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1 | User Manual | Users Manual | 1.00 MiB | / August 10 2019 |
POLI Multi-Gas Detectors MP400, 400P & 400S Users Guide Rev 1.0 Dec. 2018 POLI Users Guide Contents 1. General Information ........................................................................................................ 5 1.1 Main Features............................................................................................................ 5 2. User Interface .................................................................................................................. 6 2.1 Displays and Keys..................................................................................................... 6 2.2 Active Sensor Displays ............................................................................................. 8 2.3 User Menu ................................................................................................................. 9 3. Battery ........................................................................................................................... 10 3.1 Replacing A Battery ................................................................................................ 10 3.2 Battery Status .......................................................................................................... 10 4. Turning On or Off ......................................................................................................... 11 4.1 Turning On .............................................................................................................. 11 4.2 Turning Off ............................................................................................................. 11 4.3 Testing Alarm Indicators ........................................................................................ 12 4.4 Pump Status ............................................................................................................ 12 4.5 Calibration Status .................................................................................................... 12 4.6 Bump Status ............................................................................................................ 13 5. Config Mode ................................................................................................................. 14 5.1 Entering Config Mode ............................................................................................ 14 5.2 Menus and Sub-menus ............................................................................................ 15 6. Calibration and Test ...................................................................................................... 24 6.1 Manual Alarm Test ................................................................................................. 24 6.2 Bump Testing and Calibration ................................................................................ 24 7. Data Communication .................................................................................................... 28 8. Maintenance .................................................................................................................. 29 8.1 Replacing Filters ..................................................................................................... 29 8.2 Removing/Cleaning/Replacing Sensor Modules .................................................... 29 8.3 Replacing Pumps .................................................................................................... 30 9. Alarm Overview............................................................................................................ 31 9.1 Alarm Signals.......................................................................................................... 31 9.2 Testing Alarms ........................................................................................................ 31 1 POLI Users Guide 10. Troubleshooting .......................................................................................................... 32 11. Technical Specifications ............................................................................................. 33 12. Ordering Information .................................................................................................. 37 13. Year of Manufacturing ................................................................................................ 38 14. Controlled Part of the Manual for POLI ..................................................................... 39 15. POLI Marking ............................................................................................................. 41 16. Technical Support and mPower Contacts ................................................................... 42 2 POLI Users Guide Warning Read Before Operating This manual must be carefully read by all individuals who have or will have the responsibility of using, maintaining or servicing this product. The product will perform as designed only if it is used, maintained and serviced in accordance with the manufacturers instructions. The user should understand how to set the correct parameters and interpret the obtained results. Remove the monitor cover only in area known as non-hazardous. CAUTION CAUTION: HIGH OFF-SCALE READINGS MAY INDICATE AN EXPLOSIVE CONCENTRATION. ATTENTION: DES LECTURES SUPRIEURES A LCHELLE PEUVENT INDIQUER DES CONCENTRATIONS EXPLOSIVES. WARNINGS ONLY THE COMBUSTIBLE GAS DETECTION PORTION OF THIS INSTRUMENT HAS BEEN ASSESSED FOR PERFORMANCE. UNIQUMENT, LA PORTION POUR DTECTOR LES GAZ COMBUSTIBLES DE CET INSTRUMENT A T VALUE. CAUTION: BEFORE EACH DAYS USAGE, SENSITIVITY OF THE COMBUSTIBLE GAS SENSOR MUST BE TESTED ON A KNOWN CONCENTRATION OF METHANE GAS EQUIVALENT TO 20 TO 50% OF FULLSCALE CONCENTRATION. ACCURACY MUST BE WITHIN 0 AND +20% OF ACTUAL. ACCURACY MAY BE CORRECTED BY CALIBRATION PROCEDURE. ATTENTION: AVANT CHAQUE UTILISATION JOURNALIERE VERIFIER LA SENSIBILITE AVEC UNE CONCENTRATION CONNUE DE METHANE EQUIVALENTE A 20-50% DE LA PLEINE ECHELLE. LA PRECISION DOIT ETRE COMPRISE ENTRE 0-20% DE LA VALEUR VRAIE ET PEUT ETRE CORRIGEE PARUNE PROCEDURE DETALONNAGE. Warning: High off-scale readings may indicate an explosive concentration. Warning: Substitution of components may impact intrinsic safety. Note: Users are recommended to refer to ISA -RP12.13, Part II-1987 for general information on installation, operation, and maintenance of combustible gas detection instruments. 3 POLI Users Guide WARNINGS This device complies with part 15 of the FCC Rules. Operation is subject to the following two conditions: (1) This device may not cause harmful interference, and (2) this device must accept any interference received, including interference that may cause undesired operation. Caution: Changes or modifications to this unit not expressly approved by the party responsible for compliance could void the user's authority to operate the equipment. NOTE: This equipment has been tested and found to comply with the limits for a Class B digital device, pursuant to part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference in a residential installation. This equipment generates, uses and can radiate radio frequency energy and, if not installed and used in accordance with the instructions, may cause harmful interference to radio communications. However, there is no guarantee that interference will not occur in a particular installation. If this equipment does cause harmful interference to radio or television reception, which can be determined by turning the equipment off and on, the user is encouraged to try to correct the interference by one or more of the following measures:
Reorient or relocate the receiving antenna. increase the separation between the equipment and receiver. Connect the equipment into an outlet on a circuit different from that to which the receiver is connected. Consult the dealer or an experienced radio/TV technician for help. Proper Product Disposal at The End Of Life The Waste Electrical and Electronic Equipment (WEEE) directive
