-

J) That the software in the Product will meet the purchasers requirements or that the operation of the software will be uninterrupted or error-free. K) Normal and customary wear and tear. L) Non-Motorola manufactured equipment unless bearing a Motorola Part Number in the form of an alpha numeric number (i.e., TDE6030B). uct. iv Inca very small format.book Page v Thursday, May 22, 2003 7:57 PM V. GOVERNING LAW In the case of a Product sold in the United States and Canada, this Warranty is governed by the laws of the State of Illinois and the Province of Ontario, respectively. VI.PATENT AND SOFTWARE PROVISIONS:

Motorola will defend, at its own expense, any suit brought against the end user purchaser to the extent that it is based on a claim that the Product or its parts infringe a United States patent, and Motorola will pay those costs and damages finally awarded against the end user purchaser in any such suit which are attributable to any such claim, but such defense and payments are conditioned on the following:

A) that Motorola will be notified promptly in writing by such purchaser of any notice of such claim;

B) that Motorola will have sole control of the defense of such suit and all negotiations for its settlement or compromise; and C) should the Product or its parts become, or in Motorolas opinion be likely to become, the subject of a claim of infringement of a United States patent, that such purchaser will permit Motorola, at its option and expense, either to procure for such purchaser the right to continue using the Product or its parts or to replace or modify the same so that it becomes non-infringing or to grant such purchaser a credit for the Product or its parts as depreciated and accept its return. The depreciation will be an equal amount per year over the lifetime of the Product or its parts as established by Motorola. Motorola will have no liability with respect to any claim of patent infringement which is based upon the combination of the Product or its parts furnished hereunder with software, apparatus or devices not furnished by Motorola, nor will Motorola have any liability for the use of ancillary equipment or soft-

ware not furnished by Motorola which is attached to or used in connection with the Product. The fore-

going states the entire liability of Motorola with respect to infringement of patents by the Product or any its parts thereof. Laws in the United States and other countries preserve for Motorola certain exclusive rights for copy-

righted Motorola software such as the exclusive rights to reproduce in copies and distribute copies of such Motorola software. Motorola software may be used in only the Product in which the software was originally embodied and such software in such Product may not be replaced, copied, distributed, modified in any way, or used to produce any derivative thereof. No other use including, without limi-

tation, alteration, modification, reproduction, distribution, or reverse engineering of such Motorola software or exercise of rights in such Motorola software is permitted. No license is granted by impli-

cation, estoppel or otherwise under Motorola patent rights or copyrights. EPS 48759 O v Inca very small format.book Page vi Tuesday, June 10, 2003 7:10 PM FCC INTERFERENCE WARNING The FCC requires that manuals pertaining to Class A and Class B computing devices must contain warn-

ings about possible interference with local residential radio and TV reception. This warning reads as fol-

lows:

NOTE: This equipment has been tested and found to comply with limits for a Class B digital device, pur-

suant to Part 90 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial or residential environment. This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in accor-

dance with the instruction manual, may cause harmful interference to radio communications. This device complies with Part 90 of the FCC Rules. Operation is subject to the following two conditions:

(1) This device may not cause harmful interference.

(2) This device must accept any interference received, including interference that may cause undesired operation. Caution: Changes or modifications made in the radio terminal, not expressly approved by Motorola, will void the users authority to operate the equipment. For detailed product safety and RF exposure for portable terminals with two-way radios, refer to Electro-

magnetic Emission (EME) safety leaflet, Motorola publication number 68P02965C93. Table 1 FCC Grant Of Equipment Authorization Nomenclature Wireless System Frequency Band Power Antenna FCC ID F4415 VA00024 VA00016 VA00052 Bluetooth 2.4 GHz 1 mW Internal AZ489FT7003 Wireless LAN (USA) 2.4 GHz 100 mW Internal AZ489FT7003 GPRS on GSM/DCS 900/1800 MHz 2 W / 1 W Internal AZ489FT7003 Private DataTAC 806-825 MHz 806-821 MHz 1.8 W Internal AZ489FT7004 600 mW Internal AZ489FT7007 VA00010 iDEN Trademarks Motorola and the Motorola logo are registered trademarks of Motorola, Inc. iDEN is a registered trademark of Motorola, Inc. FlashFile is a trademark of Intel Corporation. Microsoft, Windows, and Windows CE are registered trademarks of Microsoft Corporation. vi Inca very small format.book Page 1 Thursday, May 22, 2003 7:57 PM What is the HDT 600 Terminal The HDT 600 is a handheld terminal designed for field applications where fast data acquisition is required. Its ergonomic design is easy to hold and carry. Its unique shape fits the hand, and the back strap provides extra grip. The Windows CE 3.0 operating system with touch screen and soft-keys provides easy access to various applications. The HDT 600 is equipped with a 3.6 inch color LCD screen with LED front-light, viewable in all light conditions, including direct sunlight. The touch sensitive screen enables signature capture as well as easy selection from an on-screen menu. A LASER beam barcode reader (optional) enables one-hand bar-

