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User Manual | Users Manual | 3.23 MiB | March 04 2013 | |||
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User Manual Part 1 | Users Manual | 5.01 MiB | March 01 2022 / April 08 2022 | delayed release | ||
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User Manual part 2 | Users Manual | 3.33 MiB | March 01 2022 / April 08 2022 | delayed release | ||
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External Photos | External Photos | 190.52 KiB | March 01 2022 / April 08 2022 | delayed release | ||
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Label | ID Label/Location Info | 61.26 KiB | March 01 2022 | |||
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Label Placement | ID Label/Location Info | 2.75 MiB | March 01 2022 | |||
1 2 3 | BOM | Parts List/Tune Up Info | March 01 2022 | confidential | ||||
1 2 3 | Block Diagram | Block Diagram | March 01 2022 | confidential | ||||
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Data Sheet | Parts List/Tune Up Info | 3.17 MiB | March 01 2022 | |||
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Long Term Confidentiality Letter | Cover Letter(s) | 1.50 MiB | March 01 2022 | |||
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Modular Letter | Cover Letter(s) | 75.91 KiB | March 01 2022 | |||
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PC Letter | Cover Letter(s) | 18.24 KiB | March 01 2022 | |||
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Photos | Test Setup Photos | 631.59 KiB | March 01 2022 / April 08 2022 | delayed release | ||
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SHR-900-12dBi | Parts List/Tune Up Info | 45.92 KiB | March 01 2022 | |||
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SHR-900-1dBii | Parts List/Tune Up Info | 113.19 KiB | March 01 2022 | |||
1 2 3 | Schematics | Schematics | March 01 2022 | confidential | ||||
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Test Report | Test Report | 490.73 KiB | March 01 2022 | |||
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Test Reports | Test Report | 1.57 MiB | March 01 2022 | |||
1 2 3 | Theory of Operations | Operational Description | March 01 2022 | confidential | ||||
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1 2 3 | RF Exposure Info | March 04 2013 | ||||||
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1 2 3 | ID Label/Location Info | March 04 2013 | ||||||
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1 2 3 | Cover Letter(s) | March 04 2013 |
1 2 3 | User Manual | Users Manual | 3.23 MiB | March 04 2013 |
RAD-900-IFS l t t a b n e t a D s e g 2013-03-25 PHOENIX CONTACT Description 900 MHz wireless transceiver (transmitter and re-
ceiver) with RS-232 and RS-485 interface, can be ex-
tended with I/O extension modules INTERFACE Data sheet 3225_en_A 1 Wireless communication is based on Trusted Wireless 2.0 technology. The high demand for a interference-free data transmission using the license-free 900 MHz band, in partic-
ular via the use of the FHSS method (FHSS) and 128-bit data encryption (AES), is fulfilled. In addition to an RS-232 and RS-485 2-wire interface, the RAD-900-IFS wireless module supports the option of di-
rectly connecting up to 32 I/O extension modules in the sta-
tion structure via the TBUS DIN rail connector. Addressing of the wireless module and I/O mapping of the I/
O extension modules is carried out quickly and easily by means of the thumbwheel on the front. Programming knowl-
edge is not required. The PSI-CONF configuration and diagnostics software for special functionality and diagnostic options in the wireless module is available free of charge. Features Flexible network applications: I/O data, serial data, PLC/Modbus RTU mode Adjustable data rates for the wireless interface Easy point-to-point or network structures (star, repeat-
er) Quick and easy startup thanks to simple wireless mod-
ule addressing using the thumbwheel on the front Integrated RS-232 and RS-485 interface Can be extended with up to 32 I/O modules per station via T-BUS (hot-swappable) 128-bit data encryption (AES) Unique network addressing via plug-in configuration memory (RAD-CONF) for secure, parallel operation of multiple networks (different RF bands) Data rates and ranges can be adjusted This product is only for export outside of the European Economic area. Make sure you always use the latest documentation. It can be downloaded from the product at phoenixcontact.net/products. This data sheet is valid for all products listed on the following page:
i f u l r o V t t a b n e l t a D s e g i f u l r o V t t a b n e t a D s e g l i f u l r o V t t a b n e l t a D s e g i f u l r o V RAD-900-IFS 2 1 2 3 4 5 6 7 8 Table of contents Description .............................................................................................................................. 1 Table of contents..................................................................................................................... 2 Ordering data .......................................................................................................................... 3 Technical data......................................................................................................................... 4 Safety regulations and installation notes.................................................................................. 7 Installation notes ................................................................................................................. 7 5.1 Installation and operation....................................................................................................... 7 5.2 Safety regulations for installation in potentially explosive areas ....................................................... 7 5.3 Conformance...................................................................................................................... 8 5.4 Installation ............................................................................................................................... 9 Structure ........................................................................................................................... 9 6.1 Basic circuit diagram ............................................................................................................ 9 6.2 Display and diagnostic elements ........................................................................................... 10 6.3 Assembly/removal ............................................................................................................. 12 6.4 Connecting the cables ........................................................................................................ 13 6.5 Serial pin assignment ......................................................................................................... 13 6.6 Startup and configuration ...................................................................................................... 15 Resetting to the default settings............................................................................................. 15 7.1 Setting the station address (RAD-ID)...................................................................................... 16 7.2 I/O data transmission.......................................................................................................... 16 7.3 Serial data transmission ...................................................................................................... 16 7.4 PLC/Modbus RTU mode ..................................................................................................... 17 7.5 Behavior of the input and output modules in the event of an interrupted wireless connection ................ 17 7.6 Saving the wireless network ................................................................................................. 17 7.7 Copying device settings to new network devices ....................................................................... 18 7.8 PSI-CONF configuration and diagnostics software..................................................................... 18 7.9 Application example .............................................................................................................. 19 l t t a b n e t a D s e g i f u l r o V t t a b n e l t a D s e g i f u l r o V t t a b n e l t a D s e g i f u l r o V t t a b n e l 3225_en_A PHOENIX CONTACT 2 t a D s e g i f u l r o V ME 17,5 TBUS 1,5/ 5-ST-3,81 GN 3 Ordering data RAD-AI4-IFS RAD-DI4-IFS RAD-AO4-IFS RAD-MEMORY RAD-DOR4-IFS RAD-CABLE-USB Type RAD-900-IFS Type RAD-DAIO6-IFS Description Bidirectional, Radioline 900 MHz transceiver for wireless transmission of serial and I/O data Accessories Analog/digital I/O extension module with 2 digital inputs/outputs (0250 V AC/DC) and 1 analog input (0/420 mA) and output (0/4 20 mA, 010 V), with screw connection, incl. DIN rail connector Digital I/O extension module with 4 digital inputs (0250 V AC/DC), with screw connection, incl. DIN rail connector Digital I/O extension module with 4 digital relay outputs (6 A, 250 V AC/ 24 V DC), with screw connection, incl. DIN rail connector Analog extension module with 4 analog current inputs (0/4 mA ... 20 mA), with screw connection, incl. DIN rail connector Analog I/O extension module with 4 analog current/voltage outputs (0/4 mA
... 20 mA, 010 V), with screw connection, incl. DIN rail connector DIN rail connector for DIN rail power supply unit, gold-plated contacts, for DIN rail mounting, 5-pos. Memory stick for saving individual configuration data for the Radioline wire-
less module USB data cable (USB-A on IFS plug) for communicating between PCs and PHOENIX CONTACT devices with an IFS data port, e.g., RAD-2400-IFS. Power supply for diagnostics and configuration via the USB port of the PC. Cable length: 2 m. Antenna cable, 0.5 m in length; N (male) -> RSMA (male), impedance 50 ohms Antenna cable, 1 m in length; N (male) -> RSMA (male), impedance 50 ohms Antenna cable, 2 m in length; N (male) -> RSMA (male), impedance 50 ohms Antenna cable, 3 m in length; N (male) -> RSMA (male), impedance 50 ohms Adapter, N (female) -> N (female); insertion attenuation < 0.3 dB at 2.4 GHz RAD-ADP-N/F-N/F Vulcanizing sealing tape for external protection of adapters, cable connec-
RAD-TAPE-SV-19-3 tions, etc. against the effects of weather, roll length: 3 m DIN rail power supply unit, primary-switched mode, slim design, output: 24 V DC / 1.5 A Attachment plug with surge protection for coaxial signal interfaces. Con-
nection: N connector, female/female Attachment plug with Lambda/4 technology as surge protection for coaxial signal interfaces. Connection: N connectors female connector/female con-
nector Antenna cable, 3 ft. in length, type N (male) to type N (male), 50 imped-
ance Antenna cable, 10 ft. in length, type N (male) to type N (male), 50 imped-
ance Antenna cable, 20 ft. in length, type N (male) to type N (male), 50 imped-
ance Antenna cable, 25 ft. in length, type N (male) to type N (male), 50 imped-
ance Antenna extension cable, length: 40 ft Antenna extension cable, length: 50 ft Antenna extension cable, length: 60 ft CN-UB-70DC-6-BB RAD-PIG-RSMA/N-2 RAD-PIG-RSMA/N-1 RAD-PIG-RSMA/N-3 RAD-CAB-LMR240-3 RAD-CAB-RG213-40 RAD-CAB-RG213-50 RAD-CAB-LMR400-60 RAD-CAB-LMR400-20 RAD-CAB-LMR240-10 RAD-CAB-LMR500-25 RAD-PIG-RSMA/N-0.5 CN-LAMBDA/4-2.2-BB MINI-SYS-PS-100-240AC/24DC/1.5 RAD-900-IFS Order No. 2901540 Order No. 2901533 Pcs. / Pkt. 1 Pcs. / Pkt. 1 2901535 2901536 2901537 2901538 2709561 2902828 2903447 2903263 2903264 2903265 2903266 2867843 2903182 2866983 2803166 2800024 5606169 5606124 5606125 5606126 2867377 2867225 2867380 1 1 1 1 10 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 l t t a b n e t a D s e g i f u l r o V t t a b n e l t a D s e g i f u l r o V t t a b n e l t a D s e g i f u l r o V t t a b n e l t a D s e g i f u l r o V 3225_en_A PHOENIX CONTACT 3 Accessories Antenna extension cable, length: 80 ft Antenna extension cable, length: 100 ft Antenna extension cable, length: 150 ft Antenna extension cable, length: 200 ft Omnidirectional antenna, IP65 protection, gain 5 dBi, connection N (fe-
male) Omnidirectional antenna, IP65 protection, gain 7 dBi, connection N (fe-
male) Panel antenna, IP65 protection, gain 5 dBi, cable length 1.5 m, connection N (female) Omnidirectional antenna, IP65 protection, gain 8 dBi, connection N (fe-
male) Panel antenna, IP65 protection, gain 8.5 dBi, cable length 1.5 m, connec-
tion N (female) Yagi directional antenna, 12.15 dBi gain, 2 ft. RG-213 cable with type N (fe-
male) connector 4 Technical data Type RAD-CAB-LMR400-80 RAD-CAB-LMR400-100 RAD-CAB-LMR600-150 RAD-CAB-LMR900-200 RAD-ISM-900-ANT-OMNI-FG-3-N RAD-ISM-900-ANT-OMNI-5 RAD-ISM-900-ANT-YAGI-3-N RAD-ISM-900-ANT-OMNI-FG-6-N RAD-ISM-900-ANT-YAGI-6.5-N RAD-ISM-900-ANT-YAGI-10-N Dimensions (nominal sizes in mm) 35 99
, 5 4 1 1 Dimensions W / H / D General data Surge voltage category Degree of protection Pollution degree Type of housing Inflammability class according to UL 94 Supply Supply voltage range Transient surge protection Wireless interface Antenna connection method Direction Frequency Frequency range 35 mm / 99 mm / 114.5 mm II IP20 2 PA 6.6-FR , green V0 10.8 V DC ... 30.5 V DC Yes RSMA (female) Bi-directional 900 MHz 902 MHz ... 928 MHz RAD-900-IFS Order No. 2867393 2867238 2885184 2885197 2867791 Pcs. / Pkt. 1 1 1 1 1 2867199 2867801 2885579 2867814 5606614 1 1 1 1 1 l t t a b n e t a D s e g i f u l r o V t t a b n e l t a D s e g i f u l r o V t t a b n e l t a D s e g i f u l r o V t t a b n e l t a D s e g i f u l r o V 3225_en_A PHOENIX CONTACT 4 Wireless interface Data transmission rate ( adjustable ) Receiver sensitivity Transmission power Security RS-232 Interface , 3-conductor Connection method Data rate RS-485 Interface , 2-wire Connection method Data rate Termination resistor ( switchable via DIP switches ) RSSI output Number of outputs Voltage output signal RF link relay output Number of outputs Contact type Contact material Maximum switching voltage Max. switching current Electrical service life Test voltage Connection data Connection method Conductor cross section, solid Conductor cross section, stranded Conductor cross section AWG/kcmil Stripping length Tightening torque Status indication Status display 16 kbps 125 kbps 250 kbps 500 kbps
-112.00 dBm (16 kbps)
-105.00 dBm (125 kbps)
-102.00 dBm (250 kbps)
-95.00 dBm (500 kbps) max. 1 W (adjustable) 128-bit data encryption COMBICON plug-in screw terminal block 0.3 ... 115.2 kbps COMBICON plug-in screw terminal block 0.3...115.2 kbps 390 150 390 1 0 V ... 3 V 1 PDT PdRu, gold-plated 30 V AC 60 V DC 500 mA 5 x 105 cycles with 0.5 A @ 30 V DC Screw connection 0.2 mm ... 2.5 mm 0.2 mm ... 2.5 mm 24 ... 14 7 mm 0.6 Nm Green LED (supply voltage, PWR) Green LED (bus communication, DAT) Red LED (periphery error, ERR) 3 x green, 1 x yellow LED (LED bar graph receive quality, RSSI) GreenLED (RS-232/485 receive data, RX) GreenLED (RS-232/485 transmit data, TX) 3225_en_A PHOENIX CONTACT 5 RAD-900-IFS l t t a b n e t a D s e g i f u l r o V t t a b n e l t a D s e g i f u l r o V t t a b n e l t a D s e g i f u l r o V t t a b n e l t a D s e g i f u l r o V Ambient conditions Ambient temperature (operation) Ambient temperature (storage/transport) Permissible humidity (operation) Permissible humidity (storage/transport) Altitude Vibration (operation) Shock Certification Conformance
-40 C ... 70 C
-40 F ... 158 F
-40 C ... 85 C
-40 F ... 185 F 20 % ... 85 %
20 % ... 85 %
2000 m In accordance with IEC 60068-2-6: 5 g, 10 Hz - 150 Hz 16 g, 11 ms FCC Directive, Part 15.247 ISC Directive RSS 210 RAD-900-IFS l t t a b n e t a D s e g i f u l r o V t t a b n e l t a D s e g i f u l r o V t t a b n e l t a D s e g i f u l r o V t t a b n e l 3225_en_A PHOENIX CONTACT 6 t a D s e g i f u l r o V 5 5.1 Safety regulations and installation notes Installation notes Please note that, in combination with anten-
nas, the maximum permissible transmission power may be exceeded. Please set the transmission power via the software. The use of antennas with a gain greater than 6dBi may re-
quire that the transmit power be reduced from the default setting of 30 dBm. Regulations limit the equivalent isotropi-
cally-radiated power (EIRP) to 36dBm. The EIRP may be calculated as the transmit power (Pt) minus any cable loss
(Lc) plus the antenna gain (Ga). For example, in the case of a 12dBi antenna used with a cable run with a 4dB loss, the transmit power must be re-
duced to 28dBm or less such that the EIRP does not exceed 36dBm. EIRP = Pt - Lc + Ga RAD-900-IFS WARNING: Risk of electric shock During operation, certain parts of this device may carry hazardous voltages. Disregarding this warning may result in damage to equip-
ment and/or serious personal injury. NOTE: Access to circuits within the device is not permitted. Provide a switch/circuit breaker close to the device, which is labeled as the disconnect device for this device. Provide overcurrent protection (I6A) in the installation. During maintenance work, disconnect the de-
vice from all effective power sources. NOTE: The IP20 degree of protection (IEC 60529/EN 60529) of the device is intended for a clean and dry environment. Do not subject the device to mechanical and/or thermal loads that exceed the specified limits. The PSI-CONF configuration and diagnostic software can be used to configure the transmit power. Operation of the wireless system is only per-
mitted if accessories available from Phoenix Contact are used. The use of other accessory components may invalidate the device ap-
proval status. 5.3 Safety regulations for installation in potentially explosive areas Installation in areas with a danger of dust explosions WARNING: Explosion hazard The device has not been designed for use in potentially dust-explosive atmospheres. 5.2 Installation and operation Follow the installation instructions. NOTE:Installation, operation, and mainte-
nance may only be carried out by qualified specialist personnel. Error-free operation of this device can only be ensured if transport, storage, and assembly are carried out correctly and operation and maintenance are carried out with care. When installing and operating the device, the applicable safety directives (including national safety directives), acci-
dent prevention regulations, as well as general technical regulations, must be observed. 3225_en_A PHOENIX CONTACT 7 l t t a b n e t a D s e g i f u l r o V t t a b n e l t a D s e g i f u l r o V t t a b n e l t a D s e g i f u l r o V t t a b n e l t a D s e g i f u l r o V Conformance 5.4 FCC NOTE:
This equipment has been tested and found to comply with the limits for a Class A digital de-
vice, pursuant to part 15 of the FCC rules. These limits are designed to provide reason-
able protection against harmful interference when the equipment is operated in a commer-
cial environment. This equipment generates, uses and can radiate radio frequency energy and, if not installed and used in accordance with the instruction manual, may cause harm-
ful interference to radio communications. Op-
eration of this equipment in a residential area is likely to cause harmful interference, in which case, the user will be required to correct the interference at his own expense. FCC certificate: SGV-SHR-900 Changes or modifications not expressly approved by the party responsible for compliance could void the user's au-
thority to operate the equipment. This equipment complies with the FCC RF radiation expo-
sure limits set forth for an uncontrolled environment. This equipment should be installed and operated with a minimum distance of 20 cm between the radiator and your body. Industry Canada (IC) Operation is subject to the following two conditions: (1) this device may not cause interference, and (2) this device must accept any interference, including interference that may cause undesired operation of the device. To reduce potential radio interference to other users, the an-
tenna type and its gain should be so chosen that the equiv-
alent isotropically radiated power (EIRP) is not more than that permitted for successful communication. This device has been designed to operate with the antennas listed in this document and having a maximum gain of 12dB. Antennas not included in this list or having a gain greater than 12dB are strictly prohibited for use with this de-
vice. The required antenna impedance is 50. Under Industry Canada regulations, this radio transmitter may only operate using an antenna of a type and maximum
(or lesser) gain approved for the transmitter by Industry Can-
ada. To reduce potential radio interference to other users, the antenna type and its gain should be so chosen that the equivalent isotropically radiated power (EIRP) is not more than that necessary for successful communication. IC certificate: IC4270C-SHR900 RAD-900-IFS l t t a b n e t a D s e g i f u l r o V t t a b n e l t a D s e g i f u l r o V t t a b n e l t a D s e g i f u l r o V t t a b n e l t a D s e g i f u l r o V 3225_en_A PHOENIX CONTACT 8 6 Installation NOTE: electrostatic discharge!
The device contains components that can be damaged or destroyed by electrostatic dis-
charge. When handling the device, observe the necessary safety precautions against electrostatic discharge (ESD) according to EN 61340-5-1 and EN 61340-5-1. 6.1 Structure RAD-900-IFS Pos. Designation 1 2 RSMA antenna connection (socket) Test output RSSI (0...3 V DC) for evaluation of the wireless signal strength Device supply (+24 V DC, GND) 12-pos. programming interface (S-PORT) RAD ID address setting via thumbwheel SET button Connection option for TBUS DIN rail connector DIN rail DIN rail release latch Connection terminal block RS-485 interface Connection terminal block RS-232 interface Relay output with PDT contact (floating) 9-pos. D-SUB connector (RS-232 interface) RS-232/485 serial interface status LED (RX/TX) LED bar graph for displaying the wireless signal strength ERR status LED, red (communication error) DAT status LED, green (BUS communication) PWR status LED, green (supply voltage) 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 Figure 1 RAD-900-IFS 6.2 Basic circuit diagram RF U RSSI+
RSSI-
2.1 2.2
+24 V 0 V 1.1 1.2 DC DC RAD-ID t r o P
S RS485 D(A) D(B) 4.1 4.2 C RS232 RX TX GND COM1 NO1 NC1 5.1 5.2 5.3 6.1 6.2 6.3 IFS IFS Figure 2 Circuit diagram l t t a b n e t a D s e g i f u l r o V t t a b n e l t a D s e g i f u l r o V t t a b n e l t a D s e g i f u l r o V t t a b n e l 3225_en_A PHOENIX CONTACT 9 t a D s e g i f u l r o V RAD-900-IFS ERR LED The red ERR LED indicates the error status, e.g.,no corre-
sponding output module found (e.g., incorrect address-
ing). Off:
Flashing: Slow
(1.4Hz) No error Wireless module in I/O data mode (wire in/wire out): double assignment of the I/O MAP ad-
dress, missing input module, miss-
ing output module, modified RAD ID Wireless module in PLC/Mod-
bus RTU mode: double assign-
ment of the I/O MAP address, modified RAD ID, no Modbus communication Example: watchdog active Wireless connection interrupted Local bus error Example: input or output module not read On:
Fast
(2.8Hz) Display and diagnostic elements 6.3 Nine LEDs on the RAD-900-IFS indicate the operating sta-
tus. Figure 3 Display and diagnostic elements PWR LED The green PWR LED indicates the supply voltage status. Off:
On:
No supply voltage Supply voltage OK DAT LED The green DAT LED indicates the bus communication sta-
tus. Off:
No communication Flashing: Configuration mode On:
Cyclic data communication l t t a b n e t a D s e g i f u l r o V t t a b n e l t a D s e g i f u l r o V t t a b n e l t a D s e g i f u l r o V t t a b n e l 3225_en_A PHOENIX CONTACT 10 t a D s e g i f u l r o V RAD-900-IFS As the full transmission power and the reception amplifier are activated by default, signals may be superimposed. Increase the distance between devices. TX LED The green TX LED indicates communication (transmit data) with the RS-232/RS-485 interface. RX LED The green RX LED indicates communication (receive data) with the RS-232/RS-485 interface. SET button The SET button is used to confirm a station change, without performing a power up. After making any change, press the SET button for one sec-
ond to apply the settings. The DAT LED starts flashing. When the DAT LED is permanently on this means that read in has been completed. Station changes include:
- Changing the RAD ID address of the wireless module
- Changing the I/O MAP address of the extension modules
- Adding an I/O extension module
- Removing an I/O extension module
- Using the CONF/memory stick Changing the RAD ID address of the wireless module. Changing the I/O MAP address of the extension mod-
ules. Adding an I/O extension module. Removing an I/O extension module. Using the CONF/memory stick. RSSI LED bar graph In a point-to-point connection, the LED bar graph is active on the master and on the repeater/slave. The same signal strength is displayed on both modules. In a wireless network with more than one repeater/slave, only the yellow LED on the master is permanently on. The signal strength is displayed on the repeaters/slaves. The signal strength is always related to the wireless module which is directly connected. LED bar graph The LED bar graph indicates the receive signal strength. Bar RSSI (in graph V) 2.5 3 V LEDs All 4 LEDs light up
-75dBm
-70dBm
-65dBm
-60dBm
-85dBm
-80dBm
-75dBm
-70dBm Receive signal Maximum signal strength 16k 125k 250k 500k Very good signal 16k 125k 250k 500k Good signal 16k 125k 250k Low signal 16k 125k 250k 500k Not connected LINK LINK LINK LINK
-95 dBm
-90dBm
-85dBm 2 2.5 V 1.5 2 V 1 1.5 V 0V Yellow and 2 green LEDs light up Yellow and 1 green LEDs light up Yellow LED lights up OFF LED bar graph - light sequence The light sequence from bottom to top signalizes a firmware update or that the wireless module is in write mode for the memory stick (see Section 7.6). Observe the maximum permissible emitted transmission power of 30dBm. This is determined based on:
Device transmission power + Antenna gain -
Cable attenuation. Reduce the device transmission power, if necessary. The antenna is mounted outside the control cabinet/building. Observe the installation in-
structions for the antenna used. See also
"Safety regulations and installation notes". 3225_en_A PHOENIX CONTACT 11 l t t a b n e t a D s e g i f u l r o V t t a b n e l t a D s e g i f u l r o V t t a b n e l t a D s e g i f u l r o V t t a b n e l t a D s e g i f u l r o V RF link relay The RF link relay in the transceiver diagnoses the state of the wireless connection. It picks up when the wireless con-
nection is established. If no data packets are received cor-
rectly over a period of 10s seconds, the relay drops out again. It picks up again automatically when the wireless connection is re-established. The RF link relay has been designed as a PDT contact. The RF link relay can be used as a fault mes-
sage contact to indicate the failure of the wire-
less connection to the controller. RSSI test socket A voltage measuring device can be connected to the RSSI test socket to measure a voltage, which provides informa-
tion about the received wireless signal. Using the table shown below the LED bar graph, the received signal strength can be determined using the voltage value. This can be useful when positioning and aligning the antenna, for example. 6.4 Connection station with I/O extension modules Up to 32 different I/O extension modules can be connected to each RAD-900-IFS wireless module via the TBUS DIN rail connector (see accessories). Data is transmitted and power is supplied to the I/O extension modules via the bus foot. Assembly/removal RAD-900-IFS When the wireless module power supply is 19.2 - 30.5VDC, up to 32 different I/O exten-
sion modules can be connected. When the power supply is 10.8 - 17.0VDC, up to four I/
O extension modules can be connected. The I/O extension modules must only be mounted to the right of the wireless module. When using the RAD-900-IFS in a connection station, use the supplied 17.5mm wide DIN rail connectors. DIN rail mounting Make sure that the DIN rail connector and de-
vice are aligned correctly. DIN rail connector (plug) left Device (snap-on foot) below A B C D E Figure 4 Radioline connection station with up to 32 I/O extension modules Mounting and removal Figure 5 1. Place the device onto the DIN rail from above so that the upper housing keyway hooks onto the top edge of the DIN rail. 2. Rotate the device toward the DIN rail so the device bus connector is securely mated with the TBUS connector. 3. Once the foot snaps onto the DIN rail, check that it is fixed securely. 3225_en_A PHOENIX CONTACT 12 l t t a b n e t a D s e g i f u l r o V t t a b n e l t a D s e g i f u l r o V t t a b n e l t a D s e g i f u l r o V t t a b n e l t a D s e g i f u l r o V DIN rail removal 1. Use a suitable screwdriver to release the locking mech-
anism on the snap-on foot of the device. 2. Rotate the bottom of the device off the DIN rail. 3. Carefully lift the device off the DIN rail connector and the DIN rail. 6.5 Connecting the cables B P R D A T 8 E R R 8 A Connecting the cables Figure 6 Crimp ferrules to the wires. Permissible cable cross section: 0.2...2.5mm. Insert the wire with ferrule into the corresponding con-
nection terminal block. Use a screwdriver to tighten the screw in the opening above the connection terminal block. Tightening torque: 0.6Nm Serial pin assignment 6.6 Connect the I/O device to the RAD-900-IFS wireless module via the necessary serial interface. Parallel operation of the interfaces is not pos-
sible. RAD-900-IFS Shielding Connect the shield of the RS-485 bus cable correctly via an external shield connection clamp. Choose the type of shield connection according to the type of interference expected:
Connect the shield on one side to suppress electrical fields. To suppress disturbances caused by alternating mag-
netic fields, connect the shield on both sides. When do-
ing so, the ground loops must be taken into account:
galvanic disturbances along the reference potential can interfere with the useful signal, and the shielding effect is reduced. If several devices are connected to a single bus, the shield must be connected to each device (e.g.,by means of clamps). Connect the bus shield to a central PE point using short, low-impedance connections with a large surface area
(e.g.,by means of shield connection clamps). NOTE:
Observe the polarity of the RS-485 2-wire ca-
ble and ensure that the shield connection is connected correctly. A faulty connection of the shield in combina-
tion with permanent external interferences can cause damage to the RS-485 interface. Activating/deactivating the termination network The RAD-900-IFS wireless module is operated on a 2-wire bus cable. For correct operation of the bus system, termina-
tion networks are required for the RS-485 bus connection. The RS-485 cable must be terminated at both ends of the bus with a 390/150/390 termination network. Depending on the position of the device on the RS-485 cable, this can be implemented as shown in the table below. Operating mode of the wireless module The operating mode of the device is set using a termination network depending on the location on the RS-485 bus cable. Select the required operating mode and set it using the DIP switch. Operating mode RS-485 termination device RS-485 device DIP switch 1 2 ON ON OFF OFF Termination network activated deactivated 3225_en_A PHOENIX CONTACT 13 l t t a b n e t a D s e g i f u l r o V t t a b n e l t a D s e g i f u l r o V t t a b n e l t a D s e g i f u l r o V t t a b n e l t a D s e g i f u l r o V W RS-485 pin assignment In RS-485 mode, an RS-485 network with several I/O de-
vices can be created. Use a twisted pair bus cable to con-
nect the I/O devices. Fit this bus cable with a termination net-
work at the two furthest points of the RS-485 network. Connect the individual conductors of the data cable to the COMBICON plug-in screw terminal block. In RS-232 mode, point-to-point connections can be estab-
lished. COMBICON D(B)
D(A)
D(B)
D(A)
RS-485 Figure 7 RS-232 pin assignment RS-485 interface pin assignment RAD-900-IFS 9-pos. DSUB pin assignment The RAD-900-IFS provides a D-SUB 9-pos. female connec-
tor for attaching RS-232 serial devices. Figure 10 D-SUB 9-pos. straight-through cable pinouts for 3-wire (A) and 5-wire (B) l t t a b n e t a D s e g i f u l r o V t t a b n e l The RS-232 interface is a DCE (data commu-
nication equipment) type. Connect the individual conductors of the data cable to the COMBICON plug-in screw terminal block. Figure 8 RS-232 interface pin assignment (DCE - DTE) Figure 9 RS-232 interface pin assignment (DTE-DCE) Figure 11 D-SUB 9-pos. null cable pinouts for 3-wire (A) and 5-wire (B) Antenna connection The RAD-900-IFS wireless module has an RSMA antenna connection (socket) for connecting an external antenna. A wide selection of antennas and antenna cables can be found in the "Ordering data" section on page3. t a D s e g i f u l r o V t t a b n e l t a D s e g i f u l r o V t t a b n e l 3225_en_A PHOENIX CONTACT 14 t a D s e g i f u l r o V Figure 12 Antenna connection RAD-900-IFS Startup and configuration 7 All RAD-900-IFS wireless modules have the same default configuration. Default settings Operating mode: I/O data mode (wire in/wire out) Data communication is only possible using I/O extension modules. 125 kbps 1 W (30 dBm) 127 1 OFF Star Slave Wireless interface Net ID:
RF band:
Encryption:
Network structure:
Device type:
Blacklisting:
Data rate of the wireless in-
terface:
Transmission power:
For simple I/O data applications (wire in/wire out), address-
ing is carried out easily using a thumbwheel. You can there-
fore establish a wireless connection to other RAD-900-IFS devices without any programming effort. For serial data transmission, PLC/Modbus RTU mode or changes to the default settings, each wireless module must be configured using the PSI-CONF configuration and diagnostics software. See Section 7.8, PSI-CONF configu-
ration and diagnostics software. 7.1 1. Disconnect the device from the supply voltage. 2. Press the "SET" button on the front of the device. 3. Switch the supply voltage back on. 4. Press and hold the "SET" button until the "DAT" LED Resetting to the default settings flashes. Alternatively, you can reset the device to the default settings using the PSI-CONF software. l t t a b n e t a D s e g i f u l r o V t t a b n e l t a D s e g i f u l r o V t t a b n e l t a D s e g i f u l r o V t t a b n e l 3225_en_A PHOENIX CONTACT 15 t a D s e g i f u l r o V Setting the station address (RAD-ID) 7.2 The devices in a wireless network are addressed using the thumbwheel on the front of the RAD-900-IFS wireless mod-
ule. Set the desired station address with the yellow thumbwheel on the wireless module. This results in an initial functional configuration. There must be one master (address 01) and at least one repeater/slave (address 02 to 99) in a network. Each address in a network must be unique. RAD-900-IFS The input device must be provided with the same I/O MAP address as the assigned output device at the other wireless station (I/O mapping). The I/O MAP address may only appear once in the network. Exception: outputs with the same address can occur multi-
ple times in different stations on the network. Configuring two wireless modules with the same address will result in a network that does not function correctly. The following settings can be made using the thumbwheel:
Thumbwheel settings 01 Description Master address for networks with re-
peaters (mesh networks) Repeater/slave addresses for networks with repeaters (mesh networks) Master address for networks without re-
peaters (star networks) Slave address for networks without re-
peaters (star networks) Not permitted Addressing wireless modules using the PSI-CONF configuration and diagnos-
tics software (address 1 ... 250) 02 - 99
*1
*2 - *9 00
Setting the address via the thumbwheel has priority over setting the address via the PSI-
CONF configuration and diagnostics soft-
ware. After making any change to the module ad-
dress, press the "SET" button for one second to apply the setting. I/O data transmission 7.3 In order to enable the transmission of signals, you must as-
sign a corresponding output module to the input module. The following conditions must be met:
Wireless module in I/O data mode (default setting) Use the white thumbwheel on the I/O extension module to set the I/O MAP address (01...99). Figure 13 Example: 2 RAD-DAIO6-IFS with the same ad-
dress Once the desired number of I/O extension modules have been connected to the wireless module via the DIN rail con-
nector, the active configuration of the station must be read in via the "SET" button (item 6 in Figure 1) on the front of the wireless module. After making any change to the I/O MAP ad-
dress (I/O extension module), you must press the "SET" button on the wireless module to apply the configuration. After making any change to the station (e.g.,I/
O MAP address, RAD ID address, adding or removing an I/O extension module, etc.), you must press the "SET" button on the wireless module for 1s to apply the configuration. Connect a maximum of 32 I/O extension mod-
ules if the power supply is 19.2 - 30.5VDC. Connect a maximum of 4 I/O extension mod-
ules if the power supply is 10.8 - 19.2VDC. Serial data transmission 7.4 For serial data communication, you have to activate the se-
rial data mode in the PSI-CONF software. Set the interface parameters of the RS-232 or RS-485 interface such as data rate, parity, stop bits, and data bits according to the con-
nected application. 3225_en_A PHOENIX CONTACT 16 l t t a b n e t a D s e g i f u l r o V t t a b n e l t a D s e g i f u l r o V t t a b n e l t a D s e g i f u l r o V t t a b n e l t a D s e g i f u l r o V PLC/Modbus RTU mode For configuration, you need the RAD-CABLE-USB cable
(Order No. 2903447). 7.5 For configuration, you need the RAD-CABLE-USB cable
(Order No. 2903447). Activate the PLC/Modbus RTU mode in the PSI-CONF soft-
ware. In PLC/Modbus RTU mode (I/O to serial), you can wirelessly connect I/O modules directly to a controller. The wireless module provides an RS-232 or RS-485 interface for this pur-
pose. In PLC/Modbus mode, the wireless master works as a Mod-
bus slave and has its own Modbus address. The Modbus address is a unique address, which is only assigned for the wireless master (RAD-ID=1). You can select an address 1...247. You can connect I/O extension modules to each wireless device in the network. A wireless network can have a maxi-
mum of 99 I/O extension modules. Each I/O MAP address may only appear once in a network. Use the white thumbwheel on the I/O extension module to set the I/O MAP address (01...99). Output modules and input modules must have different I/O MAP addresses with one exception: output modules with the same address can occur multiple times in different sta-
tions on the network. Input and output data is stored in a Modbus Memory Map in the master wireless module. The process data tables can be found in the I/O extension modules' data sheets. 7.6 Behavior of the input and output modules in the event of an interrupted wireless connection DIP switches on the I/O extension modules can be used to set how the analog and digital outputs should behave in the event of interrupted wireless connection.
"HOLD" DIP switch If the wireless connection is interrupted, the outputs of the I/
O extension modules retain their last value or state.
