FCC ID: 2A9Y7-SDPANEL Ridder SmartDrive

265004EN - 2023.07 - V00Original product-manualRidder SmartDriveRW-SD Motor Gearboxes 3-phaseProduct ManualRW1000-SDRW1200-SDRW1400-SDRW1600-SDRW2000-SDRW70-SDRW100-SDRW140-SDRW200-SDRW800-SDRW240-SDRW400-SDRW600-SDRW45-SDLorentzstraat 383846 AX HarderwijkPO Box 3603840 AJ Harderwijkthe NetherlandsT +31 (0)341 416 854E info@ridder.comI ridder.comRidder Drive SystemsUNOFFICIAL COPY TABLE OF CONTENTS 1. GUIDELINES, STANDARDS AND CONDITIONS 1.1 Applicable guidelines and standards 1.2 Approved personnel 1.3 Warning about discouraged use 1.4 Special tools and equipment 1.5 Warranty provisions 2. SAFETY, PRECAUTIONS AND SYMBOLS 2.1 Signal words, instructions and warnings 2.2 Precautions and safety instructions 2.3 Residual risks 2.4 Symbols and abbreviations 3. PRODUCT DETAILS 3.1 Identification 3.2 Description 3.3 Application 3.4 Dimensions 3.5 Technical specifications 4. INSTALL INSTRUCTIONS 4.1 Mounting positions 4.2 Sprockets 4.3 Installation 4.4 Installation options AF for output shafts 4.4.1 Basic output shafts (BOS) 4.4.2 Special output-shafts (D, LD, LK ....) 4.4.3 Installation chain (for AD) 4.5 TRA drive-unit onto RW45\240-SD-TRA motor gearbox 4.6 Belt drum onto RW45\240/400-SD-L motor gearbox 4.7 Cable drum onto RW45\240/400-SD-L motor gearbox 5. CONNECT INSTRUCTIONS 5.1 Removal-Opening covers 5.2 Electrical material 5.3 Protection - Conditions and starting points 5.4 Tightening-torque motor-connections 5.5 Control-circuit connection 5.6 Change direction-of-rotation 5.7 Automatic Control (ACS) (24 V AC/DC) 5.8 Auxiliary 1/2 (SDU) 6. USER INSTRUCTIONS 6.1 Usage - Conditions and starting points 6.2 Operation RW-SD motor gearbox 6.3 Operation Structure - SD Control Screen (CS) 6.4 Operating options: Commissioning - Normal Operation 6.5 Operating functions: Commissioning - Normal Operation 6.6 Safety functions and stop functions 7. COMMISSIONING INSTRUCTIONS 7.1 Commissioning - Conditions and starting points 7.2 End position system 7.3 Commissioning - Basic Settings []

7.4 Commissioning - End Positions Setting []

7.5 Installation-Closing covers 8. MAIN MENU 9. MOTOR CONTROL 10. CHANGE THE END POSITIONS 11. BLUETOOTH 3 3 3 4 4 4 7 7 8 10 10 12 12 13 15 16 19 22 23 26 27 31 31 31 32 33 35 36 36 37 38 40 41 42 43 43 43 45 45 45 46 47 47 48 48 48 49 50 51 52 53 53 53 54 Ridder Drive Systems T +31 (0)341 416 854 - E info@ridder.com - I ridder.com 2 Ridder Drive Systems T +31 (0)341 416 854 - E info@ridder.com - I ridder.com 12. SETTINGS 12.1 Feedback settings 12.1.1 Setpoint: full feedback (linear) 12.1.2 Reversed feedback 12.1.3 Feedback type 12.2 Auxiliary contacts settings 12.2.1 Setpoint: enabled auxiliary contact 12.2.2 Frequency limiter 12.2.3 Fault contact 12.3 More settings 12.3.1 Change screen orientation 12.3.2 Change language 12.3.3 Back to factory settings 13. MAINTENANCE INSTRUCTIONS 13.1 Maintenance 14. SERVICE 14.1 Troubleshooting 14.2 Technical support 15. ENVIRONMENT 15.1 Decommissioning and removal 15.2 Waste disposal 54 54 55 55 56 56 57 57 58 58 58 58 59 59 59 60 60 62 62 62 63 1. GUIDELINES, STANDARDS AND CONDITIONS 1.1 Applicable guidelines and standards This product complies with the provisions of the European guidelines that follow:

Machinery Directive 2006/42/EC | Low Voltage Directive 2014/35/EU | EMC directive 2004/108/EC The harmonized standards (or parts of these standards) that follow are applicable:

NEN-EN-ISO 12100:2010 | NEN-EN-IEC 60204-1 |

NEN 82079-1 (62079: 2001) | NEN5509 | ISO 3864-2 Compliance statement (part 15.19) This device complies with part 15 of the FCC Rules and to RSS of Industry Canada. Operation is subject to the following two conditions:

1.this device may not cause harmful interference, and 2.this device must accept any interference received, including interference that may cause undesired operation. Warning (part 15.21) Changes or modifications not expressly approved by the party responsible for compliance could void the users authority to operate the equipment. Information to the User (Part 15.105 (b)) Note: This equipment has been tested and found to comply with the limits for a Class B digital device, pursuant to part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference in a residential installation. This equipment generates, uses and can radiate radio frequency energy and, if not installed and used in accordance with the instructions, may cause harmful interference to radio communications. However, there is no guarantee that interference will not occur in a particular installation. Ridder Drive Systems T +31 (0)341 416 854 - E info@ridder.com - I ridder.com Ridder Drive Systems T +31 (0)341 416 854 - E info@ridder.com - I ridder.com 3 If this equipment does cause harmful interference to radio or television reception, which can be determined by turning the equipment off and on, the user is encouraged to try to correct the interference by one or more of the following measures:

Reorient or relocate the receiving antenna. Increase the separation between the equipment and receiver. Connect the equipment into an outlet on a circuit different from that to which the receiver is connected. Consult the dealer or an experienced radio/TV technician for help. Make sure that this product is only put into operation if the system (in which it will be installed) complies with the provisions of the applicable standards and guidelines. Regulatory Conformity 1.2 Approved personnel This product manual contains important information for installers about the installation and commissioning of a Ridder SmartDrive RW-SD Motor-Gearbox. Read this product manual and instructions first before the work starts. Approved mechanical and/or electrical installers, with professional competence, must do all work safely and responsibly. TARGET GROUP FOR EACH CHAPTER CHAPTER (refer to Table of Contents) TARGET GROUP 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 User (operator) Installer / Approved personnel

() = Not fully applicable (for users/operators). Read the chapters/sections. Keep this product manual with the product during the lifespan. Make sure it is available for users

(operators), installers and approved personnel. 1.3 Warning about discouraged use The conditions that follow are applicable:

Do not change (the construction of) the SmartDrive RW-SD Motor-Gearbox. It is not permitted to weld to the RW-SD motor gearbox or its parts. It is not permitted to use the RW-SD motor gearbox to lift or move people. Do not let the torque of the RW-SD motor gearbox be more than its maximum. Do not let the duty cycle of the RW-SD motor gearbox be more than its maximum. It is not permitted to use the RW-SD motor gearbox in operating conditions, systems or configurations which do not comply with the technical specifications (in this manual). Also refer to 3.5. Refer to 3.3 for a description of the intended use. Ridder Drive Systems T +31 (0)341 416 854 - E info@ridder.com - I ridder.com 4 Ridder Drive Systems T +31 (0)341 416 854 - E info@ridder.com - I ridder.com 1.4 Special tools and equipment Bluetooth To use Bluetooth the special tools and equipment that follow are necessary:

A mobile device with SmartPhone functionality The Ridder SD app. Go to Google Play Store or Apple App Store for download and setup. Use the app (after commissioning) to:

Copy range-of-travel configuratons to other SD units Read out data/statistics Do motor control after commissioning. General Make sure that the correct equipment and tools are used. 1.5 Warranty provisions For the warranty period and conditions refer to the Conditions section on our website at ridder.com, or in the Ridder catalog. DISCLAIMERS - OPEN SOURCE SOFTWARE BASIC SETTINGS - Safety processor [MIT]

Copyright (c) 2018-2023 Vitaly Domnikov <oss@vitaly.codes>

Permission is hereby granted, free of charge, to any person obtaining a copy of this software and associated documentation files (the Software), to deal in the Software without restriction, including without limitation the rights to use, copy, modify, merge, publish, distribute, sublicense, and/or sell copies of the Software, and to permit persons to whom the Software is furnished to do so, subject to the following conditions:

The above copyright notice and this permission notice shall be included in all copies or substantial portions of the Software. THE SOFTWARE IS PROVIDED AS IS, WITHOUT WARRANTY OF ANY KIND, EXPRESS OR IMPLIED, INCLUDING BUT NOT LIMITED TO THE WARRANTIES OF MERCHANTABILITY, FITNESS FOR A PARTICULAR PURPOSE AND NONINFRINGEMENT. IN NO EVENT SHALL THE AUTHORS OR COPYRIGHT HOLDERS BE LIABLE FOR ANY CLAIM, DAMAGES OR OTHER LIABILITY, WHETHER IN AN ACTION OF CONTRACT, TORT OR OTHERWISE, ARISING FROM, OUT OF OR IN CONNECTION WITH THE SOFTWARE OR THE USE OR OTHER DEALINGS IN THE SOFTWARE. PROCESSOR INTERFACE [Apache-2.0]

Copyright (c) 2004-2023 Arm Limited Licensed under the Apache License, Version 2.0 (the License); you may not use this file except in compliance with the License. You may obtain a copy of the License at http://www.apache.org/licenses/LICENSE-2.0 Unless required by applicable law or agreed to in writing, software distributed under the License is distributed on an AS IS BASIS, WITHOUT WARRANTIES OR CONDITIONS OF ANY KIND, either express or implied. See the License for the specific language governing permissions and limitations under the License. Ridder Drive Systems T +31 (0)341 416 854 - E info@ridder.com - I ridder.com Ridder Drive Systems T +31 (0)341 416 854 - E info@ridder.com - I ridder.com 5 COMMUNICATION SOFTWARE [Zlib]

Copyright (c) 2011 Petteri Aimonen <jpa at nanopb.mail.kapsi.fi>

This software is provided as-is, without any express or implied warranty. In no event will the authors be held liable for any damages arising from the use of this software. Permission is granted to anyone to use this software for any purpose, including commercial applications, and to alter it and redistribute it freely, subject to the following restrictions:

1.The origin of this software must not be misrepresented; you must not claim that you wrote the original software. If you use this software in a product, an acknowledgment in the product documentation would be appreciated but is not required. 2.Altered source versions must be plainly marked as such, and must not be misrepresented as being the original software. 3.This notice may not be removed or altered from any source distribution. FONT LIBRARY [MIT]

Copyright (c) 2013 Petteri Aimonen Permission is hereby granted, free of charge, to any person obtaining a copy of this software and associated documentation files (the Software), to deal in the Software without restriction, including without limitation the rights to use, copy, modify, merge, publish, distribute, sublicense, and/or sell copies of the Software, and to permit persons to whom the Software is furnished to do so, subject to the following conditions:

The above copyright notice and this permission notice shall be included in all copies or substantial portions of the Software. THE SOFTWARE IS PROVIDED AS IS, WITHOUT WARRANTY OF ANY KIND, EXPRESS OR IMPLIED, INCLUDING BUT NOT LIMITED TO THE WARRANTIES OF MERCHANTABILITY, FITNESS FOR A PARTICULAR PURPOSE AND NONINFRINGEMENT. IN NO EVENT SHALL THE AUTHORS OR COPYRIGHT HOLDERS BE LIABLE FOR ANY CLAIM, DAMAGES OR OTHER LIABILITY, WHETHER IN AN ACTION OF CONTRACT, TORT OR OTHERWISE, ARISING FROM, OUT OF OR IN CONNECTION WITH THE SOFTWARE OR THE USE OR OTHER DEALINGS IN THE SOFTWARE. TEXT OUTPUT [MIT]

Copyright (c) 2014 Marco Paland Permission is hereby granted, free of charge, to any person obtaining a copy of this software and associated documentation files (the Software), to deal in the Software without restriction, including without limitation the rights to use, copy, modify, merge, publish, distribute, sublicense, and/or sell copies of the Software, and to permit persons to whom the Software is furnished to do so, subject to the following conditions:

The above copyright notice and this permission notice shall be included in all copies or substantial portions of the Software. THE SOFTWARE IS PROVIDED AS IS, WITHOUT WARRANTY OF ANY KIND, EXPRESS OR IMPLIED, INCLUDING BUT NOT LIMITED TO THE WARRANTIES OF MERCHANTABILITY, FITNESS FOR A PARTICULAR PURPOSE AND NONINFRINGEMENT. IN NO EVENT SHALL THE AUTHORS OR COPYRIGHT HOLDERS BE LIABLE FOR ANY CLAIM, DAMAGES OR OTHER LIABILITY, WHETHER IN AN ACTION OF CONTRACT, TORT OR OTHERWISE, ARISING FROM, OUT OF OR IN CONNECTION WITH THE SOFTWARE OR THE USE OR OTHER DEALINGS IN THE SOFTWARE. Ridder Drive Systems T +31 (0)341 416 854 - E info@ridder.com - I ridder.com 6 Ridder Drive Systems T +31 (0)341 416 854 - E info@ridder.com - I ridder.com BLUETOOTH/BASIC SETTINGS - Application processor [nRF5 Nordic]

Copyright (c) 2007 - 2019, Nordic Semiconductor ASA. All rights reserved. Redistribution and use in source and binary forms, with or without modification, are permitted provided that the following conditions are met:

1.Redistributions of source code must retain the above copyright notice, this list of conditions and the following disclaimer. 2.Redistributions in binary form, except as embedded into a Nordic Semiconductor ASA integrated circuit in a product or a software update for such product, must reproduce the above copyright notice, this list of conditions and the following disclaimer in the documentation and/or other materials provided with the distribution. 3.Neither the name of Nordic Semiconductor ASA nor the names of its contributors may be used to endorse or promote products derived from this software without specific prior written permission. 4.This software, with or without modification, must only be used with a Nordic Semiconductor ASA integrated circuit. 5.Any software provided in binary form under this license must not be reverse engineered, decompiled, modified and/or disassembled. THIS SOFTWARE IS PROVIDED BY NORDIC SEMICONDUCTOR ASA AS IS AND ANY EXPRESS OR IMPLIED WARRANTIES, INCLUDING, BUT NOT LIMITED TO, THE IMPLIED WARRANTIES OF MERCHANTABILITY, NONINFRINGEMENT, AND FITNESS FOR A PARTICULAR PURPOSE ARE DISCLAIMED. IN NO EVENT SHALL NORDIC SEMICONDUCTOR ASA OR CONTRIBUTORS BE LIABLE FOR ANY DIRECT, INDIRECT, INCIDENTAL, SPECIAL, EXEMPLARY, OR CONSEQUENTIAL DAMAGES

(INCLUDING, BUT NOT LIMITED TO, PROCUREMENT OF SUBSTITUTE GOODS OR SERVICES; LOSS OF USE, DATA, OR PROFITS; OR BUSINESS INTERRUPTION) HOWEVER CAUSED AND ON ANY THEORY OF LIABILITY, WHETHER IN CONTRACT, STRICT LIABILITY, OR TORT (INCLUDING NEGLIGENCE OR OTHERWISE) ARISING IN ANY WAY OUT OF THE USE OF THIS SOFTWARE, EVEN IF ADVISED OF THE POSSIBILITY OF SUCH DAMAGE. 2. SAFETY, PRECAUTIONS AND SYMBOLS 2.1 Signal words, instructions and warnings Signal words (ISO 3864-2) This product manual contains safety instructions with different signal words. The list that follows gives the risk levels and possible effects of each signal word. Suggestion to perform an operation more effectively. May result in damage or problems if an action is performed incorrectly. May result in minor injury if the hazard is not avoided. Significant injury, possible death, if the hazard is not avoided. Severe injury and possible death if the hazard is not avoided. Ridder Drive Systems T +31 (0)341 416 854 - E info@ridder.com - I ridder.com 7 Ridder Drive Systems T +31 (0)341 416 854 - E info@ridder.com - I ridder.com Instructions and warnings on the product Read the product manual to fully know all product properties, before it is used or work starts!

Grease lubrication It is not permitted to use high-pressure cleaners (and related cleaning agents)! Use a soft brush with a small quantity of water without cleaning agents. Warning - Electrical voltage After installation interchange the plug in the highest position with the vent plug! Refer to the permitted mounting positions in the product manual.*

* Not applicable to motor gearboxes filled with grease!