(2002/96/EC) is intended to promote recycling of electrical and electronic equipment and their components at end of life. This symbol
(crossed-out wheeled bin) indicates separate collection of waste electrical and electronic equipment in the EU countries. This product may contain one or more Nickel-metal hydride (NiMH), Lithium-ion, or Alkaline batteries. Specific battery information is given in this user guide. Batteries must be recycled or disposed of properly. At the end of its life, this product must undergo separate collection and recycling from general or household waste. Please use the return and collection system available in your country for the disposal of this product. 4 POLI Users Guide 1. General Information The POLI multi-gas detectors (MP400, 400P & 400S) offer 4 or 5-gas monitoring of oxygen (O2), combustible (LEL), toxic, carbon dioxide (CO2) gases and volatile organic vapors (VOCs). The MP400 is a compliance model of O2, LEL, carbon monoxide (CO) and hydrogen sulfide (H2S) configuration in diffusion. The MP400P is a standard model and adopts a full range of sensor selection, e.g. electrochemical (EC), pellistor, non-dispersive infrared (NDIR) and photo-ionization detector (PID) in pump or diffusion. The MP400S is an advanced model and has a built-in wireless module that sends critical data of Man Down, Gas and Battery Alarms to supervisors and control centers on site or at remote locations for faster responses and maximized safety measures. 1.1 Main Features 3 models of diffusion, pump and wireless optimized for compliance, professional and advanced applications. Large graphical display icon-driven user interface through intuitive, simple-to-operate two-button user interface Over 30 interchangeable sensor configurations, including PID for VOC, NDIR and catalytic for combustibles, and NDIR for CO2 Intelligent sensors store calibration data ready for installed in the field Easy access to pump, sensor, filter and battery Man Down, Gas and Battery Alarm notification via ISM wireless at a free of charge IP-65/67 water and dust resistant case 5 POLI Users Guide 2. User Interface The POLIs user interface consists of two (2) keys, four (4) sensor sockets, one (1) big LCD - Liquid Crystal Display, eight (8) alarm LEDs - Light Emitting Diodes, one (1) buzzer, and two (2) vibration alarms. 2.1 Displays and Keys The LCD provides visual information that includes real-time gas readings, sensor types, datalog / battery / pump / wireless status, and others. Notice information Man Down alarm on Valid on calibration & bump test Pump status Wireless status Sensor type Reading value Datalog status Battery status Unit of measure Indications of left and right key 6 POLI Users Guide 2.1.1 Status Indicator Icons Along the top of most screens are status indicators that tell you whether a function is operating and/or its strength or level. Icon Function Wireless signal strength at 0-5 level Pump status (pump version only) Datalogging status (shown when datalogging is on, blank when off) Battery voltage status Man Down alarm enabled All sensors tested and calibrated tick mark (all sensors have been bump tested and calibrated; no sensor is overdue for a bump test or calibration according to the intervals configured on the instrument. 2.1.2 Auto Flip Screen When positioned up down, the POLI screen is automatically flipped for keeping normal readings. 2.1.3 Keys and Interfaces The POLI has two keys:
[+/OK] Key [ /] Key Confirm/Number Increase Power/Cursor 7 POLI Users Guide Moving
/] for Confirm or Number Increase and These two keys are marked as [+/OK] and [
Power / Cursor Moving, respectively. They also act as soft keys that changes numbers and make selections under various menus. Two test and symbol boxes at the LCD bottom are mapped to the [+/OK] and [
keys. The text and symbol in the boxes may vary with the menu. In addition to the functions described above, either key can be used to manually activate LCD backlighting. Press a key to turn it on when the backlighting is off. 2.2 Active Sensor Displays Though having four (4) sensor sockets, the POLI is a flexible platform that accommodates one (1) to five (5) sensors with a dual toxic sensor. When one or more sensors is either not installed or turned off, the display only shows the installed, active sensors:
/]
8 POLI Users Guide 2.3 User Menu The user menu in the reading mode is simple to go through by pressing the [+/OK] and
[
/] key. 9 POLI Users Guide 3. Battery Always fully charge the battery before using the POLI. Its Li-ion battery is charged by a Micro-USB cable. WARNING To reduce the risk of ignition of hazardous atmospheres, recharge, remove or replace the battery only in an area known to be non-hazardous!
Plug the mini end of the Micro-USB cable into the charging port of POLI, and the other end is connected to a USB power adaptor or the USB port of computer. The screen will display a battery icon from empty to full. When the battery icon is displayed full grid status indicating the battery is fully charged. 3.1 Replacing A Battery The Lithium-ion battery pack inside of the POLI is free of maintenance. In case of a battery failure or end operating life, please contact mPower service department or authorized distributors for a battery replacement. 3.2 Battery Status The battery icon on the display shows how much charge is in the battery, and alerts you if any charging problem. blink Full charge 2/3 charge 1/3 charge Battery Low Battery Alarm When the batterys charge falls below a preset voltage, the instrument warns you by beeping once and flashing once every minute. The instrument automatically powers down within 10 minutes, after which users shall recharge the battery. 10 POLI Users Guide 4. Turning On or Off 4.1 Turning On With the instrument turned off, press and hold the [
beeps and red LED on, the unit is powered on. It will show informative screens such as:
/] Key for 3 seconds, until buzzer Manufacturers logo and company name Product name, Model No. and Serial No. FW version, date, and time Battery type, voltage Datalog cycle Sensor types (High Alarm Limit, Low Alarm Limit, STEL Limit, TWA Limit Then the POLIs main reading screen appears. It usually takes 1 to 2 minutes for sensors to show meaningful readings. For some sensors not fully warmed up by the time, the main screen shows - - instead of numerical values until the sensor is stablized in a few more minutes typically. Then it displays instantaneous readings similar to the following screen (depending on the sensors installed) and is ready for use. Note: If the battery has insufficient power, the LCD briefly shows the message Battery Fully Discharged and the POLI shuts off automatically. You should charge the battery or replace it with a fully charged battery before turning it on again. IMPORTANT!
If a major error that prevents the POLI from functioning occurs during startup, the message Contact Service is shown on the display. The instrument should be shut off and taken to service. 4.2 Turning Off In normal reading mode, press and hold the [
count down, with red LED flash and buzzer beeps once per second. After the last long flash and beep, LCD displays Power Off, the unit is powered off. Caution: The alarm is loud. During startup, you can mute most of the sound by temporarily holding a finger over the buzzer opening hole. Do not put tape over the buzzer opening as it permanently mutes and causes a serious safety problem.
/] Key, the unit will show 5 seconds 11 POLI Users Guide 4.3 Testing Alarm Indicators Under normal-operation mode and non-alarm conditions, the buzzer, vibration alarm, LED, and backlight can be tested at any time by pressing [+/OK] once. IMPORTANT!
If any of the alarms do not respond to this test, check the Alarm Settings in Programming Mode. It is possible that any or all of the alarms have been turned off. If all of the alarms are turned on, but one or more of them (buzzer, LED lights, or vibration alarm) does not respond to this test, do not use the instrument. Contact your mPower distributor for technical support. 4.4 Pump Status IMPORTANT!