"RESET" DIP switch If the wireless connection is interrupted, the outputs of the I/
O extension modules are reset (output value is set to 0). 7.7 Using a CONFSTICK (see accessories in the "Ordering data" section on page 3), you can configure a unique and se-
cure network. This enables the parallel operation of multiple networks (using different RF bands). Saving the wireless network RAD-900-IFS The CONFSTICK is inserted in the S-PORT (item 4 in Figure 1) of the RAD-900-IFS wireless module. Once applied, the information is loaded in an internal memory. WARNING: Explosion hazard Do not insert or remove the CONFSTICK or memory stick in a potentially explosive atmo-
sphere. You have to configure each individual network device. To this end, you only need one CONFSTICK for all wireless modules in the network. After configuration, you can remove the CONFSTICK from the wireless module. l t t a b n e t a D s e g i f u l r o V t t a b n e l Configuration via CONFSTICK Figure 14 1 RAD-CONF-RF CONFSTICK 2 Status LEDs 3
"SET" button The CONFSTICK contains: RF band (3, 5 or 7) and a unique network ID The CONFSTICK is used as a network key. Device configuration transfer using the CONFSTICK 1. Insert the CONFSTICK in the S-PORT of the RAD-900-
IFS. 2. Press the "SET" button on the device for 1 second to start the parameter transfer. 3. When the DAT LED flashes once, the transfer process is complete. The new parameters are activated. 4. Remove the CONFSTICK from the RAD-900-IFS. t a D s e g i f u l r o V t t a b n e l t a D s e g i f u l r o V t t a b n e l t a D s e g i f u l r o V 3225_en_A PHOENIX CONTACT 17 RAD-900-IFS Reading in a full copy of the individual device parameters and common network parameters via the memory stick:
This function enables all individual device parameters and common network parameters to be read in from the memory stick. This means that a full copy of devices can be created. This can be used, forexample, to create a backup copy of a device for device replacement. 1. Insert the memory stick in the S-PORT of the device. The copying of the parameters starts automatically. 2. Press and hold the "SET" button on the RAD-900-IFS for at least six seconds. The DAT LED flashes to indi-
cate the transfer is started. 3. When the DAT LED stops flashing the transfer process is complete and the new parameters are activated. 4. Remove the memory stick from the RAD-900-IFS. PSI-CONF configuration and diagnostics 7.9 software Special settings for the RAD-900-IFS are made using the PSI-CONF configuration and diagnostics software. This is available to download at www.phoenixcontact.com. Use the RAD-CABLE-USB USB cable (Order No. 2903447) for configuration and diagnostics. A PC with a Windows operating system is required in order to use the configuration and diagnostics software. 7.8 Copying device settings to new network devices Encryption Station name Your individual configuration data can be saved to a memory stick (RAD-MEMORY, see accessories in the "Ordering data" section on page 3), e.g.,to transfer the same configu-
ration to other devices. Common network parameters:
Operating mode Network ID RF band Data rate of the wireless interface Network type Individual device parameters:
RAD ID Writing a full copy of the individual device parameters and common network parameters to the memory stick
(RAD-MEMORY):
1. Press and hold the "SET" button on the RAD-900-IFS for at least six seconds. The four RSSI bar graph LEDs start a light sequence from bottom to top. Insert the memory stick in the S-PORT of the device. The copying of the parameters starts automatically. 3. Wait until the RSSI bar graph LEDs reach the static state or the light sequence stops, indicating the write process is complete. Transmission power List of permitted connections Serial interface parameters 4. Remove the memory stick from the RAD-900-IFS. Reading in common network parameters via the memory stick:
This function enables common network parameters to be read in from the memory stick. This means that all network devices can have the same network parameters. 1. Insert the memory stick in the S-PORT of the RAD-900-
IFS. 2. Press the "SET" button on the device for 1 second to 2. start the parameter transfer. 3. When the DAT LED flashes once, the transfer process is complete. The new parameters are activated. 4. Remove the CONFSTICK from the RAD-900-IFS. 3225_en_A PHOENIX CONTACT 18 l t t a b n e t a D s e g i f u l r o V t t a b n e l t a D s e g i f u l r o V t t a b n e l t a D s e g i f u l r o V t t a b n e l t a D s e g i f u l r o V
1 2 3 | User Manual Part 1 | Users Manual | 5.01 MiB | March 01 2022 / April 08 2022 | delayed release |
Radioline - 900 MHz wireless transmission system for serial interfaces and I/O signals User manual UM EN ... User manual Radioline - 900 MHz wireless transmission system for serial interfaces and I/O signals UM EN ..., Revision C 2018-09-21 This user manual is valid for:
Designation RAD-900-IFS RAD-900-DAIO6 I/O extension modules:
RAD-AI4-IFS RAD-PT100-4-IFS RAD-AO4-IFS RAD-DI4-IFS RAD-DI8-IFS RAD-DOR4-IFS RAD-DO8-IFS RAD-DAIO6-IFS Order No. 2901540 2702877 2901537 2904035 2901538 2901535 2901539 2901536 2902811 2901533 C _ n e _ 7 2 8 3 PHOENIX CONTACT GmbH & Co. KG Flachsmarktstrae 8 32825 Blomberg Germany phoenixcontact.com 1 For your safety ............................................................................................................................5 2 Short description.......................................................................................................................11 3 Description of I/O extension modules .......................................................................................17 Table of contents Table of contents 1.1 1.2 1.3 1.4 1.5 1.6 2.1 2.2 3.1 3.2 3.3 Labeling of warning notes ......................................................................................5 Qualification of users .............................................................................................5 Safety notes ..........................................................................................................6 Installation and operation.......................................................................................6 Safety regulations for installation in potentially explosive areas.............................7 Conformance.........................................................................................................8 RAD-900-IFS wireless module ............................................................................11 Structure .............................................................................................12 2.1.1 RAD-900-DAIO6..................................................................................................13 Structure .............................................................................................14 2.2.1 RAD-AI4-IFS - analog extension module with four inputs ....................................18 Structure ..............................................................................................18 3.1.1 Basic circuit diagram ............................................................................19 3.1.2 Setting the DIP switches ......................................................................19 3.1.3 Diagnostic LEDs ..................................................................................20 3.1.4 Setting the I/O-MAP address ...............................................................21 3.1.5 Process data in PLC/Modbus RTU mode ............................................21 3.1.6 RAD-PT100-4-IFS - extension module with four temperature inputs ...................22 Connecting sensors .............................................................................22 3.2.1 Measuring errors using 2-wire connection technology .........................24 3.2.2 Shielding of the sensor cables .............................................................26 3.2.3 Structure ..............................................................................................27 3.2.4 Basic circuit diagram ............................................................................28 3.2.5 Diagnostic LEDs ..................................................................................28 3.2.6 Setting the I/O-MAP address ...............................................................29 3.2.7 Process data in PLC/Modbus RTU mode ............................................29 3.2.8 RAD-AO4-IFS - analog extension module with four outputs ................................30 Structure ..............................................................................................30 3.3.1 Basic circuit diagram ............................................................................31 3.3.2 Setting the DIP switches ......................................................................31 3.3.3 Diagnostic LEDs ..................................................................................32 3.3.4 Setting the I/O-MAP address ...............................................................33 3.3.5 Process data in PLC/Modbus RTU mode ............................................33 3.3.6 3827_en_C PHOENIX CONTACT 1/140 RAD-900-... RAD-DI4-IFS - digital extension module with four inputs .....................................34 Structure ..............................................................................................34 3.4.1 Basic circuit diagram ............................................................................35 3.4.2 Diagnostic LEDs ..................................................................................35 3.4.3 Setting the I/O-MAP address ...............................................................36 3.4.4 Process data in PLC/Modbus RTU mode ............................................36 3.4.5 RAD-DI8-IFS - digital extension module with eight inputs....................................37 Structure ..............................................................................................37 3.5.1 Basic circuit diagram ............................................................................38 3.5.2 Setting the DIP switches ......................................................................38 3.5.3 Functions in pulse counter mode .........................................................39 3.5.4 Diagnostic LEDs ..................................................................................40 3.5.5 Setting the I/O-MAP address ...............................................................41 3.5.6 Process data in PLC/Modbus RTU mode ............................................42 3.5.7 RAD-DOR4-IFS - digital extension module with four outputs...............................43 Structure ..............................................................................................43 3.6.1 Basic circuit diagram ............................................................................44 3.6.2 Setting the DIP switches ......................................................................44 3.6.3 Diagnostic LEDs ..................................................................................45 3.6.4 Setting the I/O-MAP address ...............................................................46 3.6.5 RAD-DO8-IFS - digital extension module with eight outputs................................47 Structure ..............................................................................................47 3.7.1 Basic circuit diagram ............................................................................48 3.7.2 Setting the DIP switches ......................................................................48 3.7.3 Diagnostic LEDs ..................................................................................49 3.7.4 Setting the I/O-MAP address ...............................................................51 3.7.5 Process data in PLC/Modbus RTU mode ............................................51 3.7.6 RAD-DAIO6-IFS - analog/digital extension module with six channels .................52 Structure ..............................................................................................53 3.8.1 Basic circuit diagram ............................................................................54 3.8.2 Setting the DIP switches ......................................................................54 3.8.3 Diagnostic LEDs ..................................................................................55 3.8.4 Setting the I/O-MAP address ...............................................................56 3.8.5 Process data in PLC/Modbus RTU mode ............................................57 3.8.6 3.4 3.5 3.6 3.7 3.8 4.1 3.9 RAD-RS485-IFS modules....................................................................................57 4 Installation.................................................................................................................................59 DIN rail-mounted devices (RAD-900-IFS)............................................................59 Mounting/removal ................................................................................59 4.1.1 Connecting wires ................................................................................61 4.1.2 Connecting the power supply ...............................................................61 4.1.3 Serial interfaces ...................................................................................62 4.1.4 Connecting the antenna .......................................................................64 4.1.5 2/140 PHOENIX CONTACT 3827_en_C 5 Configuration and startup..........................................................................................................69 Table of contents Wall-mounted devices (RAD-900-DAIO6) ...........................................................65 4.2.1 Mounting ..............................................................................................65 4.2.2 Wire entry .............................................................................................66 Connecting wires .................................................................................66 4.2.3 Connecting power ...............................................................................67 4.2.4 Connecting the antenna .......................................................................68 4.2.5 Default settings of the wireless module................................................................69 Resetting to the default settings ...........................................................69 5.1.1 Firmware update ..................................................................................70 5.1.2 Operating mode of the wireless module ..............................................................70 Setting the address of the wireless module via the thumbwheel ..........................73 Configuration via CONFSTICK ............................................................................73 Copying device settings via memory stick ...........................................................75 Saving parameters from the wireless module to the memory stick .......75 5.5.1 Reading the memory stick ....................................................................76 5.5.2 Configuration via PSI-CONF software .................................................................76 Extended configuration, individual settings ..........................................77 5.6.1 Data transmission speed of the wireless interface ...............................77 5.6.2 Device settings .....................................................................................79 5.6.3 Starting up I/O extension modules .......................................................................81 Combinations of extension modules ....................................................81 5.7.1 5.7.2 Setting the address of the extension modules via the thumbwheel ......82 5.7.3 Wireless module in PLC/Modbus RTU dual mode ...............................83 Starting up the RAD-900-DAIO6..........................................................................84 Setting the address of the RAD-900-DAIO6 via the thumbwheel .........84 5.8.1 RAD-900-DAIO6 in PLC/Modbus RTU dual mode ...............................85 5.8.2 4.2 5.1 5.2 5.3 5.4 5.5 5.6 5.7 5.8 7.1 7.2 7.3 5.9 Startup time of the wireless station ......................................................................86 6 Serial data mode (RAD-900-IFS only).......................................................................................87 6.1 Frame-based data transmission ..........................................................................89 7 PLC/Modbus RTU mode...........................................................................................................91 Configuration via PSI-CONF software .................................................................92 Addressing I/O extension modules ......................................................................93 Watchdog ............................................................................................................93 3827_en_C PHOENIX CONTACT 3/140 RAD-900-... 8 PLC/Modbus RTU dual mode ...................................................................................................95 Configuration via PSI-CONF software .................................................................96 Addressing I/O extension modules ......................................................................97 Watchdog ............................................................................................................97 9 Addressing I/O extension modules and RAD-900-DAIO6 with Modbus RTU ...........................99 Modbus function codes .......................................................................................99 Modbus protocol..................................................................................................99 Addressing registers..........................................................................................100 Module type and error code register ..................................................................101 Assigning I/O extension modules to the register ................................102 9.4.1 Modbus memory map........................................................................................102 RAD-AI4-IFS process data .................................................................103 9.5.1 RAD-PT100-4-IFS process data ........................................................104 9.5.2 RAD-AO4-IFS process data ...............................................................105 9.5.3 RAD-DI4-IFS process data ................................................................106 9.5.4 RAD-DI8-IFS process data ................................................................106 9.5.5 RAD-DOR4-IFS process data ............................................................108 9.5.6 RAD-DO8-IFS process data ...............................................................109 9.5.7 RAD-DAIO6-IFS and RAD-900-DAIO6 process data .........................110 9.5.8 Complete overview of the Modbus memory map ...............................111 9.5.9 Error codes and formats for analog input and output values ..............................114 RSSI signal register ...........................................................................................115 10 Detecting and removing errors................................................................................................117 10.1 Loopback test during serial data transmission ...................................................123 11 Diagnostics on the wireless module........................................................................................125 Diagnostic LEDs ................................................................................................125 LED bar graph ...................................................................................................127 Diagnostics via PSI-CONF software ..................................................................130 11.3.1 Recording parameters .......................................................................132 8.1 8.2 8.3 9.1 9.2 9.3 9.4 9.5 9.6 9.7 11.1 11.2 11.3 4/140 PHOENIX CONTACT 3827_en_C 1 For your safety For your safety Read this user manual carefully and keep it to hand for future reference. 1.1 Labeling of warning notes This symbol indicates hazards that could lead to personal injury. There are three signal words indicating the severity of a potential injury. DANGER Indicates a hazard with a high risk level. If this hazardous situation is not avoided, it will result in death or serious injury. WARNING Indicates a hazard with a medium risk level. If this hazardous situation is not avoided, it could result in death or serious injury. CAUTION Indicates a hazard with a low risk level. If this hazardous situation is not avoided, it could result in minor or moderate injury. This symbol together with the NOTE signal word alerts the reader to a situation which may cause damage or malfunction to the device, hardware/software, or surrounding property. Here you will find additional information or detailed sources of information. 1.2 Qualification of users The use of products described in this user manual is oriented exclusively to:
Qualified electricians or persons instructed by them. The users must be familiar with the relevant safety concepts of automation technology as well as applicable standards and other regulations. Qualified application programmers and software engineers. The users must be familiar with the relevant safety concepts of automation technology as well as applicable standards and other regulations. 3827_en_C PHOENIX CONTACT 5/140 RAD-900-... 1.3 Safety notes Please note that, in combination with antennas, the maximum permissible transmission power may be exceeded. Please set the transmission power via the software. The use of antennas with a gain greater than 6 dBi may require that the transmit power be reduced from the default setting of 30 dBm. Regulations limit the equivalent isotropically-
radiated power (EIRP) to 36 dBm. The EIRP may be calculated as the transmit power (Pt) minus any cable loss (Lc) plus the antenna gain (Ga). EIRP = Pt - Lc + Ga For example, in the case of a 12 dBi antenna used with a cable run with a 4 dB loss, the transmit power must be reduced to 28 dBm or less such that the EIRP does not exceed 36 dBm. The PSI-CONF configuration and diagnostic software can be used to configure the transmit power. Operation of the wireless system is only permitted if accessories available from Phoenix Contact are used. The use of other accessory components may invalidate the device approval status 1.4 Installation and operation Follow the installation instructions. NOTE:
Installation, operation, and maintenance may only be carried out by qualified specialist personnel. Error-free operation of this device can only be ensured if transport, storage, and assembly are carried out correctly and operation and maintenance are carried out with care. When installing and operating the device, the applicable safety directives (including national safety directives), accident prevention regulations, as well as general technical regulations, must be observed. WARNING: Risk of electrical shock During operation, certain parts of this device may carry hazardous voltages. Disregarding this warning may result in damage to equipment and/or serious personal injury. NOTE:
Access to circuits within the device is not permitted. Provide a switch/circuit breaker close to the device that is labeled as the disconnect device for this device. Provide overcurrent protection (I < 6A). During maintenance work, disconnect the device from all effective power sources. 6/140 PHOENIX CONTACT 3827_en_C For your safety The IP20 degree of protection (IEC 60529/EN 60529) of the RAD-900-IFS is intended for a clean and dry environment. Do not subject the device to mechanical and/or thermal loads that exceed the specified limits. The RAD-900-DAIO6 provides an IP65 degree of protection. The radio should not be operated without an antenna or terminating load on the antenna connector. NOTE:
NOTE:
Prolonged operation without an antenna or terminator may result in damage to the radio. 1.5 Safety regulations for installation in potentially ex-
plosive areas Installation in areas with a danger of dust explosions The device has not been designed for use in potentially dust-explosive atmospheres. WARNING:
WARNING:
Installation in Class I, Div. 2 or Zone 2 The device is designed for installation in Class I, Division 2/Zone 2 (UL/cUL) potentially explosive areas. Observe the specified conditions for use in potentially explosive areas. Install the RAD-900-IFS into a housing (control or distributor box) with at least IP54 protection (EN 60529) and is certified for use in Class I, Div. 2 or Zone 2. The RAD-900-DAIO6 meets the IP65 degree of protection does not require an additional housing. When installing and connecting the supply and signal circuits observe the requirements of EN 60079-14. Only devices suitable for operation in Ex zone 2 and the conditions at the application site may be connected to the circuits in zone 2. In potentially explosive areas, only connect and disconnect cables when the power is disconnected. Installation/removal of the devices on/from the TBUS DIN rail connector may only be performed when no voltage is applied. 3827_en_C PHOENIX CONTACT 7/140 RAD-900-... 1.6 Conformance FCC NOTE:
This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to part 15 of the FCC rules. These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment. This equipment generates, uses and can radiate radio frequency energy and, if not installed and used in accordance with the instruction manual, may cause harmful interference to radio communications. Operation of this equipment in a residential area is likely to cause harmful interference, in which case, the user will be required to correct the interference at his own expense. Changes or modifications not expressly approved by the party responsible for compliance could void the user's authority to operate the equipment. This equipment complies with the FCC RF radiation exposure limits set forth for an uncontrolled environment. This equipment should be installed and operated with a minimum distance of 20 cm between the radiator and your body. FCC certificate: SGV-SHR-900 Industry Canada (IC) Operation is subject to the following two conditions: (1) this device may not cause interference, and (2) this device must accept any interference, including interference that may cause undesired operation of the device. To reduce potential radio interference to other users, the antenna type and its gain should be so chosen that the equivalent isotropically radiated power (EIRP) is not more than that permitted for successful communication. This device has been designed to operate with the antennas listed in this document and having a maximum gain of 12 dB. Antennas not included in this list or having a gain greater than 12 dB are strictly prohibited for use with this device. The required antenna impedance is 50 . Under Industry Canada regulations, this radio transmitter may only operate using an antenna of a type and maximum (or lesser) gain approved for the transmitter by Industry Canada. To reduce potential radio interference to other users, the antenna type and its gain should be so chosen that the equivalent isotropically radiated power (EIRP) is not more than that necessary for successful communication. IC certificate: IC4720C-SHR900 8/140 PHOENIX CONTACT 3827_en_C NOM For your safety 3827_en_C PHOENIX CONTACT 9/140 RAD-900-... 10/140 PHOENIX CONTACT 3827_en_C 2 Short description Short description Radioline is a wireless system for the transmission of analog and digital I/O signals and serial data. A Radioline network may contain up to 250 stations, and features a self-healing network topology. The Radioline product family consists of a DIN rail-mounted 900MHz transceiver, a variety of I/O extension modules for connection to the transceiver, an outdoor NEMA 4X version with built in I/O, and an RS-485 multiplexer module for expansion of a wireless I/O system. 2.1 RAD-900-IFS wireless module In addition to an RS-232 and RS-485 two-wire interface, the RAD-900-IFS wireless module supports the option of directly connecting up to 32 I/O extension modules in the station structure via the DIN rail connector. Addressing of the wireless module and I/O mapping of the extension modules is carried out quickly and easily by means of the thumbwheel on the front. You can use the yellow thumbwheel on the wireless module in order to set the RAD ID, and the white thumbwheel on the extensions modules to set the I/O-MAP address. Programming knowledge is not required. You can easily start up the wireless network without the need for software. The PSI-CONF configuration and diagnostic software for special functions and diagnostics options in the wireless module is available free of charge. Features Flexible network applications: I/O data, serial data, PLC/Modbus RTU mode Adjustable data rates for the wireless interface Easy point-to-point or network structures (star, mesh) Yellow thumbwheel for the unique addressing of wireless modules in the wireless network Integrated RS-232 and RS-485 interface Can be extended with up to 32 I/O modules per station via DIN rail connector
(hotswappable) 128-bit AES data encryption and authentication Unique network addressing via plug-in configuration memory (RAD-CONF) for secure, parallel operation of multiple networks with different RF bands Data rates and ranges can be configured using the PSI-CONF software UL/cUL listed for installation in Class I, Div. 2/Zone 2 environments 3827_en_C PHOENIX CONTACT 11/140 RAD-900-... 2.1.1 Structure Test output RSSI (0...3 V DC) for evaluation of the wireless signal strength Figure 2-1 RAD-900-IFS structure Table 2-1 RAD-900-IFS structure Item Designation RSMA antenna connection (socket) 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 Device supply (+24VDC, 0V) 12-pos. programming interface (S-PORT) RAD ID address setting via thumbwheel SET button Connection option for TBUS DIN rail connector DIN rail DIN rail release latch Connection terminal block RS-485 interface Connection terminal block RS-232 interface Relay output with PDT contact (floating) D-SUB 9 connector (RS-232 interface) RS-232/485 serial interface status LED (RX/TX) LED bar graph for displaying the wireless signal strength ERR status LED, red (communication error) DAT status LED, green (BUS communication) PWR status LED, green (supply voltage) 12/140 PHOENIX CONTACT 3827_en_C Short description Circuit diagram RF U RSSI+
RSSI-
2.1 2.2
+24 V 0 V 1.1 1.2 DC DC RAD-ID t r o P
S RS485 D(A) D(B) 4.1 4.2 C RS232 RX TX GND COM1 NO1 NC1 5.1 5.2 5.3 6.1 6.2 6.3 IFS IFS Figure 2-2 RAD-900-IFS circuit diagram 2.2 RAD-900-DAIO6 The RAD-900-DAIO6 is a NEMA 4X-rated wireless device with one analog input, one analog output, two digital inputs, and two digital outputs directly integrated. It does not have a serial interface. The RAD-900-DAIO6 may be AC- or DC-powered, and addressing of the wireless module and I/O mapping of the extension modules is carried out quickly and easily by means of the thumbwheel on the front. You can use the yellow thumbwheel on the wireless module in order to set both the RAD ID and I/O-MAP address. Programming knowledge is not required. You can easily start up the wireless network without the need for software. It is interoperable with the RAD-900-IFS. The PSI-CONF configuration and diagnostic software for special functions and diagnostics options in the wireless module is available free of charge. 3827_en_C PHOENIX CONTACT 13/140 RAD-900-... 2.2.1 Structure 1 T R O P
S I P D 1
2
3
4 ON-OFF RAD ID PWR DAT ERR RF LINK D1 D2 1 2 16 3 4 5 6 8 7 9 10 19 12 11 2 18 17 LV HV COM LV HV COM COM NO NC COM NO NC 1 T U O L A T G D I I 2 T U O L A T G D I I FUSE R E W O P 230V AC 1 N I L A T G D I I I K N L F R 2 N I L A T G D I I T U O G O L A N A
DC COM NO NC U I COM PWR +I -I
N I G O L A N A I S S R SET 21 20 15 14 13 22 Figure 2-3 RAD-900-DAIO6 structure Table 2-2 RAD-900-DAIO6 structure Item Designation N-type antenna 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 12-pos. programming interface (S-PORT) DIP switches for configuring I/O RAD ID address setting via thumbwheel PWR status LED, green (supply voltage) DAT status LED, green (I/O communication) ERR status LED, red (communication error) SET button LED bar graph for displaying the wireless signal strength Status LEDs of the digital VO Relay output with floating PDT contact Digital input as wide-range input Analog input for 2-, 3-, and 4-wire measuring transducers Analog output (current or voltage) Test output RSSI (0...3 V DC) for evaluation of the wireless signal strength Device supply (+24VDC/120 V AC, 0V/neutral) RF link Fuse Power selection switch Ground lug Internal ground screw Breather 14/140 PHOENIX CONTACT 3827_en_C Short description DIP switch 2 3 4 OFF ON OFF ON OFF ON Table 2-3 DIP switches of the RAD-DAIO6-IFS Output signal 0 ... 20 mA 4 ... 20 mA 1 OFF ON Setting Analog IN Analog IN Analog OUT Analog OUT Digital OUT1 Digital OUT1 Digital OUT2 Digital OUT2 Circuit diagram RESET HOLD RESET HOLD RESET HOLD RF t RAD-ID r o P
S RF LINK COM NO NC COM1 NO1 NC 1 COM2 NO2 NC2 DI2L DI2H DI2 DI1L DI1H DI1 RSSI +
RSSI -
U
+24VDC/120VAC 0V/N C PWR1
+I1 I
-I1 VLOOP U I U1 I1 1 Figure 2-4 RAD-900-DAIO6 circuit diagram 3827_en_C PHOENIX CONTACT 15/140 RAD-900-... 16/140 PHOENIX CONTACT 3827_en_C 3 Description of I/O extension modules Description of I/O extension modules Various I/O extension modules are available for setting up the wireless system quickly and easily. This allows the number and type of I/O signals to be configured for specific applications. For a detailed description of the available I/O extension modules, refer to the pages in Table 3-1. Table 3-1 I/O extension modules Module type Descriptor Order No. Analog Four analog inputs RAD-AI4-IFS 2901537 Four Pt 100 inputs RAD-PT100-4-IFS 2904035 Four analog outputs RAD-AO4-IFS Digital Four digital inputs RAD-DI4-IFS 2901538 2901535 2901539 RAD-DI8-IFS RAD-DOR4-IFS 2901536 RAD-DO8-IFS 2902811 Analog/digital RAD-DAIO6-IFS 2901533 Eight digital inputs or two pulse inputs Four digital relay outputs Eight digital transistor -
outputs One analog input/output, two digital wide-range -
inputs/outputs See page 18 22 30 34 37 43 47 52 3827_en_C PHOENIX CONTACT 17/140 RAD-900-... 3.1 RAD-AI4-IFS - analog extension module with four inputs The analog RAD-AI4-IFS I/O extension module can process up to four input signals between 0/4 mA ... 20 mA. All inputs are electrically isolated from one another, from the supply voltage, and from the electronics. A supply voltage of 12 V DC, minimum, is available at the PWR1 connection terminal block for passive sensors (see Figure 3-1, item 1). 5 6 7 3.1.1 Structure P wr 1
+I 1
-I 1 3 4 1 2 P wr 2
+I 2
-I 2 P wr 1P wr 2
+I
+I 1 2 OFF O N 1 2 3 4 DIP-1 P W R E R R D AT 8 8
-I
-I 1 2 S D-AI4-IF A R P A IO-M P wr 3P wr 4
+I
+I 3 4
-I
-I 3 4 9 8 Figure 3-1 RAD-AI4-IFS structure Item Designation 12 11 10 1 2 3 4 5 6 7 8 9 10 11 12 Analog input 2 for 2-, 3-, 4-wire measuring transducers Analog input 1 for 2-, 3-, 4-wire measuring transducers DIP switches for configuring the analog inputs (current/voltage input) White thumbwheel for setting the I/O-MAP address Connection option for DIN rail connector DIN rail Metal foot catch for DIN rail fixing Analog input 3 for 2-, 3-, 4-wire measuring transducers Analog input 4 for 2-, 3-, 4-wire measuring transducers ERR status LED, red (communication error) DAT status LED, green (bus communication) PWR status LED, green (supply voltage) 18/140 PHOENIX CONTACT 3827_en_C Description of I/O extension modules 3.1.2 Basic circuit diagram PWR IN 2 Wire Out PWR IN 2.1 2.1 PWR2
+I2
-I2 3.1 3.2 3.3 PWR1
+I1
-I1 2.2 2.3 I I 2.1 2.2 2.2 2.3 2.2 2.3 3 Wire US 4 Wire Out GND Out GND IO-MAP VLOOP VLOOP VLOOP VLOOP C PWR3
+I3
-I3 PWR4
+I4
-I4 I I 4.1 4.2 4.3 5.1 5.2 5.3 DC IFS DC IFS Figure 3-2 Basic circuit diagram for the RAD-AI4-IFS 3.1.3 Setting the DIP switches Using the DIP switches on the front, you can configure the inputs signals (0 mA ... 20 mA or 4 mA ... 20 mA). Any changes in the setting of the DIP switches will be directly applied. In PLC/Modbus RTU mode, the setting of the input signals is evaluated for error diagnostics. With the setting 4 mA ... 20 mA, it is, for example, possible to detect an open circuit. PWR1 WR1 PWR2
+I1
+I2 2
-I1 1
-I2 2 OFF ON 1 2 3 4 DIP-1 PWR DAT ERR PWR3 WR3 PWR4
+I3
+I4 4
-I3 3
-I4 4 Figure 3-3 DIP switches of the RAD-AI4-IFS 3827_en_C PHOENIX CONTACT 19/140 RAD-900-... Table 3-2 DIP switches of the RAD-AI4-IFS Setting Analog IN1 Analog IN1 Analog IN2 Analog IN2 Analog IN3 Analog IN3 Analog IN4 Analog IN4 Input signal 0 mA ... 20 mA 4 mA ... 20 mA 0 mA ... 20 mA 4 mA ... 20 mA 0 mA ... 20 mA 4 mA ... 20 mA 0 mA ... 20 mA 4 mA ... 20 mA 3.1.4 Diagnostic LEDs DIP switch 2 3 4 1 OFF ON OFF ON OFF ON OFF ON The RAD-AI4-IFS I/O extension module uses a total of three LEDs to indicate the operating states. PWR1 WR1 PWR2
+I1
+I2 2
-I1 1
-I2 2 OFF ON 1 2 3 4 DIP-1 PWR DAT ERR PWR3 WR3 PWR4
+I3
+I4 4
-I3 3
-I4 4 Figure 3-4 Diagnostic LEDs of the RAD-AI4-IFS The green PWR LED indicates the supply voltage status. PWR LED DAT LED OFF ON No supply voltage Supply voltage OK The green DAT LED indicates the bus communication status. OFF No communication Flashing Configuration and addressing mode ON Cyclic data communication 20/140 PHOENIX CONTACT 3827_en_C Description of I/O extension modules ERR LED OFF Flashing The red ERR LED indicates the error status. No error Slow (1.4 Hz) I/O-MAP address changed Fast (2.8 Hz) No bus communication ON Critical internal error 3.1.5 Setting the I/O-MAP address Use the thumbwheel to set the I/O-MAP address. The extension module in the Radioline wireless system is addressed using the I/O-MAP address. You can assign a maximum of 01 ... 99 addresses to the I/O extension modules in the entire wireless network. Table 3-3 Setting the I/O-MAP address for the RAD-AI4-IFS Thumbwheel setting Description 01 ... 99 I/O-MAP address 00 Delivery state
**, 1* ... 9*
Setting not permitted
*1 ... *9 Interface System slave address, for use with other Interface System
(IFS) master devices 3.1.6 Process data in PLC/Modbus RTU mode The process image of the I/O extension module consists of six data words. For additional information, please refer to Section 3.1, RAD-AI4-IFS - analog extension module with four inputs. I/O module Module type ID Number of registers Address area Function code RAD-AI4-IFS 20hex 06hex 30xx0 ... 30xx5 fc 04 3827_en_C PHOENIX CONTACT 21/140 RAD-900-... 3.2 RAD-PT100-4-IFS - extension module with four temperature inputs Use the I/O extension modules in connection with the RAD-900-... wireless module, firmware version 1.40 or later. You can update the firmware free of charge using the PSI-CONF software, Version 2.04 or later. The firmware and software can be found on the Internet at phoenixcontact.net/products. The analog RAD-PT100-4-IFS I/O extension module has four Pt 100 inputs for temperatures between -50C ... +250C. The Pt 100 inputs T1 ... T4 can be mapped to the analog outputs I1/U1 ... I4/U4 of the RAD-AO4-IFS extension module. All the inputs are electrically isolated from one another, from the supply voltage, and from the remaining electronics. Pt 100 resistance thermometers can be connected to the RAD-PT100-4-IFS I/O extension module. The thermometers change their resistance depending on the temperature. The Pt 100 input signals are acquired by the RAD-PT100-4-IFS and can be mapped to proportional, analog voltage or current signals of the RAD-AO4-IFS output module. Example: At the Pt 100 input, a current of 0 mA or a voltage of 0 V is released at the output module at a temperature of -50C. At the Pt 100 input, a current of 20 mA or a voltage of 10 V is released at the output at a temperature of 250C. Pt 100 input Analog output
-50C
+250C 0 mA or 0 V 20 mA or 10 V 3.2.1 Connecting sensors You can connect 2-wire or 3-wire sensors to the extension module. Observe the measuring errors depending on the different measuring methods. 2-wire connection technology 2-wire connection technology is the most cost-effective connection method. The temperature-related voltage is not directly measured at the sensor and therefore falsified by the two cable resistances RL. The measuring errors that occur may lead to the entire measurement to become useless. Please observe the diagrams in Section Measuring errors using 2-wire connection technology on page 24. With 2-wire technology, you need an insertion bridge between terminals x.2 and x.3. 22/140 PHOENIX CONTACT 3827_en_C Description of I/O extension modules
+I2 1mA 1mA
+I3 IO-MAP 0 1 I+
I RL RL 3.1 3.2 3.3 2.1 2.2 2.3
-U2
-I2
-U1
-I1 A D A D 4.1 4.2 4.3 5.1 5.2 5.3
-U3
-I3
-U4
-I4 A D A D
+I1 1mA C 1mA
+I4 RTD DC IFS DC IFS Figure 3-5 2-wire connection technology 3-wire connection technology With 3-wire connection technology, the temperature-related voltage is measured several times. Corresponding calculations additionally reduce the effect of the cable resistance on the measurement result. The results are almost as good as those achieved using the 4-wire technology. The cable resistances RL at the terminals +I and -I must have the same value. This allows you to subtract the established cable resistance from the measurement result and to get the Pt 100 platinum resistance value. I+
U I RL RL RTD
+I2 1mA 1mA
+I3 IO-MAP 0 1 3.1 3.2 3.3 2.1 2.2 2.3
-U2
-I2
-U1
-I1 A D A D 4.1 4.2 4.3 5.1 5.2 5.3
-U3
-I3
-U4
-I4 A D A D
+I1 1mA C 1mA
+I4 DC IFS DC IFS Figure 3-6 3-wire connection technology 3827_en_C PHOENIX CONTACT 23/140 RAD-900-... 4-wire connection technology The RAD-PT100-4-IFS does not support the 4-wire connection technology. If you want to use a 4-wire sensor, only connect three of the four wires. The fourth wire should be left unwired. Otherwise there will be a different resistance in the +I and -I cables owing to the parallel connection of two cable resistances.