code reading on both vertical and horizontal labels. The barcode is activated by one of four dedicated trigger keys, made for right or left handed users. The unit operates in all weather conditions and is protected against hostile environment factors, such as impact, rain, vibrations and electrostatic discharge. An RS232 port serves for uploading and downloading data between the HDT 600 and a PC via the HDT 600 Cradle. Connec-

tions for external power supply are also provided. The 1400mA Lithium-Ion battery pack provides at least one shift of operation

(10-hour duty cycle for typical use) before charging is needed. The HDT 600 uses the following methods of communication:

Short distance: Each HDT 600 contains a Bluetooth radio module for short distance communication with peripheral devices such as printers etc.

Wireless Local Area Network (WLAN) communication: An optional Spread Spectrum 2.4GHz radio module provides cov-

erage within a local distribution hub. 1 Inca very small format.book Page 2 Thursday, May 22, 2003 7:57 PM

Wide Area Network (WAN) communication:

1. An optional General Packet Radio Service (GPRS) radio module provides coverage within cellular infrastructure. 2. An optional private DataTAC radio module provides coverage within the private DataTAC network infrastruc-

ture. 3. An optional iDEN (Harmony) radio module provides coverage within the private iDEN network infrastructure. It is also possible to use GPRS and WLAN communication by installing both radios within the HDT 600. 2 Inca very small format.book Page 3 Thursday, May 22, 2003 7:57 PM HDT 600 Parts Front View Buzzer LED Indicator Back View Barcode Scanner LASER Window Power Button (On/Off/Suspend) Barcode Scanner Triggers Battery Lock Battery Touch Sensitive Screen Hand Strap Function Soft Keys Stylus Pen Stylus Pen Silo Battery Charge

& Communication Contacts Terminal Release Button Red LED indicating HDT 600 locked into Cradle Terminal Release Button HDT 600 Cradle 3 Inca very small format.book Page 4 Thursday, May 22, 2003 7:57 PM This Owners Manual Unpacking The HDT 600 Data Terminal and HDT 600 Cradle are shipped in separate packages. The HDT 600 Data Terminal package includes the following items:

One HDT 600 Data Terminal unit

One 7.2V 1400mAH Li-ion battery pack

One Stylus pen

The HDT 600 Cradle package includes the following items:

HDT 600 Cradle

12/24 VDC vehicle power cable with 3 Amps fuse or Cigarette lighter adapter This Owners Manual

If ordered, you may also receive optional accessories such as:

Cigarette Lighter Cable for vehicle Cradle

Desktop Adaptor for vehicle Cradle

Wall Mount Bracket Carefully unpack each item from the shipping carton. Retain the shipping carton until you have checked all items for shipping dam-

age, and checked that you have received all items ordered. If there is damage or missing items, return in the shipping carton. The battery is shipped from factory uncharged and not installed. Charge the battery before using the HDT 600 for the first time. See

First Time Battery Charge on page 7. The HDT 600 is shipped with a plastic film protecting the screen. Before using, remove the film and use a soft cloth to buff the dis-

play. This ensures smooth gliding of the Stylus pen over the sur-

face. 4 Inca very small format.book Page 5 Thursday, May 22, 2003 7:57 PM HDT 600 Cradle Connections Important Note: This product should be installed according to local applicable laws and directives. The HDT 600 terminal can communicate with a host PC directly through its communication port RS232 Cable to PC COM Port Desktop Adapter Cigarette Lighter Cable for Vehicle Cradle 3 Amps Fuse inside HDT 600 Cradle 3 Amps fuse Power Cable for vehicle