During operation, make sure the probe inlet and the gas outlet are free of obstructions. Obstructions can cause premature wear on the pump, false readings, or pump stalling. During normal operation, the pump icon alternately shows inflow and outflow as shown here:
If there is a pump failure or obstruction that disrupts the pump, the alarm sounds and you see this icon blinking on and off:
Once the obstruction is removed, you can restart the pump by pressing the [+/OK] key. If the pump does not restart, and the pump stall alarm continues, consult the Troubleshooting section of this guide or contact your mPower distributor for technical support. Note: Pump status is not indicated on the diffusion POLI. 4.5 Calibration Status If one or more sensors requires calibration, then the screen shows a highlighted 'CAL'. 12 POLI Users Guide Calibration is required if:
The sensor module has been replaced with one whose calibration is overdue. The defined period of time between calibrations has been exceeded. Users have changed the calibration gas type without recalibrating the instrument. The sensor has failed in a previous calibration. 4.6 Bump Status If one or more sensors requires a bump test, then the screen displays the word BUMP at the place of the sensor name, and alternates between the sensor name and the word Bump with a highlighted background:
A bump test is required if the defined period of time between bump tests has been exceeded. This interval is set by an administrator using mPower Suite software. 13 POLI Users Guide 5. Config Mode The menu in Config Mode is to adjust the POLIs settings and calibrate sensors. It has the following submenus:
Sensor: Zero Calib, Span Calib, Bump Test, Span Value, Enable/Disable, Cal Interval, Bump Interval, Gas Unit. Alarm: High Limit, Low Limit, STEL Limit, TWA Limit, Alarm Device. Datalog: Interval, Clear All, Log Sensor Sel. Unit Setting: Heart Beat Light, Temperature Unit, LCD Contrast, Pump Speed, Language, Back Light Mode, LCD Auto Rotate, M-Down On/Off, M-Down Timeout, M-Down Thresh. Wireless: Wireless On/Off. Exit 5.1 Entering Config Mode To enter Config Mode, the [+/OK] and [
password screen.
/] together for 3 seconds until you see the The Config Mode is password protected. The default password is 0000. After all four
(4) digits are inputted, press [
/] key to enter config mode. Increase the number from 0 through 9 by pressing [+/OK]. Step from digit to digit using [
After inputting the passwords four (4) digits, advance to OK. Press [+/OK] to register the password and enter Config Mode.
/]. If the password input is not correct, you will receive the message Incorrect! and the unit will return to the reading mode automatically. If the digit input is mistaken, use the [
press [+/OK] key to change the inputs. After entering the config mode, the sensor menu is displayed first. Press [
browse the menu under the config interface.
/] key to move cursor among four digits and
/] key to 14 POLI Users Guide You can enter one menu, view or edit the parameters in its submenu by pressing [+/OK]
key. 5.2 Menus and Sub-menus In config mode, menus and submenus are organized as shown here:
Sensor Alarm Datalog Unit Setting Wireless*
Zero Calib High Limit Interval Heart Beat Light Wireless On/Off Span Calib Low Limit Clear All Temperature Unit Return Bump Test STEL Limit Log Sensor Sel LCD Contrast Span Value TWA Limit Return Pump Speed**
Enable/Disable Alarm Device Language Cal Interval Return Bump Interval Gas Unit Return
* Wireless version only.
** Pump version only. Back Light Mode LCD Auto Rotate M-Down On/Off M-Down Timeout M-Down Thresh Return 15 POLI Users Guide 5.2.1 Editing Parameters & Selecting Sensors There are a few basic ways to edit parameters, select sensors, and perform other activities in the POLI. The actions performed by pressing keys always match 1-to-1 with the boxes along the LCD bottom and the two keys. Some parameters are edited by scrolling and selecting individual items (black bars behind white text act as highlighters). Some include a choice via radio keys where only one item in a list can be selected, while other menus use boxes for you to check with an X and these allow for multiple items in a list to be selected. In all cases of editing, you can save or undo your choice. 5.2.2 Calibration Use this menu to perform zero or span calibration for one or more sensors, and change the gas concentration values equals to that of gas cylinders used in zero or span calibration. 5.2.2.1 Air (Zero) Calibration A zero calibration should precede a span calibration. The selected sensors are shown on the screen. Start a multiple zero test by pressing
[+/OK]. If you do not want to perform a test, press [
/]. Zero calibration is to set the base line for the calibration curve, it is done in clean air with 20.9% oxygen. You can calibrate several sensors simultaneously and can also select one or several sensors individually for zero calibration. This procedure determines zero points of most sensors. At the Calibration menu, select Fresh Air by pressing [+/OK] once to enter fresh air calibration. After a timer countdown, the zero calibration is completed. The LCD shows the sensor names and indicates whether each calibration passed or failed, followed by the sensor readings. Note: You can abort the calibration at any time during the countdown by pressing [
/]. Note: You can abort a zero calibration by pressing [
When the zero calibration is done, the Calibration Results screen is shown with either Pass or Fail shown. A zero calibration should precede a span calibration.
/] once testing has started. 16 POLI Users Guide 5.2.2.2 Span Calibration Depending on the configuration of your POLI and the span gas you have, you can perform a span calibration simultaneously on multiple sensors. The selected sensors and their values are shown on the screen. With calibration gas connected to the instrument and turned on, start a multiple span calibration by pressing
[+/OK]. If you do not want to perform a multiple span calibration, press [
The active sensors names are shown in a list. Press [+/OK] to highlight the sensor you want to span calibrate, and then press [
/] to select it.
/].
/] once testing has Note: You can abort a multiple span calibration by pressing [
started. When the Multi Span calibration is done, a screen labeled Calibration Results is shown, with the sensor names and either Pass or Fail shown next to them. Note: You can abort a span calibration by pressing [
When the span calibration is done, the calibration results screen is shown with either Pass or Fail shown. 5.2.2.3 Bump Testing Depending on the configuration of your POLI and the span gas you have, you can perform a bump test simultaneously on multiple sensors.
/] once testing has started. 17 POLI Users Guide
/].