Oil lubrication 2.2 Precautions and safety instructions Precautions GENERAL A system can be dangerous. Safety precautions and instructions are important. If these precautions cannot be obeyed, then use warnings. The responsibility for precautions and warnings lies with the installer of the system. Refer to the, local or national, laws and regulations of the country if a certification (mark) is necessary. Parts of the electrical or electronic installations are connected to dangerous electrical voltages. This is also applicable if the drive unit is not in operation or the motor does not turn. Work without professional competence or not obeyed warning instructions could cause injury and/or material damage. Make sure that no foreign particles, loose parts, moisture or dust go into the components (EM, gearbox, SD unit) during all work. There is a risk of short circuit, fire and corrosion. Take sufficient precautions to prevent ElectroStatic Discharge (ESD). Ridder is not responsible for injury, material damage or consequential damage if accessories are used that Ridder did not make. TRANSPORT, STORAGE AND PACKAGING The conditions and instructions that follow are applicable. Ambient temperature: -15 to +60 C (+5 to +140 F). Ambient: A not-condensed relative humidity is necessary. Do a check for transport damage and missing parts immediately on incoming goods. Ridder Drive Systems T +31 (0)341 416 854 - E info@ridder.com - I ridder.com 8 Ridder Drive Systems T +31 (0)341 416 854 - E info@ridder.com - I ridder.com Tell damages and missing parts immediately to the transport company and to your local After Sales contact person. Do not use damaged products and if necessary do not start the work. Do not remove the product from the (sealed) packaging before it is sent to the installation site. This prevents damage (from mechanical shocks) to the product. Use applicable means-of-transport with dimensions which are sufficient. Use (if necessary) the correct work equipment and accessories. Refer to Dimensions and Technical specifications. Make sure that the working conditions comply with the, local or national, laws and regulations. Make sure that storage areas and the areas in the means-of-transport are dry and the airflow is sufficient. Make sure that the products do not touch the (moist) bottom surface of storage areas and of the means-of-transport (use pallets or such). The bottom surfaces must be smooth. Make sure that the products are protected from dust, dirt and direct sunlight. Apply an applicable corrosion-preventive agent to metal surfaces that are not painted. After installation discard the packaging and obey the applicable national and/or local regulations. Safety instructions If you do not obey the safety instructions that follow it can be dangerous and cause injury. IF NECESSARY: For a fail-safe function install redundant safety systems to prevent that loads or system parts fall uncontrolled. Install (if necessary) protection from system parts that move. Obey the applicable national and/or local standards and guidelines of the related type of operated system. Use (if applicable) personal protective-equipment for protection which agrees with the different types of work. Do not let persons and not approved personnel be near controls and systems in operation. Damaged systems must be stopped immediately until they are repaired. Use safety barriers for system parts that move. Refer to the applicable standards and guidelines. The safety distance to the danger zone (if applicable) must agree with applicable standards and guidelines (for example ISO 13857:2008). Do not operate systems when the motor gearbox (internally and/or externally) is frozen in cold and moist conditions (for example because of snow or ice). NVT SMART DRIVE Do not operate systems when persons are in the danger zone and can touch the system. Monitor the danger zone when you work with or near the system. Stop and de-energize systems during maintenance and cleaning work on or near the system. Make sure that there is sufficient space between parts that move and adjacent objects. Stay away from or safety areas where there is a risk to become caught in a system that moves. The torque and the duty cycle of the system must be in the range of the motor gearbox parameters. Ridder Drive Systems T +31 (0)341 416 854 - E info@ridder.com - I ridder.com Ridder Drive Systems T +31 (0)341 416 854 - E info@ridder.com - I ridder.com 9 2.3 Residual risks Automatic controls The Ridder drive-units are usually used in automatic controlled systems. Persons who do work or stay near the system must know about that. If persons or their clothes touch the system during operation, it can be dangerous. Persons can be in danger of life if they touch a system that is in operation. Forces Ridder cannot be sure that there will be no injury to persons or damage to the system because of the forces in the systems (in which the drive unit is installed). 2.4 Symbols and abbreviations This section tells about used symbols and abbreviations in this manual. The table that follows gives the descriptions. Symbol A1 A2 A3 A4 A5 ACS BOS CM CS D DIP EM, M EMC ESD FTL F1 HEX I IP K kb Description SDU cover SDU circuit board SDU closing cover Locking system PU circuit board Automatic control-system Basic Output Shafts (RW-SD) Common connection Control screen Model with continuous worm-shaft DIP-switch Electric motor, Motor Electromagnetic compatibility ElectroStatic Discharge Free Thread-Length Fuse Hexagonal width-across-flats Current in Amperes (A) International Protection Rating Designation sprocket (assembled configuration) Maximum running time in minutes

(kb = KurzBetrieb/ Short operation) K11 Auxiliary relays (safety contact) Description Symbol Protective earth PE Cross head Phillips PH PLC Control PLC Panel unit PU Cross head Pozidriv PZ Auxiliary contact K21 P21/1 P22/1 Auxiliary contact K22 P71, P72 Automatic-control contacts (ACS) revolutions per minute rpm Ridder PolyTelescope RPT Ridder RackDrive RRD Ridder ScreenDrive RSD Motor gearbox RW Standard Bolt-Installation SBI SmartDrive SD SD unit SDU Screw-in depth SID System switch (S21) SS (S21) Sensor unit SU Width-across-flats SW SDU operating buttons S1S4 Manual switch (bridged safety circuit) S11 System switch (SS) S21 (SS) Manual switch (MC) S111 Ridder Drive Systems T +31 (0)341 416 854 - E info@ridder.com - I ridder.com 10 Ridder Drive Systems T +31 (0)341 416 854 - E info@ridder.com - I ridder.com K21, K22 Reversing relay (sufficiently specified) for direction-of-rotation Model with winch shaft L L1, L2, L3 Voltage source Manual Control MC MPCB/

Q41 N NC NO Motor-Protection Circuit-Breaker Neutral wire normally closed normally open TRA TRI TRN TX T1 U1 V1 W1 X1 X2 Model for built-on rack unit Rack drives TRI Rack drives TRN Screw head Torx Safety transformer (EN 61558) Motor connection Motor connection Motor connection Terminal strip (110) Terminal strip (1116) Ridder Drive Systems T +31 (0)341 416 854 - E info@ridder.com - I ridder.com Ridder Drive Systems T +31 (0)341 416 854 - E info@ridder.com - I ridder.com 11 3.1 Identification EXAMPLE 3. PRODUCT DETAILS This product manual is only applicable to:

Ridder SmartDrive RW-SD Motor Gearboxes 3-phase Serial numbers from 202.300.000 Item numbers from 600000. Closing cover

(A3) Identification FCC product certification Certification number Industry Canada Identification is possible from the sticker on the location shown. Refer to the explanation that follows on how to read the information. For more information on item numbers and models refer to the Ridder catalog or website at ridder.com. WI: White color finish z16: Optional sprockets Alternatives: z12/3z16 (3x for D model) IP55: Protection rating No symbol in identification = IP54 V: Grease lubrication No symbol in identification = Oil lubrication 88: Switching range motor-gearbox Alternatives: 55/100/110/155/1100 CU: CSA/UL certification mark Alternatives: 3C (CCC)/C (CSA)/U (UL) 60: Mains frequency [Hz]

No symbol in identification = 50 Hz 3: 3-phase mains voltage 400: Mains voltage [V]

Alternatives: 208480/380/600 09: Motor power at 50\60 Hz [daW]

Alternatives: 11/12/14/25/29/30/37/42/44/55/63/66/75/85/

90/110/125/132/150/180/200/216/240/300/360 S = Wire-screen system L: Model with winch shaft TRA: Model for built-on rack unit D: Model with continuous worm-shaft No symbol in identification = Sprockets (K)*

1: Rotational speed of drive shaft at 50(60) Hz [rpm]

Alternatives: 2/3/5/34(41)/68(82) 240: Torque [Nm]

Alternatives: 70/100/140/200/400/600/

800/1000/1200/1400/1600/2000 45 = Torque 120, 90 or 60 Nm RW-SD: General designation RW SmartDrive motorgearboxes

= If not applicable: No symbol in identification. NOTE: Possibly the sequence of symbols is different and/or other symbols are included in the identification. Not all symbols and assembled configurations (such as LK, LD, ...) are included in the explanation.