(To 12/24VDC power system) 5 Inca very small format.book Page 6 Thursday, May 22, 2003 7:57 PM Installing the Battery The battery is shipped from the factory uncharged and not installed. Charge the battery before using the HDT 600 for the first time. 1. Before installing the battery, release the terminal hand strap, as shown below. 2. Verify that the battery lock is in Unlock position. 3. To install the battery, position the battery in the right-hand side of the battery compartment and lower it downward to its place. 4. Use a coin to lock the battery by turning the battery lock clock-

wise to the Lock position. Note that the battery is locked only when the two dots align (See figure below). Hand Strap Power Button Battery Lock Unlock Lock Removing the Battery Important Note: The HDT 600 enables you to replace batter-

ies without losing information stored in its memory. To avoid los-

ing information stored in the memory, charged battery must be installed within 2 minutes after removing empty battery. 6 Inca very small format.book Page 7 Thursday, May 22, 2003 7:57 PM 1. Turn the HDT 600 off by holding the Power button pressed for at least two seconds. 2. Release the terminal hand strap as shown in the figure above. 3. Use a coin to unlock the battery by turning the battery lock 4. To remove the battery, lift the left-hand side of the battery and counter-clockwise. pull it out. First Time Battery Charge The battery charges when installed in the HDT 600. Charge your new battery for at least six continuous hours before using it or until the LED indicator of the HDT 600 changes from red to green. The first time charge is referred to as initializing and will ensure maxi-

mum battery start capacity. The HDT 600 Cradle charges your bat-

tery effectively when it is at room temperature [approx. 68F (20 C)]. The battery will charge in a temperature range of 32F to 113F (0C to 45C). 7 Inca very small format.book Page 8 Thursday, May 22, 2003 7:57 PM Charging the Battery The LED indicator displays your charge status (See figure below). Please note that the HDT 600 can be On, Off or in Suspend mode while charging. Push back to lock HDT 600 into Cradle Press to unlock HDT 600 LED indicator Red: charging Green: battery full Red blinks: charging problem Press to unlock HDT 600 Red LED indicating HDT 600 locked into Cradle

!Caution To avoid damage and provide optimal performance of the HDT 600 and Cradle, use only a Motorola approved power supply. To charge the battery, perform the following steps:

1. Connect the power cable to the socket at the base of the Cradle. 2. Slide the HDT 600 into the Cradle and lock the HDT 600 inside by pushing it towards the back of the Cradle. 8 Inca very small format.book Page 9 Thursday, May 22, 2003 7:57 PM

!Warning When installed in a vehicle, the HDT 600 must be locked into the Cradle. If not locked, the HDT 600 may be propelled with great force and may cause serious injury to occupants of the vehicle. Important Note: The HDT 600 will not charge if not locked into the Cradle. Once the HDT 600 is locked, the Cradle red LED will turn on, indi-

cating lock status. 3. To remove the HDT 600 from the Cradle, press the unlock but-

ton(s) until the HDT 600 unlocks, and remove the HDT 600 from the Cradle. Battery Maintenance The performance of the rechargeable battery delivered with your HDT 600 depends on the way the battery is treated. Therefore, to comply with the Motorola warranty for batteries and to assure high performance and a long life for your Motorola rechargeable battery, please read and follow the maintenance rules stated below. Battery Storage Do not store your battery where the temperatures will exceed 65C or fall below -20C. New Lithium-Ion batteries (i.e. batteries that have never been charged before) may be stored for up to 3 months in well-venti-

lated, cool and dry areas without significant loss in lifespan. Batteries which have already been charged and then stored for more than 2 months should be recharged before use. Extending Battery Life A battery is an expendable part and may need replacing during the life of the HDT 600. To ensure maximum service life of your HDT 9 Inca very small format.book Page 10 Thursday, May 22, 2003 7:57 PM 600, always replace the battery with a genuine Motorola replace-

ment. Your Cradle will charge your battery effectively when it is at room temperature (approx. 20 C). Battery charging temperature range is 0C to 45C. Turning on the HDT 600 Press the Power button to start the HDT 600. The HDT 600 also powers on immediately when the battery is inserted. As the HDT 600 initializes its unique flash file system, the Motor-

ola logo displays for about one minute. Note that this screen also appears every time you perform a restart. Suspend Mode The Suspend mode is used for saving the HDT 600 battery power by turning off the display and computer sections of the HDT 600, while keeping the radio(s) powered on. When the HDT 600 is on, press the Power button to toggle between Suspend and Resume modes. During the Suspend mode, the dis-

play turns off and the LED indicator blinks green. When the HDT 600 resumes, it returns to the screen displayed prior to the Suspend mode. Use the Suspend mode as often as possible to save battery power. Turning off the HDT 600 When the HDT 600 is on or in Suspend mode, hold the Power but-

ton pressed for at least two seconds, to turn off the HDT 600. 10 Inca very small format.book Page 11 Thursday, May 22, 2003 7:57 PM Using the HDT 600 When using the HDT 600, the hand strap on the back of the unit provides stability. Insert your left or right hand under the strap while holding the stylus pen in the other hand. Using the Stylus Pen The Stylus pen selects items and enters information. Use the pen as you use your PC mouse.