/] once testing has started. The purpose of a bump test is to ensure that the instruments sensors respond to gas and all the alarms are enabled and functional. The selected sensors and their values are shown on the screen. With gas connected to the instrument, start a multiple bump test by pressing [+/OK]. If you do not want to perform a multiple bump test, press [
Note: You can abort a multiple bump test by pressing [
When the Multi Bump test is done, a screen is shown, with the sensor names and either Pass or Fail shown next to them. 5.2.2.4 Set Span Value In the process of modifying a value, the function of [+/OK] key can be switched between number increase and decrease by pressing the [+/OK] and [
press [+/OK] to increase or decrease numbers. You can individually set the span gas value for each sensor. Press [
the list of active sensor names. Then press [+/OK] to select one. Set the span value by pressing [+/OK] to increase a value.
/] keys together. Then
/] to scroll through
/] to advance to the next sensor in the list, press
/] to advance and highlight OK, press [+/OK] to register the change. Once your span value is input, press [
[
5.2.2.5 Enable/Disable Sensor You can turn sensors on or off via this set of submenus. An X in a box to the left of a sensors name indicates it is turned on.
/] to advance down the list of sensors.
/] to select/deselect a sensor.
/] until OK is selected. 1. Press [
2. Press [
3. Press [
4. Press [+/OK] to save your selection and exit. 5.2.2.6 Calibration Intervals 18 POLI Users Guide
/] key to abort setting.
/] key to abort setting.
/] key to save the settings, and then the Save? screen will appear, press the The calibration interval of sensor can be set, the maximum calibration interval is 180 days. In the interface of Cal Interval, press the [+/OK] key to increase the days, press the [
[+/OK] key to save the setting and press the [
Note: the function of calibration interval is cancelled with the input 0. 5.2.2.7 Bump Test Intervals The bump test intervals can be set, the maximum calibration interval is 180 days. We recommend that a bump test be conducted every day before using the instrument. In the interface of Cal Interval, press the [+/OK] key to increase the days, press the [
/] key to save the settings, and then the Save? screen will appear, press the [+/OK] key to save the setting and press the [
Note: the function of bump test interval is cancelled with the input 0. 5.2.2.8 Meas. Unit The measurement unit for displaying data from sensors can be changed. Your options are ppm (parts per million), ppb (parts per billion), mg/m3 (milligrams per cubic meter), ug/m3
(micrograms per cubic meter), mol/mol (micromoles per mole), 10-6, and %LEL. 1. Press [
2. Press [+/OK] to select a measurement unit. 3. When the measurement unit is shown below the sensor name, press [
the next sensor. 4. When the change is done, move the cursor to Done, and press [+/OK] to save the change and exit. 5.2.3 Alarms You can adjust High, Low, STEL (Short Term Exposure Limit) and TWA (Time Weighted Average) alarm limits via this set of submenus. You can also enable/disable any combination of light (visual), buzzer (sound) and vibration alarms. 5.2.3.1 Alarm Limits There are four alarm limits that you can adjust individual sensor for which a particular alarm type is available. Alarm Limits:
/] to advance down the list of sensors.
/] to move to High Low STEL TWA Note: Some alarm limits are not applicable to all sensors. For example, Oxygen sensor does not appear in the list of STEL and TWA alarm limit. 19 POLI Users Guide 5.2.3.2 Alarm Settings You can enable or disable any combination of light (visual), buzzer (sound) and vibration alarms. Alarm Settings:
All Enabled Light Vibration Buzzer Buzzer & Light Buzzer & Vibration Vibration & Light All Disabled 5.2.4 Datalog The instrument displays a floppy disk icon to indicate that gas readings are being recorded in datalog. The instrument stores the measured gas concentration for each sensor, date and time for each measurement, Site ID, User ID, and other parameters. The POLI memory is sufficient to record three (3) months worth of data for four (4) sensors at one-minute intervals. All data are retained (even after the unit is turned off) in non-volatile memory so that they can be downloaded at a later time to a PC. 5.2.4.1 Datalog Intervals Intervals are at a default 60 seconds, and can be changed in a range of 1 to 3,600 seconds. 5.2.4.2 Clear Datalog This operation erases all data stored in the datalog. Note: Once the datalog is cleared, the data cannot be recovered. 5.2.4.3 Log Sensor Selection You can choose which sensors data are included in the datalog. The entire list of installed sensors is shown, and you can individually select whether their data is included. Note: Turning a sensor off in the list does not change or erase its settings. 5.2.5 Unit Setting The sub-menus under unit setting control the Heart Beat Light, Temperature Units, LCD Contrast, Pump Speed, Language and other parameters. 5.2.5.1 Heart Beat Light 20 POLI Users Guide The interval of heart beat light is at default 1 second and can be increased to 10 seconds. The function of interval is cancelled with the input 0. 5.2.5.2 Temperature Units The display unit of the internal temperature sensor can be switched between Fahrenheit and Celsius.
/] to advance down the list of temperature units. 1. Press [
2. Press [+/OK] to select a temperature unit. 3. Press [
4. Press [+/OK] to save your selection and exit.
/] until OK is selected.
/] to
/] to abort changes and revert to the original setting.
/] to save your change. Otherwise, highlight Cancel and 5.2.5.3 LCD Contrast The LCD contrast can be increased or decreased from its default setting. You may not need to change the default setting except extreme ambient conditions of temperature and light. Use the [OK] key to change the LCD contrast. When you are done, press [
highlight OK and press [
press [
5.2.5.4 Pump Speeds If the POLI is equipped with a pump, the pump can operate at two speeds, high and low. Running at low speed is quieter, extends pump lifespan, and conserves a small amount of power. There is almost no difference in sampling accuracy. 5.2.5.5 Languages Both English and Chinese are available. English is the default language, and Chinese can be selected by users. 5.2.5.6 Backlight Mode The LCD backlight can be set to illuminate either automatically, based on ambient light conditions, or manually. It can be shut off too. 5.2.5.7 Auto Flip LCD The LCD can be configured to auto flip automatically when the POLI is positioned upside-down. The auto flip feature can be set off. 5.2.5.8 Man Down Alarm Users can enable or disable the Man Down Alarm function according to their jobs. 21 POLI Users Guide The POLI offers Man Down Alarm as a critical and potentially lifesaving safety feature for all models. When the instrument carried by a user stops moving, the Man Down Alarm is triggered and the user may be unable to walk or put the POLI away. MP400S transmits various alarms including Man Down to team-mates, supervisors or safety officers on site or nearby via a wireless network for a timely rescue to save lives. Note: Remote notification requires wireless connection to a network. The Man Down icon shown on the main screen means the Man Down function is active. When the Man Down function is active, the POLI senses any motionless in the certain duration of the Motionless Time parameter. If the instrument is not moved during that time, then a pre-alarm is activated to alert the user, and shows the OK? screen. Pressing
[+/OK] clears the alarm and returns the POLI to its normal operation. Pressing [
/] sets it into Man Down Alarm. MP400S wirelessly transmits the Man Down message in real time to remote observers. If neither key is pressed, then after the countdown, it goes into Man Down Alarm and also sends a message to remote observers if wirelessly enabled. 5.2.5.9 Man Down Alarm Timeout Man Down alarm timeout is at default 30 seconds and can be changed between 10 and 60 seconds. 5.2.5.10 Man Down Sensitivity Motion sensitivity can be set to low, medium and high in accordance with levels of user's motion. 1. Press [