+I2 1mA 1mA
+I3 IO-MAP 0 1 3.1 3.2 3.3 2.1 2.2 2.3
-U2
-I2
-U1
-I1 A D A D 4.1 4.2 4.3 5.1 5.2 5.3
-U3
-I3
-U4
-I4 A D A D
(U+) I+
U I RL RL
+I1 1mA C 1mA
+I4 RTD DC IFS DC IFS Figure 3-7 4-wire connection technology 3.2.2 Measuring errors using 2-wire connection technology
K
T
8 6 4 2 0 0 2,5 5 7,5 10 12,5 15 17,5 20
I [m]
Figure 3-8 Systematic temperature measuring error T depending on the cable length l Curves depending on cable cross section A 1 2 3 Temperature measuring error for A = 0.25 mm2 Temperature measuring error for A = 0.5 mm2 Temperature measuring error for A = 1.0 mm2 Temperature measuring error for A = 1.5 mm2 4
(Measuring error valid for: copper cable = 57 m/mm2, TA = 25C and Pt 100 sensor) 24/140 PHOENIX CONTACT 3827_en_C Description of I/O extension modules
K
T
K
T
10 8 6 4 2 0 2,5 1,5 2 1 0,5 0
-50 0 0,1 0,2 0,3 0,4 0,5 0,6 0,7 0,8 0,9 1,0 A [mm ]2 Figure 3-9 Systematic temperature measuring error T depending on the cable cross section A
-30
-10 10 30 50 70 90 T [C]
Figure 3-10 Systematic temperature measuring error T depending on the cable temperature TA
(Measuring error valid for: copper cable = 57 m/mm2, TA = 25C and Pt 100 sensor) Make sure that the cable resistance and therefore the measuring error is as low as possible. Use sensor cables that are as short as possible. Avoid conductor cross sections smaller than 0.5 mm2. The temperature has only a small influence on the cable resistance. You can calculate the cable resistance as follows:
RL = RL20 x [1 + 0.0039 x (TA - 20C)]
1 K 1 K l x A x [1 + 0.0039 x (TA - 20C)]
Cable resistance in Cable resistance at 20C in Line length in m Specific resistance of copper in m/mm2 Cable cross section in mm2 RL =
RL RL20 l A TA 0.0039 1/K Temperature coefficient for copper (degree of purity of 99.99%) Ambient temperature (cable temperature) in C Due to there being two cable resistances in the measuring system, the value must be doubled. Using the average temperature coefficient = 0.385 /K for Pt 100, the absolute measuring error in Kelvin can be determined for platinum sensors according to DIN standards. 3827_en_C PHOENIX CONTACT 25/140 RAD-900-... 3.2.3 Shielding of the sensor cables Always connect the analog sensors using shielded, twisted pair cables (e.g., LiYCY, TP 2 x 2 x 0.5 mm2). Immediately following entry in the control cabinet, connect the cable shields to the corresponding shield connection clamps. Please note that the electrical isolation between the channels may no longer occur when connecting the shields. The isolating distances between the individual channels need to be re-evaluated after connecting the shields. The distances between the individual wires and the common shields are crucial in this respect. RTD RTD
+I2 1mA 1mA
+I3 IO-MAP 0 1 I+
U I I+
U I RL RL RL RL 3.1 3.2 3.3 2.1 2.2 2.3
-U2
-I2
-U1
-I1 A D A D 4.1 4.2 4.3 5.1 5.2 5.3
-U3
-I3
-U4
-I4 A D A D I+
U I I+
U I RL RL RL RL
+I1 1mA C 1mA
+I4 RTD RTD DC IFS DC IFS Figure 3-11 Shielding with 3-wire connection technology 2-wire connection technology with twisted pair cables and shielding
+I2 1mA 1mA
+I3 IO-MAP 0 1 3.1 3.2 3.3 2.1 2.2 2.3
-U2
-I2
-U1
-I1 A D A D 4.1 4.2 4.3 5.1 5.2 5.3
-U3
-I3
-U4
-I4 A D A D
+I1 1mA C 1mA
+I4 I+
I RL RL DC IFS DC IFS RTD Figure 3-12 2-wire connection technology with twisted pair cables and shielding 26/140 PHOENIX CONTACT 3827_en_C 3-wire connection technology with twisted pair cables and shielding Description of I/O extension modules
+I2 1mA 1mA
+I3 IO-MAP 0 1 3.1 3.2 3.3 2.1 2.2 2.3
-U2
-I2
-U1
-I1 A D A D 4.1 4.2 4.3 5.1 5.2 5.3
-U3
-I3
-U4
-I4 A D A D
+I1 1mA C 1mA
+I4 I+
U I RL RL DC IFS DC IFS RTD Figure 3-13 3-wire connection technology with twisted pair cables and shielding 3.2.4 Structure
+I 1
-U 1
-I 1 3 1 2
+I 2
-U 2
-I 2
+I
+I 1 2
-U
-U 1 2
-I
-I 1 2 S 0-4-IF 0 1 T D-P A R P A IO-M P W R E R R D AT 8 8 I I 3 4
-U
-U 3 4
-I
-I 3 4 4 5 6 11 10 9 1 2 3 4 5 6 7 8 9 10 11 8 7 Figure 3-14 RAD-PT100-4-IFS structure Item Designation Pt 100 input 2 for 2- and 3-wire sensors Pt 100 input 1 for 2- and 3-wire sensors White thumbwheel for setting the I/O-MAP address Connection option for DIN rail connector DIN rail Metal foot catch for DIN rail fixing Pt 100 input 3 for 2- and 3-wire sensors Pt 100 input 4 for 2- and 3-wire sensors ERR status LED, red (communication error) DAT status LED, green (bus communication) PWR status LED, green (supply voltage) 3827_en_C PHOENIX CONTACT 27/140 RAD-900-... 3.2.5 Basic circuit diagram
+I1
+I1
-I1
+I1
-I1 2.1 2.2 2.3 2.1 2.2 2.3 2-wire
-U1 3-wire
+I2 1mA 1mA
+I3 IO-MAP 0 1 3.1 3.2 3.3 2.1 2.2 2.3
-U2
-I2
-U1
-I1 A D A D 4.1 4.2 4.3 5.1 5.2 5.3
-U3
-I3
-U4
-I4 A D A D
+I1 1mA C 1mA
+I4 DC IFS DC IFS Figure 3-15 Basic circuit diagram for the RAD-PT100-4-IFS With 2-wire technology, you need an insertion bridge between terminals x.2 and x.3. In this case, the measuring accuracy is reduced (see Measuring errors using 2-wire connection technology on page 24). 3.2.6 Diagnostic LEDs The RAD-PT100-4-IFS I/O extension module uses a total of three LEDs to indicate the operating states. Figure 3-16 Diagnostic LEDs of the RAD-PT100-4-IFS PWR LED The green PWR LED indicates the supply voltage status. OFF ON No supply voltage Supply voltage OK 28/140 PHOENIX CONTACT 3827_en_C Description of I/O extension modules DAT LED The green DAT LED indicates the bus communication status. OFF No communication Flashing Configuration and addressing mode ON Cyclic data communication ERR LED OFF Flashing The red ERR LED indicates the error status. No error Slow (1.4 Hz) I/O-MAP address changed Fast (2.8 Hz) No bus communication ON Critical internal error 3.2.7 Setting the I/O-MAP address Use the thumbwheel to set the I/O-MAP address. The extension module in the Radioline wireless system is addressed using the I/O-MAP address. You can assign a maximum of 01 ... 99 addresses to the I/O extension modules in the entire wireless network. Table 3-4 Setting the I/O-MAP address for the RAD-PT100-4-IFS Thumbwheel setting Description 01 ... 99 I/O-MAP address 00 Delivery state
**, 1* ... 9*
Setting not permitted
*1 ... *9 Interface System slave address, for use with other Interface System (IFS) master devices 3.2.8 Process data in PLC/Modbus RTU mode The process image of the I/O extension module consists of six data words. For additional information, please refer to Section 3.2, RAD-PT100-4-IFS - extension module with four temperature inputs. I/O module Module type ID Number of registers Address area Function code RAD-PT100-4-IFS 21hex 06hex 30xx0 ... 30xx5 fc 04 3827_en_C PHOENIX CONTACT 29/140 RAD-900-... 3.3 RAD-AO4-IFS - analog extension module with four outputs Using the analog RAD-AO4-IFS I/O extension module, up to four signals between 0/4 mA ... 20 mA can be output. All the outputs are electrically isolated from one another, from the supply voltage, and from the electronics. Use either the current or voltage output per analog channel. 5 6 7 3.3.1 Structure U 1 I 1 1 3 4 1 2 U 2 I 2 2 U U 1 2 I I 1 2 OFF O N 1 2 3 4 DIP-1 P W R E R R D AT 8 8 1 2 S 4-IF O D-A A R P A IO-M U U 3 4 I I 3 4 3 4 9 8 Figure 3-17 RAD-AO4-IFS structure Item Designation 12 11 10 1 2 3 4 5 6 7 8 9 10 11 12 Analog output 2 (alternatively current or voltage) Analog output 1 (alternatively current or voltage) DIP switches for configuring the outputs (current/voltage output) White thumbwheel for setting the I/O-MAP address Connection option for DIN rail connector DIN rail Metal foot catch for DIN rail fixing Analog output 3 (alternatively current or voltage) Analog output 4 (alternatively current or voltage) ERR status LED, red (communication error) DAT status LED, green (bus communication) PWR status LED, green (supply voltage) 30/140 PHOENIX CONTACT 3827_en_C Description of I/O extension modules 3.3.2 Basic circuit diagram 0/4...20 mA GND 0...10V DC GND U2 I2 2 U1 I1 1 3.1 3.2 3.3 2.1 2.2 2.3 3.2 3.3 2.1 2.3 U I U I IO-MAP C U I U I U4 I4 4 U3 I3 3 4.1 4.2 4.3 5.1 5.2 5.3 DC IFS DC IFS Figure 3-18 Basic circuit diagram for the RAD-AO4-IFS 3.3.3 Setting the DIP switches You can use the DIP switches on the front to set the behavior of the outputs in the event of an error (e.g., interruption of the wireless connection). Any changes in the setting of the DIP switches will be directly applied. RESET = Output value is set to 0 HOLD = Hold last valid output value U1 1 U2 2 I1 I2 2 1 1 2 2 OFF ON 1 2 3 4 DIP-1 PWR DAT ERR U3 3 U4 4 I3 I4 4 3 3 4 4 Figure 3-19 DIP switches of the RAD-AO4-IFS 3827_en_C PHOENIX CONTACT 31/140 RAD-900-... Table 3-5 DIP switches of the RAD-AO4-IFS Output signal DIP switch 2 3 4 Input Analog OUT1 Analog OUT1 Analog OUT2 Analog OUT2 Analog OUT3 Analog OUT3 Analog OUT4 Analog OUT4 RESET HOLD RESET HOLD RESET HOLD RESET HOLD 3.3.4 Diagnostic LEDs 1 OFF ON OFF ON OFF ON OFF ON The RAD-AO4-IFS I/O extension module uses a total of three LEDs to indicate the operating states. U1 1 U2 2 I1 I2 2 1 1 2 2 OFF ON 1 2 3 4 DIP-1 PWR DAT ERR U3 3 U4 4 I3 I4 4 3 3 4 4 Figure 3-20 Diagnostic LEDs of the RAD-AO4-IFS The green PWR LED indicates the supply voltage status. PWR LED DAT LED OFF ON No supply voltage Supply voltage OK The green DAT LED indicates the bus communication status. OFF No communication Flashing Configuration and addressing mode ON Cyclic data communication 32/140 PHOENIX CONTACT 3827_en_C Description of I/O extension modules ERR LED OFF Flashing The red ERR LED indicates the error status, e.g., if a corresponding input module has not been found. No error Slow (1.4 Hz) I/O-MAP address changed Fast (2.8 Hz) Wireless module in I/O data mode Missing input module No bus communication Wireless module in PLC/Modbus RTU mode No Modbus communication (safe state of outputs, depending on DIP switch setting) ON Critical internal error 3.3.5 Setting the I/O-MAP address Use the thumbwheel to set the I/O-MAP address. The extension module in the Radioline wireless system is addressed using the I/O-MAP address. You can assign a maximum of 01 ... 99 addresses to the I/O extension modules in the entire wireless network. Table 3-6 Setting the I/O-MAP address for the RAD-AO4-IFS Thumbwheel setting Description 01 ... 99 I/O-MAP address 00 Delivery state
**, 1* ... 9*
Setting not permitted
*1 ... *9 Interface System slave address, for use with other Interface System (IFS) master devices 3.3.6 Process data in PLC/Modbus RTU mode The process image of the I/O extension module consists of six data words. For additional information, please refer to Section 3.3, RAD-AO4-IFS - analog extension module with four outputs. I/O module Module type ID Number of registers Address area Function code RAD-AO4-IFS 30hex 06hex 40xx0 ... 40xx5 fc 03, 16 3827_en_C PHOENIX CONTACT 33/140 RAD-900-... 3.4 RAD-DI4-IFS - digital extension module with four inputs WARNING: Risk of electric shock Use the same phase for digital inputs and digital outputs. The isolating voltage between the individual channels must not exceed 300 V. The digital RAD-DI4-IFS I/O extension module can process up to four input signals. The digital inputs process voltages between 0 V ... 50 V AC/DC at the low-voltage input and voltages between 0 V ... 250 V AC/DC at the high-voltage input. All inputs are electrically isolated from one another, from the supply voltage, and from the electronics. 4 5 6 3.4.1 Structure 2 1 DI 1 L DI 1 H DI 1 DI 2 L DI 2 H DI 2 3 DI DI 1L 2L DI DI 1H 2H DI DI 1 2 S D-DI4-IF A R P A IO-M D AT 8 8 P W R E R R DI1 DI2 DI3 DI4 DI DI 3L 4L DI DI 3H 4H DI DI 3 4 8 7 Figure 3-21 RAD-DI4-IFS structure Item Designation Digital input as wide-range input Digital input as wide-range input White thumbwheel for setting the I/O-MAP address Connection option for DIN rail connector DIN rail Metal foot catch for DIN rail fixing Digital input as wide-range input Digital input as wide-range input Status LEDs for digital inputs DI1 ... DI4 ERR status LED, red (communication error) DAT status LED, green (bus communication) PWR status LED, green (supply voltage) 12 11 10 9 1 2 3 4 5 6 7 8 9 10 11 12 34/140 PHOENIX CONTACT 3827_en_C Description of I/O extension modules 3.4.2 Basic circuit diagram 10...50V AC/DC GND 50...250V AC/DC GND 2.1 2.3 1.2 1.3 DI2L DI2H DI2 DI1L DI1H DI1 2.1 2.2 2.3 1.1 1.2 1.3 IO-MAP C DC IFS DC IFS DI3L DI3H DI3 DI4L DI4H DI4 5.1 5.2 5.3 6.1 6.2 6.3 Figure 3-22 Basic circuit diagram for the RAD-DI4-IFS 3.4.3 Diagnostic LEDs The RAD-DI4-IFS I/O extension module uses a total of seven LEDs to indicate the operating states. 1L DI1L DI1H DI1 1 DI2L DI2H DI2 2 1H 2L PWR DAT ERR DI1 DI2 DI3 DI4 3L DI3L DI3H DI3 3 DI4L DI4H DI4 4H 3H 4L Figure 3-23 Diagnostic LEDs of the RAD-DI4-IFS The green PWR LED indicates the supply voltage status. PWR LED DAT LED OFF ON No supply voltage Supply voltage OK The green DAT LED indicates the bus communication status. OFF No communication Flashing Configuration and addressing mode ON Cyclic data communication 3827_en_C PHOENIX CONTACT 35/140 RAD-900-... The red ERR LED indicates the error status, e.g., if a corresponding output module has not been found. No error Slow (1.4 Hz) I/O-MAP address changed Fast (2.8 Hz) No bus communication ON Critical internal error ERR LED OFF Flashing DI1 ... DI4 The yellow DI1 ... DI4 LEDs indicate the status of the digital inputs. 3.4.4 Setting the I/O-MAP address Use the thumbwheel to set the I/O-MAP address. The extension module in the Radioline wireless system is addressed using the I/O-MAP address. You can assign a maximum of 01 ... 99 addresses to the I/O extension modules in the entire wireless network. Table 3-7 Setting the I/O-MAP address for the RAD-DI4-IFS Thumbwheel setting Description 01 ... 99 I/O-MAP address 00 Delivery state
**, 1* ... 9*
Setting not permitted
*1 ... *9 Interface System slave address, for use with other Interface System (IFS) master devices 3.4.5 Process data in PLC/Modbus RTU mode The process image of the I/O extension module consists of two data words. For additional information, please refer to Section 3.4, RAD-DI4-IFS - digital extension module with four inputs. I/O module Module type ID Number of registers Address area Function code RAD-DI4-IFS 01hex 02hex 30xx0 ... 30xx1 fc 04 36/140 PHOENIX CONTACT 3827_en_C Description of I/O extension modules 3.5 RAD-DI8-IFS - digital extension module with eight inputs Use the I/O extension modules in connection with the RAD-900-... wireless module, firmware version 1.40 or later. You can update the firmware free of charge using the PSI-CONF software, Version 2.04 or later. The firmware and software can be found on the Internet at phoenixcontact.net/products. The digital RAD-DI8-IFS I/O extension module can process up to eight digital input signals or two pulse signals. You can use DIP switch 1 to set the operating mode. For more detailed information on setting the DIP switch, please refer to page 38. The eight digital inputs are arranged in two groups of four inputs each with a common reference potential (GND). The two DC groups are electrically isolated from one another, from the supply voltage, and from the electronics. 5 6 7 3.5.1 Structure 2 1 DI 1 1-4 DI 2 DI 3 1-4 DI 4 3 DI DI 1 3 1-4 1-4 OFF 1 O N 2 3 4 DIP-1 2 DI DI S 4 D-DI8-IF A R 8 P A IO-M P W R D AT 8 E R R C NT DI1 DI3 DI5 DI7 DI2 DI4 DI6 DI8 DI DI 5 7 5-8 5-8 DI DI 6 8 9 8 Figure 3-24 RAD-DI8-IFS structure Item Designation Digital inputs 3 + 4 4 14 13 12 11 10 1 2 3 4 5 6 7 8 9 Digital inputs 1 + 2, DI1: pulse input 1 White thumbwheel for setting the I/O-MAP address DIP switch for switching between static mode and pulse counter mode for digital inputs Connection option for DIN rail connector DIN rail Metal foot catch for DIN rail fixing Digital inputs 5 + 6 Digital inputs 7 + 8, DI7: pulse input 2 10 Status LEDs for digital inputs DI1 ... DI8 3827_en_C PHOENIX CONTACT 37/140 RAD-900-... Item Designation 11 12 13 14 CNT status LED, green (pulse counter mode) ERR status LED, red (communication error) DAT status LED, green (bus communication) PWR status LED, green (supply voltage) 3.5.2 Basic circuit diagram Static:
0...30,5 V DC GND Pulse:
0...100 Hz GND 2.1 2.2 2.1 2.2 DI3 1-4 DI4 3.1 3.2 3.3 DI1 1-4 DI2 2.1 2.2 2.3 IO-MAP 0 1 CNT C CNT DC IFS DC IFS DI5 5-8 DI6 4.1 4.2 4.3 DI7 5-8 DI8 5.1 5.2 5.3 Figure 3-25 Basic circuit diagram for the RAD-DI8-IFS 3.5.3 Setting the DIP switches You can use the DIP switches on the front to select between static mode or pulse counter mode. In static mode, the DI1 ... DI8 inputs are activated, 0 V ... 30.5 V DC voltage. In pulse counter mode, the DI1 and DI7 pulse inputs are activated, 0 Hz ... 100 Hz pulses. The pulse counter function is only available in PLC/Modbus RTU mode. Set the operating mode using the PSI-CONF software (from Section 5.6, Configuration via PSI-CONF software onwards). 38/140 PHOENIX CONTACT 3827_en_C Description of I/O extension modules I Figure 3-26 DIP switches of the RAD-DI8-IFS Table 3-8 DIP switches of the RAD-DI8-IFS Input Digital IN DI1 ... DI8 Counter IN DI1 + DI7 Output signal Static mode 1 OFF Pulse counter mode ON DIP switch 2 n.c. n.c. 3 n.c. n.c. 4 n.c. n.c. n. c. = not connected, DIP switches 2 ... 4 have no function Use DIP switch 1 to select between static mode and pulse counter mode. Disconnect the device from the supply voltage. Switch the supply voltage back on. The selected mode is now active. 3.5.4 Functions in pulse counter mode The counter state can only increase consecutively. When the maximum counter limit of 4,294,967,295 is reached, the counter is automatically set back to 0. In addition, you can manually reset the counter states in three different ways:
Reset counter state via power up Disconnect the device power supply and then reconnect the voltage. Reset counter state via the Modbus RTU register Reset the counter states via Modbus RTU as follows:
DI1: bit 0 = 1 (register 40xx1) DI7: bit 1 = 1 (register 40xx1) 3827_en_C PHOENIX CONTACT 39/140 RAD-900-... Reset counter state by setting the inputs Set the corresponding input for at least 0.5 seconds:
Set the DI3 input in order to reset the DI1 counter state. Set the DI5 input in order to reset the DI7 counter state. 3.5.5 Diagnostic LEDs The RAD-DI8-IFS I/O extension module uses a total of twelve LEDs to indicate the operating states. Figure 3-27 Diagnostic LEDs of the RAD-DI8-IFS The green PWR LED indicates the supply voltage status. PWR LED DAT LED OFF ON No supply voltage Supply voltage OK The green DAT LED indicates the bus communication status. OFF No communication Flashing Configuration and addressing mode ON Cyclic data communication ERR LED OFF Flashing The red ERR LED indicates the error status. No error Slow (1.4 Hz) I/O-MAP address changed or mode switched using DIP switch 1, but not yet applied Fast (2.8 Hz) No bus communication ON Critical internal error 40/140 PHOENIX CONTACT 3827_en_C Description of I/O extension modules The green CNT LED indicates that pulse counter mode is activated. Flashing Mode switched using DIP switch 1, but not yet applied ON Pulse counter mode of digital inputs DI1 and DI7 CNT LED OFF No error DI1 ... DI8 The yellow DI1 ... DI8 LEDs indicate the status of the digital inputs. In pulse counter mode: The DI1 and DI7 LEDs flash in time with the recorded pulses. The DI3 and DI5 LEDs light up when the counter state is reset. DI3 DI5 ON (0.5 second) Counter state DI1 reset to 0 ON (0.5 second) Counter state DI7 reset to 0 3.5.6 Setting the I/O-MAP address Use the thumbwheel to set the I/O-MAP address. The extension module in the Radioline wireless system is addressed using the I/O-MAP address. You can assign a maximum of 01 ... 99 addresses to the I/O extension modules in the entire wireless network. Table 3-9 Setting the I/O-MAP address for the RAD-DI8-IFS Thumbwheel setting Description 01 ... 99 I/O-MAP address 00 Delivery state
**, 1* ... 9*
Setting not permitted
*1 ... *9 Interface System slave address, for use with other Interface System (IFS) master devices 3827_en_C PHOENIX CONTACT 41/140 RAD-900-... 3.5.7 Process data in PLC/Modbus RTU mode The process image of the I/O extension module consists of eight data words. For additional information, please refer to Section 3.5, RAD-DI8-IFS - digital extension module with eight inputs. I/O module Module type ID Number of registers Address area Function code Static mode Static inputs 02hex 40hex 02hex 06hex 30xx0 ... 30xx1 fc 04 30xx0 ... 30xx5 fc 04 RAD-DI8-IFS Pulse counter mode Pulse inputs 40hex 02hex 40xx0 ... 40xx1 fc 03, 16 Pulse counter mode Reset counter states 42/140 PHOENIX CONTACT 3827_en_C Description of I/O extension modules 3.6 RAD-DOR4-IFS - digital extension module with four outputs WARNING: Risk of electric shock Use the same phase for digital inputs and digital outputs. The isolating voltage between the individual channels must not exceed 300 V. The digital RAD-DOR4-IFS I/O extension module can process up to four input signals that are switched via relay outputs. The digital outputs are designed as floating relay contacts
(PDT). All outputs are electrically isolated from one another, from the supply voltage, and from the electronics. 3.6.1 Structure 2 1 C O M 1 N O 1 N C 1 C O M 2 N O 2 N C 2 3 4 C C O O M M 1 2 N N O O 1 2 N C N 1 C 2 OFF O N 1 2 3 4 DIP-1 D AT 8 8 S 4-IF R O D-D A R P A IO-M P W R E R R D O1 D O2 D O3 D O4 C C O O M M 3 4 N N O O 3 4 N N C C 3 4 5 6 7 9 8 Figure 3-28 RAD-DOR4-IFS structure Item Designation Relay output 2 with floating PDT contact Relay output 1 with floating PDT contact 13 12 11 10 1 2 3 4 5 6 7 8 9 10 11 12 13 DIP switches for configuring the output behavior of the relay outputs (hold/reset) White thumbwheel for setting the I/O-MAP address Connection option for DIN rail connector DIN rail Metal foot catch for DIN rail fixing Relay output 3 with floating PDT contact Relay output 4 with floating PDT contact Status LEDs for the relay outputs DO1 ... DO4 ERR status LED, red (communication error) DAT status LED, green (bus communication) PWR status LED, green (supply voltage) 3827_en_C PHOENIX CONTACT 43/140 RAD-900-... 3.6.2 Basic circuit diagram COM2 NO2 NC2 2.1 2.2 2.3 COM1 NO1 NC1 1.1 1.2 1.3 24 V DC/250 V AC 1.1 1.2 IO-MAP C DC IFS DC IFS COM3 NO3 NC3 COM4 NO4 NC4 5.1 5.2 5.3 6.1 6.2 6.3 Figure 3-29 Basic circuit diagram for the RAD-DOR4-IFS 3.6.3 Setting the DIP switches You can use the DIP switches on the front to set the behavior of the outputs in the event of an error (e.g., interruption of the wireless connection). Any changes in the setting of the DIP switches will be directly applied. RESET = Output value is set to 0 HOLD = Hold last output value 1 COM1 NO1 NC1 1 COM2 NO2 NC2 2 1 2 OFF ON 1 2 3 4 DIP-1 PWR DAT ERR DO1 DO2 DO3 DO4 3 COM3 NO3 NC3 3 COM4 NO4 NC4 4 3 4 4 Figure 3-30 DIP switches of the RAD-DOR4-IFS Table 3-10 DIP switches of the RAD-DOR4-IFS Setting Digital OUT1 Digital OUT1 Digital OUT2 RESET HOLD RESET DIP switch 1 OFF ON OFF Output signal 2 3 4 44/140 PHOENIX CONTACT 3827_en_C Table 3-10 DIP switches of the RAD-DOR4-IFS Description of I/O extension modules Output signal 1 3 4 DIP switch 2 ON OFF ON OFF ON Setting Digital OUT2 Digital OUT3 Digital OUT3 Digital OUT4 Digital OUT4 HOLD RESET HOLD RESET HOLD 3.6.4 Diagnostic LEDs The RAD-DOR4-IFS I/O extension module uses a total of seven LEDs to indicate the operating states. 1 COM1 NO1 NC1 1 COM2 NO2 NC2 2 1 2 OFF ON 1 2 3 4 DIP-1 PWR DAT ERR DO1 DO2 DO3 DO4 3 COM3 NO3 NC3 3 COM4 NO4 NC4 4 3 4 4 Figure 3-31 Diagnostic LEDs of the RAD-DOR4-IFS The green PWR LED indicates the supply voltage status. PWR LED DAT LED OFF ON No supply voltage Supply voltage OK The green DAT LED indicates the bus communication status. OFF No communication Flashing Configuration and addressing mode ON Cyclic data communication 3827_en_C PHOENIX CONTACT 45/140 RAD-900-... ERR LED OFF Flashing The red ERR LED indicates the error status, e.g., if a corresponding input module has not been found. No error Slow (1.4 Hz) I/O-MAP address changed Fast (2.8 Hz) Wireless module in I/O data mode Missing input module No bus communication Wireless module in PLC/Modbus RTU mode No Modbus communication (safe state of outputs, depending on DIP switch setting) ON Critical internal error DO1 ... DO4 The yellow LEDs DO1 ... DO4 LEDs indicate the status of the digital outputs. 3.6.5 Setting the I/O-MAP address Use the thumbwheel to set the I/O-MAP address. The extension module in the Radioline wireless system is addressed using the I/O-MAP address. You can assign a maximum of 01 ... 99 addresses to the I/O extension modules in the entire wireless network. Table 3-11 Setting the I/O-MAP address for the RAD-DOR4-IFS Thumbwheel setting Description 01 ... 99 I/O-MAP address 00 Delivery state
**, 1* ... 9*
Setting not permitted
*1 ... *9 Interface System slave address, for use with other Interface System (IFS) master devices Process data in PLC/Modbus RTU mode The process image of the I/O extension module consists of two data words. For additional information on process data, please refer to Section 3.6, RAD-DOR4-IFS - digital extension module with four outputs. I/O module Module type ID Number of registers Address area Function code RAD-DOR4-IFS 10hex 02hex 40xx0 ... 40xx1 fc 03, 16 46/140 PHOENIX CONTACT 3827_en_C Description of I/O extension modules 3.7 RAD-DO8-IFS - digital extension module with eight outputs Use the I/O extension modules in connection with the RAD-900-... wireless module, firmware version 1.40 or later. You can update the firmware free of charge using the PSI-CONF software, Version 2.04 or later. The firmware and software can be found on the Internet at phoenixcontact.net/products. The digital RAD-DO8-IFS I/O extension module processes up to eight digital output signals that are switched via transistor outputs. The eight outputs are arranged in two groups of four outputs each with a common electrical supply. The two output groups are electrically isolated from one another, from the supply voltage, and from the electronics. Since the DO1 ... DO4 and DO5 ... DO8 output groups are electrically isolated, the digital outputs must be externally supplied (see Figure 3-33). Terminal 1.1 (12 V DC ... 30.5 V DC) Terminals 1.2/1.3 (GND) The DO1 ... DO4 outputs are supplied via:
The DO5 ... DO8 outputs are supplied via:
Terminal 6.1 (12 V DC ... 30.5 V DC) Terminals 6.2/6.3 (GND) 3.7.1 Structure 2 1 D O 3 1-4 D O 4
24 V 1-4 1-4 1-4 3 D O 1 1-4 D O 2 4 5
+24V 1-4 1 D D O O 3 1-4 1-4 1-4 1-4D O 2D O 4 S 8-IF O D-D A R OFF O N 1 2 3 4 DIP-1 8 P A IO-M D AT 8 P W R E R R D O1 D O2 D O3 D O4 D O5 D O6 D O7 D O8 D D O O 5 7
+24V 5-8 5-8 5-8 5-8 D D O O 6 8 5-8 6 7 8 11 10 9 Figure 3-32 RAD-DO8-IFS structure Item Designation Transistor outputs 3 + 4 Transistor outputs 1 + 2 Supply voltage for outputs 1 ... 4 15 14 13 12 1 2 3 4 5 6 DIP switches for setting the output behavior of the transistor outputs (hold/reset) White thumbwheel for setting the I/O-MAP address Connection option for DIN rail connector 3827_en_C PHOENIX CONTACT 47/140 RAD-900-... Item Designation DIN rail 7 8 9 10 11 12 13 14 15 Metal foot catch for DIN rail fixing Transistor outputs 5 + 6 Transistor outputs 7 + 8 Supply voltage for outputs 5 ... 8 Status LEDs of transistor outputs DO1 ... DO8 ERR status LED, red (communication error) DAT status LED, green (bus communication) PWR status LED, green (supply voltage) 3.7.2 Basic circuit diagram 30,5 V DC GND 2.1 2.2 DO3 1-4 DO4 DO1 1-4 DO2
+24V1-4 1-4 1-4 3.1 3.2 3.3 2.1 2.2 2.3 1.1 1.2 1.3 IO-MAP 0 1 C DC IFS DC IFS DO5 5-8 DO6 Do7 5-8 Do8
+24V5-8 5-8 5-8 4.1 4.2 4.3 5.1 5.2 5.3 6.1 6.2 6.3 Figure 3-33 Basic circuit diagram for the RAD-DO8-IFS 3.7.3 Setting the DIP switches You can use the DIP switches on the front to set the behavior of the outputs in the event of an error (e.g., interruption of the wireless connection). Any changes in the setting of the DIP switches will be directly applied. RESET = Output value is set to 0 HOLD = Hold last output value 48/140 PHOENIX CONTACT 3827_en_C Description of I/O extension modules Figure 3-34 DIP switches of the RAD-DO8-IFS Table 3-12 DIP switches of the RAD-DO8-IFS Setting Output signal Digital OUT 1 ... 4 RESET Digital OUT 1 ... 4 HOLD Digital OUT 5 ... 8 RESET Digital OUT 5 ... 8 HOLD 1 OFF ON DIP switch 2 3 n. c. n. c. n. c. n. c. 4 n. c. n. c. n. c. n. c. OFF ON n. c. = not connected, DIP switches 3 and 4 have no function 3.7.4 Diagnostic LEDs The RAD-DO8-IFS I/O extension module uses a total of eleven LEDs to indicate the operating states. Figure 3-35 Diagnostic LEDs of the RAD-DO8-IFS 3827_en_C PHOENIX CONTACT 49/140 RAD-900-... The green PWR LED indicates the supply voltage status. OFF ON No supply voltage Supply voltage OK The green DAT LED indicates the bus communication status. OFF No communication Flashing Configuration and addressing mode ON Cyclic data communication PWR LED DAT LED ERR LED The red ERR LED indicates the error status, e.g., if a corresponding input module has not been found. OFF No error Flashing Wireless module in I/O data mode Missing input module No bus communication Wireless module in PLC/Modbus RTU mode No Modbus communication (safe state of outputs, depending on DIP switch setting) Short circuit at one output or several outputs ON Critical internal error DO1 ... DO8 The yellow DO1 ... DO8 LEDs indicate the status of the digital outputs. DO1 ... DO4 Flashing Short circuit at one output or several outputs 1 ... 4 DO5 ... DO8 Flashing Short circuit at one output or several outputs 5 ... 8 50/140 PHOENIX CONTACT 3827_en_C Description of I/O extension modules 3.7.5 Setting the I/O-MAP address Use the thumbwheel to set the I/O-MAP address. The extension module in the Radioline wireless system is addressed using the I/O-MAP address. You can assign a maximum of 01 ... 99 addresses to the I/O extension modules in the entire wireless network. Table 3-13 Setting the I/O-MAP address for the RAD-DO8-IFS Thumbwheel setting Description 01 ... 99 I/O-MAP address 00 Delivery state
**, 1* ... 9*
Setting not permitted
*1 ... *9 Interface System slave address, for use with other Interface System (IFS) master devices 3.7.6 Process data in PLC/Modbus RTU mode The process image of the I/O extension module consists of four data words. For additional information, please refer to Section 3.7, RAD-DO8-IFS - digital extension module with eight outputs. I/O module Module type ID Number of registers Address area Function code 40xx0 ... 40xx1 fc 03.16 RAD-DO8-IFS 11hex 30xx0 ... 30xx1 fc 04 02hex Outputs 02hex Short-circuit detection 3827_en_C PHOENIX CONTACT 51/140 RAD-900-... 3.8 RAD-DAIO6-IFS - analog/digital extension module with six channels WARNING: Risk of electric shock Use the same phase for digital inputs and digital outputs. The isolating voltage between the individual channels must not exceed 300 V. The analog/digital RAD-DAIO6-IFS I/O extension module has a total of six channels. The device is able to process two digital input and output signals as well as one analog input signal and one analog output signal. All inputs and outputs are electrically isolated from one another, from the supply voltage, and from the electronics. The digital inputs process voltages between 0 V ... 50 V AC/DC at the low-voltage input and 0 V ... 250 V AC/DC at the high-voltage input. The digital outputs are designed as floating relay contacts (PDT). The switching capacity is 2 A at 250 V AC/24 V DC. The analog input is able to process standard signals between 0/4 mA ... 20 mA. A supply voltage of at least 12 V DC is available at the PWR1 connection terminal block for the use of passive sensors. Two digital inputs Two digital outputs Analog input Analog output The analog output is designed as active output. You can either select a current signal 0/4 mA ... 20 mA or a voltage signal 0 V ... 10 V. Use either a current or voltage output at the analog output. 52/140 PHOENIX CONTACT 3827_en_C Description of I/O extension modules 6 7 8 3.8.1 Structure 1 DI 1 L DI 1 H DI 1 3 2 DI 2 L DI 2 H DI 2 P wr 1
+I 1
-I 1 4 5 DI 1HDI 2H
+I 1 DI DI
-I 1 2 1 OFF O N 1L DI DI 2L P wr 1 1 2 3 4 DIP-1 D AT 8 8 S 6-IF AIO D-D A R P A IO-M P W R E R R DI1 DI2 D O1 D O2 U 1 C O M C O 1 M I 1 N O O 1 2 2 N N N 1 C C 1 2 11 10 9 Figure 3-36 RAD-DAIO6-IFS structure Item Designation Analog input for 2-, 3-, 4-wire measuring transducers Digital input as wide-range input Digital input as wide-range input DIP switches for configuring the inputs and outputs White thumbwheel for setting the I/O-MAP address Connection option for DIN rail connector DIN rail Metal foot catch for DIN rail fixing Analog output, alternatively current or voltage Relay output with floating PDT contact Relay output with floating PDT contact Status LEDs of the digital DO1 ... DO2 Status LEDs of the digital DI1 ... DI2 inputs ERR status LED, red (communication error) DAT status LED, green (bus communication) PWR status LED, green (supply voltage) 16 15 14 13 12 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 3827_en_C PHOENIX CONTACT 53/140 RAD-900-... 3.8.2 Basic circuit diagram PWR IN 2 Wire Out PWR IN 3 Wire Out GND Out 4 Wire GND US 10...50V AC/DC GND GND 50...250V AC/DC 0...10V DC 0/4...20 mA GND 24 V DC/250 V AC 3.1 3.2 3.1 3.2 3.3 3.2 3.3 2.1 2.3 1.2 1.3 4.1 4.2 4.3 5.1 5.2 DI2L DI2H DI2 DI1L DI1H DI1 2.1 2.2 2.3 1.1 1.2 1.3 PWR1
+I1
-I1 3.1 3.2 3.3 I VLOOP IO-MAP U I U1 I1 1 COM1 NO1 NC1 COM2 NO2 NC2 4.1 4.2 4.3 5.1 5.2 5.3 6.1 6.2 6.3 C DC IFS DC IFS Analog output RESET = Output value is set to 0 HOLD = Hold last output value Digital outputs RESET = Relay drops out HOLD = Hold last valid state Figure 3-37 Basic circuit diagram for the RAD-DAIO6-IFS 3.8.3 Setting the DIP switches The DIP switches on the front can be used to configure the input signals ranges. In addition, you can set the behavior of the outputs in the event of an error (e.g., interruption of the wireless connection). Any changes in the setting of the DIP switches will be directly applied. Figure 3-38 DIP switches of the RAD-DAIO6-IFS 54/140 PHOENIX CONTACT 3827_en_C Description of I/O extension modules Table 3-14 DIP switches of the RAD-DAIO6-IFS Output signal 0 ... 20 mA 4 ... 20 mA 1 OFF ON Setting Analog IN Analog IN Analog OUT Analog OUT Digital OUT1 Digital OUT1 Digital OUT2 Digital OUT2 RESET HOLD RESET HOLD RESET HOLD DIP switch 2 3 4 OFF ON OFF ON OFF ON 3.8.4 Diagnostic LEDs The RAD-DAIO6-IFS I/O extension module uses a total of seven LEDs to indicate the operating states. Figure 3-39 Diagnostic-LEDs of the RAD-DAIO6-IFS The green PWR LED indicates the supply voltage status. PWR LED DAT LED OFF ON No supply voltage Supply voltage OK The green DAT LED indicates the bus communication status. OFF No communication Flashing Configuration and addressing mode ON Cyclic data communication 3827_en_C PHOENIX CONTACT 55/140 RAD-900-... ERR LED OFF Flashing ON DI1 / DI2 DO1/DO2 The red ERR LED indicates the error status, e.g., if a corresponding output module has not been found. No error Slow (1.4 Hz) I/O-MAP address changed Fast (2.8 Hz) Wireless module in I/O data mode Missing input module No bus communication Wireless module in PLC/Modbus RTU mode No Modbus communication (safe state of outputs, depending on DIP switch setting) Critical internal error The yellow DI1 and DI2 LEDs indicate the status of the digital inputs. The yellow DO1 and DO2 LEDs indicate the status of the digital outputs. 3.8.5 Setting the I/O-MAP address Use the thumbwheel to set the I/O-MAP address. The extension module in the Radioline wireless system is addressed using the I/O-MAP address. You can assign a maximum of 01 ... 99 addresses to the I/O extension modules in the entire wireless network. Table 3-15 Setting the I/O-MAP address for the RAD-DAIO6-IFS Thumbwheel setting Description 01 ... 99 I/O-MAP address 00 Delivery state
**, 1* ... 9*
Setting not permitted
*1 ... *9 Interface System slave address, for use with other Interface System (IFS) master devices 56/140 PHOENIX CONTACT 3827_en_C Description of I/O extension modules 3.8.6 Process data in PLC/Modbus RTU mode The process image of the I/O extension module consists of six data words. For additional information, please refer to Section 3.8, RAD-DAIO6-IFS - analog/digital extension module with six channels. I/O module Module type ID Number of registers Address area Function code RAD-DAIO6-IFS 60hex 03hex
(inputs) 03hex
(outputs) 30xx0 ... 30xx2 fc 04 40xx0 ... 40xx2 fc 03, 16 3.9 RAD-RS485-IFS modules For some distributed systems, or networks with very large I/O counts, the master wireless device can be expanded with RAD-RS485-IFS modules. I/O extension modules in the wireless network can be mapped to I/O extension modules connected to RAD-RS485-IFS modules. This is only supported in Wire In/Wire Out mode.