* K = Sprocket in an assembled configuration. Ridder Drive Systems T +31 (0)341 416 854 - E info@ridder.com - I ridder.com 12 Ridder Drive Systems T +31 (0)341 416 854 - E info@ridder.com - I ridder.com 3.2 Description RW-SD motor gearboxes are drive units to operate systems in greenhouses, livestock houses, crop-

storage buildings and such. The RW-SD motor gearboxes are applicable at ambient temperatures between 0 and 60 C. RW-SD motor gearboxes have a self-braking worm-gear transmission which stops the drive unit (worm shaft) when not operated and then locks the output shaft. To operate manually (externally) is possible with (electric) tools and a hexagon socket in the shaft of the electric motor. RW-SD motor gearboxes use the end position system of the SD unit. The built-in sensor unit gives position feedback to sense the digitally set end positions. These digital end positions are used to enable contacts. The circuitboard of the SD unit has duty contacts (end positions) and a safety contact (safety stop). If an SD panel unit is connected, the control contacts (motor control) and a safety contact of the panel unit are used. Then the contacts of the SDU circuitboard become disabled. RW-SD motor gearboxes are applicable to use intermittently (duty class s3-35%) with a maximum duty cycle of 25 minutes. The SDU cover has a display which shows the control screen and has four pushbuttons. The control screen tells you the steps of the setting procedures (or commissioning) in a selected language. You can download all settings (end positions and more) of the first set SD unit, and upload these to other units with Bluetooth and the SD app (on a Smartphone). The sensor unit monitors the positions of the drive unit and transmits the data to the automatic control-system (ACS). The SD app can read out and monitor information of the SD system such as statistics, load and more. This information is available for predictive maintenance of the operated system. Operation is possible, usually in automated systems, with:

An external manual control (only when no SD panel unit is connected) The control screen on the SDU cover The SD panel unit:

INTERNAL - Manual control (knob S8) EXTERNAL - Automatic control (ACS) or Modbus control (PLC). The SD app on a Smartphone (only enabled with connected SD panel unit). The RW-SD motor gearboxes have connections (terminal block/terminal strips) to connect the cables and are supplied with cable glands for the power cables and control cables. The gearbox housing of the RW-SD motor gearbox has a powder-coating. RW-SD motor gearboxes are supplied with fixing bolts and spring washers*.

* For RW1000RW2000-SD motor gearboxes bolts (M12), spring washers and nuts are accessories. RW45-SD series RW45-SD: 12-tooth 12x516 zinc-plated sprockets for chain couplings are installed. Optionally 16-tooth 12x516 sprockets are installed to compensate for larger angle differences (to a maximum of 6). Ridder Drive Systems T +31 (0)341 416 854 - E info@ridder.com - I ridder.com Ridder Drive Systems T +31 (0)341 416 854 - E info@ridder.com - I ridder.com 13 RW45-SD-L: Has a one-sided output shaft to install a belt drum or cable drum. RW45-SD-TRA: Has a one-sided output shaft to install a TRA520 rack-drive. RW45-SD-D: An RW45-SD with a continuous worm-shaft. Optionally a 16-tooth 12x516 zinc-

plated sprocket for chain couplings is installed. The switching range of the end position system is 55 or 100 revolutions of the drive shaft. The range is related to different models. RW240600-SD series RW240/400/600-SD: 16-tooth 5/8x3/8 zinc-plated sprockets for chain couplings are installed. RW240/400/600-SD-L: Has a one-sided output shaft to install a belt drum or cable drum. RW240/400/600-SD-TRA: Has a one-sided output shaft to install a TRA520 rack-drive. RW240/400/600-SD-D: An RW240/400/600-SD equipped with a continuous worm-shaft. Optionally a 16-tooth 12x516 zinc-plated sprocket for chain couplings is installed. The switching range of the end position system is 88 revolutions of the drive shaft. RW800-SD series RW800-SD: 16-tooth 5/8x3/8 zinc-plated sprockets for chain couplings are installed. The switching range of the end position system is 155 revolutions of the drive shaft. RW10002000-SD series RW1000/1200/1400/1600/2000-SD: 16-tooth 3/4x7/16 zinc-plated sprockets for chain couplings are installed. The switching range of the end position system is 110 revolutions of the drive shaft. RW70200-SD series RW70/100/140/200-SD: 16-tooth 12x516 zinc-plated sprockets for chain couplings are installed. The switching range of the end position system is 1100 revolutions of the drive shaft. Ridder Drive Systems T +31 (0)341 416 854 - E info@ridder.com - I ridder.com 14 Ridder Drive Systems T +31 (0)341 416 854 - E info@ridder.com - I ridder.com 3.3 Application Make sure that (with RW-SD motor gearboxes) operated systems comply with the provisions of the applicable safety standards and safety guidelines. This prevents (for example) the risk:

To become caught in a system that moves That loads or system parts that fall can hit persons. The RW45-SD motor gearboxes are drive units to operate ventilation systems and screen systems in greenhouses and livestock houses or crop-storage buildings. The RW45-SD-L\RW240/400-SD-L motor gearboxes with drums (belt or cable) are drive units to hoist feeding lines and drinking lines and to open air inlets in livestock houses or crop-storage buildings. The RW45-SD-TRA\RW240-SD-TRA motor gearboxes with a TRA520 rack drive are drive units to operate ventilation systems and hoisting systems in greenhouses and livestock houses or crop-

storage buildings. The RW45-SD-D\RW400/600-SD-D motor gearboxes are drive units to operate ventilation systems and hoisting systems in greenhouses and livestock houses or crop-storage buildings. The RW240600-SD\RW800-SD motor gearboxes are drive units to operate ventilation systems, screen systems and hoisting systems in greenhouses and livestock houses or crop-storage buildings. The RW1000/1400-SD motor gearboxes are drive units to operate ventilation systems, screen systems and hoisting systems in greenhouses. The RW1200/1600/2000-SD-S motor gearboxes are drive units to operate wire screen systems in greenhouses. The RW70200-34/68SD motor gearboxes are drive units to operate indirectly-operated ventilation-systems in greenhouses and livestock houses or crop-storage buildings. This section tells about usual configurations of motor gearboxes and operated systems. Possibly other configurations (or applications) are applicable. For other (different) applications, approval from Ridder is necessary. Ridder Drive Systems T +31 (0)341 416 854 - E info@ridder.com - I ridder.com Ridder Drive Systems T +31 (0)341 416 854 - E info@ridder.com - I ridder.com 15 3.4 Dimensions The dimensions and illustrations are approximate. In this product manual shown illustrations can be different than the components and/or systems. 68 34 12 8 2 6 1 5 2 120 RW-SD-L/(SD-LK) 2 H 1 H 200 M20 RW45-SD:

157 78 L1 L2 2 9 1 2 5 8 1 X 0 1 M 1.8 1 19 85

) 5

15 RW-SD-D 5

. 7 1 5 4 25 70.5 28 45 151 245 H1 = 5556 mm H2=144158mm L1 = 166170 mm L2 = 108112 mm RW-SD-TRA 8 2 5 2 30 50 Ridder Drive Systems T +31 (0)341 416 854 - E info@ridder.com - I ridder.com 16 Ridder Drive Systems T +31 (0)341 416 854 - E info@ridder.com - I ridder.com RW240/400/600-SD:

234.5 195 95 L1 L2 3 7 5 2 x 0 1 M 28/34 105 1.2 2.3

) 2

24.5 RW-SD-D 68 31 200 5 2 116 RW-SD-L/(SD-LK) 12 8 2 6 1 2 H 1 H RW-SD-TRA 8 2 45 63.5 5 2 30 50 325 4 2 9 1 3 6 72.5 H1 = 5489 mm H2 = 141213 mm L1 = 156246 mm L2 = 115195 mm 134 L1 15 201 L2 2 H 1 H 3.5 42 62.5 340 5 2x2 1 M 34 100 H1 = 72.589 mm H2 = 190213 mm L1 = 217246 mm L2 = 160215 mm RW800-SD:

260 112 0 0 1 5

. 6 1 5 7 M20 M20 Ridder Drive Systems T +31 (0)341 416 854 - E info@ridder.com - I ridder.com Ridder Drive Systems T +31 (0)341 416 854 - E info@ridder.com - I ridder.com 17 RW1000/1200/1400/1600/2000-SD:

240 156 M20 L2 L1 235 80 0 8 1 H 2 H 151 84 RW70/100/140/200-34\68SD:

188.5 77.5 L1 L2 0 9 2 24 A 0 1 1 0 8 1 3 4 44 1 4 2 1 8 7 1 0 2 2 0 5 3 1 2 65 40 140 40 65 14 10 66 A B 44 50 H1 = 7595 mm H2 = 205230 mm L1 = 248315 mm L2 = 130210 mm B 5 5 2 5 1 5 4 200 M20 4 3 2 2 7 M 10x25 25 105 H1 = 7588 mm H2 = 179230 mm L1 = 215246 mm L2 = 112153 mm 2 H 1 H 40 62 268 Ridder Drive Systems T +31 (0)341 416 854 - E info@ridder.com - I ridder.com 18 Ridder Drive Systems T +31 (0)341 416 854 - E info@ridder.com - I ridder.com 3.5 Technical specifications Mechanical RW-SD series RW45 RW240600 RW800 RW10002000 RW70200 Torque [Nm]

Mains frequency [Hz]

Rotational speed

[revolutions per minute]

* Not applicable:

Switching range

[revolutions of drive shaft]

Drive unit Operate manually (externally):