2. Press [+/OK] to select a sensitivity.
/] to advance down the list of sensitivity. 22 POLI Users Guide 3. Press [
4. Press [+/OK] to save your selection and exit
/] until OK is selected. 5.2.6 Wireless MP400S has a wireless option while MP400 and 400P have no wireless. 5.2.6.1 Wireless On/Off Turn the wireless on or off via this menu on MP400S. 1. Move the cursor to On and Off by pressing [
2. Press [+/OK] after selected the state On or Off. 3. Press [
/] until Exit is selected.
/]. 23 POLI Users Guide 6. Calibration and Test 6.1 Manual Alarm Test Under normal operation mode and non-alarm conditions, the buzzer (audible alarm), vibration, visible alarms, and backlight can all be tested anytime by pressing [+/OK]. If any alarm does not respond, check the alarm settings to make sure all alarms are enabled
(LED, Buzzer, Vibrator under Config mode/Alarm/Alarm Device should be all Enabled). If any alarms are enabled but not functional, the instrument should not be used. Contact mPowers technical support. 6.2 Bump Testing and Calibration mPower recommends that a bump test be conducted periodically on the POLI. The purpose of a bump test is to ensure that the instruments sensors respond to gas and all the alarms are enabled and functional. The POLI multi-gas detector must be calibrated if it does not pass a bump test, or at least once every 180 days, depending on use and sensor exposure to poisons and contaminants. Calibration intervals and bump test procedures may vary due to national and local legislations or regulations. A bump test can be performed manually. When a bump test is done manually, the instrument makes a pass/fail decision based on sensor performance, but the user still has the responsibility to make sure all the alarms are enabled and functional. 6.2.1 Bump (Functional) Testing The same gas is used for a bump test as for calibration. A constant-flow regulator producing 0.5 to 1.0 liters per minute should be used. Pumped models require a T calibration tube, as illustrated below. 24 POLI Users Guide Note: Make sure pressure in the calibration gas cylinder is higher than 100 psi when using a T calibration tube (pumped models only). 1. Turn on your POLI by pressing and holding the [
/] key, and allow the instrument to boot up fully until the main measurement screen with sensor names and readings is shown. Important! Make sure all of the instruments sensors have warmed up before performing the bump test. The instrument will take the time to warm up the sensors prior to enabling access to bump test menus. You can tell a sensor has warmed up if you see a reading next to it name on the display. If it has not yet warmed up, you see three dashes (--) next to it. 2. Install a calibration adapter on the gas inlet at the top of the diffusion version POLI. 3. Connect the pump version instrument to the T calibration tube and connect it to the calibration gas. 4. Turn on the standard gas to initiate flow. 5. Press [+/OK] key to start the bump test, or press [
/] to quit. While the bump test is being performed, the readings for each sensor are shown. Once the bump test completes, pass/fail test results and readings are shown for each sensor. Important! If one or more sensors fail a bump test, be sure to calibrate those sensors. 6. The bump test is now complete. Press [+/OK] to exit and return to the calibration menu. If all of alarms and sensors have passed and no sensor is due for a calibration, the instrument is now ready for use. 6.2.2 Air (Zero) Calibration This operation sets the zero point of the sensor calibration curve for clean air. It should be performed before other calibrations. Note: If you use a zero air cylinder, you must use the Calibration Adapter (and a T calibration tube if the instrument has a pump). Using a calibration adapter is not necessary for calibration in fresh air. 25 POLI Users Guide This procedure determines the zero point of the sensor calibration curve for all the sensors that require a zero calibration. The POLI should be zero calibrated in clean ambient air with 20.9% oxygen or with a cylinder of clean zero air. At the calibration menu, select Fresh Air by pressing [+/OK] once to enter fresh air calibration. After a timer countdown, the zero calibration is done. The LCD displays the sensor names and tells you whether each calibration passed or failed, followed by the sensor readings. Note: You can abort the calibration at any time during the countdown by pressing [
6.2.3 Span Calibration This procedure determines the second point of the sensor calibration curve for the sensor.
/]. Note: When a manual calibration is performed, the readings shown are in the equivalent units of the calibration gas, and not the measurement gas. 6.2.3.1 POLI Pump Version The POLI pump draws at a flow rate of between 200cc/min and 450cc/min. The instrument must be connected to a cylinder of calibration gas with supplied tubing featuring a T calibration tube, as illustrated below. Note: A constant-flow regulator with flow rates from 500cc/min to 1000cc/min should be used Note: Make sure pressure in the calibration gas cylinder is higher than 100 psi when using a T calibration tube. (Pump version only) 6.2.3.2 POLI Diffusion The water-trap filter or inlet cover needs to be taken down first if it is a diffusion version. A calibration adaptor with a 15cm hose is used for supplying calibration gas to the inlet at the top of the instrument. 26 POLI Users Guide 1. Connect gas inlet of the diffusion version POLI to the calibration adaptor and connect it to its gas source. 2. Turn the adaptor clockwise to secure the adaptor to the instrument. 3. Make sure the calibration adapter is securely attached before starting the flow of calibration gas. 6.2.4 Multi-Sensor Span Calibration This lets you perform a span calibration on multiple sensors simultaneously. It requires using the appropriate span gas and that the concentration labeled on the gas cylinder matches the concentration programmed in the POLI. 1. Start the flow of calibration gas. 2. Attach the calibration adapter and gas to the POLI 3. Press [+/OK] to begin calibration. A countdown screen is shown. You can abort the calibration at any time during the countdown by pressing [
/]. If the calibration reaches its conclusion, it shows the sensor names and tells you whether the calibration passed or failed, followed by the sensor readings. 6.2.5 Single-Sensor Span Calibration To perform span calibration of an individual sensor, follow these steps:
1. At the calibration menu, select Single Sensor Span. 2. Select a sensor from the list. 3. Start the flow of calibration gas. 4. Connect the calibration adapter and connect it to a source of calibration gas. 5. Verify that the displayed calibration value meets the concentration label on the gas cylinder. 6. Press [+/OK] to start calibrating. You can abort the calibration at any time during the countdown by pressing [
/]. After a timer countdown, the span calibration is done. The LCD will display whether the calibration was successful and the reading for that calibration gas. Note: If the sensor calibration fails, try again. If calibration fails again, turn off the power and then replace the sensor. WARNING: Do not replace sensors in hazardous locations!