+24 V RSSI+
0 V RSSI-
ANT COM1 NO1 NC1 COM2 NO2 NC2 DI1L DI2L UL1 DI1H DI2H
+I1 DI1 DI2
-I1 OFF ON OFF ON DIP-1 DIP-1 8 8 1 2 S F I
4 R O D D A R
P A M O
I I S F I
6 O A D D A R
P A M O
I 1 2 3 4 PWR DAT ERR DO1 DO2 DO3 DO4 T R O P
S S F I
0 0 4 2
D A R 0 2 D I
D A R PWR DAT ERR T E S RX TX D(A) D(B) RX TX COM1 NO2 GND NC1 1 2 3 4 PWR DAT ERR DO1 DO2 DO3 DO4 COM3 NO3 NC3 COM4 NO4 NC4 U1 COM1 COM2 I1 NO1 NO2 1 NC1 NC2
+24 V RSSI+
0 V RSSI-
ANT DI1L DI2L UL1 DI1H DI2H
+I1 DI1 DI2
-I1 COM1 NO1 NC1 COM2 NO2 NC2 U1 U2 I1 I2 DI1L DI2L DI1H DI2H DI1 DI2
+24 V RSSI+
0 V RSSI-
ANT COM1 NO1 NC1 COM2 NO2 NC2 U1 U2 I1 I2 OFF ON OFF ON OFF ON OFF ON OFF ON DIP-1 DIP-1 DIP-1 DIP-1 DIP-1 1 2 8 8 2 2 8 8 2 2 T R O P
S S F I
0 0 4 2
D A R 0 1 D I
D A R PWR DAT ERR T E S RX TX 1 2 3 4 PWR DAT ERR DO1 DO2 DO3 DO4 I S F I
6 O A D D A R
P A M O
I 1 2 3 4 PWR DAT ERR DO1 DO2 DO3 DO4 1 2 S F I
4 O A D A R
P A M O
I S F I
4 R O D D A R
P A M O
I 1 2 3 4 PWR DAT ERR S F I
4 I D D A R
7 7 P A M O
I PWR DAT ERR DI1 DI2 DI3 DI4 1 2 S F I
4 O A D A R
P A M O
I S F I
4 R O D D A R
P A M O
I 1 2 3 4 PWR DAT ERR T R O P
S S F I
0 0 4 2
D A R 0 3 D I
D A R PWR DAT ERR T E S RX TX D(A) D(B) RX TX COM1 NO2 GND NC1 1 2 3 4 PWR DAT ERR DO1 DO2 DO3 DO4 D(A) D(B) RX TX COM1 NO2 GND NC1 U1 COM1 COM2 I1 NO1 NO2 1 NC1 NC2 COM3 NO3 NC3 COM4 NO4 NC4 U3 U4 I3 I4 3 4 DI3L DI4L DI3H DI4H DI3 DI4 COM3 NO3 NC3 COM4 NO4 NC4 U3 U4 I3 I4 3 4
+24 V RSSI+
0 V RSSI-
ANT DI1L DI2L DI1H DI2H DI1 DI2 Pwr1 Pwr2
+I1
+I2
-I1
-I2 S F I
4 I A D A R
OFF ON 1 2 3 4 DIP-1 S F I
4 I D D A R
0 4 D I
D A R PWR DAT ERR 8 8 P A M O
I 2 2 P A M O
I PWR DAT ERR T R O P
S S F I
0 0 4 2
D A R T E S PWR DAT ERR DI1 DI2 DI3 DI4 RX TX D(A) D(B) RX TX COM1 NO2 GND NC1 DI3L DI4L DI3H DI4H DI3 DI4 Pwr3 Pwr4
+I3
+I4
-I3
-I4 RS-485
+24 V 0 V COM1 NO1 NC1 COM2 NO2 NC2 U1 U2 I1 I2
+24 V 0 V COM1 NO1 NC1 COM2 NO2 NC2 U1 U2 I1 I2
+24 V 0 V COM1 NO1 NC1 COM2 NO2 NC2 U1 U2 I1 I2 OFF ON OFF ON OFF ON OFF ON OFF ON OFF ON DIP-1 DIP-1 DIP-1 DIP-1 DIP-1 DIP-1 0 5 7 7 4 4 0 6 7 7 4 4 0 7 7 7 4 4 1 2 S F I
4 O A D A R
P A M O
I S F I
4 R O D D A R
P A M O
I 1 2 3 4 PWR DAT ERR T R O P
S S F I
5 8 4 S R D A R
D I
D A R PWR DAT ERR T E S LINK RX TX 1 2 3 4 PWR DAT ERR DO1 DO2 DO3 DO4 1 2 S F I
4 O A D A R
P A M O
I S F I
4 R O D D A R
P A M O
I 1 2 3 4 PWR DAT ERR T R O P
S S F I
5 8 4 S R D A R
D I
D A R PWR DAT ERR T E S LINK RX TX 1 2 3 4 PWR DAT ERR DO1 DO2 DO3 DO4 1 2 S F I
4 O A D A R
P A M O
I S F I
4 R O D D A R
P A M O
I 1 2 3 4 PWR DAT ERR T R O P
S S F I
5 8 4 S R D A R
D I
D A R PWR DAT ERR T E S LINK RX TX 1 2 3 4 PWR DAT ERR DO1 DO2 DO3 DO4 D(A) D(B) COM1 NO1 NC1 COM3 NO3 NC3 COM4 NO4 NC4 U3 U4 I3 I4 3 4 D(A) D(B) COM1 NO1 NC1 COM3 NO3 NC3 COM4 NO4 NC4 U3 U4 I3 I4 3 4 D(A) D(B) COM1 NO1 NC1 COM3 NO3 NC3 COM4 NO4 NC4 U3 U4 I3 I4 3 4 RS-485 RS-485 RS-485 Figure 3-40 Typical RAD-RS485-IFS installation 3827_en_C PHOENIX CONTACT 57/140 RAD-900-... 58/140 PHOENIX CONTACT 3827_en_C 4 Installation Installation 4.1 DIN rail-mounted devices (RAD-900-IFS) 4.1.1 Mounting/removal You can connect up to 32 different I/O extension modules to each wireless module via the DIN rail connector. Data is transmitted and power is supplied to the I/O extension modules via the bus foot. When using the device in a connection station, use the supplied 17.5 mm wide DIN rail connector. Only use the DIN rail connector in connection with 24 V DC devices. Mount the wireless module to the left and the I/O extension modules exclusively to the right of the wireless module. The individual extension modules can be arranged in any order. Figure 4-1 Radioline connection station with up to 32 I/O extension modules 3827_en_C PHOENIX CONTACT 59/140 RAD-900-... A B C D E Figure 4-2 Mounting and removal To mount a connection station with DIN rail connectors, proceed as follows:
1. Connect the DIN rail connectors together for a connection station. 2. Push the connected DIN rail connectors onto the DIN rail. 3. Place the device onto the DIN rail from above (see Figure 4-2, D). Make sure that the device and DIN rail connector are aligned correctly. 4. Holding the device by the housing cover, carefully push the device towards the mounting surface so that the device bus connector is fixed securely on the DIN rail connector. 5. Once the snap-on foot snaps onto the DIN rail, check that it is fixed securely. The device is only mechanically secured via the DIN rail. 6. Connect the desired number of I/O extension modules to the wireless module via the DIN rail connector. Device replacement is also possible during operation when outside the hazardous area. Removal 1. Use a suitable screwdriver to release the locking mechanism on the snap-on foot of the device (see Figure 4-2, E). 2. Hold onto the device by the housing cover and carefully tilt it upwards. 3. Carefully lift the device off the DIN rail connector and the DIN rail. 60/140 PHOENIX CONTACT 3827_en_C Installation 4.1.2 Connecting wires B P W R D A T 8 E R R 8 A Figure 4-3 Connecting wires For easy installation, it is also possible to pull out the screw terminal block from the device and to re-insert it after having connected the wires. 1. Crimp ferrules to the wires. Permissible cable cross section: 0.2 mm2 ... 2.5 mm2
(24 14 AWG). Insert the wire with ferrule into the corresponding connection terminal block. 2. 3. Use a screwdriver to tighten the screw in the opening above the connection terminal block. Tightening torque: 0.6 Nm 4.1.3 Connecting the power supply Via screw terminal blocks Connect a DC voltage source (10.8 V ... 30.5 V DC) to the wireless module. The nominal voltage is 24 V DC. Supply voltage to the device via the terminals 1.1 (24 V) and 1.2 (0 V). In the case of a connection station, it is sufficient to supply the first device in the group. NOTE:
The power supply must be connected to terminals 1.1 and 1.2. Power supply via the DIN rail connector (TBUS) is not permitted. 3827_en_C PHOENIX CONTACT 61/140 RAD-900-... 1.1 1.2 R S SI+
R S SI-
+24V SI+
S R 0V S R SI-
NT A P W R 8 D AT E R R S 0-IF 0 4 D-2 A R D-ID A R T R O S.P 8 et s e R R X TX D(A) R X C O M D(B) TX 1 N O 1 G N D N C 1 Figure 4-4 Connecting the power supply In order to prevent damage to the wireless module, we recommend the installation of a surge arrester. Wiring between the surge arrester and the wireless module should be as short as possible. Please also observe the manufacturers specifications. 4.1.4 Serial interfaces The RAD-900-IFS wireless module has one RS-232 interface and one RS-485 2-wire interface. Connect the I/O device to the wireless module via the corresponding serial interface. Both serial interfaces are deactivated by default. Activate and configure the RS-232 or RS-485 interface using the PSI-CONF software (from Section 5.6, Configuration via PSI-
CONF software onwards). You can only use one interface per wireless module. Parallel operation of both interfaces is not possible. 4.1.4.1 Connecting the RS-485 cable In RS-485 mode, an RS-485 network with several I/O devices can be created. Use a twisted-pair, common shielded bus NOTE:
Observe the polarity of the RS-485 cable. Install the bus cable with a termination network at the two furthest points of the RS-485 network. Termination resistors are integrated into the RAD-900-IFS and can be switched on using the DIP switches on the side of the module. RS-485 pin assignment In RS-485 mode, you can create a network with several I/O devices. Use a twisted-pair bus cable to connect the I/O devices. Install this bus cable with a termination network at the two furthest points. Connect the single wires of the data cable to the COMBICON plug-in screw terminal block (Figure 2-1, item 10). Make sure the signal assignment is correct. 62/140 PHOENIX CONTACT 3827_en_C Installation COMBICON
(4.2)
(4.1)
D(B) D(A) RAD-2400-IFS RS-485 D(B) D(A)
Figure 4-5 RS-485 interface pin assignment RS-232 pin assignment In RS-232 mode, point-to-point connections can be established. The RS-232 interface of the wireless module is a DTE type (Data Terminal Equipment). This means that terminal point 5.2 (Tx) is always used for transmission and terminal point 5.1 (Rx) is always used for reception. Only connect the wireless module to devices which meet the requirements of EN 60950. According to the standard, you can connect a DCE device (Data Communication Equipment) to the RS-232 interface using a 1:1 cable (Figure 4-6). It is also possible to connect a DTE device using a crossed cable (Figure 4-7). Figure 4-6 RS-232 interface pin assignment (DTE - DCE) COMBICON RX (5.1) TX (5.2) GND (5.3) RAD-2400-IFS (DTE) RS-232 COMBICON RX (5.1) TX (5.2) GND (5.3) RAD-2400-IFS (DTE) RS-232 D-SUB-9 RX (2) TX (3) GND (5) e.g. PLC (DCE) D-SUB-9 RX (2) TX (3) GND (5) e.g. PC (DTE) Figure 4-7 RS-232 interface pin assignment (DTE - DTE) If you are not sure whether the device to be connected is of DTE or DCE type, measure the voltage between TX and GND in the idle state. If the voltage measures approximately -5 V, it is a DTE device. If the voltage measures approximately 0 V, it is a DCE device. 3827_en_C PHOENIX CONTACT 63/140 RAD-900-... D-SUB 9 pin assignment The RAD-900-IFS provides a D-SUB 9 female connector for attaching RS-232 serial devices. Figure 4-8 D-SUB 9 straight-through cable pinouts for 3-wire (A) and 5-wire (B) Figure 4-9 D-SUB 9 null cable pinouts for 3-wire (A) and 5-wire (B) 4.1.5 Connecting the antenna The wireless module is provided with an RSMA antenna socket for an external antenna. Install the antenna outside the control cabinet or building. Observe the installation instructions of the antenna and the Installation and operation on page 6. Observe the maximum permissible emitted transmission power of 36 dBm. The transmission power can be calculated as:
device transmission power + antenna gain - cable attenuation Reduce the device transmission power, if necessary. 64/140 PHOENIX CONTACT 3827_en_C Installation B R S SI+
R S SI-
24 V 0 V A
+24V SI+
R S 0V R S A SI-
NT P W R 8 D AT E R R S 0-IF 0 4 D-2 A R D-ID A R T R O S.P 8 et s e R R X TX D(A) R X C O M D(B) TX 1 N O 1 G N D N C 1 Figure 4-10 Connecting the antenna 4.2 Wall-mounted devices (RAD-900-DAIO6) 4.2.1 Mounting The RAD-900-DAIO6 includes mounting feet for installing the device on a vertical surface. 1. Loosen the four screws securing the cover and remove the cover. 2. Attach the mounting feet to the RAD-900-DAIO6 in the desired orientation using the included screws, flat washers and lockwashers. 4-3-2-1 Figure 4-11 Mounting feet 3827_en_C PHOENIX CONTACT 65/140 RAD-900-... 3. Install the RAD-900-DAIO6 on the desired surface using appropriate hardware (not supplied). 2 5 1 2 8 LV HV COM LV HV COM COM NO NC COM NO NC 1 T U O L A T G D I I 2 T U O L A T G D I I FUSE R E W O P 230V AC 1 N I L A T G D I I I K N L F R 2 N I L A T G D I I T U O G O L A N A
DC COM NO NC U I COM PWR +I -I
N I G O L A N A I S S R SET T R O P
S I P D 1
2
3
4 ON-OFF RAD ID PWR DAT ERR RF LINK D1 D2 1 2 204 274 Figure 4-12 Mounting dimensions Mounting considerations:
Avoid mounting in direct sunlight to minimize the effects of solar loading (heating). Installation of a sun shield is recommended over the RAD-900-DAIO6 when it is mounted in direct sunlight and the ambient temperature can exceed 45C. 4.2.2 Wire entry The RAD-900-DAIO6 is supplied with two 1/2-in. NPT conduit hubs installed for connection to rigid or flexible conduit. Alternatively, cable glands may be installed using suitable cables. Use an approved thread sealant to ensure a water tight seal. WARNING:
All connections must be sealed. If not, excess moisture accumulation can accumulate inside the device. Make sure to mount the transmitter with the electrical housing positioned downward for drainage. To avoid moisture accumulation in the housing, install wiring with a drip loop, and ensure the bottom of the drip loop is mounted lower than the conduit connections. The device is fitted with a breather vent to prevent excess moisture accumulation. Ensure the breather vent is kept free of debris. 4.2.3 Connecting wires 1. Crimp ferrules to the wires. Permissible cable cross section: 0.2 mm ... 2.5 mm
(24 14 AWG). Insert the wire with ferrule into the corresponding connection terminal block. 2. 3. Use a screwdriver to tighten the screw in the opening above the connection terminal block. Torque screw to 0.6 Nm. 66/140 PHOENIX CONTACT 3827_en_C 4. Install zip ties to manage wire routing. Installation LV HV COM LV HV COM COM NO NC COM NO NC 1 T U O L A T G D I I 2 T U O L A T G D I I FUSE R E W O P 230V AC 1 N I L A T G D I I I K N L F R 2 N I L A T G D I I T U O G O L A N A
DC COM NO NC U I COM PWR +I -I
N I G O L A N A I S S R SET T R O P
S I P D 1
2
3
4 ON-OFF RAD ID PWR DAT ERR RF LINK D1 D2 1 2 Zip ties Figure 4-13 Zip ties 4.2.4 Connecting power DANGER:
Always disconnect power before installing or performing maintenance. Select the input voltage range via the selector switch When the switch is set to DC mode, connect a DC voltage source (10.8 30.5 V DC) to the wireless module. The nominal voltage is 24 V DC. When the switch is set to AC mode, connect an AC voltage source (100 240 V AC) to the wireless module. When powered by an AC voltage source, the maximum temperature is 65C. WARNING:
The fuse protects the RAD-900-DAIO6 in case of an overcurrent event or if the selector switch is in the wrong position. In order to prevent damage to the wireless module, Phoenix Contact recommends the installation of a surge arrester. Wiring between the surge arrester and the wireless module should be as short as possible. Please also observe the manufacturer's specifications. 4.2.4.1 Replacing the fuse The fuse can be replaced using a 5x20 mm slow-blow fuse rated for 800 mA @ 250 V AC. Use types Littelfuse 0215.800MXP, Bel Fuse 5HT 800-R or equivalent. 1. Disconnect supply voltage. 2. To remove the fuse, turn the fuse cover 90 counter-clockwise and remove it to access the fuse. Install the replacement fuse. 3. WARNING:
Never operate the device without the cover installed. 4. Replace the cover. 3827_en_C PHOENIX CONTACT 67/140 RAD-900-... 4.2.5 Connecting the antenna The wireless module has an N-type antenna socket for an external antenna. Although a 0 dB omni-directional antenna is included with the wireless module, it may be replaced with a coaxial cable and high-gain antenna. Install the antenna outside the control cabinet or building. Observe the installation instructions of the antenna and the Installation and operation on page 6. Observe the maximum permissible emitted transmission power of 36 dBm. The transmission power can be calculated as:
device transmission power + antenna gain - cable attenuation Reduce the device transmission power, if necessary. If the antenna is removed and re-installed or a cable is attached for a remote antenna, torque the antenna or cable connector between 0.7 and 1.1 Nm. 68/140 PHOENIX CONTACT 3827_en_C 5 Configuration and startup Configuration and startup 5.1 Default settings of the wireless module All RAD-900- wireless modules have the same configuration by default upon delivery or by resetting to the default settings at a later stage. Table 5-1 Default settings of the wireless module Parameter Operating mode Wireless interface Net ID RF band Encryption Network structure Device type Data rate of the wireless interface Transmission power Setting I/O data (wire in/wire out) 127 1 OFF Star Slave 125 kbps 1 W (30 dBm) In order to be able to cover the largest possible distances, the preamplifier has been activated and transmission power set to 30 dBm by default. When operating the devices directly next to one another, the receiver might become overloaded. In this case, remove the antennas, increase the distance between the devices and antennas or reduce transmission power using the PSI-CONF software (from page 76 onwards). 5.1.1 Resetting to the default settings The device can be reset to the default settings either manually or using the PSI-CONF software. Resetting manually 1. Disconnect the device from the supply voltage. 2. Hold down the SET button located on the front of the device and switch the supply voltage on. 3. Press and hold the SET button until the DAT LED flashes. Resetting via PSI-CONF software 1. Select Wireless, RAD-900-IFS on the Device Selection page. 2. Select Local Device. 3. Select Set device to factory default configuration. 3827_en_C PHOENIX CONTACT 69/140
1 2 3 | User Manual part 2 | Users Manual | 3.33 MiB | March 01 2022 / April 08 2022 | delayed release |
RAD-900-... 5.1.2 Firmware update Download the latest firmware free of charge at phoenixcontact.net/products. The firmware can be updated using the PSI-CONF software. The device is reset to the default settings after a firmware update. 1. Select Wireless, RAD-900-IFS on the Device Selection page. 2. Select Update firmware. 5.2 Operating mode of the wireless module The Radioline wireless system offers four different options for signal and data transmission:
Operating mode I/O data mode Serial data mode Configuration Default setting, configuration only possible via thumbwheel PLC/Modbus RTU mode Configuration via PSI-CONF software PLC/Modbus RTU dual mode Only one operating mode can be selected. It is not possible to simultaneously transmit I/O signals and serial data. If the wireless system is operated in an environment where other networks are also present
(e.g., additional Radioline networks in the 900 MHz band), then a configuration memory can be used (see Configuration via CONFSTICK on page 73). For configuring extended settings of the wireless modules, it is also possible to use the PSI-CONF software (from page 76 onwards). 70/140 PHOENIX CONTACT 3827_en_C I/O data mode Configuration and startup Figure 5-1 I/O data mode By default, all wireless modules are in the I/O data mode. For simple I/O-to-I/O applications with extension modules, you can easily set the addresses using the thumbwheel. You can therefore establish a wireless connection to other wireless modules without any programming effort (see Setting the address of the wireless module via the thumbwheel on page 73 and Setting the address of the extension modules via the thumbwheel on page 82). Serial data mode (RAD-900-IFS only) Figure 5-2 Serial data mode In serial data mode, multiple controllers or serial I/O devices are networked easily and quickly using wireless technology. In this way, serial RS-232 or RS-485 cables can be replaced. Each wireless module must be configured using the PSI-CONF software (from page 76 onwards). 3827_en_C PHOENIX CONTACT 71/140 RAD-900-... PLC/Modbus RTU mode Figure 5-3 PLC/Modbus RTU mode Connect the I/O extension modules to the controller directly via the integrated RS-232 and RS-485 interface by means of wireless communication. In PLC/Modbus RTU mode, the master wireless module (RAD ID = 01) operates as a Modbus slave. The master wireless module has its own Modbus address. Connect I/O extension modules to each wireless module in the network. The I/O data of the extension module is stored in the internal Modbus memory map of the master wireless module. In addition, the diagnostic data from all wireless devices is stored here. Each wireless module must be configured using the PSI-CONF software (from page 76 onwards). PLC/Modbus RTU dual mode Figure 5-4 PLC/Modbus RTU dual mode Dual mode combines the PLC/Modbus RTU mode and the serial data mode. Serial Modbus devices can be connected to the RS-232 or RS-485 ports, and connect I/O extension modules to each wireless module in the network. 72/140 PHOENIX CONTACT 3827_en_C Configuration and startup The I/O data of the extension module and the diagnostic data is stored in the internal Modbus memory map of the wireless module. Each wireless module with I/O extension modules has its own Modbus address. In addition, the diagnostic data from all wireless devices can be read from the master wireless module. Each wireless module must be configured using the PSI-CONF software (from page 76 onwards). 5.3 Setting the address of the wireless module via the thumbwheel Set the desired station address with the yellow thumbwheel on the wireless module. There must be one master (RAD ID = 01) and at least one repeater/slave (RAD ID = 02 ... 99) in a network. Unique addressing is required in a network. If two wireless modules have the same address in a network, the network will not function properly. Setting the address via the thumbwheel has priority over setting the address via the PSI-CONF software. After making any change to the module address, press the SET button for one second to apply the setting. The following settings can be made using the yellow thumbwheel:
Thumbwheel setting Description 02 ... 99 Slave address Master address Not permitted 01 00 Addressing wireless modules using the PSI-CONF software (address 1 ... 250) IDs 100 to 250 must be configured using PSI-CONF software 5.4 Configuration via CONFSTICK WARNING: Explosion hazard when used in potentially explosive areas Do not insert or remove the CONFSTICK in a potentially explosive atmosphere. By default upon delivery, all wireless modules have the same network ID and the same RF band. Using a configuration memory (CONFSTICK), you can configure a unique and secure network without the need for software. The CONFSTICK is used as a network key. Its network address (network ID) is unique and cannot be assigned via the PSI-CONF software. Only wireless modules with the same network ID are allowed to connect with each other. Each individual network device must be configured. Only one CONFSTICK is needed for all wireless modules in the network. After configuration, remove the CONFSTICK from the wireless module. 3827_en_C PHOENIX CONTACT 73/140 RAD-900-... In addition, the CONFSTICK contains a preset frequency band (RF band). An RF band is a group of frequencies compiled of individual frequencies of the entire 900 MHz band. Different RF bands use different frequencies. In order to operate several Radioline wireless systems, you should select different RF bands. Set different RF bands between 1 ... 8 and network IDs between 1 ... 127 using the PSI-
CONF software (see page 77). Figure 5-5 Configuration via CONFSTICK Item Description RAD-CONF-RF CONFSTICK 1 2 3 Status LEDs SET button 1. Carefully insert the CONFSTICK with the 12-pos. IFS connector into the S port of the wireless module. 2. Press the SET button on the wireless module for one second. Parameter read in is started. Read in has been completed when the DAT LED lights up once. The new parameters are activated. 3. Remove the CONFSTICK from the wireless module. 4. Repeat this process for each individual wireless module in the network. 74/140 PHOENIX CONTACT 3827_en_C Configuration and startup 5.5 Copying device settings via memory stick To transfer the configuration of a wireless module to another wireless module, save the configuration to a memory stick (RAD-MEMORY, Order No. 2902828). WARNING: Explosion hazard when used in potentially explosive areas Do not insert or remove the memory stick in a potentially explosive atmosphere. Pay attention to the firmware version of the wireless modules before using the memory stick. In order to ensure that a wireless module is capable of reading the memory stick, it must have the same or later firmware version as the wireless module whose configuration file is to be copied. Wireless modules with a lower firmware version are not able to read the memory stick. Common network parameters Operating mode Network ID RF band Data rate of the wireless interface Encryption Network type Individual device parameters Station name RAD ID Transmission power List of permitted connections Serial interface parameters 5.5.1 Saving parameters from the wireless module to the memory stick Copying common network parameters and individual device parameters to the memory stick:
1. Press the SET button located on the wireless module and hold down for at least six seconds. 2. The four RSSI bar graph LEDs start a light sequence from bottom to top. 3. Insert the memory stick in the S port of the wireless module. The copying of parameters is started automatically. 4. Wait until the light sequence stops. The write process has been completed. 5. Remove the memory stick from the wireless module. 3827_en_C PHOENIX CONTACT 75/140 RAD-900-... 5.5.2 Reading the memory stick Reading in common network parameters via the memory stick Insert the memory stick in the S port of the wireless module. 1. 2. Press the SET button located on the wireless module and hold down for at least one second. Parameter read in is started. Read in has been completed when the DAT LED lights up once. The new parameters are activated. 3. Remove the memory stick from the wireless module. Reading in common network parameters and individual device parameters via the memory stick This function enables all common network parameters and individual device parameters to be read into the wireless module. A full copy of devices can be created, e.g., as a backup copy. 1. 2. Press the SET button located on the wireless module and hold down for at least six Insert the memory stick in the S port of the wireless module. seconds. Parameter read in is started, the DAT LED flashes. 3. The read in process has been completed once the DAT LED stops flashing. The new parameters are activated. 4. Remove the memory stick from the wireless module. If an error is detected while saving or checking the data, the DAT and ERR LEDs flash simultaneously. 5.6 Configuration via PSI-CONF software You can make special settings using the PSI-CONF configuration and diagnostics software. The software is available to download at phoenixcontact.net/products. A PC with a Windows operating system is required to use the software. Use the RAD-CABLE-USB
(Order No. 2903447) USB cable for configuration and diagnostics. WARNING: Explosion hazard when used in potentially explosive areas The USB cable must not be used in potentially explosive areas. For additional information on the USB cable, please refer to the RAD-CABLE-USB package slip. The latest documentation can be downloaded at phoenixcontact.net/products. Install the software and the USB driver for the RAD-CABLE-USB cable. Follow the software wizard. 76/140 PHOENIX CONTACT 3827_en_C Configuration and startup 5.6.1 Extended configuration, individual settings After reading an existing network project or creating a new project, the network settings can be modified under Individual Settings. The wireless network can be optimized and adapted to your special requirements. When moving the mouse over the individual network parameters, you obtain a short description under Help. If several wireless systems are operated parallel and in close proximity, you are required to set the RF band and the network ID. These parameters can be set via the PSI-CONF software or by using a CONFSTICK (see Configuration via CONFSTICK on page 73). Figure 5-6 PSI-CONF software: Network Settings 5.6.2 Data transmission speed of the wireless interface The range is an important parameter in industrial wireless applications, especially in outdoor applications. Even in cases where long ranges do not have to be covered, good receiver sensitivity enables transmission in harsh outdoor conditions, e.g., when there is no direct line of sight. The receiver sensitivity determines the signal amplitude which can just about be received by the wireless module. The lower the data transmission speed of the wireless interface, the higher the receiver sensitivity and thereby the range. Adjust the data transmission speed of the wireless interface to the respective application using the PSI-CONF software (default setting = 125 kbps). 3827_en_C PHOENIX CONTACT 77/140 RAD-900-... Table 5-2 Data transmission speed of the wireless interface Data transmission speed 500 kbps 250 kbps 125 kbps 16 kbps Typical receiver sensitivity Typical link budget Potential distance with line of sight and a system reserve of 12 dB
-95 dBm
-102 dBm
-105 dBm
-112 dBm
-125 dBm
-132 dBm
-135 dBm
-142 dBm 12 km 25 km 80 km 35 km (default setting) Figure 5-7 PSI-CONF software: Wizard, Step 3 Figure 5-8 PSI-CONF software: Setting the data transmission speed 78/140 PHOENIX CONTACT 3827_en_C Configuration and startup 5.6.3 Device settings In order to be able to cover the largest possible distances, the preamplifier has been activated and transmission power set to 30 dBm by default. When operating the devices directly next to one another, the receiver might become overloaded. In this case, remove the antennas, increase the distance between the devices and antennas, or reduce transmission power using the PSI-CONF software. Assign a device name or set the transmission power under Device Settings. All device parameters are listed on the Overview tab. Figure 5-9 PSI-CONF software: Individual Settings, Overview Depending on the operating mode, configure the serial interface under Individual Settings on the Serial Port tab. In I/O data mode (default upon delivery), both interfaces are deactivated. To activate the serial interface, select the Serial data, PLC/Modbus RTU mode, or PLC/Modbus RTU dual mode network application under Network Settings. Only use one interface per wireless module. Parallel operation of both interfaces is not possible. 3827_en_C PHOENIX CONTACT 79/140 RAD-900-... Figure 5-10 PSI-CONF software: Individual Settings, Serial Port Define the wireless modules to which a connection may be established on the Allowed Parents tab under Individual Settings. This setting is required, for example, when creating repeater chains. Repeater chains are used to circumvent obstacles or to set up redundant wireless paths by means of several repeaters. The Allowed Parents tab is only available if the Line/Mesh network type has been selected. Figure 5-11 PSI-CONF software: Individual Settings, Allowed Parents 80/140 PHOENIX CONTACT 3827_en_C Configuration and startup 5.7 Starting up I/O extension modules 5.7.1 Combinations of extension modules Several appropriate output modules at different stations can be assigned to one digital or analog input module. The inputs are transmitted in parallel to the outputs. The channels of the input module are mirrored to the channels of the output module. It is not possible to separately assign the individual input channels of an extension module to different output modules.
+24 V RSSI+
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ANT COM1 COM2 NO1 NO2 NC1 NC2
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ANT COM1 COM2 NO1 NO2 NC1 NC2 0 1 8 8 0 1 8 8 0 1 8 8 T R O P S S F I
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I PWR DAT ERR t e s e R PWR DAT ERR DI1 DI2 DO1 DO2 RX TX D(A) D(B) RX TX CO1 CO2 GND NC1 COM3 COM4 NO3 NO4 NC3 NC4 RX TX D(A) D(B) RX TX CO1 CO2 GND NC1 COM3 COM4 NO3 NO4 NC3 NC4 RX TX D(A) D(B) RX TX CO1 CO2 GND NC1 COM3 COM4 NO3 NO4 NC3 NC4 Figure 5-12 Assignment of digital inputs and digital outputs The combined RAD-DAIO6-IFS extension modules can only be assigned in pairs, because each module is provided with inputs and outputs. That is why only two modules in the network may have the same I/O MAP address.