Dimensions [mm] WxHxD Weight [kg]

Ambient 60 90 120 240 400 600 800 50/60 1/1.2*

2/2.4*

3/3.6 5/6.0 1000 1200 1400 1600 2000 50/60 3/3.6 5/6.0 70 100 140 200 50/60 34/41 68/82

88 155 RW600

55 100 Self-braking With (electric) tools and a hexagon socket in the shaft of the electric motor. Refer to 3.4 (minimummaximum). 27.542 15.517 40.544 54.568 110 1100 3040 RW-SD series RW45 RW240600 RW800 RW10002000 RW70200 Protection rating Ambient temperature [C (F)]

Maximum relative humidity

* IP55 only applicable if in identification. IP54*

060 C (32140 F) A not-condensed relative humidity is necessary. Ridder Drive Systems T +31 (0)341 416 854 - E info@ridder.com - I ridder.com Ridder Drive Systems T +31 (0)341 416 854 - E info@ridder.com - I ridder.com 19 Electrical - SD unit (SDU) Refer to the illustration and table that follows for abbreviations, technical specifications and descriptions of all components and connections. No. Designation Description X1 X2 12 34 56 78 910 11 12 13 14 15 16

End position 0%

End position 100%

Safety stop Auxiliary 1 Auxiliary 2 420 mA OUT 420 mA GND Interface A Interface B 24 V AC/DC IN 24 V AC/DC GND

End position 0%: duty contact End position 100%: duty contact Safety stop: safety contact Auxiliary contact 1 Auxiliary contact 2 Output: feedback signal Ground: feedback signal Communication channel A Communication channel B Input: power supply Ground: power supply SDU cover (of motor gearbox) SDU circuit board SDU closing cover Locking system of SDU closing cover Control screen SDU operating buttons Sensor unit (position feedback) A1 A2 A3 A4 CS S1S4 SU/SU*

* The illustration shows two sensor units (SU), but SD motor gearboxes have only one sensor unit. Only the RW45-SD and RW240600-SD series have the mounting location SU*. Ridder Drive Systems T +31 (0)341 416 854 - E info@ridder.com - I ridder.com 20 Ridder Drive Systems T +31 (0)341 416 854 - E info@ridder.com - I ridder.com Electrical - RW-SD motor gearbox RW-SD series Duty cycle [kb]

Maximum current Power Cable glands 400 V - 50 Hz 480 V - 60 Hz 200415 V - 50 Hz 200480 V - 60 Hz 380 V - 60 Hz 600 V - 60 Hz

* Not applicable:

** Not applicable:

RW45 RW240600 RW800 RW10002000 RW70200 Applicable for intermittent duty, duty class s3-35%, with a maximum running time of 25 minutes. Refer to the nameplate of the electric motor. M16x1.5 mm/M20x1.5 mm. Also refer to 5.2. Mains voltage

RW600

RW100 RW70140 Flash memory The Flash Memory has a maximum number of times to erase or write without faults. You can erase or write (without faults) approximately 10,000 times. The lifespan of the flash memory extends when the erase/write cycles are kept to a minimum. Ridder Drive Systems T +31 (0)341 416 854 - E info@ridder.com - I ridder.com Ridder Drive Systems T +31 (0)341 416 854 - E info@ridder.com - I ridder.com 21 4. INSTALL INSTRUCTIONS Installation is only permitted to approved personnel. This chapter tells about the install instructions without installed SD panel unit (PU). Refer to the PU product manual if an SD panel unit is installed. Do a check of the supplied parts in the table that follows. Use these parts with the mounting plate

(selection) which is applicable. Refer to 4.3. 600000 RW-SD Motor Gearbox 3-phase **

1x Parts list *

* Minimum parts list: Motor gearbox without optional parts and accessories.

** Motor gearboxes have spring washers and bolts M10x20 (2x), M10x25 (3x) or M12x25 (4x). Item numbers from 600000. NOTE: Bolts (M12), spring washers and nuts are accessories for RW1000-SD thru RW2000-SD motor gearboxes. Installation (general) This product manual gives only information about the installation of RW-SD motor gearboxes and related connections to output-shafts (installation options). Information about the different operated systems is not (or not fully) given or gives only general information. Installation options for output shafts Refer to (if applicable):

4.4.1 for the (most) used connections of basic output shafts to operated systems (installation options AF) 4.4.2 for the installation options (AF) of special output shafts 4.4.3 for the installation of chains onto sprockets (for installation options AD) 4.5 for TRA models with TRA drive-unit (installation options G, H, I) 4.6 for L models with belt drum (installation option J) 4.7 for L models with cable drum (installation option K). Ridder Drive Systems T +31 (0)341 416 854 - E info@ridder.com - I ridder.com 22 Ridder Drive Systems T +31 (0)341 416 854 - E info@ridder.com - I ridder.com

4.1 Mounting positions Refer to the illustrations and use only a permitted mounting position for installation!

After installation interchange the plug in the highest position with the vent plug! This is not applicable to motor gearboxes that are filled with grease!

RW45-SD [grease lubrication]:

RW240/400/600-SD [oil lubrication]:

Ridder Drive Systems T +31 (0)341 416 854 - E info@ridder.com - I ridder.com Ridder Drive Systems T +31 (0)341 416 854 - E info@ridder.com - I ridder.com 23 RW240-SD [grease lubrication]:

RW800-SD [oil lubrication]:

Ridder Drive Systems T +31 (0)341 416 854 - E info@ridder.com - I ridder.com 24 Ridder Drive Systems T +31 (0)341 416 854 - E info@ridder.com - I ridder.com

RW1000/1200/1400/1600/2000-SD [oil lubrication]:

RW70/100/140/200-34\68SD [oil lubrication]:

Ridder Drive Systems T +31 (0)341 416 854 - E info@ridder.com - I ridder.com Ridder Drive Systems T +31 (0)341 416 854 - E info@ridder.com - I ridder.com 25 4.2 Sprockets Usually Ridder installs sprockets onto the two basic output shafts (BOS) of most models (general designation: RW-SD). Some models (such as RW-SD-LK, RW-SD-D, RW-SD-LD) have:

One special output-shaft (LK) plus one basic output shaft (BOS) One special output-shaft (D) plus two basic output shafts (BOS) Two special output-shafts (L + D). (The L-shaft is for installation of a drum.). Some models or shafts (BOS and/or special shafts) are supplied without sprockets. Thus it is possibly necessary, if applicable for the configuration, to:

Install necessary (optional) sprockets on output shafts OR Interchange sprockets with necessary (optional) sprockets on output shafts. Refer to the illustration (step and ) that follows for the configuration of shaft keys (a, b), retaining rings (c) and ring (d). For more information on item numbers and models refer to the Ridder catalog or website at ridder.com. Basic output shafts [BOS]

Output shaft LK Output shaft D Model: RW-SD 2x BOS Model: RW-SD-LK 1x Shaft-LK*

+ 1x BOS Model RW-SD-D: 1x Shaft-D

+ 2x BOS RW-SD-LD: 1x Shaft-D

+ 1x Shaft-[L]**

HEX 3 mm M6 x 8 mm

* Shaft LK-model: Installation of a drum is also possible. Refer to 4.6/4.7.

** Shaft L-model is for installation of a drum. Refer to 4.6/4.7. Ridder Drive Systems T +31 (0)341 416 854 - E info@ridder.com - I ridder.com 26 Ridder Drive Systems T +31 (0)341 416 854 - E info@ridder.com - I ridder.com 4.3 Installation The conditions and starting points that follow are applicable for installation. Make sure that the working conditions comply with the, local or national, laws and regulations. Do not remove the product from the packaging until a short time before the installation. Use the correct work equipment and accessories (belts, chains, pallets or such) if it is not permitted or possible to put the product manually in position. Only use a permitted mounting position when you install the RW-SD motor gearbox. Refer to 4.1. The mounting plates are available in different dimensions for different configurations. Refer to Optional mounting plates . Install the RW-SD motor gearbox onto the mounting plate OR an alternative (refer to Optional mounting plates ):

With the supplied spring washers and bolts M10x20 (2x) for an RW45-SD drive unit With the supplied spring washers and bolts M10x25 (3x) for RW240600-SD and RW70200-SD drive units With the supplied spring washers and bolts M12x25 (4x) for an RW800-SD drive unit With nuts, spring washers and bolts M12(4x) for RW10002000-SD drive units (supplied as accessories). Refer to Minimum Screw-in depth/Free thread-length (SID/FTL) which also shows the standard bolt-installation (SBI). The control screen (CS) on the SDU cover (A1) can give information in operation and/or during commissioning. Thus, easy access and a satisfactory view is recommended for the location of the RW-SD motor gearbox. In the factory the reductor is filled with the necessary quantity of grease (usually only RW45-SD) or oil. After installation interchange (of reductors filled with oil) the plug in the highest position with the vent plug! Refer to 4.1. Ridder Drive Systems T +31 (0)341 416 854 - E info@ridder.com - I ridder.com Ridder Drive Systems T +31 (0)341 416 854 - E info@ridder.com - I ridder.com 27 Optional mounting plates A. Mounting plates: Do bolt attachment or welded attachment to a structure. Use wedge bolts