27 POLI Users Guide 7. Data Communication The datalog can be downloaded from the POLI to a computer, and firmware updates can be uploaded to the POLI via the Micro-USB or Micro B port at the bottom of the POLI. Use the included Micro-USB (5-pin)-to-USB cable to connect the computer running mPower Suite. You may download the latest version of application software at www.mpowerinc.com . Micro B (5-Pin) to USB cable 28 POLI Users Guide 8. Maintenance The POLI requires little maintenance, aside from replacing sensors, filters, batteries and pumps if the instrument is equipped. 8.1 Replacing Filters Pump Version If the external filter is dirty or clogged, remove it by unscrewing it from the inlet. Discard it and replace it with a new water-trap filter. IMPORTANT! A pumped POLI must not be calibrated or operated without a filter. Operation without a filter may damage the instrument. 8.2 Removing/Cleaning/Replacing Sensor Modules WARNING! Do not replace sensors in hazardous locations. All sensors are located inside the sensor compartment in the upper half portion of the POLI PCB assembly. They are accessed by removing the six screws in the back of the POLI and then turning the instrument over and lifting off the sensor cover. 1. Turn off the instrument. 2. Loose and remove the six screws in the back of the instrument. 3. Turn the instrument over, lift off the front cover from the back of the instrument. 4. Carefully lift out each sensor you wish to inspect or replace. 5. Install the replacement sensor. Make sure the electrical contact pins are aligned with the holes in the PC board and that the sensor is seated firmly. 6. Replace the cover and tighten the 6 screws. 29 POLI Users Guide IMPORTANT! Always perform a full calibration after replacing sensors. 8.3 Replacing Pumps If your POLI has a pump and it requires replacement, please contact mPower service department. 30 POLI Users Guide 9. Alarm Overview The POLI provides an unmistakable five-way alarm notification that combines local alarms on the device with real-time remote wireless alarm notification to enhance worker safety up to the next level. Local alarms include audible buzzer alarm, visible alarm via bright LED lights, vibration alarm, and an alarm notification on the display. These can be programmed or selectively turned on or off. 9.1 Alarm Signals During each measurement period, the gas concentration is compared with the programmed alarm limits for Low, High, TWA and STEL alarms. If the concentration exceeds any of the preset limits, the alarms are activated immediately to warn both the POLI user and a remote safety officer (if wireless is enabled) of the alarm condition. In addition, the POLI alarms when the battery voltage is low, pump is blocked, etc. When a low-battery alarm occurs, there may be approximately 10 minutes of operating time remaining. However, it is recommended that you promptly change using a fully charged POLI or charge the battery in a non-hazardous location. 9.2 Testing Alarms Under normal operation mode and non-alarm conditions, the audible, visual, and vibration alarms can be tested at any time by pressing the [OK] key. 31 POLI Users Guide 10. Troubleshooting Problem Cannot charging the battery turn on power after Lost password Buzzer, LED vibration motor inoperative lights, and Pump failed message Pump alarm Possible Reasons & Solutions Reasons:
Defective charging circuit. Defective battery. Solutions:
Try charging the battery again. Replace battery or charger. Solutions:
Call Technical Support at (408)320-1266 Reasons:
Buzzer and/or other alarms disabled. Bad buzzer. Solutions:
Check under Alarm Settings in Programming Mode that buzzer and/or other alarms are not turned off. Call authorized service centers. Reasons:
Inlet probe blocked. Direct connection to a gas outlet while the gas value is turned off. The external filter might suck in water. The external filter too dirty. Water condensed along the inlet probe. Bad pump or pump circuit. Solutions:
Remove the blocking objects and then press
[OK] key to reset the pump alarm. Replace the contaminated external filter. Be careful not to allow water condensation inside the unit. Replace the failed pump. If you need replacement parts, please contact an authorized mPowers distributor or mPowers technical support department. 32 POLI Users Guide 11. Technical Specifications Instrument Specifications Size Weight Sensor Battery Direct Readout Display Keypad Sampling Calibration Alarm 5.74 x 3.31 x 1.65 in (140 x 84 x 42 mm) MP400: 14 oz (400 g) MP400P & 400S: 15 oz (430 g) MP400S:
Over 30 interchangeable and field-replaceable sensors including PID for VOCs, EC for Toxic and O2, Pellistor for LEL, and NDIR for LEL and CO2 Rechargeable Li-ion pack:18 hours in diffusion with no wireless, 16 hours in diffusion with wireless, 12 hours in pump with no wireless, and 10 hours in pump with wireless reading of gas concentration, PID Real-time measurement gas and correction factor, Man Down Alarm on/ off, visual compliance indicator, battery status, datalogging on/off, wireless on/off and reception quality STEL, TWA, peak and minimum values 128 x 128 graphical LCD, 1.77 x 1.73 in (45 x 44 mm), with LED backlight for enhanced display readability. Automatic screen auto-flip feature 2 operation keys Bulit-in pump or diffusion Manual or automatic bump test and calibration with CaliCase (separate orders) alarm remote notification, Wireless audible