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I PWR DAT ERR DI1 DI2 DO1 DO2 RX TX D(A) D(B) RX TX CO1 CO2 GND NC1 U1 COM1 COM2 I1 NO1 NO2 1 NC1 NC2 Figure 5-13 RAD-DAIO6-IFS assignment: analog/digital inputs and outputs 3827_en_C PHOENIX CONTACT 81/140 RAD-900-... Table 5-3 Assignment of input and output modules Input module Output module 2901537 2904035 2901535 2901539 2901533 RAD-AI4-IFS RAD-PT100-4-IFS RAD-DI4-IFS RAD-DI8-IFS RAD-DAIO6-IFS 2901538 2901538 2901536 2902811 2901533 RAD-AO4-IFS RAD-AO4-IFS RAD-DOR4-IFS RAD-DO8-IFS RAD-DAIO6-IFS 5.7.2 Setting the address of the extension modules via the thumbwheel For an I/O-to-I/O transmission of signals, assign a corresponding output module to the input module. Set the I/O-MAP address (01 ... 99) using the white thumbwheel on the I/O extension module. Addressing extension modules Use the thumbwheel to set the address. Press the SET button on the front of the wireless module to read the current configuration. The following settings can be made using the white thumbwheel:
Thumbwheel setting Description 01 ... 99 I/O-MAP address 00 Delivery state
**, 1* ... 9*
Setting not permitted
*1 ... *9 Interface System slave address, for use with other Interface System
(IFS) master devices The following conditions must be met:
Assign a maximum of 1 ... 99 addresses to the extension modules in the entire wireless network. 82/140 PHOENIX CONTACT 3827_en_C Configuration and startup Wireless module in I/O data mode The input module must be provided with the same I/O-MAP address as the assigned output module at the other wireless station (I/O mapping). Output modules with the same I/O-MAP address may appear several times in the network at different stations. The I/O-MAP address of an input module may only appear once in the network. The channels of the input module are directly assigned to the channels of the output module:
Input module Output module Channel 1 Channel 2
... Channel 1 Channel 2
... It is not possible to individually assign the channels of the input and output modules. Figure 5-14 Input module and output module with the same address Wireless module in PLC/Modbus RTU mode Output modules may not have the same I/O-MAP address as input modules. Exception:
Output modules with the same I/O-MAP address may appear several times in the network at different stations. The I/O-MAP address of an input module may only appear once in the network. The input and output data is saved in a Modbus memory map in the master wireless module. You can read or write the process data via the serial interface of the master wireless module (RAD ID = 01) using the Modbus RTU command. The process data tables can be found starting at Modbus memory map on page 102. 5.7.3 Wireless module in PLC/Modbus RTU dual mode Each wireless module may be assigned a Modbus address. The master wireless module Modbus address may be changed from 01 if an existing Modbus device is already assigned this address. A Modbus address may only appear once in the network. Output modules may not have the same I/O-MAP address as input modules on a single wireless device (station). Exception: Output modules with the same I/O-MAP address may appear several times at the same station. 3827_en_C PHOENIX CONTACT 83/140 RAD-900-... The input and output data is saved in a Modbus memory map in the wireless module. You can read or write the process data via the serial interface of the master wireless module (RAD ID = 01) using the Modbus RTU command. The process data tables can be found starting at Modbus memory map on page 102. 5.8 Starting up the RAD-900-DAIO6 5.8.1 Setting the address of the RAD-900-DAIO6 via the thumb-
wheel For an I/O-to-I/O transmission of signals, both the RAD ID and I/O-MAP address are set using the yellow thumbwheel on the RAD-900-DAIO6. Addressing extension modules Use the thumbwheel to set the address. Press the SET button on the front of the wireless module to read the current configuration. The following settings can be made using the yellow thumbwheel:
Thumbwheel setting Description 01 ... 99 RAD ID and I/O-MAP address Delivery state Settings not permitted 01
**, 1* ... 9*,
*1 *9 The following conditions must be met:
Assign a maximum of 1 ... 99 addresses to the RAD-900-DAIO6 in the entire wireless network. If the address is set to 01, the RAD-900-DAIO6 may only be used in point-to-
point mode with another RAD-900-DAIO6. Wireless module in I/O data mode The RAD-900-DAIO6 may be used to create a point-to-point or point-to-multipoint connection with RAD-900-IFS devices. In this case, set the I/O-MAP address to between 02 and 99 using the white thumbwheel on the corresponding RAD-DAIO6-IFS extension module(s) to match the yellow thumbwheel setting on the RAD-900-DAIO6. The I/O-MAP address of an input module may only appear once in the network. The input channels are directly assigned to the corresponding output channels at the other wireless station. 84/140 PHOENIX CONTACT 3827_en_C The RAD-900-DAIO6 may be used to create a point-to-point connection with another RAD-900-DAIO6. In this case, one RAD-900-DAIO6 must have its address set to 01 and the other must be set to 02. Configuration and startup Figure 5-15 Thumbwheel addressing of the RAD-900-DAIO6 in point-to-point mode Wireless module in PLC/Modbus RTU mode Multiple RAD-900-DAIO6 devices may not use the same thumbwheel address in a single network. The input and output data is saved in a Modbus memory map in the master wireless module. You can read or write the process data via the serial interface of the master wireless module (RAD ID = 01) using the Modbus RTU command. The process data tables can be found starting at Modbus memory map on page 102. 5.8.2 RAD-900-DAIO6 in PLC/Modbus RTU dual mode Each wireless module is assigned a Modbus address. The Modbus address of each module is that of the RAD-ID (yellow thumbwheel) set on the module. The master wireless module Modbus address may be changed from 01, if an existing Modbus device is already assigned this address. A Modbus address may only appear once in the network. Each RAD-900-DAIO6 device must use a unique thumbwheel address within a single network. The input and output data is saved in a Modbus memory map in the wireless module. You can read or write the process data via the serial interface of the master wireless module (RAD ID = 01) using the Modbus RTU command. The process data tables can be found starting at Modbus memory map on page 102. 3827_en_C PHOENIX CONTACT 85/140 RAD-900-... 5.9 Startup time of the wireless station Once a wireless station has been started (power ON), the wireless module will take 15 seconds to be ready for operation. Each linked I/O extension module increases the startup time by 3 seconds. Startup time of a wireless station = 15 seconds + (number of I/O modules x 3 seconds) Accordingly, a complete wireless station with 32 I/O extension modules requires a startup time of 111 seconds. Only after this period of time has elapsed is the wireless station ready for operation. 86/140 PHOENIX CONTACT 3827_en_C 6 Serial data mode (RAD-900-IFS only) Serial data mode (RAD-900-IFS only) In serial data mode, multiple controllers or serial I/O devices are networked quickly and easily using wireless technology. In this way, serial RS-232 or RS-485 cables can be replaced. Figure 6-1 Serial data mode Configure the serial interface of the RAD-900-IFS wireless module using the PSI-CONF software. In order to connect the wireless module to the PC, you need the RAD-CABLE-USB cable (Order No. 2903447). WARNING: Explosion hazard when used in potentially explosive areas The USB cable must not be used in potentially explosive areas. When operating the network in serial data mode, it may not be possible to diagnose all devices. In this case, stop the serial application in order to allow for complete diagnostics. Use PSI-CONF software to assign different serial settings to the devices under Individual Settings. 3827_en_C PHOENIX CONTACT 87/140 RAD-900-... Start the PSI-CONF software. Follow the software wizard. Once you have run through all steps of the wizard, save the project and transmit it to the wireless modules. Figure 6-2 PSI-CONF software: Wizard, Step 3 Figure 6-3 PSI-CONF software: Wizard, Step 4 88/140 PHOENIX CONTACT 3827_en_C Serial data mode (RAD-900-IFS only) 6.1 Frame-based data transmission TIdleMin parameter (minimum pause between two frames) The TIdleMin parameter refers to the minimum pause that must elapse between two frames on the output side (wireless module is transmitting data via serial interface). Frame 1 Frame 2 Frame 3 Idle Idle Idle
TidleMin
TidleMin
TidleMin Figure 6-4 Frame-based data transmission: TIdleMin parameter TFrameEnd parameter TFrameEnd is the time which is kept by the transmitting wireless module between two frames. If the data received by the wireless module is followed by a certain period of time where no further data is received, the wireless module assumes that the frame has arrived in its entirety. The frame is then transmitted. This period of time is referred to as TFrameEnd. TFrameEnd must be shorter than the minimum interval between two frames
(TFrameEnd < TIdleMin). TFrameEnd must, however, also be greater than the maximum interval that is permitted between two characters in a frame. Otherwise the frame might be fragmented. Frame 1 OK Frame 2 NOT OK Idle Idle Idle
TFrameEnd
TFrameEnd Figure 6-5 Frame-based data transmission: TFrameEnd parameter 3827_en_C PHOENIX CONTACT 89/140 RAD-900-... Setting telegram pauses, based on the example of Modbus/RTU A frame is also referred to as a telegram. The length of the transmission pause between the telegrams depends on the set data rate. The beginning and end of a telegram is recognized by means of a time condition. A pause of 3.5 characters means that the telegram is complete and the next character is to be interpreted as the slave address. A telegram must therefore be sent as a continuous data flow. If there is an interruption of more than 1.5 characters within a telegram, the data will be discarded by the receiver. If the master is not able to transmit the successive characters quickly enough and the communication is aborted, you must increase the minimum pause time (TFrameEnd) between the individual characters of a telegram. Frames with a length of 1480 characters can be transmitted by the Radioline wireless system. In order to adapt data transmission to other protocols, it is possible to adapt the TFrameEnd and TIdleMin parameters. Set the interface parameters under Individual Settings. Figure 6-6 PSI-CONF software: Individual Settings 90/140 PHOENIX CONTACT 3827_en_C 7 PLC/Modbus RTU mode PLC/Modbus RTU mode The PLC/Modbus RTU mode is available for firmware version 1.30 or later. If necessary, start an update using the PSI-CONF software (version 2.03 or later). Activate the PLC/Modbus RTU mode using the PSI-CONF software (from Section 5.6, Configuration via PSI-CONF software onwards). In PLC/Modbus RTU mode, you can read the I/O values of the extension modules con-
nected to the wireless slave modules via the Modbus RTU protocol (I/O to serial). The wire-
less module provides an RS-232 or RS-485 interface for this purpose. In PLC/Modbus RTU mode, the master wireless module works as a Modbus slave and has its own Modbus slave address. You can connect I/O extension modules to each wireless device in the network. A wireless network can have a maximum of 99 extension modules. Use the white thumbwheel to set the I/O-MAP addresses. Figure 7-1 PLC/Modbus RTU mode 3827_en_C PHOENIX CONTACT 91/140 RAD-900-... 7.1 Configuration via PSI-CONF software 1. Start the PSI-CONF software (see Section 5.6, Configuration via PSI-CONF soft-
ware). 2. Create a new network project. 3. Follow the software wizard. Figure 7-2 PSI-CONF software: Wizard, Step 3 4. Select PLC/Modbus RTU mode and assign a Modbus address. 5. Follow the software wizard. The Modbus address is a unique address in the Modbus network. It is only assigned to the master wireless module (RAD ID = 01). Assign an address between 1 ... 247. In order to enable the master wireless module to communicate with a controller via the RS-232 or RS-485 interface, you must set the interface parameters. Please note that the controller settings must match the settings of the wireless module. Table 7-1 Configuration via PSI-CONF software Parameter Interface type Data rate Parity Possible values RS-232, RS-485 Default setting RS-232 300 ... 115,200 bps 19,200 bps None, even, odd None Number of stop bits Number of data bits 1; 2 8 Modbus address 1 ... 247 1 8 1 The Modbus connection between the controller and the wireless module can be monitored via a watchdog. For additional information on the watchdog, refer to page 93. 92/140 PHOENIX CONTACT 3827_en_C PLC/Modbus RTU mode 7.2 Addressing I/O extension modules In PLC/Modbus RTU mode, a wireless network can have a maximum of 99 I/O extension modules. Use the white thumbwheel on the I/O extension module to set the I/O-MAP address. You can find information on addressing extension modules from Setting the address of the ex-
tension modules via the thumbwheel on page 82 onwards. 7.3 Watchdog The Modbus telegram watchdog monitors the connection between the master wireless module and the controller. It is triggered each time a Modbus telegram is received correctly. Activate the watchdog using the PSI-CONF software. Select the Network Settings item under Individual Settings. Set a watchdog time be-
tween 200 ms ... 65,000 ms. Figure 7-3 PSI-CONF software: Individual Settings, Network Settings If the watchdog is triggered, an action will be performed on the I/O output modules. You can set this behavior in the event of an error using the DIP switches on the front. OFF = RESET: Output value is set to 0 ON = HOLD: Hold last output value For more detailed information regarding switch setting for the different extension modules, please refer to Section 3, Description of I/O extension modules. If the watchdog is activated and Modbus communication interrupted, the red ERR LED will flash on all wireless modules in the network. Depending on the DIP switch settings, the out-
put modules issue the corresponding hold or reset value. 3827_en_C PHOENIX CONTACT 93/140 RAD-900-... 94/140 PHOENIX CONTACT 3827_en_C 8 PLC/Modbus RTU dual mode PLC/Modbus RTU dual mode PLC/Modbus RTU dual mode is available for firmware version 1.80 or later. You can update the firmware free of charge using the PSI-CONF software, Version 2.33 or later. The firmware and software can be found on the Internet at phoenixcontact.net/products. Activate the PLC/Modbus RTU dual mode using the PSI-CONF software (from Section 5.6, Configuration via PSI-CONF software onwards). In PLC/Modbus RTU dual mode, you can read the I/O values of the extension modules connected to the wireless slave modules via the Modbus RTU protocol (I/O to serial). In addition, serial Modbus devices can be connected over the wireless network. The master wireless module provides an RS-232 or RS-485 interface to a Modbus RTU master. In PLC/Modbus RTU dual mode, all the wireless modules work as Modbus slaves and have unique Modbus slave addresses. The Modbus ID of each wireless module is set using the yellow thumbwheel. You can connect I/O extension modules to each wireless device in the network. A wireless station can have a maximum of 32 extension modules. Use the white thumbwheel to set the I/O-MAP addresses. Figure 8-1 PLC/Modbus RTU dual mode 3827_en_C PHOENIX CONTACT 95/140 RAD-900-... 8.1 Configuration via PSI-CONF software 1. Start the PSI-CONF software (see Section 5.6, Configuration via PSI-CONF software). 2. Create a new network project. 3. Follow the software wizard. Figure 8-2 PSI-CONF software: Wizard, Step 3 4. Select PLC/Modbus RTU dual mode and assign a Modbus address. 5. Follow the software wizard. The Modbus address is a unique address in the Modbus network. Assign an address between 1 ... 247. In order to enable the master wireless module to communicate with a controller via the RS-232 or RS-485 interface, you must set the interface parameters. Please note that the controller settings must match the settings of the wireless module. Table 8-1 Configuration via PSI-CONF software Parameter Interface type Data rate Parity Possible values RS-232, RS-485 Default setting RS-232 300 ... 115,200 bps 19,200 bps None, even, odd None Number of stop bits Number of data bits 1; 2 8 Modbus address 1 ... 247 1 8 1 The Modbus connection between the controller and the wireless module can be monitored via a watchdog. For additional information on the watchdog, refer to page 97. 96/140 PHOENIX CONTACT 3827_en_C PLC/Modbus RTU dual mode 8.2 Addressing I/O extension modules In PLC/Modbus RTU dual mode, a wireless station can have a maximum of 32I/O extension modules. Use the white thumbwheel on the I/O extension module to set the I/O-MAP address. You can find information on addressing extension modules from Setting the address of the extension modules via the thumbwheel on page 82 onwards. 8.3 Watchdog The Modbus telegram watchdog monitors the connection between the master wireless module and the controller. It is triggered each time a Modbus telegram is received correctly. You can activate the watchdog using the PSI-CONF software. Select the Network Settings item under Individual Settings. Set a watchdog time between 200 ms ... 65,000 ms. Figure 8-3 PSI-CONF software: Individual Settings, Network Settings If the watchdog is triggered, an action will be performed on the I/O output modules. You can set this behavior in the event of an error using the DIP switches on the front. OFF = RESET: Output value is set to 0 ON = HOLD: Hold last output value For more detailed information regarding switch setting for the different extension modules, please refer to Section 3, Description of I/O extension modules. If the watchdog is activated and Modbus communication interrupted, the red ERR LED will flash on all wireless modules in the network. Depending on the DIP switch settings, the output modules issue the corresponding hold or reset value. 3827_en_C PHOENIX CONTACT 97/140 RAD-900-... 98/140 PHOENIX CONTACT 3827_en_C Addressing I/O extension modules and RAD-900-DAIO6 with Modbus RTU 9 Addressing I/O extension modules and RAD-900-DAIO6 with Modbus RTU 9.1 Modbus function codes In the Modbus protocol, the function codes define which data is to be read or written. With a single request, the registers 1 ... 123 can be read or written. Table 9-1 Supported Modbus function codes Code number Function code Description Read Holding Register Read process output data Read Input Register
(address area 40010 ... 40999) Read process input data
(address area 30010 ... 30999) Write Multiple Registers Write multiple output registers word by word fc 03 fc 04 fc 16 Other function codes exist in the Modbus protocol, but they are not supported. 9.2 Modbus protocol The data is transmitted using the Modbus/RTU (Remote Terminal Unit) protocol. Commu-
nication takes place according to the master/slave method. The Modbus master initiates communication with a request to the slave. If the slave detects that its address has been ac-
cessed by the master, the slave always sends a response. Only the master is able to initiate communication. The slaves are not able to initiate commu-
nication and do not communicate with each other. The connected extension modules write the analog or digital input and output values to an internal register. The Modbus master (e.g., a PLC) can read the individual registers using the Modbus address of the slaves. The data to be transmitted is always included in a de-
fined frame. The frame is referred to as telegram. The Modbus protocol defines the format of the telegrams. If an error occurs when the tele-
gram is received on the slave side, or if the slave is unable to carry out the master request, an error telegram is sent back to the master. 3827_en_C PHOENIX CONTACT 99/140 RAD-900-... Request from master The function code in the request informs the addressed slave which action is to be carried out. The address and data bytes contain all additional information that the slave requires in order to carry out the action. Example: The master uses function code 03 to request the slave to read the process output data and send its content to the master. The data and address bytes need to include the fol-
lowing information: from which register reading should start and how many registers should be read. Using the CRC check value, the slave is able to detect whether the complete tele-
gram has been received. Response from slave If the response from a slave is valid, the function code will match the request from the mas-
ter. The address and data field contains the data recorded by the slave (e.g., register val-
ues). The function code is modified in the event of an error. The address and data field then con-
tains a code that describes the error. By using the CRC check value, the master is able to determine whether the telegram content is valid or not. The Modbus/RTU telegrams are separated by telegram pauses known as end-of-frame times. The end-of-frame time must be at least 3.5 x as long as the time required for one transmitted character. The end-of-frame time cannot be changed. Table 9-2 Modbus protocol: structure of telegrams (frames) Frame Description Slave address Slave address, valid area 1 ... 247 Function code Definition whether the parameter is to be read or writ-
ten Address Data Register address E.g., from the master: Which parameters are requested?
E.g., from the slave: Content of the requested parameters Size 8 bits 8 bits 16 bits N x 16 bits CRC (Cyclic Redundancy Check) Test value for the cyclic redundancy check in order to detect errors in data transmission 16 bits 9.3 Addressing registers Function code 04 You must enter 0000 (hex0000) as the start address in order to read register 30001. The address area 3xxxx is already defined by the function code field. Function codes 03 and 16 In order to read/write registers 40032 ... 40039, you must enter 0031 (hex001F) as the start address. The address area 4xxxx is already defined by the function code field. 100/140 PHOENIX CONTACT 3827_en_C Addressing I/O extension modules and RAD-900-DAIO6 with Modbus RTU 9.4 Module type and error code register You can read the module type and data currentness of the I/O extension modules from the registers 30xx0 and 40xx0. Table 9-3 Module type and currentness of data 30xx0, 40xx01 Module type and currentness of data 15 14 13 12 11 10 09 07 06 05 04 03 02 01 00 08 X2 Module type 1 2 xx = I/O-MAP address set using the thumbwheel X = Currentness of data, bit 8 The individual I/O extension modules can be clearly distinguished by the module type. The module type ID of the extension module can be read in the Modbus register. Table 9-4 Module type IDs Order No. Module type ID Module type Analog inputs RAD-AI4-IFS RAD-PT100-4-IFS Analog outputs RAD-AO4-IFS Digital inputs RAD-DI4-IFS RAD-DI8-IFS Digital outputs RAD-DOR4-IFS RAD-DO8-IFS RAD-DAIO6-IFS RAD-900-DAIO6 2901537 2904035 2901538 2901535 2901539 2901536 2902811 2901533 2702877 Analog/digital inputs and outputs 01hex 02hex (static mode) 40hex (pulse counter mode) 20hex 21hex 30hex 10hex 11hex 60hex 60hex Module type register value If the module type in the register is invalid or unavailable, then the register value is 0. Currentness of data register value If the data in the register is not up-to-date, the register value is 1. This is, for example, the case if the wireless connection to an input module fails. The input process data is then re-
tained in the Modbus table, but is no longer updated. In the case of an output module, the Currentness of data register value is set to 1 until the output process data has been written to the Modbus registers. The read I/O data is only valid and current if a valid module type value is returned by the slave and the Currentness of data register value equals 0. 3827_en_C PHOENIX CONTACT 101/140 RAD-900-... 9.4.1 Assigning I/O extension modules to the register Use the white thumbwheel on the I/O extension module to assign an I/O-MAP address in the Modbus memory map. Example: If you set the thumbwheel of an input module to the I/O-MAP address = 01, the register assignment is 30010. Table 9-5 Setting the white thumbwheel for register 30010 (read) Read register I/O-MAP address
(white thumbwheel) Consecutive number 0 ... 9 30 01 0 9.5 Modbus memory map The I/O data from the extension modules is stored in an internal register, the Modbus mem-
ory map. In PLC/Modbus RTU mode, the Modbus memory map is contained in the master wireless module with the RAD ID = 01. In PLC/Modbus RTU dual mode, the Modbus mem-
ory map is contained within each wireless module. The data contained can be read or writ-
ten by a Modbus master. The following process data tables for the individual extension modules show at what posi-
tion the I/O data is stored in the Modbus memory map. You can find a complete overview of the Modbus memory map from page 111 onwards. The RSSI signal register can be found starting on page 115. 102/140 PHOENIX CONTACT 3827_en_C Addressing I/O extension modules and RAD-900-DAIO6 with Modbus RTU 9.5.1 RAD-AI4-IFS process data I/O module Module type ID Number of registers Address area Function code RAD-AI4-IFS 20hex 06hex 30xx0 ... 30xx51 fc 04 1 xx = I/O-MAP address set using the thumbwheel 30xx1 30xx2 Reserved Analog input 1 (terminal point 2.x) 15 14 13 12 11 10 09 08 07 06 05 04 03 02 01 00 30xx3 Analog input 2 (terminal point 3.x) 15 14 13 12 11 10 09 08 07 06 05 04 03 02 01 00 30xx4 Analog input 3 (terminal point 4.x) 15 14 13 12 11 10 09 08 07 06 05 04 03 02 01 00 30xx5 Analog input 4 (terminal point 5.x) 15 14 13 12 11 10 09 08 07 06 05 04 03 02 01 00 AI1 AI2 AI3 AI4 30xx6 ... 30xx9 Reserved 3827_en_C PHOENIX CONTACT 103/140 RAD-900-... 9.5.2 RAD-PT100-4-IFS process data I/O module Module type ID Number of registers Address area Function code RAD-PT100-4-IFS 21hex 06hex 30xx0 ... 30xx51 fc 04 1 xx = I/O-MAP address set using the thumbwheel 30xx1 30xx2 Reserved Pt 100 input 1 (terminal point 2.x) 15 14 13 12 11 10 09 08 07 06 05 04 03 02 01 00 30xx3 Pt 100 input 2 (terminal point 3.x) 15 14 13 12 11 10 09 08 07 06 05 04 03 02 01 00 30xx4 Pt 100 input 3 (terminal point 4.x) 15 14 13 12 11 10 09 08 07 06 05 04 03 02 01 00 30xx5 Pt 100 input 4 (terminal point 5.x) 15 14 13 12 11 10 09 08 07 06 05 04 03 02 01 00 T1 T2 T3 T4 30xx6 ... 30xx9 Reserved 104/140 PHOENIX CONTACT 3827_en_C Addressing I/O extension modules and RAD-900-DAIO6 with Modbus RTU 9.5.3 RAD-AO4-IFS process data I/O module Module type ID Number of registers Address area Function code RAD-AO4-IFS 30hex 06hex 40xx0 ... 40xx51 fc 03, 16 1 xx = I/O-MAP address set using the thumbwheel 40xx1 40xx2 Reserved Analog output 1 (terminal point 2.x) 15 14 13 12 11 10 09 08 07 06 05 04 03 02 01 00 40xx3 Analog output 2 (terminal point 3.x) 15 14 13 12 11 10 09 08 07 06 05 04 03 02 01 00 40xx4 Analog output 3 (terminal point 4.x) 15 14 13 12 11 10 09 08 07 06 05 04 03 02 01 00 40xx5 Analog output 4 (terminal point 5.x) 15 14 13 12 11 10 09 08 07 06 05 04 03 02 01 00 AO1 AO2 AO3 AO4 40xx6 ... 40xx9 Reserved 3827_en_C PHOENIX CONTACT 105/140 RAD-900-... 9.5.4 RAD-DI4-IFS process data I/O module Module type ID Number of registers Address area Function code RAD-DI4-IFS 01hex 02hex 30xx0 ... 30xx11 fc 04 1 xx = I/O-MAP address set using the thumbwheel 30xx1 Digital inputs 15 14 13 12 11 10 09 08 07 06 05 04 03 02 01 00 DI4 DI3 DI2 DI1 6.x 5.x 2.x 1.x Terminal point 30xx2 ... 30xx9 Reserved 9.5.5 RAD-DI8-IFS process data I/O module Module type ID Number of registers Address area Function code RAD-DI8-IFS 02hex Static mode 40hex Pulse counter mode 40hex Pulse counter mode 02hex Static inputs 06hex Pulse inputs 02hex Reset counter states 30xx0 ... 30xx11 fc 04 30xx0 ... 30xx51 fc 04 40xx0 ... 40xx11 fc 03, 16 1 xx = I/O-MAP address set using the thumbwheel 106/140 PHOENIX CONTACT 3827_en_C Addressing I/O extension modules and RAD-900-DAIO6 with Modbus RTU 30xx1 Digital inputs DI1 ... DI8 (static mode) 15 14 13 12 11 10 09 08 07 06 05 04 03 02 01 00 Terminal point DI8 DI7 DI6 DI5 DI4 DI3 DI2 DI1 5.x 5.x 4.x 4.x 3.x 3.x 2.x 2.x 15 14 13 12 11 10 09 08 07 06 05 04 03 02 01 00 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 30xx2 30xx3 30xx4 30xx5 DI1: 32-bit pulse input, pulse counter mode
(terminal point 2.x) Counter state DI1, low word DI1: 32-bit pulse input, pulse counter mode
(terminal point 2.x) Counter state DI1, high word DI7: 32-bit pulse input, pulse counter mode
(terminal point 5.x) Counter state DI7, low word DI7: 32-bit pulse input, pulse counter mode
(terminal point 5.x) 15 14 13 12 11 10 09 08 07 06 05 04 03 02 01 00 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 Counter state DI7, high word 30xx6 ... 30xx9 Reserved 40xx1 Reset of counter states DI1/DI7 15 14 13 12 11 10 09 08 07 06 05 04 03 02 01 X1 00 X2 1 2 Bit 1 = 1: counter state DI7 reset to 0 Bit 0 = 1: counter state DI1 reset to 0 40xx2 ... 40xx9 Reserved 3827_en_C PHOENIX CONTACT 107/140 RAD-900-... 9.5.6 RAD-DOR4-IFS process data I/O module Module type ID Number of registers Address area Function code RAD-DOR4-IFS 10hex 02hex 40xx0 ... 40xx11 fc 03, 16 1 xx = I/O-MAP address set using the thumbwheel 40xx1 Digital outputs 15 14 13 12 11 10 09 08 07 06 05 04 03 02 01 00 Terminal point 40xx2 ... 40xx9 Reserved DO 4 DO 3 DO 2 DO 1 6.x 5.x 2.x 1.x 108/140 PHOENIX CONTACT 3827_en_C Addressing I/O extension modules and RAD-900-DAIO6 with Modbus RTU 9.5.7 RAD-DO8-IFS process data I/O module Module type ID Number of registers Address area Function code 40xx0 ... 40xx11 fc 03.16 RAD-DO8-IFS 11hex 30xx0 ... 30xx11 fc 04 02hex Outputs 02hex Short-circuit detection xx = I/O-MAP address set using the thumbwheel 1 1 2 Reserved 30xx1 Short-circuit detection at the digital outputs 15 14 13 12 11 10 09 08 07 06 05 04 03 02 01 X1 00 X2 Bit 1 = 1: Short circuit detected at one or several outputs 5 ... 8. Bit 0 = 1: Short circuit detected at one or several outputs 1 ... 4. 30xx2 ... 30xx9 Reserved 40xx1 Digital outputs DO1 ... DO8 Channel (high byte) Channel (low byte) 15 14 13 12 11 10 09 08 07 06 05 04 03 02 01 00 Reserved Terminal point 40xx2 ... 40xx9 Reserved DO 8 DO 7 DO 6 DO 5 DO 4 DO 3 DO 2 DO 2 5.x 5.x 4.x 4.x 3.x 3.x 2.x 2.x 3827_en_C PHOENIX CONTACT 109/140 RAD-900-... 9.5.8 RAD-DAIO6-IFS and RAD-900-DAIO6 process data I/O module Module type ID Number of registers Address area Function code RAD-DAIO6-IFS 60hex 03hex (inputs) 03hex (outputs) 30xx0 ... 30xx21 40xx0 ... 40xx21 fc 04 fc 03, 16 1 xx = I/O-MAP address set using the thumbwheel 30xx1 Digital inputs 15 14 13 12 11 10 09 08 07 06 05 04 03 02 01 00 Terminal point 30xx2 Analog input (terminal point 3.x) 15 14 13 12 11 10 09 08 07 06 05 04 03 02 01 00 40xx1 Digital outputs 15 14 13 12 11 10 09 08 07 06 05 04 03 02 01 00 40xx2 Analog output (terminal point 4.x) 15 14 13 12 11 10 09 08 07 06 05 04 03 02 01 00 AI1 AO1 30xx3 ... 30xx9 Reserved Terminal point Terminal point 40xx3 ... 40xx9 Reserved DI2 DI1 2.x 1.x DO 2 DO 1 6.x 5.x 4.x 110/140 PHOENIX CONTACT 3827_en_C Addressing I/O extension modules and RAD-900-DAIO6 with Modbus RTU 9.5.9 Complete overview of the Modbus memory map I/O input data, address area 30010 ... 30999, I/O output data, address area 40010 ... 40999 Modbus function code 04 Modbus function code 03, 16 RAD-DAIO6-IFS and RAD-900-DAIO6 RAD-DAIO6-IFS and RAD-900-DAIO6 High byte 15 ... 8 Low byte 7 ... 0 High byte 15 ... 8 Low byte 7 ... 0 Currentness of data Module type ID Currentness of data Module type ID X X X X X X X X X X X X X X X X X X DI 2 1 X X DO 2 1 X X AI1 AO1 X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X 30xx3 ... 30xx9 reserved 40xx3 ... 40xx9 reserved RAD-DI4-IFS RAD-DOR4-IFS High byte 15 ... 8 Low byte 7 ... 0 High byte 15 ... 8 Low byte 7 ... 0 Currentness of data Module type ID Currentness of data Module type ID X X X X X X X X X X X X X X X X X X DI4 ... DI1 X X X X DO4 ... DO1 X X X X 30xx2 ... 30xx9 reserved 40xx2 ... 40xx9 reserved RAD-DI8-IFS RAD-DI8-IFS High byte 15 ... 8 Low byte 7 ... 0 High byte 15 ... 8 Low byte 7 ... 0 Currentness of data Module type ID Currentness of data Module type ID X X X X X X X X X X X X X X X X X X DI8 ... DI1 X X X X X X X X Bit 0 = 1: Reset DI1 Bit 1 = 1: Reset DI7 X X Counter state DI1 (low word) 40xx2 ... 40xx9 reserved I/O-
MAP 40 xx 0 40 xx 1 40 xx 2 I/O-
MAP 40 xx 0 40 xx 1 I/O-
MAP 40 xx 0 40 xx 1 I/O-
MAP 30 xx 0 30 xx 1 30 xx 2 I/O-
MAP 30 xx 0 30 xx 1 I/O-
MAP 30 xx 0 30 xx 1 30 xx 2 30 xx 3 30 xx 4 30 xx 5 X X X X X X X X X X X X X X X X Counter state DI1 (high word) X X X X X X X X X X X X X X X X Counter state DI7 (low word) X X X X X X X X X X X X X X X X Counter state DI7 (high word) X X X X X X X X X X X X X X X X 30xx6 ... 30xx9 reserved 3827_en_C PHOENIX CONTACT 111/140 RAD-900-... I/O-
MAP 30 xx 0 30 xx 1 I/O-
MAP 30 xx 0 30 xx 1 30 xx 2 30 xx 3 30 xx 4 30 xx 5 I/O input data, address area 30010 ... 30999 I/O output data, address area 40010 ... 40999 Modbus function code 04 RAD-DO8-IFS Modbus function code 03, 16 RAD-DO8-IFS High byte 15 ... 8 Low byte 7 ... 0 High byte 15 ... 8 Low byte 7 ... 0 Currentness of data Module type ID Currentness of data Module type ID X X X X X X X X X X X X X X X X X X Short-circuit detection Bit 0: DO 1 ... 4, Bit 1: 5 ... 8 X X DO 9 8 7 6 5 4 3 2 1 X X X X X X X X X 30xx2 ... 30xx9 reserved 40xx2 ... 40xx9 reserved RAD-AI4-IFS RAD-AO4-IFS High byte 15 ... 8 Low byte 7 ... 0 High byte 15 ... 8 Low byte 7 ... 0 Currentness of data Module type ID Currentness of data Module type ID X X X X X X X X X X X X X X X X X X Reserved Reserved X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X AO1 AO2 AO3 AO4 AI1 AI2 AI3 AI4 X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X 30xx6 ... 30xx9 reserved 40xx6 ... 40xx9 reserved I/O-
MAP 40 xx 0 40 xx 1 I/O-
MAP 40 xx 0 40 xx 1 40 xx 2 40 xx 3 40 xx 4 40 xx 5 112/140 PHOENIX CONTACT 3827_en_C Addressing I/O extension modules and RAD-900-DAIO6 with Modbus RTU I/O input data, address area 30010 ... 30999 I/O output data, address area 40010 ... 40999 Modbus function code 03, 16 Modbus function code 04 RAD-PT100-4-IFS High byte 15 ... 8 Low byte 7 ... 0 Currentness of data Module type ID X X X X X X X X X Reserved X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X T1 T2 T3 T4
. X X X X X X X X X X X X X X X X 30xx6 ... 30xx9 reserved Example for reading the temperature T1 (I/O-MAP = 02):
function code 04, start address 21 (hex15) I/O-
MAP 30 xx 0 30 xx 1 30 xx 2 30 xx 3 30 xx 4 30 xx 5
.... ... 30 99 0
.... ... 40 99 0
. RSSI signals - address area 35001 ... 35250, function code 04 RAD ID 15...4 3 2 1 0 Bit 35 001 RSSI: RAD ID = 01 - Master
. RSSI: RAD ID = 02 RSSI: RAD ID = 03
... 35 250 RSSI: RAD ID = 250 Example for reading an RSSI register of the station with RAD ID = 02:
function code 04, start address 5001 (hex1389) 3827_en_C PHOENIX CONTACT 113/140 RAD-900-... 9.6 Error codes and formats for analog input and output values The measured value is represented in bits 0 ... 15. Values higher than 8000hex indicate an error. Analog RAD-AI4-IFS inputs Table 9-6 Representation of analog RAD-AI4-IFS values Analog RAD-AO4-IFS outputs Table 9-7 Representation of analog RAD-AO4-IFS values Analog RAD-DAIO6-IFS and RAD-900-DAIO6 inputs and outputs Table 9-8 Representation of analog RAD-DAIO6-IFS values hex 0000 1770 7530 7F00 8001 8002 8080 hex 0000 7530 7F00 hex 0000 1770 7530 7F00 8001 8002 8080 Data word dec/error code 0 6000 30000 32512 Overrange Open circuit Underrange Data word dec/error code 0 30000 32512 Data word dec/error code 0 6000 30000 32512 Overrange Open circuit Underrange 0 mA ... 20 mA 4 mA ... 20 mA 0 mA 4 mA 20 mA 21.67 mA
>21.67 mA
< 0 mA 4 mA 20 mA 21.67 mA
>21.67 mA
<3.2 mA
0 mA ... 20 mA 0 V ... 10 V 0 mA 20 mA 0 V 10 V 21.67 mA 10.84 V 0 ... 20 mA 4 ... 20 mA 0 V ... 10 V 0 mA 4 mA 20 mA 4 mA 20 mA
>21.67 mA
>21.67 mA
<3.2 mA
<0 mA
0 V 2 V 10 V
21.67 mA 21.67 mA 10.84 V 114/140 PHOENIX CONTACT 3827_en_C Addressing I/O extension modules and RAD-900-DAIO6 with Modbus RTU Error codes and formats for Pt 100 values Table 9-9 Representation of the RAD-PT100-4-IFS Pt 100 values Data word RAD-PT100-4-IFS Pt 100 input RAD-AO4-IFS analog output dec / error code
-50C ... +250C 0 mA ... 20 mA 0 V ... 10 V Possible cause
-50C
+250C 0 mA 20 mA 0 V 10 V
+275.12C 21.67 mA 10.84 V Sensor wired incorrectly, measuring line too long, cable resistance too high hex 0000 7530 7F00 8001 8002 0 30000 32512 Overrange Open circuit 8080 Underrange 9.7 RSSI signal register The RSSI values indicate the received signal strength on the wireless module. In both PLC/Modbus RTU and PLC/Modbus RTU dual modes, you can read the RSSI values via the serial interface of the master wireless module (RAD ID = 01) using Modbus/RTU com-
mands. The RSSI values of all wireless modules are within the address area 35001 ... 35250. Table 9-10 RSSI signal register Address Wireless module High byte Low byte, RSSI value 15 14 13 12 11 10 09 08 07 X 06 X 05 X 04 X 03 X 02 X 01 X 00 X Address area 35001 ... 35250 Modbus function code fc 04 35001 RSSI - RAD ID = 1
(master) Reserved 35002 RSSI - RAD ID = 2 Reserved
... .. Reserved 35250 RSSI - RAD ID = 250 Reserved X X X X X X X X X X X X X X X X X X X X X X X X Bits 8 ... 15 are reserved. Values < 255 indicate the RSSI value in -dBm. The value 255 means that the RSSI value is invalid or the device cannot be reached. Example for reading the RSSI register of the station with RAD ID = 2:
function code 04, start address 5001 (hex1389) In PLC/Modbus RTU dual mode, the RSSI value is also within the register 35000 of each wireless module, since each one has its own Modbus address. 3827_en_C PHOENIX CONTACT 115/140 RAD-900-... 116/140 PHOENIX CONTACT 3827_en_C 10 Detecting and removing errors Detecting and removing errors If the wireless system does not function properly, proceed as follows:
First, ensure there is a good wireless signal (2 green bar graph LEDs or RSSI voltage 1.5 V). Check the status of the individual stations:
If the PSI-CONF software is installed, check the device status of all network devices via online diagnostics. If the PSI-CONF software has not been installed, check the bar graph LEDs on the front of each device. Find the error using the tables from page 118 onwards. Avoid contact between the antennas of two wireless module, otherwise the receiver might become overloaded. Ground loops are caused by the grounding of the antenna via the antenna fixing unit, grounding the power supply or serial interface. To avoid ground loops, connect these components to a single ground point. Strength of the receive signal Determine the strength of the receive signal by means of the RSSI voltage. The signal strength is displayed on the LED bar graph on the wireless module. In a point-to-point connection, the LED bar graph is active on the master and on the repeater/slave. In a wireless network with more than one repeater/slave, only the yellow LED on the master is permanently on. The signal strength is displayed on the repeaters/slaves. The displayed signal strength is always related to the next wireless module in direction of the master (parents). The RSSI indicator is a voltage output in the range between 0 V DC ... 3 V DC. The higher the voltage, the better the wireless connection. The measured voltage is directly related to the receive signal in -dB. However, please observe the small voltage fluctuation due to multipath propagation. The recommended minimum signal strength is 1.5 V DC. This results in a power reserve of approximately 10 dB which ensures communication even in the event of unfavorable transmission conditions. Measure the RSSI voltage at the RSSI test socket or read it using the PSI-CONF software. When connecting the master wireless module to a PC, you can read the RSSI voltages in the entire wireless network. At a slave or repeater, it is only possible to read the RSSI voltage of the specific wireless module connected. Table 10-1 RSSI voltage LED 3 LED 2 LED 1 16k 125k 250k 500k RSSI voltage
-75 dBm -70 dBm -65 dBm -60 dBm 2.5 V
-85 dBm -80 dBm -75 dBm -70 dBm 2.0 V
-95 dBm -90 dBm -85 dBm -80 dBm 1.5 V LINK LED LINK LINK LINK LINK
~1.0 V 3827_en_C PHOENIX CONTACT 117/140 RAD-900-... LED, wireless module
Table 10-2 Detecting and removing errors: wireless module Current state and possible cause Solution Wireless module cannot be configured using the PSI-CONF software Make sure that the wireless module is supplied with power. Make sure that you are using the correct cable:
RAD-CABLE-USB (Order No. 2903447), power supply via the USB port on the PC IFS-USB-DATACABLE (Order No. 2320500), external power supply Install the USB driver. The driver is installed automatically during PSI-CONF software installation (see Section 5.6, Configuration via PSI-CONF software). Switch the mains on, restore the power supply. Ensure the power select switch is in the correct position for the type of power (RAD-900-DAIO6 only) Check the fuse (RAD-900-DAIO6) Check whether the I/O extension module is properly snapped onto the DIN rail connector and whether it is connected to the wireless module. Check the operating mode of the wireless module using the PSI-CONF software. The wireless module must either be in I/O data or PLC/Modbus RTU mode (see Section 5.6, Configuration via PSI-CONF software). Reset the wireless module to the default settings (I/O data mode), if required. Disconnect the device from the supply voltage, hold down the SET button and switch the supply voltage on again (see Resetting to the default settings on page 69). Check whether the I/O extension module is properly snapped onto the DIN rail connector. Press the SET button on the front of the wireless module or carry out a power up. The data of the I/O extension modules are read in again. Repeat the process in order to correctly write to the memory stick. PWR off No power supply, mains probably switched off. DAT off No communication between wireless module and I/O extension module. Wireless module possibly in Serial data operating mode. ERR on Local bus error The input or output module is disconnected from the DIN rail connector and the bus. ERR + DAT flashing Writing to the memory stick has not been possible 118/140 PHOENIX CONTACT 3827_en_C Detecting and removing errors Table 10-2 Detecting and removing errors: wireless module [...]