(or such) for wall mounting. B. Mounting plates: Do bolt attachment to a structure (different lattice heights possible). C. Clamp mounting plates:

C1. Use a base plate (#) and a type A mounting plate (*) on C-profiles. C2. Do clamp mounting on posts. C3. Do clamp mounting on lattices (different lattice widths and lattice heights possible). In this product manual shown illustrations can be different than the components and/or systems. For more information on item numbers and models refer to the Ridder catalog or website at ridder.com. Ridder Drive Systems T +31 (0)341 416 854 - E info@ridder.com - I ridder.com 28 Ridder Drive Systems T +31 (0)341 416 854 - E info@ridder.com - I ridder.com Do the standard bolt-installation (SBI) of the motor gearbox on the applicable mounting plate OR an alternative. Make sure that the drive unit is installed in a stable condition. The structure must have sufficient strength for the applied forces. Make sure that easy access to the SDU cover [closing cover (A3) and display (CS)] of the RW-SD motor gearbox is possible for all work. Installation OUTDOORS of RW-SD motor gearboxes is only permitted with PROTECTION from RAIN (protection covers or such) at a minimum temperature of 0 C. Problems with moisture and/or the IP protection rating (if applicable) must be prevented. Minimum Screw-in depth/Free thread-length (SID/FTL) For the tightening torque of the used fixing bolts a minimum screw-in depth (SID) or a minimum free thread-length (FTL) is necessary. Refer to the illustrations (Standard Bolt-Installations [SBI]) that follow. Possibly fixing bolts with more length are necessary if a larger sheet thickness is used!

Tighten the bolts crosswise and gradually with the correct tightening torque (Nm). Standard Bolt-installations (SBI) SID (2x):

11 mm!

M10 (2x) M10 x 20 (2x) 45 Nm RW45800-SD RW10002000-SD SID (3x):

16 mm!

M10 (3x) SID (4x):

14 mm!

M12 (4x) M10 x 25 (3x)

- 45 Nm M12 x 25 (4x)

- 80 Nm Ridder Drive Systems T +31 (0)341 416 854 - E info@ridder.com - I ridder.com Ridder Drive Systems T +31 (0)341 416 854 - E info@ridder.com - I ridder.com 29 M12 x ## (4x) M12 (4x) - 80 Nm FTL (4x):

2 mm!

SID (3x):

16 mm!

M10 (3x) M10 x 25 (3x)

- 45 Nm Do the check of the minimum screw-in depth/free thread-length

(SID/FTL) of the configuration that follows:

SHEET THICKNESS and fixing-bolt LENGTH. This prevents damage or injury (breakage risk). Ridder Drive Systems T +31 (0)341 416 854 - E info@ridder.com - I ridder.com 30 Ridder Drive Systems T +31 (0)341 416 854 - E info@ridder.com - I ridder.com 4.4 Installation options AF for output shafts 4.4.1 Basic output shafts (BOS) Installation options AF show the (most) used connections (chain couplings/universal joints) of basic output shafts (BOS) to operated systems. 8.5mm (4x) / 10 (6x) Tube

[M8]

[M10]

Welded attachment Tube Shaft P26.5 Sprocket Welded attachment Tube HEX 4 mm - 15 Nm

* M8 and M10 bolts with lock nuts (and related tightening torque) are recommended for the applicable configuration.

** D is supplied as two parts (chain, chain connector). In this product manual shown illustrations can be different than the components and/or systems. For more information on item numbers and models refer to the Ridder catalog or website at ridder.com. 4.4.2 Special output-shafts (D, LD, LK ....) Installation options AF are (possibly) also applicable, if necessary for the operated system, for models such as D, LD or LK (or other designations). NOTE: Make sure that the configuration, together with the operated system, agrees with 1.3 Warning about discouraged use and 3.3 Application (intended use). Possibly approval from Ridder is necessary. Ridder Drive Systems T +31 (0)341 416 854 - E info@ridder.com - I ridder.com Ridder Drive Systems T +31 (0)341 416 854 - E info@ridder.com - I ridder.com 31 4.4.3 Installation chain (for AD) This section shows, for installation options AD (if applicable), the installation of chains onto sprockets. Preparing components Remove the chain connector (2810##) from the (installed) chain (). If installed, remove the chain from the sprocket of the chain coupling (). Remove the chain connector (and the chain from the sprocket). Turn the sprockets and make sure that the teeth are aligned. Put the chain onto the sprockets with the chain ends at the top. Install the chain Install the chain connector and chain (on the sprockets). Ridder Drive Systems T +31 (0)341 416 854 - E info@ridder.com - I ridder.com 32 Ridder Drive Systems T +31 (0)341 416 854 - E info@ridder.com - I ridder.com 4.5 TRA drive-unit onto RW45\240-SD-TRA motor gearbox Installation options G, H, I G: Type A mounting plate installed between the motor gearbox and the TRA drive-unit. Refer to 4.3: Optional mounting plates, step A. Do the steps , + , , of the two illustrations that follow. H: Foot mounting or top mounting of the on the motor gearbox installed TRA drive-unit. Do the steps , + , + or of the two illustrations that follow. I: Wall mounting with the special wall mounting plate (417910/417953) of the on the motor gearbox installed TRA drive-unit. Do the steps , + , , , of the two illustrations that follow. Preparing components (G, H and I) Install the shaft key (d), the pinion (e) and the retaining ring (f) onto the output shaft. Put the rack (g) through the TRA rack drive-unit. Installation option G Note: Possibly there is no mounting plate installed to the structure at this time. Install a (type A) mounting plate or an alternative to the structure first. Refer to 4.3: Optional mounting plates, step A. Put the (type A) mounting plate (h) or an alternative between the gearbox and the TRA drive-

unit. Install the TRA rack drive-unit onto the gearbox (and mounting plate or alternative [h]) with the special M10 bolts ([i] 599015/599016). Tighten the bolts (i) gradually with the correct tightening torque. Refer to SID/SBI information. Installation option H Install the TRA rack drive-unit onto the gearbox with the special M10 bolts ([i] 599015/599016). Tighten the bolts (i) gradually with the correct tightening torque. Refer to SID/SBI information.

/ Drill two holes of 13mm for foot mounting (j) or top mounting (k) in the structure. Use M12 fasteners (l or m) to install the TRA system onto the structure. Obey the instructions for installation of M12 fasteners (l or m). Ridder Drive Systems T +31 (0)341 416 854 - E info@ridder.com - I ridder.com Ridder Drive Systems T +31 (0)341 416 854 - E info@ridder.com - I ridder.com 33 Installation option I Install the TRA rack drive-unit onto the gearbox with the special M10 bolts ([i] 599015/599016). Tighten the bolts (i) gradually with the correct tightening torque. Refer to SID/SBI information. Install the wall mounting plate (n) onto the wall. Use four M10 fasteners ([o] wedge bolts or such) for the wall mounting. Obey the instructions for installation of M10 fasteners ([o] wedge bolts or such). Install the TRA drive-unit to the wall mounting plate (n) with four M10 bolts (p) and lock nuts. Obey the instructions for installation of M10 fasteners (p). M12 (2x) M10 (2x/3x) M10 (4x) 45 Nm M10 (4x) M12 (2x) The TRA520 rack-drives have zinc-plated racks with different lengths. Attach the racks to coupling-

plates, push-pull tubes, steel cables and/or such. In this product manual shown illustrations can be different than the components and/or systems. For more information on item numbers and models refer to the Ridder catalog or website at ridder.com. Ridder Drive Systems T +31 (0)341 416 854 - E info@ridder.com - I ridder.com 34 Ridder Drive Systems T +31 (0)341 416 854 - E info@ridder.com - I ridder.com 4.6 Belt drum onto RW45\240/400-SD-L motor gearbox Installation option J Install the drum and belt (one or two [with triangle for example]) onto the RW45-SD-L or RW240/400-SD-L drive unit. Refer to the illustration that follows. M6 50 mm M6 x 80 mm 10 Nm In this manual shown illustrations can be different than the components and/or systems. For more information on item numbers and models refer to the Ridder catalog or website at ridder.com. 130 mm M6 x 8 mm HEX 3 mm - 10 Nm Ridder Drive Systems T +31 (0)341 416 854 - E info@ridder.com - I ridder.com Ridder Drive Systems T +31 (0)341 416 854 - E info@ridder.com - I ridder.com 35 4.7 Cable drum onto RW45\240/400-SD-L motor gearbox Installation option K Install the drum and cable (one or two) onto the RW45-SD-L or RW240/400-SD-L drive-unit. Refer to the illustration that follows. M6