To open and select screen items, tap on the item twice with the pen. To drag text or image items, hold the pen on the item and drag across the screen. To see a list of actions available for specific item, tap-and-hold the pen on an item. When the pop-up menu appears, tap the action you want to perform.

11 Inca very small format.book Page 12 Thursday, May 22, 2003 7:57 PM Scanning With the HDT 600 (Optional) The HDT 600 is equipped with four scan trigger buttons, designed for left-handed and right-handed users. The buttons are located on the left-hand and right-hand sides of the terminal and on the left-

hand and right-hand sides of the upper front panel. The HDT 600 has an integrated scanner which gathers data by scanning barcodes. To scan barcodes with the HDT 600, aim the scanner at the barcode. Press one of the four scan trigger buttons. Ensure the red scan beam covers the entire barcode. The green scan LED lights and a beep sounds to indicate a successful decode. LASER LIGHT INTO BEAM DO NOT STARE CLASS 2 LASER PRODUCT LUMIERE LASER NE PAS REGARDER LE RAYON FIXEMENT PRODUIT LASER DE CLASSE 2 45 Scan Angle Scan Trigger Buttons Scan Trigger Buttons 12 Inca very small format.book Page 13 Thursday, May 22, 2003 7:57 PM Power Button Resetting the HDT 600 At times, you may need to reset your HDT 600. If your HDT 600 stops respond-

ing, perform the following actions:

Warm Boot Important Note: When HDT 600 is warm booted, all informa-

tion remains stored in memory. 1. Simultaneously, press soft keys 1, 2 and the Power but-

ton for at least 5 seconds;

the HDT 600 will function again. 1 2 If your HDT 600 still does not respond perform:

Cold Reset Important Note: When HDT 600 is cold reset, all information stored in its memory will be lost. 2. Simultaneously, press soft keys 2, 3 and 4 for at least five sec-

3 4 onds to restart your HDT 600. The operation system will reboot in approximately one minute. 13 Inca very small format.book Page 14 Thursday, May 22, 2003 7:57 PM Cradle Installation The Cradle can be installed by using the four threaded holes on its back side (See figure in page 15). Use the holes to attach the Cradle to any surface, such as: vehicle dashboard. Planning is the key to fast, easy HDT 600 Cradle installation. Before a hole is drilled or a wire is run, inspect the vehicle and determine how and where you intend to mount the Cradle and accessories. Plan wire and cable runs to provide maximum protec-

tion from pinching, crushing and overheating. Overheating my occur when running wires too close to a heat generating substance. The installation planning should only be undertaken by persons who are competent and able to ensure that the complete installation fulfills its regulatory requirements, such as EMC (ElectroMagnetic Compatibility). Please note that it is the responsibility of the installing party to ensure that the inclusion of mount accessories and connections to the battery system is according to local standards and is not in vio-

lation of applicable safety specifications. When routing the power cable to the Cradle, it is important to use as much cable as needed and cut off the remainder. Using the exact cable length ensures proper power supply to the Cradle. Make sure that the power cable has a 3 Amps fuse (See HDT 600 Cradle Connections on page 5). The power cable must be connected to the vehicle current protec-

tion system. In order to prevent continuous consumption from the vehicles battery, route the power cable after the ignition switch. Note that the input voltage to the Cradle may range from 10.6 to 32 VDC (Max peak current: 2 Amps). The Cradle output voltage is 12 VDC (Max continuous current: 1 Amp at -22F to 122F (-30C to

+50C), 0.5 Amp at 122F to 140F (50C to 60C). 14 Inca very small format.book Page 15 Thursday, May 22, 2003 7:57 PM For continued protection against risk of fire, replace only with same type and rating of fuse. Back side of HDT 600 Cradle Threaded holes for installation 4.92 (125 mm) Threaded holes M4X10 1.96 (50 mm) Wall Mount Bracket

(Pedestal) Dashboard Mounting M4X10 Office Adapter 15 Inca very small format.book Page 16 Thursday, May 22, 2003 7:57 PM Maintaining the HDT 600 The HDT 600 is built for rugged environment. However, please use the following guidelines to keep the HDT 600 in good condition:

Do not scratch the screen. Use only Motorola supplied stylus pen with the touch-sensitive screen.

Never use a pen or pencil or any sharp object on the screen.

Your HDT 600 is water and dust resistant, still, do not expose it to rain or moisture for long periods of time. Protect your HDT 600 from temperature extremes. Do not leave the HDT 600 on the dashboard of a car on a hot day, and keep the HDT 600 away from hot places.

Although the HDT 600 is ruggedized, try not to subject your HDT 600 to extreme impact.