Current state and possible cause Solution LED, wireless module ERR flashing fast
(2.8 Hz), bar graph does not light up No wireless connection, even though the wireless modules are not far away from each other Make sure that, in a network, only one wireless module is configured as the master (RAD ID = 01) and all other wireless modules are slaves or repeaters. Reconfigure the wireless network, if necessary. Check whether the set RAD ID is a permitted address. Make sure that each RAD ID (yellow thumbwheel) only occurs once in the network. There could be an overload problem: In order to be able to cover the largest possible distances, the preamplifier has been activated and transmission power set to 20 dBm by default. When operating the devices directly next to one another, the receiver might become overloaded. In this case, remove the antennas, increase the distance between the devices/antennas or reduce transmission power using the PSI-CONF software (from Section 5.6, Configuration via PSI-CONF software onwards). Using the PSI-CONF software, check whether the network parameters have the same settings on all wireless modules
(operating mode, network ID, RF band, data rate of the wireless interface, encryption, network type, from Section 5.6, Configuration via PSI-CONF software onwards). Reset the wireless module to the default settings (I/O data mode), if required. Disconnect the device from the supply voltage, hold down the SET button and switch the supply voltage on again (see Resetting to the default settings on page 69). Check whether the antennas are connected and aligned properly. Make sure that the antenna connections are tight and free from corrosion. Install the antenna at a higher point. Adhere to the Fresnel zone. Use a different antenna with higher antenna gain or use shorter cables with lower signal attenuation. Check whether there is another transmitting antenna in close proximity. Position the antenna further away from all other antennas
(at least 1 m in the horizontal direction or 0.6 m in the vertical direction). Make sure that the power supply is sufficient. Make sure that there is no connection between the core and the shield of the cable in the connected antenna system. No wireless connection, the wireless modules are far away from each other 3827_en_C PHOENIX CONTACT 119/140 Table 10-2 Detecting and removing errors: wireless module [...]
Current state and possible cause Solution RAD-900-... LED, wireless module LED bar graph, yellow LED is on only Connection with low receive signal Check whether the antennas are connected and aligned properly. Make sure that the antenna connections are tight and free from corrosion. Install the antenna at a higher point. Observe the Fresnel zone. Use a different antenna with higher antenna gain or use shorter cables with lower signal attenuation. Check whether there is another transmitting antenna in close proximity. Position the antenna further away from all other antennas
(at least 1 m in the horizontal direction or 0.6 m in the vertical direction). Make sure that the power supply is sufficient. Make sure that there is no connection between the core and the shield of the cable in the connected antenna system. No action required, normal display for a wireless network with more than one repeater/slave. The signal strength is indicated on the repeaters/slaves and is always related to the next wireless module in the direction of the master (parents). The I/O MAP address of an input module may appear only once in the network. Use the white thumbwheel to set different I/O-MAP addresses. Check whether an input module with the same I/O-MAP address has been assigned to each output module. Set the I/O-MAP address (01 ... 99) using the white thumbwheel on the extension module. The input module must be provided with the same I/O-MAP address as the assigned output module at the other wireless station. Check whether an output module with the same I/O-MAP address has been assigned to each input module. Set the I/O-MAP address (01 ... 99) using the white thumbwheel on the extension module. The output module must be provided with the same I/O-MAP address as the assigned input module at the other wireless station. Check the RAD ID setting on the yellow thumbwheel of the wireless module. If necessary, set the correct RAD ID and press the SET button. Several repeaters/slaves at the wireless master In I/O data mode ERR flashing slowly
(1.4 Hz) Double assignment of IO-MAP address, two input modules have the same I/O-MAP address in a network Missing input module Example: An output module does not have the corresponding input module with the same I/O-MAP address. Missing output module Example: An input module does not have the corresponding output module with the same I/O-MAP address. RAD ID changed Example: The yellow thumbwheel setting has accidentally been modified and the modification has not yet been confirmed via the SET button. 120/140 PHOENIX CONTACT 3827_en_C Detecting and removing errors Table 10-2 Detecting and removing errors: wireless module [...]
LED, wireless module Current state and possible cause Solution In PLC/Modbus RTU mode ERR flashing slowly
(1.4 Hz) Double assignment of I/O-MAP address, two input modules have the same I/O-MAP address in a network RAD ID changed Example: The yellow thumbwheel setting has accidentally been modified and the modification has not yet been confirmed via the SET button. No Modbus communication
(only if watchdog is activated) Example: The communication line between the Modbus/RTU controller and the master wireless module is broken. In Serial data or PLC/Modbus RTU mode RX, TX off Wireless connection present, but application does not transmit any data The I/O MAP address of an input module may appear only once in the network. Use the white thumbwheel to set different I/O-MAP addresses. Check the RAD ID setting on the yellow thumbwheel of the wireless module. If necessary, set the correct RAD ID and press the SET button. Check the communication line between the Modbus/RTU controller and the master wireless module with RAD ID 01. Check the wiring of the RS-232/485 connections on the wireless modules. Check the serial interface settings (baud rate, parity, data bits and stop bits) for the wireless modules and serial termination devices. Check whether the I/O extension module is properly snapped onto the DIN rail connector. Check whether the wireless module is in PLC/Modbus RTU mode using the PSI-CONF software (see Section 5.6, Configuration via PSI-CONF software). Press the SET button on the wireless module or carry out a power up in order to read in the station structure. Check the wiring of the RS-232/485 connections on the wireless modules. Check the serial interface settings (baud rate, parity, data bits and stop bits) for the wireless modules and serial termination devices
(from Section 5.6, Configuration via PSI-CONF software onwards). 3827_en_C PHOENIX CONTACT 121/140 RAD-900-... Table 10-3 Detecting and removing errors: I/O extension module LED, I/O module Current state and possible cause Solution PWR off No power supply. Mains probably switched off. ERR on Critical internal error Please contact Phoenix Contact technical support. DAT off No communication between wireless module and I/O extension module. Wireless module possibly in Serial data operating mode. ERR flashing slowly
(1.4 Hz) In I/O data mode ERR flashing fast
(2.8 Hz) Example: Technical defect I/O-MAP address changed Example: The white thumbwheel setting has accidentally been modified and the modification has not yet been confirmed via the SET button. Missing input module Example: An output module does not have the corresponding input module with the same I/O-MAP address. No bus communication, no wireless connection present Switch the mains on, restore the power supply. Ensure the power select switch is in the correct position for the type of power (RAD-900-DAIO6 only) Check the fuse (RAD-900-DAIO6) Check whether the I/O extension module is properly snapped onto the DIN rail connector and whether it is connected to the wireless module. Check the operating mode of the wireless module using the PSI-CONF software. The wireless module must either be in I/O data or PLC/Modbus RTU mode (see Section 5.6, Configuration via PSI-CONF software). Reset the wireless module to the default settings (I/O data mode, see Resetting to the default settings on page 69), if required. Check the IO-MAP address setting on the white thumbwheel of the I/O extension module. If necessary, set the correct I/O-MAP address and press the SET button on the wireless module. Check whether an input module with the same I/O-MAP address has been assigned to each output module. Set the I/O-MAP address (01 ... 99) using the white thumbwheel on the extension module. The input module must be provided with the same I/O-MAP address as the assigned output module at the other wireless station. See measures for the wireless module, page 119 122/140 PHOENIX CONTACT 3827_en_C Table 10-3 Detecting and removing errors: I/O extension module [...]
LED, I/O module Current state and possible cause Solution In PLC/Modbus RTU mode ERR flashing fast
(2.8 Hz) No Modbus communication
(safe state of outputs, depending on DIP switch setting) Detecting and removing errors Check the communication line between the Modbus/RTU controller and the master wireless module with RAD ID 01. Check the wiring of the RS-232/485 connections on the master and the PLC. Check the serial interface settings (baud rate, parity, data bits and stop bits) for the master and the PLC (from Section 5.6, Configuration via PSI-CONF software onwards). Check whether the I/O extension module is properly snapped onto the DIN rail connector. Check whether the wireless module is in PLC/Modbus RTU mode using the PSI-CONF software (see Section 5.6, Configuration via PSI-CONF software). Press the SET button on the wireless module or carry out a power up in order to read in the station structure. See measures for the wireless module, page 119 No bus communication, no wireless connection present 10.1 Loopback test during serial data transmission With an RS-232 interface, you can use the loopback test to check the data path from the master to the slave and back again. To this end, you need to short-circuit two terminal points of the RS-232 interface on the slave wireless module. It is then possible to transmit characters to the master wireless module using a terminal program (e.g., HyperTerminal). The characters are echoed back to the terminal program. Note for Windows 7 users:
HyperTerminal is no longer available in Windows 7. Instead you can use any other terminal program. To carry out a loopback test, proceed as follows:
Close all PC programs on your PC, including the PSI-CONF software. Connect the PC to the master wireless module and start HyperTerminal via Start, All Programs, Accessories, Communication, HyperTerminal. The COM port settings on the PC must correspond to the interface settings on the master wireless module. 3827_en_C PHOENIX CONTACT 123/140 RAD-900-... Connect the terminal points 5.1 and 5.2 of the RS-232 interface on the slave module you need to test.
24 V 0 V R S SI+
R S SI-
+24V SI+
S R 0V S R SI-
NT A P W R 8 D AT E R R S 0-IF 0 4 D-2 A R D-ID A R T R O S.P 8 et s e R R X TX D(A) R X C O M D(B) TX 1 N O 1 G N D N C 1 5 . 3 5 . 2 5 . 1 Figure 10-1 Loopback test for an RS-232 interface Connect both wireless modules to the power supply. Check the wireless connection via the LED bar graph. Enter several characters of your choice. HyperTerminal transmits these characters over the wireless path. On the slave side the characters are output (e.g., at terminal point 5.1, RX cable of the RS-232 interface) and immediately read again using the bridge (e.g., at terminal point 5.2, TX cable of the RS-232 interface). This returns the already transmitted characters and they appear twice on the HyperTerminal screen. The screen remains blank if the check was not successful. Monitor the TX and RX LEDs on every wireless module. You can thereby determine the point up to which data has been transmitted. In case the characters only appear once, check the HyperTerminal settings for hidden outgoing characters. The following options must be enabled under File, Properties, Settings, ASCII Setup:
Echo typed characters locally and Append line feeds to incoming line ends Figure 10-2 Settings in HyperTerminal 124/140 PHOENIX CONTACT 3827_en_C 11 Diagnostics on the wireless module Diagnostics on the wireless module 11.1 Diagnostic LEDs A total of nine LEDs on the wireless module indicate the operating states. Figure 11-1 Diagnostic LEDs of the RAD-900-IFS The green PWR LED indicates the supply voltage status. PWR LED DAT LED OFF ON No supply voltage Supply voltage OK The green DAT LED indicates the bus communication status. OFF No communication Flashing Configuration mode ON Cyclic data communication 3827_en_C PHOENIX CONTACT 125/140 RAD-900-... ERR LED The red ERR LED indicates the error status. OFF No error Flashing Slow (1.4 Hz) Wireless module in I/O data mode Double assignment of I/O-MAP address (e.g., two input modules with the same I/O-MAP address) Missing input module Missing output module RAD ID changed Wireless module in PLC/Modbus RTU mode Double assignment of I/O-MAP address (e.g., two input modules with the same I/O-MAP address) RAD ID changed No Modbus communication Fast (2.8 Hz) Wireless connection interrupted ON Local bus error (e.g., input or output module not read) 126/140 PHOENIX CONTACT 3827_en_C Diagnostics on the wireless module 11.2 LED bar graph The LED bar graph indicates the receive signal strength. Table 11-1 LED bar graph Bar graph LEDs All 4 LEDs light up RSSI voltage 2.5 3 V Yellow and 2 green LEDs light up Yellow and 1 green LED lights up 2 2.5 V 1.5 2 V Yellow LED lights up 1 1.5 V Receive signal Maximum signal strength
-75dBm 16k
-70dBm 125k
-65dBm 250k
-60dBm 500k Very good signal 16k 125k 250k 500k
-85dBm
-80dBm
-75dBm
-70dBm Good signal 16k 125k 250k 500k Low signal 16k 125k 250k 500k
-95 dBm
-90dBm
-85dBm
-80dBm LINK LINK LINK LINK OFF Not connected, configuration mode or overload1 0V 1 In order to be able to cover the greatest possible distances, the preamplifier has been activated and transmission power set to 30 dBm by default. When operating the devices directly next to one another, the receiver might become overloaded. In this case, remove the antennas, increase the distance between the devices and antennas or reduce transmission power using the PSI-CONF software. LED bar graph - light sequence The light sequence from bottom to top signalizes:
Wireless module is in write mode for the memory stick Firmware update or 3827_en_C PHOENIX CONTACT 127/140 RAD-900-... TX LED, transmit data The green TX LED indicates communication with the RS-232/RS-485 interface. The wireless module is transmitting data. When using Wire in/Wire out mode, the TX LED of the master wireless module always flashes to scan for RAD-RS485-IFS modules. The green RX LED indicates communication with the RS-232/RS-485 interface. The wireless module is receiving data. RX LED, receive data SET button You can confirm a station change with the SET button, without performing a power up. Station changes include:
Changing the RAD ID address of the wireless module Changing the I/O-MAP address of the extension module Using a CONFSTICK or memory stick Adding or remove an I/O extension module After making any change, press the SET button for at least one second to apply the settings. The DAT LED starts flashing. Read in has been completed when the DAT LED stops flashing. RF link relay The RF link relay in the wireless module diagnoses the state of the wireless connection. The relay picks up when the wireless connection is established. If the wireless module does not receive a data packet correctly over a period of 10 seconds, the relay drops out. The relay picks up again automatically when the wireless connection is re-established. The RF link relay has been designed as a PDT contact. The RF link relay can be used as a fault message contact to indicate the failure of the wireless connection to the controller. RSSI test socket A voltage measuring device can be connected to the RSSI test socket to measure the RSSI voltage between 0 V ... 3 V. The RSSI voltage depends on the data rate set for the wireless interface. The higher the RSSI voltage, the better the wireless connection. For example, the RSSI voltage may be helpful when positioning and aligning the antenna. The recommended minimum signal strength is 2.0 V DC. This results in a power reserve of approximately 10 dB which ensures communication even in the event of unfavorable transmission conditions. 128/140 PHOENIX CONTACT 3827_en_C RSSI LED bar graph Diagnostics on the wireless module Master Repeater /
Slave
+24 V 0 V RSSI+
RSSI-
ANT T R O P S S F I
0 0 4 2
D A R D I
D A R 0 1 Pwr Dat Err t e s e R RX TX D(A) D(B) TX RX CO2 CO1 GND NC1
+24 V 0 V RSSI+
RSSI-
ANT T R O P S S F I
0 0 4 2
D A R D I
D A R 0 1 Pwr Dat Err t e s e R RX TX D(A) D(B) TX RX CO2 CO1 GND NC1 Figure 11-2 Bar graph for point-to-point connection In a point-to-point connection with only two wireless modules, the LED bar graph is active on both the master and repeater/slave. Master
+24 V 0 V RSSI+
RSSI-
ANT T R O P S S F I
0 0 4 2
D A R D I
D A R 0 1 Pwr Dat Err t e s e R RX TX D(A) D(B) TX RX CO2 CO1 GND NC1 Repeater /
Slave
+24 V 0 V RSSI+
RSSI-
ANT T R O P S S F I
0 0 4 2
D A R D I
D A R 0 2 Pwr Dat Err t e s e R RX TX D(A) D(B) TX RX CO1 CO2 GND NC1 Repeater /
Slave
+24 V 0 V RSSI+
RSSI-
ANT T R O P S S F I
0 0 4 2
D A R D I
D A R 0 3 Pwr Dat Err t e s e R RX TX D(A) D(B) TX RX CO1 CO2 GND NC1 Figure 11-3 Bar graph for point-to-multipoint connection In a wireless network with more than one repeater/slave, only the yellow LED on the master is permanently on. The signal strength is displayed on the repeaters/slaves. The signal strength indicated is always that of the next wireless module in the direction of the master
(parents). Read the RSSI values via the serial interface of the master wireless module using Modbus RTU commands (see Modbus memory map on page 102). 3827_en_C PHOENIX CONTACT 129/140 RAD-900-... 11.3 Diagnostics via PSI-CONF software Display all current device settings for the station under Diagnostic on the Overview tab. Select the desired station from the device list. Figure 11-4 PSI-CONF software: Diagnostic, Overview The entire wireless network can be diagnosed using the master wireless module
(RAD ID = 01). When operating the network in serial data mode, it may not be possible to diagnose all devices. In this case, stop the serial application in order to allow for complete diagnostics. For information on troubleshooting, please refer to Section 10, Detecting and removing errors. If an error occurs in the network, an error message is displayed under Device Status. If the error is no longer present, the error message is reset. Possible error message:
Missing input module Missing output module Double assignment of I/O-MAP address Wireless connection interrupted RAD ID changed CONFSTICK has not yet been inserted Error on IFS bus 130/140 PHOENIX CONTACT 3827_en_C The I/O Status tab displays the status and the current values of the connected I/O extension modules. Diagnostics on the wireless module Figure 11-5 PSI-CONF software: Diagnostic, I/O Status The Serial Port tab indicates the currently set parameters of the RS-232/RS-485 interface. Figure 11-6 PSI-CONF software: Diagnostic, Serial Port 3827_en_C PHOENIX CONTACT 131/140 RAD-900-... The Network Settings tab shows the currently set network parameters as well as the settings of the CONFSTICK, if used. Figure 11-7 PSI-CONF software: Diagnostic, Network Settings 11.3.1 Recording parameters The following parameters can be recorded using the PSI-CONF software:
Signal strength Network structure 1. Click Record under Diagnostic. 2. Select Network diagnostics or I/O diagnostics under Select the type of data to Status and current values of the connected extension modules record. 3. Under Recording interval, you can specify how often the values should be recorded. For network diagnostics: Activate Record signal strength or Record network structures. For I/O diagnostics: Select the desired stations. 4. Select a storage location and click on Start Recording. Diagnostic data is now written to a CSV file which can be opened, for example, with Excel. Figure 11-8 PSI-CONF software: Record diagnostic data, Network diagnostics 132/140 PHOENIX CONTACT 3827_en_C 12 Appendixes 12 1 List of figures Appendixes Section 2 Section 3 Figure 2-1:
RAD-900-IFS structure .......................................................................12 Figure 2-2:
RAD-900-IFS circuit diagram ..............................................................13 Figure 2-3:
RAD-900-DAIO6 structure .................................................................14 Figure 2-4:
RAD-900-DAIO6 circuit diagram .........................................................15 Figure 3-1:
RAD-AI4-IFS structure ........................................................................18 Figure 3-2:
Basic circuit diagram for the RAD-AI4-IFS ..........................................19 Figure 3-3:
DIP switches of the RAD-AI4-IFS ........................................................19 Figure 3-4:
Diagnostic LEDs of the RAD-AI4-IFS ..................................................20 Figure 3-5:
2-wire connection technology .............................................................23 Figure 3-6:
3-wire connection technology .............................................................23 Figure 3-7:
4-wire connection technology .............................................................24 Figure 3-8:
Figure 3-9:
Systematic temperature measuring error T depending on the cable length l ................................................................................................24 Systematic temperature measuring error T depending on the cable cross section A ...................................................................................25 Figure 3-10:
Systematic temperature measuring error T depending on the cable temperature TA ...................................................................................25 Figure 3-11:
Shielding with 3-wire connection technology ......................................26 Figure 3-12:
2-wire connection technology with twisted pair cables and shielding ..26 Figure 3-13:
3-wire connection technology with twisted pair cables and shielding ..27 Figure 3-14:
RAD-PT100-4-IFS structure ................................................................27 Figure 3-15:
Basic circuit diagram for the RAD-PT100-4-IFS ..................................28 Figure 3-16:
Diagnostic LEDs of the RAD-PT100-4-IFS ..........................................28 Figure 3-17:
RAD-AO4-IFS structure ......................................................................30 Figure 3-18:
Basic circuit diagram for the RAD-AO4-IFS ........................................31 Figure 3-19:
DIP switches of the RAD-AO4-IFS ......................................................31 Figure 3-20:
Diagnostic LEDs of the RAD-AO4-IFS ................................................32 Figure 3-21:
RAD-DI4-IFS structure ........................................................................34 Figure 3-22:
Basic circuit diagram for the RAD-DI4-IFS ..........................................35 3827_en_C PHOENIX CONTACT 133/140 RAD-900-... Section 4 Figure 3-23:
Diagnostic LEDs of the RAD-DI4-IFS ..................................................35 Figure 3-24:
RAD-DI8-IFS structure ........................................................................37 Figure 3-25:
Basic circuit diagram for the RAD-DI8-IFS ..........................................38 Figure 3-26:
DIP switches of the RAD-DI8-IFS ........................................................39 Figure 3-27:
Diagnostic LEDs of the RAD-DI8-IFS ..................................................40 Figure 3-28:
RAD-DOR4-IFS structure ...................................................................43 Figure 3-29:
Basic circuit diagram for the RAD-DOR4-IFS ......................................44 Figure 3-30:
DIP switches of the RAD-DOR4-IFS ...................................................44 Figure 3-31:
Diagnostic LEDs of the RAD-DOR4-IFS .............................................45 Figure 3-32:
RAD-DO8-IFS structure ......................................................................47 Figure 3-33:
Basic circuit diagram for the RAD-DO8-IFS ........................................48 Figure 3-34:
DIP switches of the RAD-DO8-IFS ......................................................49 Figure 3-35:
Diagnostic LEDs of the RAD-DO8-IFS ................................................49 Figure 3-36:
RAD-DAIO6-IFS structure ...................................................................53 Figure 3-37:
Basic circuit diagram for the RAD-DAIO6-IFS .....................................54 Figure 3-38:
DIP switches of the RAD-DAIO6-IFS ..................................................54 Figure 3-39:
Diagnostic-LEDs of the RAD-DAIO6-IFS ............................................55 Figure 3-40:
Typical RAD-RS485-IFS installation ...................................................57 Figure 4-1:
Radioline connection station with up to 32 I/O extension modules ......59 Figure 4-2:
Mounting and removal ........................................................................60 Figure 4-3:
Connecting wires ................................................................................61 Figure 4-4:
Connecting the power supply ..............................................................62 Figure 4-5:
RS-485 interface pin assignment ........................................................63 Figure 4-6:
RS-232 interface pin assignment (DTE - DCE) ...................................63 Figure 4-7:
RS-232 interface pin assignment (DTE - DTE) ....................................63 Figure 4-8:
D-SUB 9 straight-through cable pinouts for 3-wire (A) and 5-wire (B) .64 Figure 4-9:
D-SUB 9 null cable pinouts for 3-wire (A) and 5-wire (B) .....................64 Figure 4-10:
Connecting the antenna ......................................................................65 Figure 4-11:
Mounting feet ......................................................................................65 Figure 4-12:
Mounting dimensions ..........................................................................66 Figure 4-13:
Zip ties ................................................................................................67 134/140 PHOENIX CONTACT 3827_en_C Section 5 Section 6 Section 7 Section 8 List of figures Figure 5-1:
I/O data mode .....................................................................................71 Figure 5-2:
Serial data mode .................................................................................71 Figure 5-3:
PLC/Modbus RTU mode .....................................................................72 Figure 5-4:
PLC/Modbus RTU dual mode .............................................................72 Figure 5-5:
Configuration via CONFSTICK ...........................................................74 Figure 5-6:
PSI-CONF software: Network Settings ...............................................77 Figure 5-7:
PSI-CONF software: Wizard, Step 3 ...................................................78 Figure 5-8:
PSI-CONF software: Setting the data transmission speed ..................78 Figure 5-9:
PSI-CONF software: Individual Settings, Overview .............................79 Figure 5-10:
PSI-CONF software: Individual Settings, Serial Port ...........................80 Figure 5-11:
PSI-CONF software: Individual Settings, Allowed Parents ..................80 Figure 5-12:
Assignment of digital inputs and digital outputs ..................................81 Figure 5-13:
RAD-DAIO6-IFS assignment: analog/digital inputs and outputs .........81 Figure 5-14:
Input module and output module with the same address ....................83 Figure 5-15:
Thumbwheel addressing of the RAD-900-DAIO6 in point-to-point mode ...................................................................................................85 Figure 6-1:
Serial data mode .................................................................................87 Figure 6-2:
PSI-CONF software: Wizard, Step 3 ...................................................88 Figure 6-3:
PSI-CONF software: Wizard, Step 4 ...................................................88 Figure 6-4:
Figure 6-5:
Figure 6-6:
Frame-based data transmission: TIdleMin parameter ...........................89 Frame-based data transmission: TFrameEnd parameter .......................89 PSI-CONF software: Individual Settings .............................................90 Figure 7-1:
PLC/Modbus RTU mode .....................................................................91 Figure 7-2:
PSI-CONF software: Wizard, Step 3 ...................................................92 Figure 7-3:
PSI-CONF software: Individual Settings, Network Settings ................93 Figure 8-1:
PLC/Modbus RTU dual mode .............................................................95 Figure 8-2:
PSI-CONF software: Wizard, Step 3 ...................................................96 Figure 8-3:
PSI-CONF software: Individual Settings, Network Settings ................97 3827_en_C PHOENIX CONTACT 135/140 RAD-900-... Section 10 Section 11 Figure 10-1:
Loopback test for an RS-232 interface ..............................................124 Figure 10-2:
Settings in HyperTerminal .................................................................124 Figure 11-1:
Diagnostic LEDs of the RAD-900-IFS ...............................................125 Figure 11-2:
Bar graph for point-to-point connection .............................................129 Figure 11-3:
Bar graph for point-to-multipoint connection .....................................129 Figure 11-4:
PSI-CONF software: Diagnostic, Overview .......................................130 Figure 11-5:
PSI-CONF software: Diagnostic, I/O Status ......................................131 Figure 11-6:
PSI-CONF software: Diagnostic, Serial Port .....................................131 Figure 11-7:
PSI-CONF software: Diagnostic, Network Settings ...........................132 Figure 11-8:
PSI-CONF software: Record diagnostic data, Network diagnostics ..132 136/140 PHOENIX CONTACT 3827_en_C 12 2 List of tables List of tables Table 2-1:
RAD-900-IFS structure ........................................................................12 Table 2-2:
RAD-900-DAIO6 structure ...................................................................14 Table 2-3:
DIP switches of the RAD-DAIO6-IFS ...................................................15 Table 3-1:
I/O extension modules .........................................................................17 Table 3-2:
DIP switches of the RAD-AI4-IFS.........................................................20 Table 3-3:
Setting the I/O-MAP address for the RAD-AI4-IFS...............................21 Table 3-4:
Setting the I/O-MAP address for the RAD-PT100-4-IFS ......................29 Table 3-5:
DIP switches of the RAD-AO4-IFS.......................................................32 Table 3-6:
Setting the I/O-MAP address for the RAD-AO4-IFS.............................33 Table 3-7:
Setting the I/O-MAP address for the RAD-DI4-IFS...............................36 Table 3-8:
DIP switches of the RAD-DI8-IFS ........................................................39 Table 3-9:
Setting the I/O-MAP address for the RAD-DI8-IFS...............................41 Table 3-10:
DIP switches of the RAD-DOR4-IFS ....................................................44 Table 3-11:
Setting the I/O-MAP address for the RAD-DOR4-IFS ..........................46 Table 3-12:
DIP switches of the RAD-DO8-IFS.......................................................49 Table 3-13:
Setting the I/O-MAP address for the RAD-DO8-IFS.............................51 Table 3-14:
DIP switches of the RAD-DAIO6-IFS ...................................................55 Table 3-15:
Setting the I/O-MAP address for the RAD-DAIO6-IFS .........................56 Table 5-1:
Default settings of the wireless module................................................69 Table 5-2:
Data transmission speed of the wireless interface ...............................78 Table 5-3:
Assignment of input and output modules .............................................82 Table 7-1:
Configuration via PSI-CONF software .................................................92 Table 8-1:
Configuration via PSI-CONF software .................................................96 Section 2 Section 3 Section 5 Section 7 Section 8 3827_en_C PHOENIX CONTACT 137/140 RAD-900-... Section 9 Section 10 Section 11 Table 9-1:
Supported Modbus function codes ......................................................99 Table 9-2:
Modbus protocol: structure of telegrams (frames) .............................100 Table 9-3:
Module type and currentness of data.................................................101 Table 9-4:
Module type IDs.................................................................................101 Table 9-5:
Setting the white thumbwheel for register 30010 (read).....................102 Table 9-6:
Representation of analog RAD-AI4-IFS values ..................................114 Table 9-7:
Representation of analog RAD-AO4-IFS values ................................114 Table 9-8:
Representation of analog RAD-DAIO6-IFS values.............................114 Table 9-9:
Representation of the RAD-PT100-4-IFS Pt 100 values ....................115 Table 9-10:
RSSI signal register ...........................................................................115 Table 10-1:
RSSI voltage......................................................................................117 Table 10-2:
Detecting and removing errors: wireless module ...............................118 Table 10-3:
Detecting and removing errors: I/O extension module .......................122 Table 11-1:
LED bar graph ...................................................................................127 138/140 PHOENIX CONTACT 3827_en_C Please observe the following notes General terms and conditions of use for technical documentation Phoenix Contact reserves the right to alter, correct, and/or improve the technical documentation and the products described in the technical documentation at its own discretion and without giving prior notice, insofar as this is reasonable for the user. The same applies to any technical changes that serve the purpose of technical progress. The receipt of technical documentation (in particular user documentation) does not constitute any further duty on the part of Phoenix Contact to furnish information on modifications to products and/or technical documentation. You are responsible to verify the suitability and intended use of the products in your specific application, in particular with regard to observing the applicable standards and regulations. All information made available in the technical data is supplied without any accompanying guarantee, whether expressly mentioned, implied or tacitly assumed. In general, the provisions of the current standard Terms and Conditions of Phoenix Contact apply exclusively, in particular as concerns any warranty liability. This manual, including all illustrations contained herein, is copyright protected. Any changes to the contents or the publication of extracts of this document is prohibited. Phoenix Contact reserves the right to register its own intellectual property rights for the product identifications of Phoenix Contact products that are used here. Registration of such intellectual property rights by third parties is prohibited. Other product identifications may be afforded legal protection, even where they may not be indicated as such. PHOENIX CONTACT 139/140 140 Internet Subsidiaries Published by How to contact us Up-to-date information on Phoenix Contact products and our Terms and Conditions can be found on the Internet at:
phoenixcontact.com Make sure you always use the latest documentation. It can be downloaded at:
phoenixcontact.net/products If there are any problems that cannot be solved using the documentation, please contact your Phoenix Contact subsidiary. Subsidiary contact information is available at phoenixcontact.com. PHOENIX CONTACT GmbH & Co. KG Flachsmarktstrae 8 32825 Blomberg GERMANY PHOENIX CONTACT Development and Manufacturing, Inc. 586 Fulling Mill Road Middletown, PA 17057 USA Should you have any suggestions or recommendations for improvement of the contents and layout of our manuals, please send your comments to:
tecdoc@phoenixcontact.com 140/140 PHOENIX CONTACT GmbH & Co. KG Flachsmarktstrae 8 32825 Blomberg Germany phoenixcontact.com
1 2 3 | External Photos | External Photos | 190.52 KiB | March 01 2022 / April 08 2022 | delayed release |
1 2 3 | Label Placement | ID Label/Location Info | 2.75 MiB | March 01 2022 |
2901540 & 2702638 RAD-900-IFS & SATEL-LP9 Rev: 07 Page 1 of 16 This document is an assembly aide, and not a replacement for the Engineering documentation. Consult the drawings and BOM. OSM Document Number: 00716154 Rev. Description Date Drawn by Released by 06 07 Updated Assembly process to include new automated program 11/17/15 uskg02 Updated per change circle ADN170125 1/30/2019 J. Benton T. Slagle This document provides amplifying instructions for the assembly process. Each step number corresponds to a step on the product fitting instruction. This document should only be used to supplement the information that is provided in the fitting instructions. Product fitting instructions and testing procedures, doc. 00698684 and 00703624 respectively, should be the primary sources of information when assembling this product. SETUP
- Open shortcut for RAD-900 Serial Numbers application on programming station PC
- Enter work order number and quantity
- Enter serial numbers of radio, motherboard, housing, and power supply STEP 1. 1.1 Scan barcode on PCBA 1.4 & 1.5 Print and apply FCC label Copying of this document, and giving it to others and use or communication of the contents thereof, are forbidden without express authority. Offenders are liable to the payment of damages. All rights are reserved in the event of the grant of a patent or the registration of a utility model or design. 2901540 & 2702638 RAD-900-IFS & SATEL-LP9 Rev: 07 Page 2 of 16 This document is an assembly aide, and not a replacement for the Engineering documentation. Consult the drawings and BOM. STEP 2. 2.1 Scan barcode on motherboard 2.2 Install PCBA into firmware flashing fixture (TF7109). Close lid. Ensure latch on lid engages. 2.2.1 Open JFlashARM.exe file on laptop desktop. Copying of this document, and giving it to others and use or communication of the contents thereof, are forbidden without express authority. Offenders are liable to the payment of damages. All rights are reserved in the event of the grant of a patent or the registration of a utility model or design. 2901540 & 2702638 RAD-900-IFS & SATEL-LP9 Rev: 07 Page 3 of 16 This document is an assembly aide, and not a replacement for the Engineering documentation. Consult the drawings and BOM. STEP 2. cont. 2.2.2 When application opens, verify firmware revision against Doc# 00738544. Data file opened successfully. 2.2.3 Select Connect on the Target pull down menu. Text box will indicate if connection was successfully made. 2.2.4 Select Program and Verify on the Target pull down menu. Copying of this document, and giving it to others and use or communication of the contents thereof, are forbidden without express authority. Offenders are liable to the payment of damages. All rights are reserved in the event of the grant of a patent or the registration of a utility model or design. 2901540 & 2702638 RAD-900-IFS & SATEL-LP9 Rev: 07 Page 4 of 16 This document is an assembly aide, and not a replacement for the Engineering documentation. Consult the drawings and BOM. STEP 2. cont. 2.2.5 Click OK after programming and verification is complete. 2.2.3 Select Disconnect on the Target pull down menu. Text box will indicate when disconnection is complete. Remove PCBA from firmware flashing fixture and proceed to Step 2.3 Copying of this document, and giving it to others and use or communication of the contents thereof, are forbidden without express authority. Offenders are liable to the payment of damages. All rights are reserved in the event of the grant of a patent or the registration of a utility model or design. 2901540 & 2702638 RAD-900-IFS & SATEL-LP9 Rev: 07 Page 5 of 16 This document is an assembly aide, and not a replacement for the Engineering documentation. Consult the drawings and BOM. STEP 2. cont. Parts installed upside down Incorrectly installed click wheel. Incorrectly installed ground clip. 2.3 Install PE clip 2.3 Install click wheel 2.3 Install radio module Correct part after assembly step two. Board edge contacts should be fully inserted Thru holes should align with standoffs Incorrectly installed daughter board. Copying of this document, and giving it to others and use or communication of the contents thereof, are forbidden without express authority. Offenders are liable to the payment of damages. All rights are reserved in the event of the grant of a patent or the registration of a utility model or design. 2901540 & 2702638 RAD-900-IFS & SATEL-LP9 Rev: 07 Page 6 of 16 This document is an assembly aide, and not a replacement for the Engineering documentation. Consult the drawings and BOM. STEP 3. 3.1 Install coding 3.1 Install coding Correct part after assembly step three. Copying of this document, and giving it to others and use or communication of the contents thereof, are forbidden without express authority. Offenders are liable to the payment of damages. All rights are reserved in the event of the grant of a patent or the registration of a utility model or design. 2901540 & 2702638 RAD-900-IFS & SATEL-LP9 Rev: 07 Page 7 of 16 This document is an assembly aide, and not a replacement for the Engineering documentation. Consult the drawings and BOM. STEP 4. 4.1 Scan barcode and install into tool no. A6118 4.3 Install face plate prior to placing board on housing half in fixture Tuck antenna cable under radio module so it will stay clear of middle housing during the press operation 4.3 Load motherboard and face plate into fixture ensuring face plate latches are engaging housing features 4.3 Load face plate cover and middle housing then actuate press Correct part after assembly step five. Copying of this document, and giving it to others and use or communication of the contents thereof, are forbidden without express authority. Offenders are liable to the payment of damages. All rights are reserved in the event of the grant of a patent or the registration of a utility model or design. 2901540 & 2702638 RAD-900-IFS & SATEL-LP9 Rev: 07 Page 8 of 16 This document is an assembly aide, and not a replacement for the Engineering documentation. Consult the drawings and BOM. STEP 5. Cable should be coiled in lower left corner Incorrectly connected antenna cable. 5.1 & 5.2 Coil cable 360 counter clockwise and tuck into corner then secure to connector Correct part after assembly step six. Copying of this document, and giving it to others and use or communication of the contents thereof, are forbidden without express authority. Offenders are liable to the payment of damages. All rights are reserved in the event of the grant of a patent or the registration of a utility model or design. 2901540 & 2702638 RAD-900-IFS & SATEL-LP9 Rev: 07 Page 9 of 16 This document is an assembly aide, and not a replacement for the Engineering documentation. Consult the drawings and BOM. STEP 6. 6.1 Install thermal pad Thermal pad should be centered on copper pad and aligned with thru holes Incorrect thermal pad installation. 6.4 Install power supply board 6.2 Remove backing from thermal pad 6.3 Scan barcode on power supply board Correct part after assembly step seven. Copying of this document, and giving it to others and use or communication of the contents thereof, are forbidden without express authority. Offenders are liable to the payment of damages. All rights are reserved in the event of the grant of a patent or the registration of a utility model or design. 2901540 & 2702638 RAD-900-IFS & SATEL-LP9 Rev: 07 Page 10 of 16 This document is an assembly aide, and not a replacement for the Engineering documentation. Consult the drawings and BOM. STEP 7. 7.1 Drop screws into thru holes on heat sink prior to installation on PCBA 7.2 Torque screws to 0.5 N*m (4.4 lb*in) Correct part after assembly step eight. Copying of this document, and giving it to others and use or communication of the contents thereof, are forbidden without express authority. Offenders are liable to the payment of damages. All rights are reserved in the event of the grant of a patent or the registration of a utility model or design. 2901540 & 2702638 RAD-900-IFS & SATEL-LP9 Rev: 07 Page 11 of 16 This document is an assembly aide, and not a replacement for the Engineering documentation. Consult the drawings and BOM. STEP 8. 8.1 Assemble DIN clip to Housing Assy Place spring into fixture as shown Push handle towards the Housing assy to insert spring. Once spring is inserted then return handle to home position Place Housing Assy in Fixture A6207. Verify that spring was inserted into the assembly then exercise Din clip to verify proper function Install TBUS connector by pivoting into place as shown 8.2 Copying of this document, and giving it to others and use or communication of the contents thereof, are forbidden without express authority. Offenders are liable to the payment of damages. All rights are reserved in the event of the grant of a patent or the registration of a utility model or design. 2901540 & 2702638 RAD-900-IFS & SATEL-LP9 Rev: 07 Page 12 of 16 This document is an assembly aide, and not a replacement for the Engineering documentation. Consult the drawings and BOM. STEP 9 9.1 Address click wheel to 01 9.2 Place Assembly into test fixture and perform functional test Manually engage connector into assembly as shown Close tester lid and handle will lock into position Copying of this document, and giving it to others and use or communication of the contents thereof, are forbidden without express authority. Offenders are liable to the payment of damages. All rights are reserved in the event of the grant of a patent or the registration of a utility model or design. 2901540 & 2702638 RAD-900-IFS & SATEL-LP9 Rev: 07 Page 13 of 16 This document is an assembly aide, and not a replacement for the Engineering documentation. Consult the drawings and BOM. STEP 9. cont. 9.2.1
- Open main program on desktop
- Enter the article number and OSM revision into supplied fields
- Press start 9.2.2
- Press start
- Scan the serial number of the housing through the fixture lid 9.2.3
- The test will start automatically
- Program will store test data and provide test result for product PASS or FAIL Proceed to STEP 10 if test result is PASS Set aside test rejects FAIL for Evaluation Copying of this document, and giving it to others and use or communication of the contents thereof, are forbidden without express authority. Offenders are liable to the payment of damages. All rights are reserved in the event of the grant of a patent or the registration of a utility model or design. 2901540 & 2702638 RAD-900-IFS & SATEL-LP9 Rev: 07 Page 14 of 16 This document is an assembly aide, and not a replacement for the Engineering documentation. Consult the drawings and BOM. STEP 10. 10.1 Install assembly into press tool no. A6119 10.2 Install cover and face plate Note: Verify correct orientation of components:
- PxC logo toward bottom of face plate
- >PC< material mark toward top of clear cover 10.2 Load housing component and actuate press 10.1.1 Turn knob to reveal rubber stop before installing components Copying of this document, and giving it to others and use or communication of the contents thereof, are forbidden without express authority. Offenders are liable to the payment of damages. All rights are reserved in the event of the grant of a patent or the registration of a utility model or design. 2901540 & 2702638 RAD-900-IFS & SATEL-LP9 Rev: 07 Page 15 of 16 This document is an assembly aide, and not a replacement for the Engineering documentation. Consult the drawings and BOM. STEP 11. 11.1.1 Snap in d-sub cover by pivoting into place as shown 11.1.2 Install numbered plugs (5 plcs) 6 5 4 1 2 Copying of this document, and giving it to others and use or communication of the contents thereof, are forbidden without express authority. Offenders are liable to the payment of damages. All rights are reserved in the event of the grant of a patent or the registration of a utility model or design.
1 2 3 | Data Sheet | Parts List/Tune Up Info | 3.17 MiB | March 01 2022 |
RAD-900-IFS 900 MHz wireless transceiver (transmitter and receiver) with RS-232 and RS-485 interface, can be extended with I/O extension modules Data sheet 3225_en_H 1 Description PHOENIX CONTACT 2018-09-14 Wireless communication is based on Trusted Wireless 2.0 technology. The high demand for a interference-free data transmission using the license-free 900 MHz band, in particular via the use of the FHSS method (FHSS) and 128-
bit data encryption (AES), is fulfilled. In addition to an RS-232 and RS-485 2-wire interface, the RAD-900-IFS wireless module supports the option of directly connecting up to 32 I/O extension modules in the station structure via the TBUS DIN rail connector. Addressing of the wireless module and I/O mapping of the I/O extension modules is carried out quickly and easily by means of the thumbwheel on the front. Programming knowledge is not required. The PSI-CONF configuration and diagnostics software for special functionality and diagnostic options in the wireless module is available free of charge. Features Flexible network applications: I/O data, serial data, PLC/Modbus RTU mode Adjustable data rates for the wireless interface Easy point-to-point or network structures (star, repeater) Quick and easy startup thanks to simple wireless module addressing using the thumbwheel on the front Integrated RS-232 and RS-485 interface Can be extended with up to 32I/O modules per station via DIN rail connector (hot-swappable) 128-bit data encryption (AES) Unique network addressing via plug-in configuration memory (RAD-CONF) for secure, parallel operation of multiple networks (different RF bands) Data rates and ranges can be adjusted This product is only for export outside of the European Economic area. Make sure you always use the latest documentation. It can be downloaded from the product at phoenixcontact.net/products. This data sheet is valid for all products listed on the following page:
RAD-900-IFS 2 1 2 3 4 5 6 7 Table of contents Description .............................................................................................................................. 1 Table of contents ..................................................................................................................... 2 Ordering data .......................................................................................................................... 3 Technical data ......................................................................................................................... 6 Safety regulations and installation notes.................................................................................. 9 Installation notes ................................................................................................................. 9 5.1 Installation and operation....................................................................................................... 9 5.2 Safety regulations for installation in potentially explosive areas ..................................................... 10 5.3 Conformance.................................................................................................................... 10 5.4 Installation ............................................................................................................................. 12 Structure ......................................................................................................................... 12 6.1 Basic circuit diagram .......................................................................................................... 12 6.2 Display and diagnostic elements ........................................................................................... 13 6.3 Assembly/removal ............................................................................................................. 15 6.4 Connecting the cables ........................................................................................................ 16 6.5 Serial pin assignment ......................................................................................................... 16 6.6 Startup and configuration ...................................................................................................... 18 Resetting to the default settings............................................................................................. 18 7.1 Setting the station address (RAD-ID) ...................................................................................... 18 7.2 I/O data transmission.......................................................................................................... 18 7.3 Serial data transmission ...................................................................................................... 19 7.4 PLC/Modbus RTU mode ..................................................................................................... 19 7.5 Behavior of the input and output modules in the event of an interrupted wireless connection ................ 19 7.6 Saving the wireless network ................................................................................................. 20 7.7 Copying device settings to new network devices ....................................................................... 20 7.8 PSI-CONF configuration and diagnostics software ..................................................................... 21 7.9 8 Application examples ............................................................................................................ 21 3225_en_H PHOENIX CONTACT 2/22 RAD-900-IFS 3 Ordering data Description Radioline - 900MHz wireless transceiver with RS-
232/485 interface, can be extended with I/O modules, RSMA (female) antenna connection, point-to-point, star, and mesh networks up to 250stations, range of up to 32km (line of sight), use in North America Type RAD-900-IFS Order No. Pcs./Pkt. 2901540 1 Accessories Type Order No. Pcs./Pkt. Radioline - I/O extension module, 2digital inputs and outputs (0...250VAC/DC) and 1analog input
(0/4...20mA) and output (0/4...20mA, 0...10V) Radioline - I/O extension module, 4digital inputs
(0...250VAC/DC) Radioline - I/O extension module, 4digital relay outputs
(5A, 250VAC/24VDC) RAD-DAIO6-IFS 2901533 RAD-DI4-IFS 2901535 RAD-DOR4-IFS 2901536 Radioline - I/O extension module, 8digital inputs
(0...30.5VDC) or 2pulse inputs up to 100Hz Radioline - I/O extension module, 8digital transistor outputs (30.5VDC/200mA) RAD-DI8-IFS RAD-DO8-IFS Radioline - I/O extension module, 4analog current inputs
(0/4mA...20mA) RAD-AI4-IFS Radioline - I/O extension module, 4analog current or voltage outputs (0/4mA...20mA, 0V...10V) RAD-AO4-IFS 2901539 2902811 2901537 2901538 RAD-RS485-IFS 2702184 1 1 1 1 1 1 1 1 Radioline - RS-485 multipoint multiplexer, can be extended with I/O modules, can be used as Modbus/RTU bus coupler or can be combined with Radioline wireless system, up to 99stations, range of up to 1.2km on in-
house copper cables DIN rail connector for DIN rail mounting. Universal for TBUS housing. Gold-plated contacts, 5-pos. DIN rail connector, nominal current: 8 A, number of positions: 5, pitch: 3.81 mm, Articles with gold-plated contacts, bus connectors for connecting with electronic housings Radioline - memory stick for saving custom configuration data Radioline - USB data cable for communication between the PC and Radioline devices, energy supply for diagnostics and configuration via the USB port of the PC, cable length: 2m / 6.5ft Antenna cable, outside diameter: 5mm (0.2in.), inner conductor: solid, attenuation: 0.4 / 0.5 / 0.6dB at 0.9 / 2.4
/ 5.8GHz, connection: N (male) -> RSMA (male), cable length: 0.5m (1.6ft.) ME 17,5 TBUS 1,5/ 5-ST-3,81 GN 2709561 10 RAD-MEMORY 2902828 RAD-CABLE-USB 2903447 RAD-PIG-RSMA/N-0.5 2903263 1 1 1 3225_en_H PHOENIX CONTACT 3/22 Accessories (continued) Type Order No. Pcs./Pkt. RAD-900-IFS Antenna cable, outside diameter: 5mm (0.2in.), inner conductor: solid, attenuation: 0.5 / 0.8 / 1.1dB at 0.9 / 2.4
/ 5.8GHz, connection: N (male) -> RSMA (male), cable length: 1m (3.3ft.) Antenna cable, outside diameter: 5mm (0.2in.), inner conductor: solid, attenuation: 0.9 / 1.3 / 2.0dB at 0.9 / 2.4
/ 5.8GHz, connection: N (male) -> RSMA (male), cable length: 2m (6.5ft.) Antenna cable, outside diameter: 5mm (0.2in.), inner conductor: solid, attenuation: 1.2 / 2.0 / 3.0dB at 0.9 / 2.4
/ 5.8GHz, connection: N (male) -> RSMA (male), cable length: 3m (10ft.) Antenna adapter for control cabinet feed-through, frequency range: 0.3GHz...6GHz, degree of protection:
IP65, connection: 2 x N (female) Vulcanizing sealing tape for external protection of adapters, cable connections, etc. against the effects of weather, roll length: 3 m Primary-switched MINI POWER supply for DIN rail mounting, input: 1-phase, output: 24 V DC/1.5 A Primary-
switched power supply unit, MINI POWER, Pluggable screw connection, output: 24 V DC / 1.5 A Attachment plug with surge protection for coaxial signal interfaces. Connection: N connector, female/female Attachment plug with Lambda/4 technology as surge protection for coaxial signal interfaces. Connection: N connectors socket-socket Antenna cable, outside diameter: 6mm (0.24in.), inner conductor: solid, attenuation: 1.0 / 1.5 / 2.1dB at 0.9 / 2.4
/ 5.8GHz, connection: 2x N (male), cable length: 3m
(10ft.) Antenna cable, outside diameter: 10mm (0.4in.), inner conductor: solid, attenuation: 1.0 / 1.5 / 2.2dB at 0.9 / 2.4
/ 5.8GHz, connection: 2x N (male), cable length: 6m
(20ft.) Antenna cable, outside diameter: 13mm (0.51in.), inner conductor: solid, attenuation: 1.0 / 1.6 / 2.3dB at 0.9 / 2.4
/ 5.8GHz, connection: 2x N (male), cable length: 7.5m
(25ft.) Antenna cable, outside diameter: 10mm (0.4in.), inner conductor: solid, attenuation: 2.9dB at 900MHz, connection: 2 x N (male), cable length: 12m (40ft.) Antenna cable, outside diameter: 10mm (0.4in.), inner conductor: solid, attenuation: 3.5dB at 900MHz, connection: 2 x N (male), cable length: 15m (50ft.) Antenna cable, outside diameter: 10mm (0.4in.), inner conductor: solid, attenuation: 2.5 / 4.2 / 6.3dB at 0.9 / 2.4
/ 5.8GHz, connection: 2x N (male), cable length: 18m
(60ft.) RAD-PIG-RSMA/N-1 2903264 RAD-PIG-RSMA/N-2 2903265 RAD-PIG-RSMA/N-3 2903266 RAD-ADP-N/F-N/F 2867843 RAD-TAPE-SV-19-3 2903182 MINI-SYS-PS-100-
240AC/24DC/1.5 2866983 CN-UB-70DC-6-BB 2803166 CN-LAMBDA/4-2.2-BB 2800024 RAD-CAB-PFP240-10 5606124 RAD-CAB-PFP400-20 5606125 RAD-CAB-PFP500-25 5606126 RAD-CAB-RG213-40 2867377 RAD-CAB-RG213-50 2867225 RAD-CAB-PFP400-60 2867380 1 1 1 1 1 1 1 1 1 1 1 1 1 1 3225_en_H PHOENIX CONTACT 4/22 Accessories (continued) Type Order No. Pcs./Pkt. RAD-900-IFS Antenna cable, outside diameter: 10mm (0.4in.), inner conductor: solid, attenuation: 3.3 / 5.6 / 8.4dB at 0.9 / 2.4
/ 5.8GHz, connection: 2x N (male), cable length: 24m
(80ft.) Antenna cable, outside diameter: 10mm (0.4in.), inner conductor: solid, attenuation: 4.1 / 6.9 / 10.4dB at 0.9 / 2.4
/ 5.8GHz, connection: 2x N (male), cable length: 30m
(100ft.) Antenna cable, outside diameter: 15mm (0.6in.), inner conductor: solid, attenuation: 3.9 / 6.8 / 10.4dB at 0.9 / 2.4
/ 5.8GHz, connection: 2x N (male), cable length: 45m
(150ft.) RAD-CAB-PFP400-80 2867393 RAD-CAB-PFP400-100 2867238 RAD-CAB-PFP600-150 2885184 Antenna extension cable, length: 200 ft RAD-CAB-PFP900-200 Omnidirectional antenna, 900MHz, gain: 5dBi, polarization: linear, opening angle: h/v 360/28, degree of protection: IP65, connection: N (female), incl. mounting bracket and mast clips Omnidirectional antenna, 900MHz, gain: 7dBi, polarization: linear, opening angle: h/v 360/30, degree of protection: IP65, connection: N (female), incl. mounting bracket and mast clips Directional antenna, 868MHz / 900MHz, gain: 5dBi, polarization: linear, opening angle: h/v 168/78, degree of protection: IP65, connection: N (female), incl. mounting bracket and mast clips Omnidirectional antenna, 900MHz, gain: 8dBi, polarization: linear, opening angle: h/v 360/15, degree of protection: IP65, connection: N (female), incl. mounting bracket and mast clips Directional antenna, 868MHz / 900MHz, gain: 8.5dBi, polarization: linear, opening angle: h/v 100/62, degree of protection: IP65, connection: N (female), incl. mounting bracket and mast clips Directional antenna 868MHz / 900MHz, gain: 12dBi, polarization: linear, opening angle: h/v 56/46, degree of protection: IP65, connection: N (female), incl. mounting bracket and mast clips Omnidirectional antenna, 900MHz, gain: 2dBi, polarization: linear, degree of protection: IP65, connection: RSMA (male), incl. 1.8m / 6ft. connecting cable and mounting bracket for wall mounting Omnidirectional antenna, 868MHz / 900MHz, gain:
2dBi, polarization: linear, opening angle: h/v 360/50, degree of protection: IP66, connection: N (female), for control cabinet mounting (optional wall mounting) RAD-ISM-900-ANT-OMNI-
FG-3-N 2885197 2867791 RAD-ISM-900-ANT-OMNI-5 2867199 RAD-ISM-900-ANT-YAGI-3-N 2867801 RAD-ISM-900-ANT-OMNI-
FG-6-N 2885579 RAD-ISM-900-ANT-YAGI-
6.5-N 2867814 RAD-ISM-900-ANT-YAGI-10-
N 5606614 RAD-900-ANT-OMNI-2-2-
RSMA 2904801 RAD-900-ANT-OMNI-2-N 2904802 1 1 1 1 1 1 1 1 1 1 1 1 3225_en_H PHOENIX CONTACT 5/22 RAD-900-IFS Accessories (continued) Type Order No. Pcs./Pkt. Radioline - configuration stick for easy and safe network addressing for the 900MHz wireless module (RAD-900-
...), unique network ID, RF band1 RAD-900-CONF-RF1 2702122 NEMA 4X enclosure for wireless systems RAD-SYS-NEMA4X-900 Antenna adapter, frequency range: 0.3GHz...6GHz, connection: RSMA (male) -> RSMA (female), 90 angled RAD-ADP-RSMA/M-RSMA/F-
90 2917188 2904790 1 1 1 4 Technical data Dimensions Dimensions W/H/D General data Overvoltage category Degree of protection Degree of pollution Type of housing 35 mm/116 mm/114.5 mm II IP20 2 PA 6.6-FR, green Flammability rating according to UL 94 V0 Supply Supply voltage range Max. current consumption Transient surge protection Nominal power consumption Power consumption Wireless interface Antenna connection method Direction Frequency Frequency range Data transmission rate (adjustable) Receiver sensitivity Transmission power Security 10.8 V DC ... 30.5 V DC 328 mA (@24VDC) Yes 1.7 W (30 dBm) 8.4 W (peak; 30 dBm) RSMA (female) Bi-directional 900 MHz 902 MHz ... 928 MHz 16 kbps 125 kbps 250 kbps 500 kbps
-112 dBm (16 kbps)
-105 dBm (125 kbps)
-102 dBm (250 kbps)
-95 dBm (500 kbps) max. 1 W (adjustable) 128-bit data encryption 3225_en_H PHOENIX CONTACT 6/22 RAD-900-IFS RS-232, 3-wire Connection method Transmission speed RS-485, 2-wire Connection method Transmission speed COMBICON plug-in screw terminal block D-SUB-9 female connector 0.3 ... 115.2 kbps COMBICON plug-in screw terminal block 0.3 ... 115.2 kbps Termination resistor (switchable via DIP switches) 390 /150 /390 RSSI voltage output Number of outputs Voltage output signal RF link relay output Number of outputs Contact type Contact material Maximum switching voltage Max. switching current Electrical service life Connection data Connection method Conductor cross section, solid Conductor cross section, flexible Conductor cross section AWG/kcmil Stripping length Tightening torque Status indication Status display 1 0 V ... 3 V 1 PDT PdRu, gold-plated 30 V AC/DC 500 mA 5 x 105 switching cycles with 0.5 A at 30 V DC Screw connection 0.2 mm ... 2.5 mm 0.2 mm ... 2.5 mm 24 ... 14 7 mm 0.6 Nm Green LED (supply voltage, PWR) Green LED (bus communication, DAT) Red LED (periphery error, ERR) 3x green, 1x yellow LED (LED bar graph receive quality, RSSI) GreenLED (receive data, RX) GreenLED (transmit data, TX) 3225_en_H PHOENIX CONTACT 7/22 RAD-900-IFS Ambient conditions Ambient temperature (operation) Ambient temperature (storage/transport) Permissible humidity (operation) Permissible humidity (storage/transport) Altitude Vibration (operation) Shock Certification Conformance UL, USA/Canada UL, USA UL, Canada CSA
-40C ... 70C
-40F ... 158F
-40C ... 85C
-40F ... 185F 20% ... 85%
20% ... 85%
2000 m in accordance with IEC 60068-2-6: 5g, 10 Hz ... 150 Hz 16g, 11 ms FCC Directive, Part 15.247 ISC Directive RSS 210 Class I, Div. 2, Groups A, B, C, D Class I, Zone 2, AEx nA nC IIC T4 Class I, Zone 2, Ex nA nC nL IIC T4 Gc X CSA C22.2 3225_en_H PHOENIX CONTACT 8/22 RAD-900-IFS WARNING: Risk of electric shock During operation, certain parts of this device may carry hazardous voltages. Disregarding this warning may result in damage to equipment and/or serious personal injury. NOTE: Access to circuits within the device is not permitted. Provide a switch/circuit breaker close to the device, which is labeled as the disconnect device for this device. Provide overcurrent protection (I6A) in the installation. During maintenance work, disconnect the device from all effective power sources. NOTE: The IP20 degree of protection (IEC 60529/EN 60529) of the device is intended for a clean and dry environment. Do not subject the device to mechanical and/or thermal loads that exceed the specified limits. The radio should not be operated without an antenna or terminating load on the antenna connector. NOTE: Prolonged operation without an antenna or terminator may result in damage to the radio. 5 Safety regulations and installation notes 5.1 Installation notes Please note that, in combination with antennas, the maximum permissible transmission power may be exceeded. Please set the transmission power via the software. The use of antennas with a gain greater than 6dBi may require that the transmit power be reduced from the default setting of 30 dBm. Regulations limit the equivalent isotropically-radiated power (EIRP) to 36dBm. The EIRP may be calculated as the transmit power (Pt) minus any cable loss (Lc) plus the antenna gain (Ga). EIRP = Pt - Lc + Ga For example, in the case of a 12dBi antenna used with a cable run with a 4dB loss, the transmit power must be reduced to 28dBm or less such that the EIRP does not exceed 36dBm. The PSI-CONF configuration and diagnostic software can be used to configure the transmit power. Operation of the wireless system is only permitted if accessories available from Phoenix Contact are used. The use of other accessory components may invalidate the device approval status. 5.2 Installation and operation Follow the installation instructions. NOTE:Installation, operation, and maintenance may only be carried out by professionals. Error-free operation of this device can only be ensured if transport, storage, and assembly are carried out correctly and operation and maintenance are carried out with care. When installing and operating the device, the applicable safety directives (including national safety directives), accident prevention regulations, as well as general technical regulations, must be observed. 3225_en_H PHOENIX CONTACT 9/22 5.3 Safety regulations for installation in potentially explosive areas 5.4 Conformance Installation in areas with a danger of dust explosions FCC RAD-900-IFS WARNING: Explosion hazard The device is not designed for use in atmospheres with a danger of dust explosions. Installation in Class I, Div. 2 or Zone 2 WARNING!
The device is designed for installation in Class I, Division 2/Zone 2 (UL/cUL) potentially explosive areas. Observe the specified conditions for use in potentially explosive areas. Install the device into a housing (control or distributor box) with at least IP54 protection
(EN60529) and is certified for use in Class I, Div. 2 or Zone 2. When installing and connecting the supply and signal circuits observe the requirements of EN60079-14. Only devices suitable for operation in Ex zone2 and the conditions at the application site may be connected to the circuits in zone2. In potentially explosive areas, only connect and disconnect cables when the power is disconnected. Installation/removal of the devices on/from the TBUS DIN rail connector may only be performed when no voltage is applied. NOTE:
This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to part 15 of the FCC rules. These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment. This equipment generates, uses and can radiate radio frequency energy and, if not installed and used in accordance with the instruction manual, may cause harmful interference to radio communications. Operation of this equipment in a residential area is likely to cause harmful interference, in which case, the user will be required to correct the interference at his own expense. Changes or modifications not expressly approved by the party responsible for compliance could void the user's authority to operate the equipment. This equipment complies with the FCC RF radiation exposure limits set forth for an uncontrolled environment. This equipment should be installed and operated with a minimum distance of 20 cm between the radiator and your body. FCC certificate: SGV-SHR-900 Industry Canada (IC) Operation is subject to the following two conditions: (1) this device may not cause interference, and (2) this device must accept any interference, including interference that may cause undesired operation of the device. To reduce potential radio interference to other users, the antenna type and its gain should be so chosen that the equivalent isotropically radiated power (EIRP) is not more than that permitted for successful communication. This device has been designed to operate with the antennas listed in this document and having a maximum gain of 12dB. Antennas not included in this list or having a gain greater than 12dB are strictly prohibited for use with this device. The required antenna impedance is 50. Under Industry Canada regulations, this radio transmitter may only operate using an antenna of a type and maximum
(or lesser) gain approved for the transmitter by Industry Canada. To reduce potential radio interference to other users, the antenna type and its gain should be so chosen that the equivalent isotropically radiated power (EIRP) is not more than that necessary for successful communication. IC certificate: IC4720C-SHR900 3225_en_H PHOENIX CONTACT 10/22 NOM RAD-900-IFS 3225_en_H PHOENIX CONTACT 11/22 6 Installation NOTE: electrostatic discharge!