= ONE

= TWO 50 mm M6 x 80 mm 10 Nm Steel cable 6 mm maximum 130 mm M6 x 8 mm HEX 3 mm - 10 Nm In this manual shown illustrations can be different than the components and/or systems. For more information on item numbers and models refer to the Ridder catalog or website at ridder.com. Note: Ridder does not supply steel cables and steel cable clamps. 5. CONNECT INSTRUCTIONS Only to approved personnel it is permitted to do the connect instructions. This chapter tells about the connect instructions without connected SD panel unit (PU). Refer to the PU product manual if an SD panel unit is connected. The RW-SD motor gearboxes are applicable for use in an industrial environment where electromagnetic interference can have an effect. Usually correct connection makes sure that functional operation is safely possible without problems. Make sure that the connections obey EMC-conformity. When you put the cables, make sure that water flows away from the motor gearbox (make loops if necessary). Refer to 5.2 Cable glands. Ridder Drive Systems T +31 (0)341 416 854 - E info@ridder.com - I ridder.com 36 Ridder Drive Systems T +31 (0)341 416 854 - E info@ridder.com - I ridder.com Make sure that the cable routing to the circuit board (A2) keeps the sensor unit (SU*) mechanically tension-free. Also make sure that cables cannot become caught when the closing cover (A3) is closed. Refer to 7.5 and 5.2 Cable glands.

* Only RW45-SD and RW240600-SD series. Make sure that during connection work all phases of all power connections (power supply) are de-energized. The power supply of the motor gearbox can directly or not directly put the drive unit into movement. This can also cause an electric shock which can kill you if electrical components are touched. Do not use materials such as tin or solder on cables (where the insulation is removed) that can cause the cable strands to break. Mains-voltage loop-connection If a mains-voltage loop-connection is used, make sure that connection terminals, plug connectors and cables are sufficient for the permitted current load. If you do not obey this instruction thermal damage to components or adjacent objects can occur. 5.1 Removal-Opening covers Remove the bolts (4x). Use a flat tool to unlock the closing cover. Remove and open the covers

(2x) temporarily to do all necessary work. The gaskets (2x) usually stay in their position. Make sure that no damage is caused to the gaskets and that they do not become dirty. Install and close the covers (2x) again after the work! Refer to the end of chapter 7. PH/PZ (4x) In this product manual shown illustrations can be different than the components and/or systems. Ridder Drive Systems T +31 (0)341 416 854 - E info@ridder.com - I ridder.com Ridder Drive Systems T +31 (0)341 416 854 - E info@ridder.com - I ridder.com 37 5.2 Electrical material A minimum conductor cross-section of 1.5 mm is applicable to the cables in the general wiring diagrams. The table that follows gives the necessary conductor cross-section and maximum cable length for the different cables and voltages. Cable Voltage Power cable 24 V DC Control cable 0-24 V DC Minimum conductor cross-section 1.5 mm 2.5 mm 0.75 mm Maximum cable length at 24 V DC 30 m 50 m Note: If longer cable lengths are necessary, increase the supply voltage of the SD Unit to prevent voltage drop. Conductor cross-section 1.5 mm: Increase 1 V DC for each 10 m of cable length added to the maximum in the table. Conductor cross-section 2.5 mm: Increase 1 V DC for each 15 m of cable length added to the maximum in the table. For the used components, electrical material and cable lengths the necessary conductor cross-

section can be different. Use only applicable components and electrical material. Always refer to the related information and manuals. Motor-current connection through the SD end position system is not permitted!

The end position system (circuit board A2) is applicable for the currents that follow:

50 mA500 mA at 24 V AC/DC A maximum of 100 mA at 115240 V. The SD end position system is NOT applicable for motor-current connection through the switching contacts. Ridder Drive Systems T +31 (0)341 416 854 - E info@ridder.com - I ridder.com 38 Ridder Drive Systems T +31 (0)341 416 854 - E info@ridder.com - I ridder.com

Cable glands The RW-SD motor gearbox has (installed) cable glands M20x1.5 mm and/or M16x1.5 mm to put through the motor connections (EM) and other cables. The conditions and starting points that follow are applicable:

Always put only one cable through one cable gland. Use a cable with a conductor-diameter of:

6.012.0 mm and a tightening torque of 5.0 Nm for cable glands M20x1.5 mm 5.010.0 mm and a tightening torque of 2.5 Nm for cable glands M16x1.5 mm. Make sure that water flows away from the cable glands (cable routing: make loops if necessary). Make sure that all openings are correctly sealed with cable glands or with initially installed blind plugs. This prevents problems with moisture and/or the IP protection rating. Obey the procedure that follows:

Loosen the cable gland. Remove the sealing plug*. Put the cable through the cable gland. Tighten the cable glands with the correct tool and tightening torque.

* If your decision is not to use this cable gland, make sure to put the sealing plug back. Tighten the cable gland with the correct tool and tightening torque!

- 5 Nm 6.012.0 mm

- 2.5 Nm 5.010.0 mm M20x1.5/M16x1.5 Ridder Drive Systems T +31 (0)341 416 854 - E info@ridder.com - I ridder.com Ridder Drive Systems T +31 (0)341 416 854 - E info@ridder.com - I ridder.com 39 5.3 Protection - Conditions and starting points The conditions that follow are applicable to the wiring diagrams. The installer makes sure that necessary and not shown protections are used and included in the wiring diagrams. Make sure that you can see the operated system from all control units and control systems. Put control units and control systems at a height that agrees with applicable standards and guidelines. Protect the electric connections from moist conditions. Obey the applicable standards, guidelines and/or wiring guidelines for electrical connections. Electrical connections are only permitted to an electrical installer or an electrician. A fully and correctly connected wiring diagram is necessary. It is mandatory to connect all safety contacts and duty contacts. ELECTRIC SHOCK There can be dangerous voltages, also when the drive unit is not in operation. For installation work, connection work and maintenance work the system must be de-energized. Make sure that each electric motor (EM) is stopped (only) with its own end position system. This prevents the risk of incorrect control, an incorrect direction-of-rotation or incorrect operation of end position systems of different electric motors. The installer sets the Motor-Protection Circuit-Breaker (MPCB[Q41]) to the value of the nominal current of the electric motor. Always make sure that the protections comply with the, local or national, laws and regulations of the country. Ridder Drive Systems T +31 (0)341 416 854 - E info@ridder.com - I ridder.com 40 Ridder Drive Systems T +31 (0)341 416 854 - E info@ridder.com - I ridder.com Induction Problems with induction must be prevented. Induction can cause an interference with the electronics. Induction can have many causes such as:

Cable lengths External sources Too many cables together. Separation of cables is necessary. This prevents problems with induction. EMC Interference Problems with electromagnetic interference must be prevented. For a correct functional operation possibly precautions, such as an EMC mains-filter, are necessary. It is necessary to obey EMC-conformity. This prevents problems with electromagnetic interference. To prevent electromagnetic interference and for a correct functional operation of the components:

Use a metal control cabinet. Make sure that the control cabinet and the doors have a good ground connection. Use cables that have the correct dimensions for the load. Use shielded twisted-pair cables for control signals. Do not use the shields for common connections (CM). Do the routing of each cable for control signals together with the related common cable. Connect each ground connection to the system ground (metal control cabinet is recommended). Use the shortest and thickest cables as possible. Connect the ground connections of the cable shields as follows:

Connect the cable shields to the system ground (metal control cabinet is recommended). Make sure that the shields only go to ground at one end of the cable. This end of the cable must go to the components. Make sure that shield connections are as short as possible. Make sure that the shields do not divide when the length of shielded cables is increased. 5.4 Tightening-torque motor-connections Tighten the motor connections with the correct tightening torque!

M4 connections: 2 Nm M5 connections: 3 Nm.

\M4 2 Nm!

\M5 3 Nm!