Do not store or use your HDT 600 in any location that is extremely dusty, damp or wet. If the battery contacts, screen or surface of the HDT 600 becomes dirty, use a soft lint free cloth, moistened with diluted Isopropyl Alcohol (IPA) solution, for removing dirt. The IPA can be diluted with water up to 20%.

16 Inca very small format.book Page 17 Thursday, May 22, 2003 7:57 PM Accessories Motorola is not responsible for the use of accessories not approved for the HDT 600 (part number F4415). The following Motorola approved accessories are for use with your terminal. Table 1: HDT 600 model F4415 - Motorola Approved Accessories Motorola Approved Accessory Spare Battery Spare Stylus Cigarette Lighter Cable for Vehicle Cradle Power Cable for Vehicle Wall Mounting Kit HDT 600 Cradle RS232 Cable DB9 Female Desktop Adapter Belt Holster, Leather, HDT 600 Carrying Case, Leather, HDT 600 (shoul-

der strap, D-Ring belt loop) Carrying Case, Leather, HDT 600 (shoul-

der strap, fixed belt loop) Part Number FNN5105 FLN9805 FKN6009 FKN8044 FLN9782 F4416 FKN4736 FLN9783A FHN6394 FHN6395 FHN6396 Table 2: HDT 600 Cradle - Desktop Options Description Desktop Option (110V) Desktop Option (220V) Part Number VA00054AA VA00055AA 17 Inca very small format.book Page 18 Thursday, May 22, 2003 7:57 PM What to Do If Table 3: Troubleshooting Problem Cause Solution HDT 600 does not turn on Battery not charged HDT 600 red LED does not stop blinking or battery refuses to charge HDT 600 in Sus-

pend mode HDT 600 is not locked in Cradle Battery tempera-

ture is incorrect Ensure proper battery instal-

lation in HDT 600. Charge or replace the battery Press the Power Button Reinstall HDT 600 in Cradle. Lock the HDT 600 properly in Cradle (See that the HDT 600 and Cradle red LEDs are on) and charge for 6 hours Ensure that the battery is in a temperature range 32F to 113F (0 to 45C) and will charge properly Bad battery Replace battery HDT 600 does not detect scan input LASER beam does not cover the entire barcode symbol Scan again and make sure that the entire barcode sym-

bol is covered Unreadable bar-

code Be sure the barcode symbol is not covered 18 Inca very small format.book Page 19 Thursday, May 22, 2003 7:57 PM Table 3: Troubleshooting Problem Cause Solution HDT 600 stops respond-

ing Problem in HDT 600 operating sys-

tem or communica-

tion network Incomplete or no data trans-

mission between HDT 600 and PC HDT 600 is not locked in Cradle Cradle contacts are not clean Simultaneously press soft keys 1, 2 and the Power but-

ton for at least 5 seconds; the HDT 600 should function again If still does not respond, simultaneously press soft keys 2, 3 and 4 to restart your HDT 600. The operation sys-

tem will reboot for about a minute Lock the HDT 600 properly in Cradle (See that the red LED is on) Clean contacts and remove dust and objects from within the Cradle Bad RS232 cable Replace the RS232 cable Communication software was incor-

rectly installed or configured See your System Administra-

tor 19 Inca very small format.book Page 20 Thursday, May 22, 2003 7:57 PM Battery Warnings and Disposal HDT 600 On Board Aircraft Always remove the battery from the HDT 600 when shipped via air. Any use of the HDT 600 must be in accordance with applicable regulations per airline regulations. Battery Disposal Batteries must be recycled or disposed of properly in accordance with local requirements. Recycling facilities may not exist in all areas. Please contact your local environmental agency for more information regarding proper disposal. To Prevent Injury Or Burns

USE ONLY SPECIFIED BATTERIES AND CHARGERS.

DO NOT DISPOSE OF ANY BATTERIES IN FIRE, AS THEY MAY EXPLODE!

DO NOT PUNCTURE OR ALLOW METAL TO CONTACT THE BATTERY TERMINALS.

DO NOT DISPOSE OF IN WATER.

DO NOT DISASSEMBLE.

DO NOT STORE ABOVE 140F (60C) 20 Inca very small format.book Page 21 Thursday, May 22, 2003 7:57 PM HOW TO REACH US:

Commercial, Government and Industrial Solutions Sector 1301 E. Algonquin Road, Schaumburg, IL 60196 Tel: 1-888-567-7347 (inside the US) Tel: 1-847-576-5000 (outside the US) Visit our Web site at www.motorola.com MOTOROLA and the Stylized M Logo are regis-

tered in the U.S. Patent and Trademark Office. All other product or service names are the prop-

erty of their respective owners. Copyright ' 2003 Motorola all rights reserved.