PokitMeter POK-TRK Manual Document Number: D0004265 Revision: 1.00 Author: M. Fineschi Date: 17 Jul 2018 Copyright 2017 Ingenuity Electronics Design Pty Ltd All Rights Reserved Suite G0.3, Building 1, 3 Richardson Place North Ryde NSW 2113 Email: enquiries@ingenuity-design.com.au Phone: + 61 (2) 8817 0219 pokitMeter PCA Test Jig User Manual Document Control Document Title Document Number Revision Date Author Reviewer Approver Status PokitMeter User Manual POK-TRK 1.00 17 Jul 2018 M. Fineschi P. Moutzouris P. Moutzouris Release Document History Revision 1.00 Description of Changes Initial Release. Date Revised Approved 14-Dec-17 M.F.
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D0004265 (1.00) Commercial-In-Confidence Page 2 of 10 pokitMeter PCA Test Jig User Manual Contents 1 Introduction 4 1.1 General ................................................................................................................. 4 1.2 Definitions ............................................................................................................. 4 1.2.1 Acronyms ................................................................................................ 4 1.2.2 Terms ...................................................................................................... 4 1.3 Reference Documents .......................................................................................... 4 2 Test Jig Hardware 3 Initial Setup 5 7 3.1 Connection ............................................................................................................ 7 4 Running Tests 8 D0004265 (1.00) Commercial-In-Confidence Page 3 of 10 pokitMeter PCA Test Jig User Manual 1 Introduction 1.1 General This document defines the usage of the picoMeter developed by Ingenuity Electronics Design Pty Ltd (Ingenuity) on behalf of Ingenuity Electronics Design. The POK-TRK Test Jig is a bed of nails type functional test jig for electrical testing, programming and functional verification of the PCA. The PCA Test Jig is a semi-
automated fixture controlled by software running on a Windows based PC. The Test Jig collects data in log file from each test and stores it against the Unique serial number assigned of the device being tested. This data is preserved for calibration audit purposes. 1.2 Definitions 1.2.1 Acronyms The following abbreviations are used in this document:
DUT NA PCA PCB TBA TBC USB Device Under Test Not Applicable Printed Circuit Assembly Printed Circuit Board To Be Advised To Be Confirmed Universal Serial Bus 1.2.2 Terms The following terms are used in this document:
Shall, Must Should Will May Can Note Indicates a mandatory requirement. Indicates a recommendation. Indicates a non-mandatory provision with a declaration of intent. Indicates a permission. Indicates a possibility or a capability Used to designate additional information intended to provide guidance, understanding and/or clarification 1.3 Reference Documents The following documents are referenced in this report. Ref. Title 1 2 3 Doc No. Author Rev Date D0004265 (1.00) Commercial-In-Confidence Page 4 of 10 pokitMeter PCA Test Jig User Manual 2 Test Jig Hardware The system to PCA level testing for the Urbanise Gateway PCA includes the following components. Image of Test Jig Box goes here PCA Test Jig Fixture The PCA test jig is designed to test the POK-TRK and program the microprocessor and store calibration values on Pokit. Asus PC Dedicated laptop configured to run the Test Jig and associated accessories and the Test Application installed and configured. Will be provided by Ingenuity Design D0004265 (1.00) Commercial-In-Confidence Page 5 of 10 pokitMeter PCA Test Jig User Manual DC Power Supplies
(Not Supplied by Ingenuity) 2 x outputs D.C. power supplies. Supply power to the DUT and the Jig internal electronics. Shall have the ability to output 15V/1A from each channel. NOTE: The Power Supply is not provided with the Test Jig. Digital Multi meter Digital multi meter used to measure resistors and voltages of the DUT. Cabling USB Type-A to USB Type-B cable for connecting the Test Jig to the Laptop Cabling Customized RS232 cable for connecting the Multi Meter to the USB to RS232 smart cable USB Type-A Male to USB Type-A Female cable to extend the length of USB to RS232 smart cable USB Type-A to RS232 smart cable D0004265 (1.00) Commercial-In-Confidence Page 6 of 10 pokitMeter PCA Test Jig User Manual 3 Initial Setup 3.1 Connection Connect the Test Jig components as shown on Document D0001620 picoMeter TestJig Wiring Diagram provided by Ingenuity Design. Below is a reference of the external wiring diagram. All the internal and external wiring diagrams were provided by Ingenuity Electronics Design D0004265 (1.00) Commercial-In-Confidence Page 7 of 10 pokitMeter PCA Test Jig User Manual 4 Running Tests The section describes the process of running a test with the Test Jig. Each test will produce a test report with all calibration parameters. It is important to save this results for our reference. Step 1:
Start the PC Application on the Laptop using the shortcut on the Desktop Step 2:
Click on the Change Button to select the folder where all the test results will be saved. Select the desired output folder and click OK. It is recommended to create a new folder with the test date
(each day) and save all results there. NOTE: This step needs to be done only once before staring all test. It does not need to be repeated wth each pcba. D0004265 (1.00) Commercial-In-Confidence Page 8 of 10 Image of PCB in Test Jig Box goes here pokitMeter PCA Test Jig User Manual Step 3:
Take 1 pokitmeter PCBA and place it on the test jig. Close the the test Jig and make sure the PCBA makes contact with the probe pins. Step 4:
Press START to start testing the PCBA. Step 5:
The test will run and each test will be marked with a green light is pass or RED light if Failed. WAIT UNTIL ALL TEST ARE FINISHED D0004265 (1.00) Commercial-In-Confidence Page 9 of 10 pokitMeter PCA Test Jig User Manual Step 6:
After test finalized the result will be shown on the top right dialog box. Possible test results are:
PASS FAIL ABORT Step 7:
If test result is passed, then PCBA is good to go. If PCBA test FAIL then we need to evaluate why it failed and rework PCBA if needed. Test report will be automatically saved into the folder selected in step 2. Step 8:
Open the test jig lid and remove PCBA. Step 9:
Start.again from Step 3 using a new PCBA D0004265 (1.00) Commercial-In-Confidence Page 10 of 10 FCCWarningStatement Changesormodificationsnotexpresslyapprovedbythepartyresponsibleforcompliancecouldvoidthe usersauthoritytooperatetheequipment.Thisequipmenthasbeentestedandfoundtocomplywith thelimitsforaClassBdigitaldevice,pursuanttoPart15oftheFCCRules.Theselimitsaredesignedto providereasonableprotectionagainstharmfulinterferenceinaresidentialinstallation.Thisequipment generatesusesandcanradiateradiofrequencyenergyand,ifnotinstalledandusedinaccordancewith theinstructions,maycauseharmfulinterferencetoradiocommunications.However,thereisno guaranteethatinterferencewillnotoccurinaparticularinstallation.Ifthisequipmentdoescause harmfulinterferencetoradioortelevisionreception,whichcanbedeterminedbyturningthe equipmentoffandon,theuserisencouragedtotrytocorrecttheinterferencebyoneormoreofthe followingmeasures:
Reorientorrelocatethereceivingantenna. Increasetheseparationbetweentheequipmentandreceiver. Connecttheequipmentintoanoutletonacircuitdifferentfromthattowhichthe receiveris connected. Consultthedealeroranexperiencedradio/TVtechnicianforhelp. This device complies with part 15 of the FCC Rules. Operation is subject to the following two conditions:
(1) This device may not cause harmful interference, and
(2) this device must accept any interference received, including interference that may cause undesired operation.