(90dB@30cm), vibration, visual (flashing bright red LEDs), and on-screen indication of alarm conditions Man Down Alarm with pre-alarm and real-time remote wireless notification Datalogging Continuous datalogging (6 months for 4 sensors at 1 minute intervals, 24 hours a day and 7 days a week) Charging and Communication Charging, data download, firmware upgrades on PC or laptop via Micro-USB. instrument setup and Temperature
-4 to +122F (-20C to +50C) 33 POLI Users Guide Humidity IP Rating 0% to 95% relative humidity (non-condensing) IP-65 (pump); IP-67 (diffusion) Safety Certifications UL/cUL: Class I, Div 1, Group A, B, C, D T4, -20 C Tamb +50 C (pending) EMC/RFI EMC directives: 2004/108/EC Warranty 2-year including most sensors 34 POLI Users Guide Range Resolution Sensor Specifications Sensor PID Oxygen (O2) 0-1,000ppm 0-30.0%Vol Combustible (LEL) 0-100%LEL Carbon Monoxide (CO) 0-1,000ppm Hydrogen Sulfide (H2S) 0-100ppm Ethylene Oxide (ETO) 0-100ppm Hydrogen Fluoride (HF) 0-10.0ppm Nitric Oxide (NO) 0-250ppm Methanethiol (CH3SH) 0-10.0ppm Sulfur Dioxide (SO2) 0-20.0ppm Hydrogen Cyanide (HCN) 0-100ppm Ammonia (NH3) 0-50ppm Phosphine (PH3) Chlorine (Cl2) 0-20.0ppm 0-10.0ppm Nitrogen Dioxide (NO2) 0-20.0ppm Hydrogen Chloride (HCl) 0-15.0ppm Chlorine Dioxide (ClO2) 0-1.00ppm Acetaldehyde (C2H4O) 0-20.0ppm Combustible (Vol%) 0-100%Vol Carbon Dioxide (CO2) 0-50,000ppm 0.1ppm 0.1%Vol 1%LEL 1ppm 0.1ppm 0.1ppm 0.1ppm 1ppm 0.1ppm 0.1ppm 1ppm 1ppm 0.01ppm 0.1ppm 0.1ppm 0.1ppm 0.01ppm 0.1ppm 0.1%Vol 100ppm CO+H2S 0-500ppm CO 1ppm 0-200ppm H2S 0.1ppm Note1ppm =1mol/mol All specifications and listed sensors are subject to change without notice. Please check updates at www.mpowerinc.com LEL Range, Resolution & Response Time Range 0 to 100% LEL Resolution 1%
Response Time: T90 < 15 sec. 35 POLI Users Guide Standard Gas Span Values Sensor Standard Span Values CO H2S OXY LEL SO2 HCN NH3 PH3 Cl2 NO2 50 mol/mol (ppm) 10 mol/mol (ppm) 18.0% Vol 50% LEL CH4 5 mol/mol (ppm) 10 mol/mol (ppm) 50 mol/mol (ppm) 5 mol/mol (ppm) 10 mol/mol (ppm) 5 mol/mol (ppm) 36 POLI Users Guide 12. Ordering information Standard Kit Package:
POLI instrument (with 4 sensors, lithium battery, water-traps and alligator clip) Calibration adapter Quick start guide Charging cable Water-trap filters for pump version Calibration report 37 POLI Users Guide 13. Year of manufacturing To identify the year of manufacturing, please refer to the serial number of the instrument. The fifth to sixth digit in the serial number indicates the year of manufacturing. 00~99 indicates the manufacturing year is 2000 to 2099. 38 POLI Users Guide 14. Controlled Part of the Manual for POLI SAFETY INSTRUCTIONS Read Before Operating This Manual must be carefully read by all individuals who have or will have the responsibility of using, maintaining, or servicing this product. The product will perform as designed only if it is used, maintained, and serviced in accordance with the manufacturers instructions. The user should understand how to set the correct parameters and interpret the obtained results. CAUTION!
Use only mPowers rechargeable lithium battery part number12.01.09.0002 Recharge the battery only in an area known to be non-hazardous Use of non-mPower components will void the warranty and can compromise the safe performance of this product. Warning: Substitution of components may impact intrinsic safety. SPECIAL CONDITIONS FOR SAFE USE The POLI multi-gas detector must be calibrated if it does not pass a bump test, when a new sensor has been installed, or at least once every 180 days, depending on use and sensor exposure to poisons and contaminants No precautions against electrostatic discharge are necessary for portable equipment that has an enclosure made of plastic, metal or a combination of the two, except where a significant static-generating mechanism has been identified. Activities such as placing the item on a belt, operating a keypad or cleaning with a damp cloth, do not present a significant electrostatic risk. However, where a static-generating mechanism is identified, such as repeated brushing against clothing, then suitable precautions shall be taken, e.g., the use of anti-static footwear. Note: Users are recommended to refer to ISA -RP12.13, Part II-1987 for general information on installation, operation, and maintenance of combustible gas detection instruments. Warning ONLY THE COMBUSTIBLE GAS DETECTION PORTION OF THIS INSTRUMENT HAS BEEN ASSESSED FOR PERFORMANCE. UNIQUMENT, LA PORTION POUR DTECTOR LES GAZ COMBUSTIBLES DE CET INSTRUMENT A T VALUE. CAUTION: BEFORE EACH DAYS USAGE, SENSITIVITY OF THE COMBUSTIBLE GAS SENSOR MUST BE TESTED ON A KNOWN CONCENTRATION OF METHANE GAS EQUIVALENT TO 20 TO 50% OF FULLSCALE CONCENTRATION. ACCURACY MUST BE WITHIN 0 AND +20%
39 POLI Users Guide OF ACTUAL. ACCURACY MAY BE CORRECTED BY CALIBRATION PROCEDURE. ATTENTION: AVANT CHAQUE UTILISATION JOURNALIERE VERIFIER LA SENSIBILITE AVEC UNE CONCENTRATION CONNUE DE METHANE EQUIVALENTE A 20-50% DE LA PLEINE ECHELLE. LA PRECISION DOIT ETRE COMPRISE ENTRE 0-20% DE LA VALEUR VRAIE ET PEUT ETRE CORRIGEE PARUNE PROCEDURE DETALONNAGE. High off-scale readings may indicate an explosive concentration. 40 POLI Users Guide 15. POLI Marking POLI (MP400, 400P, 400S) is pending for certificates according to the IECEx scheme, ATEX and UL & CSA for US and Canada as protected by intrinsic safety. Ex ia IIC T4 Ga Class I, Div 1, Group A, B, C, D