The device contains components that can be damaged or destroyed by electrostatic discharge. When handling the device, observe the necessary safety precautions against electrostatic discharge (ESD) according to EN 61340-5-1 and IEC 61340-5-
1. 6.1 Structure Figure 1 RAD-900-IFS RAD-900-IFS Pos. Designation 1 2 RSMA antenna connection (socket) Test output RSSI (0...3 V DC) for evaluation of the wireless signal strength Device supply (+24VDC, 0V) 12-pos. programming interface (S-PORT) RAD ID address setting via thumbwheel SET button Connection option for DIN rail connector DIN rail DIN rail release latch Connection terminal block RS-485 interface Connection terminal block RS-232 interface Relay output with PDT contact (floating) D-SUB9 connector (RS-232 interface) RS-232/485 serial interface status LED (RX/TX) LED bar graph for displaying the wireless signal strength ERR status LED, red (communication error) DAT status LED, green (bus communication) PWR status LED, green (supply voltage) 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 6.2 Basic circuit diagram RF U RSSI+
RSSI-
2.1 2.2
+24 V 0 V 1.1 1.2 DC DC RAD-ID t r o P
S RS-485 D(A) D(B) 4.1 4.2 C RS-232 RX TX GND COM1 NO1 NC1 5.1 5.2 5.3 6.1 6.2 6.3 IFS IFS Figure 2 Circuit diagram 3225_en_H PHOENIX CONTACT 12/22 RAD-900-IFS ERR-LED The red ERR LED indicates the error status, e.g.,no corre-
sponding output module found (e.g., incorrect address-
ing). Off:
Flashing: Slow
(1.4Hz) Fast
(2.8Hz) On:
no error Wireless module in I/O data mode (wire in/wire out): double assignment of the I/O MAP ad-
dress, missing input module, miss-
ing output module, modified RAD ID Wireless module in PLC/Mod-
bus RTU mode: double assign-
ment of the I/O MAP address, modified RAD ID, no Modbus communication Example: watchdog active Wireless connection interrupted Local bus error Example: input or output module not read 6.3 Display and diagnostic elements Nine LEDs on the RAD-900-IFS indicate the operating status. Figure 3 Display and diagnostic elements PWR-LED The green PWR LED indicates the supply voltage status. Off:
On:
no supply voltage Supply voltage OK DAT-LED The green DAT LED indicates the bus communication sta-
tus. Off:
No communication Flashing: Configuration mode On:
Cyclic data communication 3225_en_H PHOENIX CONTACT 13/22 LED bar graph The LED bar graph indicates the receive signal strength. As the full transmission power and the reception amplifier are activated by default, signals may be superimposed. Increase the distance between devices. RAD-900-IFS RSSI (in V) 2.5 ... 3 V TX-LED The green TX LED indicates communication (transmit data) with the RS-232/RS-485 interface. RX-LED The green RX LED indicates communication (receive data) with the RS-232/RS-485 interface. 2 ... 2.5 V SET button The SET button is used to confirm a station change, without performing a power up. After making any change, press the SET button for one second to apply the settings. The DAT LED starts flashing. When the DAT LED is permanently on this means that read in has been completed. Station changes include:
- Changing the RAD ID address of the wireless module
- Changing the I/O MAP address of the extension modules
- Adding an I/O extension module
- Removing an I/O extension module
- Using the CONF/memory stick Changing the RAD ID address of the wireless module. Changing the I/O MAP address of the extension modules. Adding an I/O extension module. Removing an I/O extension module. Using the CONF/memory stick. RSSI LED bar graph In a point-to-point connection, the LED bar graph is active on the master and on the repeater/slave. The same signal strength is displayed on both modules. In a wireless network with more than one repeater/slave, only the yellow LED on the master is permanently on. The signal strength is displayed on the repeaters/slaves. The signal strength is always related to the wireless module which is directly connected. Bar graph LEDs Receive signal All 4 LEDs light up Yellow and 2 green LEDs light up Yellow and 1 green LEDs light up Yellow LED lights up off
-75dBm
-70dBm
-65dBm
-60dBm
-85dBm
-80dBm
-75dBm
-70dBm Maximum signal strength 16k 125k 250k 500k Very good signal 16k 125k 250k 500k Good signal 16k 125k 250k 500k Low signal 16k 125k 250k 500k Not connected LINK LINK LINK LINK
-95 dBm
-90dBm
-85dBm
-80dBm 1.5 ... 2 V 1 ... 1.5 V 0V LED bar graph - light sequence The light sequence from bottom to top signalizes a firmware update or that the wireless module is in write mode for the memory stick (see Section 7.6). Observe the maximum permissible emitted transmission power of 30dBm. This is determined based on:
Device transmission power + Antenna gain -
Cable attenuation. Reduce the device transmission power, if necessary. The antenna is mounted outside the control cabinet/building. Observe the installation instructions for the antenna used. See also
"Safety regulations and installation notes". 3225_en_H PHOENIX CONTACT 14/22 RAD-900-IFS When using the RAD-900-IFS in a connection station, use the supplied 17.5mm wide DIN rail connectors. DIN rail mounting Make sure that the DIN rail connector and device are aligned correctly. DIN rail connector (plug) left Device (snap-on foot) below A B C D E RF link relay The RF link relay in the transceiver diagnoses the state of the wireless connection. It picks up when the wireless connection is established. If no data packets are received correctly over a period of 10seconds, the relay drops out again. It picks up again automatically when the wireless connection is re-established. The RF link relay has been designed as a PDT contact. The RF link relay can be used as a fault message contact to indicate the failure of the wireless connection to the controller. RSSI test socket A voltage measuring device can be connected to the RSSI test socket to measure a voltage, which provides information about the received wireless signal. Using the table shown below the LED bar graph, the received signal strength can be determined using the voltage value. This can be useful when positioning and aligning the antenna, for example. 6.4 Assembly/removal Connection station with I/O extension modules Up to 32 different I/O extension modules can be connected to each RAD-900-IFS wireless module via the TBUS DIN rail connector (see accessories). Data is transmitted and power is supplied to the I/O extension modules via the bus foot. Figure 5 Mounting and removal 1. Place the device onto the DIN rail from above so that the upper housing keyway hooks onto the top edge of the DIN rail. 2. Rotate the device toward the DIN rail so the device bus connector is securely mated with the TBUS connector. 3. Once the foot snaps onto the DIN rail, check that it is Figure 4 Radioline connection station with up to 32 I/O extension modules fixed securely. DIN rail removal When the wireless module power supply is 19.2 - 30.5VDC, up to 32 different I/O extension modules can be connected. When the power supply is 10.8 - 17.0VDC, up to four I/O extension modules can be connected. Only mount the I/O extension modules to the right of the wireless module. 1. Use a suitable screwdriver to release the locking mechanism on the snap-on foot of the device. 2. Rotate the bottom of the device off the DIN rail. 3. Carefully lift the device off the DIN rail connector and the DIN rail. 3225_en_H PHOENIX CONTACT 15/22 6.5 Connecting the cables Shielding RAD-900-IFS B P W R D A T 8 E R R 8 A Connect the shield of the RS-485 bus cable correctly via an external shield connection clamp. Choose the type of shield connection according to the type of interference expected:
Connect the shield on one side to suppress electrical fields. To suppress disturbances caused by alternating magnetic fields, connect the shield on both sides. When doing so, the ground loops must be taken into account:
galvanic disturbances along the reference potential can interfere with the useful signal, and the shielding effect is reduced. If several devices are connected to a single bus, the shield must be connected to each device (e.g.,by means of clamps). Connect the bus shield to a central PE point using short, low-impedance connections with a large surface area
(e.g.,by means of shield connection clamps). Figure 6 Connecting the cables NOTE:
Crimp optional ferrules to the wires. Permissible cable cross section: 0.2...2.5mm. Insert the wire with ferrule into the corresponding connection terminal block. Use a screwdriver to tighten the screw in the opening above the connection terminal block. Tightening torque: 0.6Nm 6.6 Serial pin assignment Connect the I/O device to the RAD-900-IFS wireless module via the necessary serial interface. Parallel operation of the interfaces is not possible. Observe the polarity of the RS-485 2-wire cable and ensure that the shield connection is connected correctly. A faulty connection of the shield in combination with permanent external interferences can cause damage to the RS-
485 interface. Activating/deactivating the termination network The RAD-900-IFS wireless module is operated on a 2-wire bus cable. For correct operation of the bus system, termination networks are required for the RS-485 bus connection. The RS-485 cable must be terminated at both ends of the bus with a 390/150/390 termination network. Depending on the position of the device on the RS-485 cable, this can be implemented as shown in the table below. Operating mode of the wireless module The operating mode of the device is set using a termination network depending on the location on the RS-485 bus cable. Select the required operating mode and set it using the DIP switch. 3225_en_H PHOENIX CONTACT 16/22 RS-485 pin assignment Antenna connection RAD-900-IFS In RS-485 mode, an RS-485 network with several I/O devices can be created. Use a twisted pair bus cable to connect the I/O devices. Fit this bus cable with a termination network at the two furthest points of the RS-485 network. Connect the individual conductors of the data cable to the COMBICON plug-in screw terminal block. In RS-232 mode, point-to-point connections can be established. RS-232 pin assignment Connect the individual conductors of the data cable to the COMBICON plug-in screw terminal block. The RAD-900-IFS wireless module has an RSMA antenna connection (socket) for connecting an external antenna. A wide selection of antennas and antenna cables can be found in the "Ordering data" section on page3. A B
24 V 0 V R S SI+
R S SI-
0V R S SI-
NT
+24V SI+
R S A P W R 8 D AT E R R R X TX S 0-IF 0 4 D-2 A R D-ID A R T R O S.P 8 et s e R D(A) R X C O M D(B) TX 1 N O 1 G N D N C 1 Figure 7 RS-232 interface pin assignment (DTE-DCE) Figure 10 Antenna connection D-SUB9 pin assignment The RAD-900-IFS provides a D-SUB9 female connector for attaching RS-232 serial devices. Figure 8 D-SUB9 straight-through cable pinouts for 3-
wire (A) and 5-wire (B) Figure 9 D-SUB9 null cable pinouts for 3-wire (A) and 5-wire (B) 3225_en_H PHOENIX CONTACT 17/22 RAD-900-IFS 7 Startup and configuration 7.2 Setting the station address (RAD-ID) All RAD-900-IFS wireless modules have the same default configuration. Default settings Operating mode: I/O data mode (wire in/wire out) Data communication is only possible using I/O extension modules. The devices in a wireless network are addressed using the thumbwheel on the front of the RAD-900-IFS wireless module. Set the desired station address with the yellow thumbwheel on the wireless module. This results in an initial functional configuration. There must be one master (address 01) and at least one repeater/slave (address 02 to 99) in a network. Each address in a network must be unique. Wireless interface Net ID:
RF band:
Encryption:
Network structure:
Device type:
Data rate of the wireless in-
terface:
Transmission power:
127 1 OFF Star Slave 125 kbps 1 W (30 dBm) For simple I/O data applications (wire in/wire out), addressing is carried out easily using a thumbwheel. You can therefore establish a wireless connection to other RAD-
900-IFS devices without any programming effort. If multiple systems are to be operated in parallel or another system is nearby, the PSI-
CONF software should be used to change the network IDs so the systems cannot communicate with each other. For serial data transmission, PLC/Modbus RTU mode or changes to the default settings, each wireless module must be configured using the PSI-CONF configuration and diagnostics software. See Section 7.9, PSI-CONF configuration and diagnostics software. 7.1 Resetting to the default settings 1. Disconnect the device from the supply voltage. 2. Press the "SET" button on the front of the device. 3. Switch the supply voltage back on. 4. Press and hold the "SET" button until the "DAT" LED flashes. Alternatively, you can reset the device to the default settings using the PSI-CONF software. Configuring two wireless modules with the same address will result in a network that does not function correctly. The following settings can be made using the thumbwheel:
Thumbwheel settings 01 02 - 99
*1
*2-*9 00
Description Master address for networks with re-
peaters (mesh networks) Repeater/slave addresses for networks with repeaters (mesh networks) Master address for networks without re-
peaters (star networks) Slave address for networks without re-
peaters (star networks) Not permitted Addressing wireless modules using the PSI-CONF configuration and diagnos-
tics software (address 1 ... 250) Setting the address via the thumbwheel has priority over setting the address via the PSI-
CONF configuration and diagnostics software. After making any change to the module address, press the "SET" button for one second to apply the setting. 7.3 I/O data transmission In order to enable the transmission of signals, you must assign a corresponding output module to the input module. The following conditions must be met:
3225_en_H PHOENIX CONTACT 18/22 Wireless module in I/O data mode (default setting) 7.4 Serial data transmission RAD-900-IFS Use the white thumbwheel on the I/O extension module to set the I/O MAP address (01...99). The input device must be provided with the same I/O MAP address as the assigned output device at the other wireless station (I/O mapping). The I/O MAP address may only appear once in the network. Exception: Outputs with the same address can occur multiple times in different stations on the network. Figure 11 Example: 2 RAD-DAIO6-IFS with the same address Once the desired number of I/O extension modules have been connected to the wireless module via the DIN rail connector, the active configuration of the station must be read in via the "SET" button (item 6 in Figure 1) on the front of the wireless module. After making any change to the I/O MAP address (I/O extension module), you must press the "SET" button on the wireless module to apply the configuration. After making any change to the station
(e.g.,I/O MAP address, RAD ID address, adding or removing an I/O extension module, etc.), you must press the "SET" button on the wireless module for 1s to apply the configuration. Connect a maximum of 32 I/O extension modules if the power supply is 19.2 -
30.5VDC. Connect a maximum of 4 I/O extension modules if the power supply is 10.8 - 17VDC. For serial data communication, the PSI-CONF software must be used to activate the serial data mode. Set the interface parameters of the RS-232 or RS-485 interface, such as data rate, parity, stop bits, and data bits, according to the connected application. For configuration, you need the RAD-CABLE-USB cable
(Order No. 2903447). 7.5 PLC/Modbus RTU mode For configuration, you need the RAD-CABLE-USB cable
(Order No. 2903447). Activate the PLC/Modbus RTU mode in the PSI-CONF software. In PLC/Modbus RTU mode (I/O to serial), you can wirelessly connect I/O modules directly to a controller. The wireless module provides an RS-232 or RS-485 interface for this purpose. In PLC/Modbus mode, the wireless master works as a Modbus slave and has its own Modbus address. The Modbus address is a unique address, which is only assigned for the wireless master (RAD-ID=1). You can select an address 1...247. You can connect I/O extension modules to each wireless device in the network. A wireless network can have a maximum of 99 I/O extension modules. Each I/O MAP address may only appear once in a network. Use the white thumbwheel on the I/O extension module to set the I/O MAP address (01...99). Output modules and input modules must have different I/O MAP addresses with one exception: output modules with the same address can occur multiple times in different stations on the network. Input and output data is stored in a Modbus Memory Map in the master wireless module. The process data tables can be found in the I/O extension modules' data sheets. 7.6 Behavior of the input and output modules in the event of an interrupted wireless connection DIP switches on the I/O extension modules can be used to set how the analog and digital outputs should behave in the event of interrupted wireless connection.
"HOLD" DIP switch If the wireless connection is interrupted, the outputs of the I/O extension modules retain their last value or state.
"RESET" DIP switch If the wireless connection is interrupted, the outputs of the I/O extension modules are reset (output value is set to 0). 3225_en_H PHOENIX CONTACT 19/22 RAD-900-IFS 7.7 Saving the wireless network Common network parameters:
Using a CONFSTICK (see accessories in the "Ordering data" section on page 3), you can configure a unique and secure network. This enables the parallel operation of multiple networks (using different RF bands). The CONFSTICK is inserted in the S-PORT (item 4 in Figure 1) of the RAD-900-IFS wireless module. Once applied, the information is loaded in an internal memory. Operating mode Network ID RF band Data rate of the wireless interface Encryption Network type Individual device parameters:
WARNING: Explosion hazard Do not insert or remove the CONFSTICK or memory stick in a potentially explosive atmosphere. You have to configure each individual network device. To this end, you only need one CONFSTICK for all wireless modules in the network. After configuration, you can remove the CONFSTICK from the wireless module. 1 CONFSTICK RAD-CONF-RF... 2 Status LEDs
"SET" button 3 The CONFSTICK contains: RF band (3, 5 or 7) and a unique network ID The CONFSTICK is used as a network key. Device configuration transfer using the CONFSTICK 1. Insert the CONFSTICK in the S-PORT of the RAD-900-
IFS. 2. Press the "SET" button on the device for 1 second to start the parameter transfer. 3. When the DAT LED flashes once, the transfer process is complete. The new parameters are activated. 4. Remove the CONFSTICK from the RAD-900-IFS. 7.8 Copying device settings to new network devices Your individual configuration data can be saved to a memory stick (RAD-MEMORY, see accessories in the "Ordering data" section on page 3), e.g.,to transfer the same configuration to other devices. Station name RAD ID Transmission power List of permitted connections Serial interface parameters Writing a full copy of the individual device parameters and common network parameters to the memory stick
(RAD-MEMORY):
1. Press and hold the "SET" button on the RAD-900-IFS for at least six seconds. The four RSSI bar graph LEDs start a light sequence from bottom to top. Insert the memory stick in the S-PORT of the device. The copying of the parameters starts automatically. 3. Wait until the RSSI bar graph LEDs reach the static 2. state or the light sequence stops, indicating the write process is complete. 4. Remove the memory stick from the RAD-900-IFS. Reading in common network parameters via the memory stick:
This function enables common network parameters to be read in from the memory stick. This means that all network devices can have the same network parameters. 1. Insert the memory stick in the S-PORT of the RAD-900-
IFS. 2. Press the "SET" button on the device for 1 second to start the parameter transfer. 3. When the DAT LED flashes once, the transfer process is complete. The new parameters are activated. 4. Remove the CONFSTICK from the RAD-900-IFS. Reading in a full copy of the individual device parameters and common network parameters via the memory stick:
This function enables all individual device parameters and common network parameters to be read in from the memory stick. This means that a full copy of devices can be created. This can be used, forexample, to create a backup copy of a device for device replacement. 1. Insert the memory stick in the S-PORT of the device. The copying of the parameters starts automatically. 3225_en_H PHOENIX CONTACT 20/22 2. Press and hold the "SET" button on the RAD-900-IFS for at least six seconds. The DAT LED flashes to indicate the transfer is started. 3. When the DAT LED stops flashing the transfer process is complete and the new parameters are activated. 4. Remove the memory stick from the RAD-900-IFS. 7.9 PSI-CONF configuration and diagnostics software Special settings for the RAD-900-IFS are made using the PSI-CONF configuration and diagnostics software. This is available to download at phoenixcontact.com. Use the RAD-CABLE-USB USB cable (Order No. 2903447) for configuration and diagnostics. A PC with a Windows operating system is required in order to use the configuration and diagnostics software. RAD-900-IFS 8 Application examples Thanks to a wide range of integrated functions, the RAD-
900-IFS wireless module can be used in various ways for different applications. Point-to-point connections Figure 12 Example of point-to-point connection Star network Figure 13 Example of multipoint-to-point connection 3225_en_H PHOENIX CONTACT 21/22 Self-healing network RAD-900-IFS
+24 V RSSI+
0 V RSSI-
ANT COM1 NO1 NC1 COM2 NO2 NC2 DI1L DI2L UL1 DI1H DI2H
+I1 DI1 DI2
-I1 T R O P
S S F I
0 0 4 2
D A R OFF ON 1 2 3 4 DIP-1 S F I
4 R O D D A R
P A M O
I OFF ON 1 2 3 4 DIP-1 I S F I
6 O A D D A R
1 2 P A M O
I PWR DAT ERR DO1 DO2 DO3 DO4 8 8 PWR DAT ERR DO1 DO2 DO3 DO4 COM3 NO3 NC3 COM4 NO4 NC4 U1 COM1 COM2 I1 NO1 NO2 1 NC1 NC2 0 2 D I
D A R PWR DAT ERR T E S RX TX D(A) D(B) RX TX COM1 NO2 GND NC1 Figure 14 Example of self-healing network 1 2 P A M O
I 0 1 D I
D A R PWR DAT ERR T E S RX TX PWR DAT ERR DO1 DO2 DO3 DO4 T R O P
S S F I
0 0 4 2
D A R OFF ON 1 2 3 4 DIP-1 I S F I
6 O A D D A R
S F I
4 R O D D A R
P A M O
I OFF ON 1 2 3 4 DIP-1 2 2 PWR DAT ERR OFF ON 1 2 3 4 DIP-1 8 8 PWR DAT ERR DO1 DO2 DO3 DO4
+24 V RSSI+
0 V RSSI-
ANT DI1L DI2L UL1 DI1H DI2H
+I1 DI1 DI2
-I1 COM1 NO1 NC1 COM2 NO2 NC2 U1 U2 I1 I2 1 2 S F I
4 O A D A R
P A M O
I S F I
4 I D D A R
7 7 P A M O
I PWR DAT ERR DI1 DI2 DI3 DI4 I/O-to-I/O, wireless, and RS-485 D(A) D(B) RX TX COM1 NO2 GND NC1 U1 COM1 COM2 I1 NO1 NO2 1 NC1 NC2 COM3 NO3 NC3 COM4 NO4 NC4 U3 U4 I3 I4 3 4 DI3L DI4L DI3H DI4H DI3 DI4 1 2 S F I
4 O A D A R
P A M O
I S F I
4 R O D D A R
P A M O
I OFF ON 1 2 3 4 DIP-1 2 2 PWR DAT ERR T R O P
S S F I
0 0 4 2
D A R OFF ON 1 2 3 4 DIP-1 8 8 PWR DAT ERR DO1 DO2 DO3 DO4 0 3 D I
D A R PWR DAT ERR T E S RX TX D(A) D(B) RX TX COM1 NO2 GND NC1 COM3 NO3 NC3 COM4 NO4 NC4 U3 U4 I3 I4 3 4 DI1L DI2L DI1H DI2H DI1 DI2
+24 V RSSI+
0 V RSSI-
ANT COM1 NO1 NC1 COM2 NO2 NC2 U1 U2 I1 I2
+24 V RSSI+
0 V RSSI-
ANT DI1L DI2L DI1H DI2H DI1 DI2 Pwr1 Pwr2
+I1
+I2 S F I
4 I D D A R
OFF ON 1 2 3 4 DIP-1
-I1
-I2 S F I
4 I A D A R
T R O P
S S F I
0 0 4 2
D A R 0 4 D I
D A R PWR DAT ERR T E S RX TX D(A) D(B) RX TX COM1 NO2 GND NC1 8 8 P A M O
I 2 2 P A M O
I PWR DAT ERR PWR DAT ERR DI1 DI2 DI3 DI4 DI3L DI4L DI3H DI4H DI3 DI4 Pwr3 Pwr4
+I3
+I4
-I3
-I4 You can connect Radioline RS-485 stations to a Radioline wireless master and thereby extend the wireless network. All devices in the wireless network and in the RS-485 network form one system. All stations are addressed uniquely using the yellow thumbwheel. RS-485 U1 U2 I1 I2 OFF ON 1 2 3 4 DIP-1 4 4 PWR DAT ERR 1 2 S F I
4 O A D A R
P A M O
I
+24 V 0 V COM1 NO1 NC1 COM2 NO2 NC2 S F I
5 8 4 S R D A R
D I
D A R T R O P
S 0 5 PWR DAT ERR T E S LINK RX TX S F I
4 R O D D A R
P A M O
I OFF ON 1 2 3 4 DIP-1 7 7 PWR DAT ERR DO1 DO2 DO3 DO4 U1 U2 I1 I2 OFF ON 1 2 3 4 DIP-1 4 4 PWR DAT ERR 1 2 S F I
4 O A D A R
P A M O
I
+24 V 0 V COM1 NO1 NC1 COM2 NO2 NC2 S F I
5 8 4 S R D A R
D I
D A R T R O P
S 0 6 PWR DAT ERR T E S LINK RX TX S F I
4 R O D D A R
P A M O
I OFF ON 1 2 3 4 DIP-1 7 7 PWR DAT ERR DO1 DO2 DO3 DO4 U1 U2 I1 I2 OFF ON 1 2 3 4 DIP-1 4 4 PWR DAT ERR 1 2 S F I
4 O A D A R
P A M O
I
+24 V 0 V COM1 NO1 NC1 COM2 NO2 NC2 S F I
5 8 4 S R D A R
D I
D A R T R O P
S 0 7 PWR DAT ERR T E S LINK RX TX S F I
4 R O D D A R
P A M O
I OFF ON 1 2 3 4 DIP-1 7 7 PWR DAT ERR DO1 DO2 DO3 DO4 D(A) D(B) COM1 NO1 NC1 COM3 NO3 NC3 COM4 NO4 NC4 U3 U4 I3 I4 3 4 D(A) D(B) COM1 NO1 NC1 COM3 NO3 NC3 COM4 NO4 NC4 U3 U4 I3 I4 3 4 D(A) D(B) COM1 NO1 NC1 COM3 NO3 NC3 COM4 NO4 NC4 U3 U4 I3 I4 3 4 RS-485 RS-485 RS-485 Figure 15 I/O-to-I/O, wireless, and RS-485 3225_en_H PHOENIX CONTACT GmbH & Co. KG 32823 Blomberg Germany phoenixcontact.com 22/22
1 2 3 | Long Term Confidentiality Letter | Cover Letter(s) | 1.50 MiB | March 01 2022 |
4B 08 OSD 080 Dee 1e@
INSPIRING INNOVATIONS PHOENIX CONTACT P.O. Box 4100 Harrisburg, PA 17111-0100 Phone 717-944-1300 Fac 717-944-1625 Website: www.phoenixcontactcom 02/12/21 MET Laboratories, Inc. 914 West Patapsco Avenue Baltimore, MD 21230 RE: CONFIDENTIALITY REQUEST FOR SHR-900, 0138843, SGV-SHR-900 To Whom It May Concern:
This letter serves as an official request for confidentiality under sections 0.457 and 0.459 of CFR 47. We have requested that the Block Diagram, Schematic Diagram, Theory of operation, and Bill of Material required to be submitted with this application be permanently withheld from public review. The above documents contain intellectual property consisting of company proprietary detailed design information that should never get into the possession of our competition. Please contact me if there is any information you may need. Pe Oa Thomas H. Olsen Architect, Wireless Technology Automation Infrastructure Americas RBU Phoenix Contact 586 Fulling Mill Road Middletown, PA 17057-2966 Phone: +1.717.944.1300 ext. 3793 Cell: +1.717.571.4966 Email: tolsen@phoenixcontact.com http://www.phoenixcontact.com/usa_home
1 2 3 | Modular Letter | Cover Letter(s) | 75.91 KiB | March 01 2022 |
03/20/13 Dear Application Examiner, Phoenix Contact, SHR-900, SGV-SHR-900, would like to have your authorization for a limited modular approval specific to the use in Phoenix Contact Process control and industrial automation equipment. The requirements of Public Notice DA00-1407 have been met and shown on the following statements. 1. The modular transmitter must have its own RF shielding.: All RF circuitry within the SHR-900 is shielded. The with the antenna connection is made via a shielded coaxial connector and cable. 2. The modular transmitter must have buffered modulation/data inputs.: Digital data enters and exits the SHR-900 module via a SPI interface A microprocessor within the module buffers and packetizes the data for wireless transmission and reception. 3. The modular transmitter must have its own power supply regulation.: In all cases the SHR-900 module will be embedded into a host device which provided regulated power. 4. The modular transmitter must comply with the antenna requirements of section 15.203 and 15.204(C).:
The SHR-900 utilizes a non-standard Reverse Gender SMA connector for all antenna connections. 5. The modular transmitter must be tested in a stand-alone configuration: The SHR-900 is tested in stand-
alone configuration with the use of a PCI style connector mounted to a passive board. 6. The modular transmitter must be labeled with its own FCC ID number.: The module is labeled with the model number, SHR-900, the FCC id number, SGV-SHR-900, and with IC id Number, IC:4720C-SHR-900. 7. The modular transmitter must comply with any specific rule or operating requirements applicable to the transmitter and the manufacturer must provide adequate instructions along with the module to explain any such requirements.: The SHR-900 will not be sold as a standalone module but will instead be incorporated into Phoenix products such as the RAD-900-IFS. The RAD-900-IFS is subject to professional installation per the instructions contained in its data sheet 8. The modular transmitter must comply with any applicable RF exposure requirements.: The SHR-900 employs a unique antenna connector allowing to be used exclusively with Phoenix Contact supplied antennas. Please contact me if you have any further questions. Regards, Thomas H. Olsen Project Manager
1 2 3 | PC Letter | Cover Letter(s) | 18.24 KiB | March 01 2022 |
ass II Permissive Change Application Lette Eurofins MET Labs 914 West Patapsco Avenue altimore, MD 21230 Applicants complete, legal business name: Phoenix Contact Applicants mailing address: 586 Fulling Mill Road, Middletown, PA, 17057 Equipment Product Code: SHR-900 FCCID Number and Date of Original Grant: SGV-SHR-900 04/03 2013 Person at the Applicants address to receive Grant (name, title, e-mai
(Include mailing address if other than above):
Thomas Olsen Architect, Wireless Technology tolsen@phoenixcontact.com Change Contents:
1) The RF5110G Power Amplifier in the transmit path was replaced with an updated RF5110GTR7. This results in no changes to Transmit Power or any other RF parameters. The MC13850EP Low Noise Amplifier in the receive path was replaced with a GRF4042. This results in no changes to RF parameters. The CES40906MDCBOOO0TT1 Isolator was found unnecessary and deleted from the design. This results in no changes to RF parameters. The design modified to replace obsolete parts including the LNA, PA, and isolator. Overall, the Electrical and Firmware Form, Fit, and Function is identical To the previous version Sincerely, Thomas Olsen 02 11 2022
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1 2 3 | SHR-900-12dBi | Parts List/Tune Up Info | 45.92 KiB | March 01 2022 |
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Upon receipt of antenna, check contents for damage. Notify the carrier immediately if any of the contents are ing or damaged. inspect the feeder connector, ensuring that it is appropriate for the application. Ensure the antenna is tuned to the frequency desired. The antenna label indicates the operating range of the antenna. A check of the antenna VSWR is recommended prior to installation to verify antenna tuning. Document the VSWR for future use. Fix antenna securely to tower, ensuring correct polarization with feed-line down. Aluminum base is the bottom of the antenna. Ensure that antenna is solidly grounded, do not rely on feed cable for a ground return. Secure feed-line and transmission line to tower. Always weatherproof the cable connection. Failure to do so will degrade antenna signal over time. The red dot denotes up, ensuring proper antenna performance. Upen fin tre chat the ane and that all connections have been weatherprcofed. Safety Guidelines Antenna installation should only be performed by trained personnel. Always wear the appropriate safety devices, and never climb on an antenna. Observe electrical shock hazard caution, Do not secure antenna mast to any structure unless the antenna is electrically bonded to a well grounded tower for lightning protection. Keep tower and antenna clear of all transmission lines. INSPIRING INNOVATIONS Yagi Antenne PHOENIX CONTACT P.O. Box 4100 Harrisburg, PA 17111-0100 Phone: 800-888-7388 717-944-1300 Technical Service: 800-322-3225 Fax: 717-944-1625 E-mai info@phoenixcon.co www.phoenixcon.com RAD- T9OM~ TOG-AN T= LAG I~
#5606614
'9 2006 PHOENIX CONTAC
1 2 3 | SHR-900-1dBii | Parts List/Tune Up Info | 113.19 KiB | March 01 2022 |
C331AM-915 Model (1) - S331xx-915 .pdf http://media.digikey.com/pdf/Data Sheets/Nearson PDFs/S331xx-915 .pdf 1 of 1 3/21/2013 3:37 PM
1 2 3 | Short Term Confidentiality Letter | Cover Letter(s) | 1.56 MiB | March 01 2022 |
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INSPIRING INNOVATIONS PHOENIX CONTACT P.O. Box 4100 Harrisburg. PA 17111-0100 Phone 717-944-1300 Fax: 717-944-1625 Website: www phoenixcontactcom 02/12/21 MET Laboratories, Inc. 914 West Patapsco Avenue Baltimore, MD 21230 RE: Short Term Confidentiality Request For SHR-900, 0138843, SGV-SHR-900 To Whom It May Concern:
In accordance with sections 0.457 and 0.459 of CFR 47, Phoenix Contact requests short-term Confidentiality of following sections of this application for a period of 45 days after grant is issued Test setup photos External photos Internal photos Users manual These documents contain detailed system and equipment descriptions and related information about the product, which Phoenix Contact considers to be proprietary, confidential, and a custom design and otherwise, would not release to the general public. Since this design is a basis from which future technological products will evolve, Phoenix Contact feels that this information would be of benefit to its competitors, and that the disclosure of the information in these documents would give our competitors an unfair advantage in the market. Please contact me if there is any information you may need. Sincerely, oO :
Thomas H. Olsen Architect, Wireless Technology Automation Infrastructure Americas RBU Phoenix Contact 586 Fulling Mill Road Middletown, PA 17057-2966 Phone: +1.717.944.1300 ext. 3793 Cell: +1.717.571.4966 Email: tolsen@phoenixcontact.com http://www.phoenixcontact.com/usa_home
frequency | equipment class | purpose | ||
---|---|---|---|---|
1 | 2022-03-01 | 902 ~ 928 | DTS - Digital Transmission System | Class II Permissive Change |
2 | 2013-08-22 | 902 ~ 928 | DTS - Digital Transmission System | Class II permissive change or modification of presently authorized equipment |
3 | 2013-04-03 | 902 ~ 928 | DTS - Digital Transmission System | Original Equipment |
app s | Applicant Information | |||||
---|---|---|---|---|---|---|
1 2 3 | Effective |
2022-03-01
|
||||
1 2 3 |
2013-08-22
|
|||||
1 2 3 |
2013-04-03
|
|||||
1 2 3 | Applicant's complete, legal business name |
Phoenix Contact
|
||||
1 2 3 | FCC Registration Number (FRN) |
0022526594
|
||||
1 2 3 | Physical Address |
586 Fulling Mill Rd.
|
||||
1 2 3 |
Middletown, PA
|
|||||
1 2 3 |
Middletown, Pennsylvania 17057
|
|||||
1 2 3 |
United States
|
|||||
app s | TCB Information | |||||
1 2 3 | TCB Application Email Address |
t******@metlabs.com
|
||||
1 2 3 | TCB Scope |
A4: UNII devices & low power transmitters using spread spectrum techniques
|
||||
app s | FCC ID | |||||
1 2 3 | Grantee Code |
SGV
|
||||
1 2 3 | Equipment Product Code |
SHR-900
|
||||
app s | Person at the applicant's address to receive grant or for contact | |||||
1 2 3 | Name |
T**** H****** O****
|
||||
1 2 3 | Title |
Project Manager
|
||||
1 2 3 | Telephone Number |
717-9******** Extension:
|
||||
1 2 3 | Fax Number |
717-9********
|
||||
1 2 3 |
t******@phoenixcon.com
|
|||||
app s | Technical Contact | |||||
1 2 3 | Firm Name |
Phoenix Contact
|
||||
1 2 3 | Name |
T****** O****
|
||||
1 2 3 |
T****** H**** O****
|
|||||
1 2 3 | Physical Address |
586 Fulling Mill Road
|
||||
1 2 3 |
Middletown, PA
|
|||||
1 2 3 |
Middletown, 17057
|
|||||
1 2 3 |
Middletown, Pennsylvania 17057
|
|||||
1 2 3 |
United States
|
|||||
1 2 3 | Telephone Number |
71794********
|
||||
1 2 3 |
717-9******** Extension:
|
|||||
1 2 3 | Fax Number |
717-9********
|
||||
1 2 3 |
t******@phoenixcon.com
|
|||||
app s | Non Technical Contact | |||||
n/a | ||||||
app s | Confidentiality (long or short term) | |||||
1 2 3 | Does this application include a request for confidentiality for any portion(s) of the data contained in this application pursuant to 47 CFR § 0.459 of the Commission Rules?: | Yes | ||||
1 2 3 | Long-Term Confidentiality Does this application include a request for confidentiality for any portion(s) of the data contained in this application pursuant to 47 CFR § 0.459 of the Commission Rules?: | Yes | ||||
1 2 3 | If so, specify the short-term confidentiality release date (MM/DD/YYYY format) | 04/08/2022 | ||||
1 2 3 | 02/18/2014 | |||||
1 2 3 | 09/30/2013 | |||||
if no date is supplied, the release date will be set to 45 calendar days past the date of grant. | ||||||
app s | Cognitive Radio & Software Defined Radio, Class, etc | |||||
1 2 3 | Is this application for software defined/cognitive radio authorization? | No | ||||
1 2 3 | Equipment Class | DTS - Digital Transmission System | ||||
1 2 3 | Description of product as it is marketed: (NOTE: This text will appear below the equipment class on the grant) | SHR-900 902-926 MHz, 1 Watt, FHSS Data Transceiver Module | ||||
1 2 3 | Data Transceiver Module | |||||
1 2 3 | Related OET KnowledgeDataBase Inquiry: Is there a KDB inquiry associated with this application? | No | ||||
1 2 3 | Yes | |||||
1 2 3 | Modular Equipment Type | Limited Single Modular Approval | ||||
1 2 3 | Purpose / Application is for | Class II Permissive Change | ||||
1 2 3 | Class II permissive change or modification of presently authorized equipment | |||||
1 2 3 | Original Equipment | |||||
1 2 3 | Composite Equipment: Is the equipment in this application a composite device subject to an additional equipment authorization? | No | ||||
1 2 3 | Related Equipment: Is the equipment in this application part of a system that operates with, or is marketed with, another device that requires an equipment authorization? | No | ||||
1 2 3 | Grant Comments | Limited Modular approval. Module is approved for integration into Phoenix Contact hosts only. Power is listed as conducted. This transmitter must be installed to provide a separation distance of at least 20 cm from all persons and must not be collocated or operating in conjunction with any other antenna or transmitter. Phoenix Contact module integrators must be provided with transmitter operating conditions for satisfying RF exposure compliance and EIRP limitations | ||||
1 2 3 | Limited Modular approval. Module is approved for integration into Phoenix Contact hosts only. Power is listed as conducted. This transmitter must be installed to provide a separation distance of at least 20 cm from all persons and must not be collocated or operating in conjunction with any other antenna or transmitter. Phoenix Contact module integrators must be provided with transmitter operating conditions for satisfying RF exposure compliance and EIRP limitations. Class II permissive change adds three KBAUD data rates. | |||||
1 2 3 | Limited Modular approval. Module is approved for integration into Phoenix Contact hosts only. Power is listed as conducted. This transmitter must be installed to provide a separation distance of at least 20 cm from all persons and must not be collocated or operating in conjunction with any other antenna or transmitter. Phoenix Contact module integrators must be provided with transmitter operating conditions for satisfying RF exposure compliance and EIRP limitations. | |||||
1 2 3 | Is there an equipment authorization waiver associated with this application? | No | ||||
1 2 3 | If there is an equipment authorization waiver associated with this application, has the associated waiver been approved and all information uploaded? | No | ||||
app s | Test Firm Name and Contact Information | |||||
1 2 3 | Firm Name |
EUROFINS ELECTRICAL AND ELECTRONIC TESTING NA, INC
|
||||
1 2 3 |
Eurofins MET Laboratories, Inc.
|
|||||
1 2 3 | Name |
G******** K******
|
||||
1 2 3 |
J******** F********
|
|||||
1 2 3 | Telephone Number |
41084********
|
||||
1 2 3 |
41094********
|
|||||
1 2 3 | Fax Number |
41035********
|
||||
1 2 3 |
g******@metlabs.com
|
|||||
1 2 3 |
j******@metlabs.com
|
|||||
Equipment Specifications | |||||||||||||||||||||||||||||||||||||||||
---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
Line | Rule Parts | Grant Notes | Lower Frequency | Upper Frequency | Power Output | Tolerance | Emission Designator | Microprocessor Number | |||||||||||||||||||||||||||||||||
1 | 1 | 15C | 902.00000000 | 928.00000000 | 0.9280000 | ||||||||||||||||||||||||||||||||||||
Line | Rule Parts | Grant Notes | Lower Frequency | Upper Frequency | Power Output | Tolerance | Emission Designator | Microprocessor Number | |||||||||||||||||||||||||||||||||
2 | 1 | 15C | 902.00000000 | 928.00000000 | 0.9310000 | ||||||||||||||||||||||||||||||||||||
Line | Rule Parts | Grant Notes | Lower Frequency | Upper Frequency | Power Output | Tolerance | Emission Designator | Microprocessor Number | |||||||||||||||||||||||||||||||||
3 | 1 | 15C | 902.00000000 | 928.00000000 | 0.9310000 |
some individual PII (Personally Identifiable Information) available on the public forms may be redacted, original source may include additional details
This product uses the FCC Data API but is not endorsed or certified by the FCC