-20C Tamb +50C Um: 6V Battery Pack: 12.01.09.0002 (Rechargeable Li-Lion Battery) Warning: Substitution of components may impact intrinsic safety Avertissement: La substitution de composants peut compromettre la securit intrinsque CAUTION: READ AND UNDERSTAND INSTRUCTION MANUAL BEFORE OPERATING OR SERVICING ATTENTION: LIRE ET COMPRENDRE MANUEL DINSTRUCTIONS AVANT DUTILISER OU SERVICE 41 POLI Users Guide 16. Technical Support and mPower Contacts mPower Electronics Inc. 3046 Scott Blvd. Santa Clara, CA 95054 Phone: (408)320-1266 Fax: (669)342-7077 info@mpowerinc.com www.mpowerinc.com 42
1 | External photo | External Photos | 567.42 KiB | / August 10 2019 |
FCC ID: 2ATGPMP400 External Picture Page 1 of 6 MP400H:
FCC ID: 2ATGPMP400 Page 2 of 6 FCC ID: 2ATGPMP400 Page 3 of 6 FCC ID: 2ATGPMP400 Page 4 of 6 MP400S:
FCC ID: 2ATGPMP400 Page 5 of 6 FCC ID: 2ATGPMP400 Page 6 of 6
1 | Internal photo | Internal Photos | 864.53 KiB | / August 10 2019 |
FCC ID: 2ATGPMP400 Internal Picture Page 1 of 5 MP400H:
FCC ID: 2ATGPMP400 Page 2 of 5 FCC ID: 2ATGPMP400 Page 3 of 5 MP400S:
FCC ID: 2ATGPMP400 Page 4 of 5 FCC ID: 2ATGPMP400 Page 5 of 5
frequency | equipment class | purpose | ||
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1 | 2019-10-08 | 904.5 ~ 927 | DTS - Digital Transmission System | Original Equipment |
app s | Applicant Information | |||||
---|---|---|---|---|---|---|
1 | Effective |
2019-10-08
|
||||
1 | Applicant's complete, legal business name |
mPower Electronics (Shanghai) Co., Ltd.
|
||||
1 | FCC Registration Number (FRN) |
0028516722
|
||||
1 | Physical Address |
66 Chunzhong Road, Minhang, Shanghai 201108, CHINA
|
||||
1 |
66 Chunzhong Road, Minhang
|
|||||
1 |
Shanghai, N/A
|
|||||
1 |
China
|
|||||
app s | TCB Information | |||||
1 | TCB Application Email Address |
h******@acbcert.com
|
||||
1 | TCB Scope |
A4: UNII devices & low power transmitters using spread spectrum techniques
|
||||
app s | FCC ID | |||||
1 | Grantee Code |
2ATGP
|
||||
1 | Equipment Product Code |
MP400
|
||||
app s | Person at the applicant's address to receive grant or for contact | |||||
1 | Name |
Y******** H****
|
||||
1 | Telephone Number |
86 13********
|
||||
1 | Fax Number |
86 13********
|
||||
1 |
y******@mpower-electronics.com
|
|||||
app s | Technical Contact | |||||
1 | Firm Name |
Intertek Testing Services Limited Shanghai
|
||||
1 | Name |
E****** L********
|
||||
1 | Physical Address |
Building No.86, 1198 Qinzhou Road(North)
|
||||
1 |
Shanghai, 200233
|
|||||
1 |
China
|
|||||
1 | Telephone Number |
86 21********
|
||||
1 | Fax Number |
86 21********
|
||||
1 |
e******@intertek.com
|
|||||
app s | Non Technical Contact | |||||
n/a | ||||||
app s | Confidentiality (long or short term) | |||||
1 | Does this application include a request for confidentiality for any portion(s) of the data contained in this application pursuant to 47 CFR § 0.459 of the Commission Rules?: | Yes | ||||
1 | Long-Term Confidentiality Does this application include a request for confidentiality for any portion(s) of the data contained in this application pursuant to 47 CFR § 0.459 of the Commission Rules?: | No | ||||
if no date is supplied, the release date will be set to 45 calendar days past the date of grant. | ||||||
app s | Cognitive Radio & Software Defined Radio, Class, etc | |||||
1 | Is this application for software defined/cognitive radio authorization? | No | ||||
1 | Equipment Class | DTS - Digital Transmission System | ||||
1 | Description of product as it is marketed: (NOTE: This text will appear below the equipment class on the grant) | Poli | ||||
1 | Related OET KnowledgeDataBase Inquiry: Is there a KDB inquiry associated with this application? | Yes | ||||
1 | Modular Equipment Type | Does not apply | ||||
1 | Purpose / Application is for | Original Equipment | ||||
1 | Composite Equipment: Is the equipment in this application a composite device subject to an additional equipment authorization? | No | ||||
1 | Related Equipment: Is the equipment in this application part of a system that operates with, or is marketed with, another device that requires an equipment authorization? | No | ||||
1 | Grant Comments | Power Output listed is conducted. End-users and installers must be provided with antenna installation instructions and transmitter operating conditions for satisfying RF exposure compliance. | ||||
1 | Is there an equipment authorization waiver associated with this application? | No | ||||
1 | If there is an equipment authorization waiver associated with this application, has the associated waiver been approved and all information uploaded? | No | ||||
app s | Test Firm Name and Contact Information | |||||
1 | Firm Name |
Intertek Testing Services Shanghai
|
||||
1 | Name |
L******** X******
|
||||
1 | Telephone Number |
+86 2********
|
||||
1 |
l******@intertek.com
|
|||||
Equipment Specifications | |||||||||||||||||||||||||||||||||||||||||
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Line | Rule Parts | Grant Notes | Lower Frequency | Upper Frequency | Power Output | Tolerance | Emission Designator | Microprocessor Number | |||||||||||||||||||||||||||||||||
1 | 1 | 15C | 904.50000000 | 927.00000000 | 0.0485000 |
some individual PII (Personally Identifiable Information) available on the public forms may be redacted, original source may include additional details
This product uses the FCC Data API but is not endorsed or certified by the FCC