Ridder Drive Systems T +31 (0)341 416 854 - E info@ridder.com - I ridder.com Ridder Drive Systems T +31 (0)341 416 854 - E info@ridder.com - I ridder.com 41 5.5 Control-circuit connection 5.8 5.7 Connect all safety contacts (Safety stop) and duty contacts

(0%/100%). This is necessary for safety and correct functional operation. Connections: 16 Ridder Drive Systems T +31 (0)341 416 854 - E info@ridder.com - I ridder.com 42 Ridder Drive Systems T +31 (0)341 416 854 - E info@ridder.com - I ridder.com 5.6 Change direction-of-rotation If necessary, it is possible to change the direction-of-rotation. Change direction-of-rotation (diagram 5.5):

Interchange U1 and V1 on the terminal block (EM). 5.7 Automatic Control (ACS) (24 V AC/DC) You can connect the SD unit (SDU) to an automatic control-system (ACS). Refer to the general diagram (5.5) and connect the ACS. Also refer to the product manual of the ACS that is used. For the enabled 420 mA feedback:

An own power supply is not necessary. The power supply is received from the SD unit (SDU) Is the feedback signal prepared and available to measure. 5.8 Auxiliary 1/2 (SDU) You can connect and set (12.2) the auxiliary contacts (Auxiliary 1 and 2) for the three functions that follow. 1. Setpoint: enabled auxiliary contact If necessary, connect and set (refer to 12.2.1) the auxiliary contact (Auxiliary 1 or 2), to use (in a circuit) for a necessary or wanted function.

(Circuit) for necessary/wanted function Circuit board A2 2. Frequency limiter If necessary, connect and set (refer to 12.2.2) the auxiliary contact (Auxiliary 1 or 2), to enable the input for high speed of a frequency inverter. Frequency inverter Circuit board A2 Ridder Drive Systems T +31 (0)341 416 854 - E info@ridder.com - I ridder.com Ridder Drive Systems T +31 (0)341 416 854 - E info@ridder.com - I ridder.com 43 3. Fault contact As a minimum it is recommended to connect and set (refer to 12.2.3) Auxiliary 1 or 2 to use the fault contact function. Connect the fault contact (Auxiliary 1 or 2) to an alarm circuit, alarm unit or alarm input of a control system. The fault contact is opened during normal operation and closes when a random fault occurs. You can connect one or more SD units. Obey the diagram that follows to connect one SD unit (SDU). Connecting - One SD unit Alarm 1 (2) AL Circuit board A2 Obey the diagram that follows to connect the fault contacts to two or more SD units (SDU). Connecting - Two or more SD units Alarm 1 (2) (AL) Circuit board A2 Circuit board A2 Circuit board A2 Ridder Drive Systems T +31 (0)341 416 854 - E info@ridder.com - I ridder.com 44 Ridder Drive Systems T +31 (0)341 416 854 - E info@ridder.com - I ridder.com 6. USER INSTRUCTIONS If work becomes necessary when you use the drive unit (normal operation), approved personnel usually must do the work. 6.1 Usage - Conditions and starting points The conditions and starting points that follow are applicable when you use the RW-SD motor gearbox. Automatic Control Temperature SAFETY STOP The motor can start and stop automatically without a warning. Persons can be in danger of life if they touch a system that is in operation. A drive unit can get high temperatures. If necessary take protective precautions to prevent injuries. When a safety stop (safety contact) occurs:

Do a check of the condition of the operated system. Make sure that the system can be safely operated. If necessary: Set the end positions again. This prevents damage or injury. 6.2 Operation RW-SD motor gearbox The RW-SD motor gearboxes are usually used in automated systems. Operation is possible with:

An external manual control (MC) Note: Only when no SD panel unit (PU) is connected. The control screen (CS) on the SDU cover (A1) Note: Motor control only when SD panel unit (PU) is connected. The SD panel unit (PU):

INTERNAL - Manual control (knob S8) EXTERNAL - Automatic control (ACS) or Modbus control (PLC) Note: SD-PU is only enabled after commissioning (in operation). Make sure that the SD panel unit

(PU) has the correct DIP-switch configuration (for Modbus control). Refer to the PU product manual. The SD app on a Smartphone Note: Motor control and copy function only enabled after commissioning (in operation) and when SD panel unit (PU) is connected. Refer to the PU product manual. Refer to the Ridder catalog or website ridder.com for more information. Always refer to the related information and manuals (ACS and control components). Ridder Drive Systems T +31 (0)341 416 854 - E info@ridder.com - I ridder.com Ridder Drive Systems T +31 (0)341 416 854 - E info@ridder.com - I ridder.com 45 6.3 Operation Structure - SD Control Screen (CS) The diagram that follows shows the three parts of the Operation Structure and related sections in this manual (no SD panel unit connected). Basic Settings and End Positions Setting are part of Commissioning. After commissioning, or in operation (normal operation), the Main Menu of the Menu Structure becomes enabled. Refer to Chapter 8. OPERATION STRUCTURE: BASIC SETTINGS END POSITIONS SETTING

MENU STRUCTURE Version: 1.1.1 Ch. 8 Main menu 7.3 Temporary 7.4 Change the end positions. Settings Ch. 10 Ch. 12 Bluetooth 33%

Ch. 9 Ch. 11 Can you read this?

Can you read this?

Set the end positions Let the motor turn to the first end position. Push "OK" when motor is at the first end position. Auxiliary contacts settings Settings Feedback settings Auxiliary contact 1 Feedback settings Auxiliary contact 2 Auxiliary contacts settings More settings Reversed feedback Feedback type 12.2 Auxiliary contact 1/2 Setpoint: enabled auxiliary contact Frequency limiter Fault contact 12.2.2 12.2.1 12.2.3 12.1 12.3 More settings Setpoint: full feedback (linear) 12.1.1 12.1.2 12.1.3 Change screen orientation 12.3.1 12.3.2 12.3.3 Change language Back to factory settings Ridder Drive Systems T +31 (0)341 416 854 - E info@ridder.com - I ridder.com 46 Ridder Drive Systems T +31 (0)341 416 854 - E info@ridder.com - I ridder.com 6.4 Operating options: Commissioning - Normal Operation This section tells about the operating options during commissioning or normal operation. The SDU cover has four pushbuttons (S1S4). The buttons are related to the nearest green field*

(empty, with symbol or text) on the control screen. The pushbuttons can become enabled for:

Motor control (only if an SD panel unit is connected) Selection of operating functions (refer to 6.5) Menu selections. ......... ............... ............... ......... ..TEXT... ..TEXT... ..TEXT... ..TEXT...

* 1. When nearest fields are green, the related buttons are enabled.

* 2. When nearest fields are not green, the related buttons are not enabled. 6.5 Operating functions: Commissioning - Normal Operation This section tells about the operating functions during commissioning or normal operation. Function Description BACK selection with related button (S1S4) OK selection with related button (S1S4) Selection/Control with related button (S1S4)

...TEXT... Menu/Text field selection with related button (S1S4) Other symbols (no selection) Home:

Main Menu Locked screen Canceled Unlocked screen Confirmed (OK) Ridder Drive Systems T +31 (0)341 416 854 - E info@ridder.com - I ridder.com Ridder Drive Systems T +31 (0)341 416 854 - E info@ridder.com - I ridder.com 47 Screen lock The control screen locks automatically:

When SD unit is energized After a period when there is no operation of the control screen. Unlock screen To unlock, push crosswise and at the same time two pushbuttons (S1S4) for a number of seconds. Locked screen Unlocked screen

6.6 Safety functions and stop functions The RW-SD motor gearbox has the safety functions and stop functions that follow:

1.Stop at a set end position when a duty contact (0% or 100%) is opened. 2.Stop when the safety contact is opened if a duty contact (0% or 100%) not opens. 3.Stop when not operated and then lock the output shaft because of a self-braking worm-gear transmission. 4.Give App information for predictive maintenance and better safety and reliability. 7. COMMISSIONING INSTRUCTIONS The commissioning is only permitted to approved personnel. 7.1 Commissioning - Conditions and starting points It is important to fully know the working principle of the end position system in 7.2. After that obey the procedure in 7.3. Make sure that there is no blockage of the system before the end position system is set. This prevents damage or injury. Do not go across the limits of the system. This prevents damage or injury. Before the system is put into operation, the installer must always make sure that the end position system is correctly set. Ridder Drive Systems T +31 (0)341 416 854 - E info@ridder.com - I ridder.com 48 Ridder Drive Systems T +31 (0)341 416 854 - E info@ridder.com - I ridder.com 7.2 End position system This section tells about the end position system without connected SD panel unit (PU). Refer to the PU product manual if an SD panel unit is connected. The SDU circuit board (A2) has two duty contacts (0%/100%) and one safety contact (Safety stop). A built-in sensor unit (SU) gives position feedback to the SD system. 12: End position 0%

34: End position 100%

56: Safety stop A1: SDU cover A2: Circuit board A3: Closing cover SU: Sensor unit *

X1: Terminal strip

* The illustration shows two sensor units (SU), but SD motor gearboxes have only one sensor unit. Only the RW45-SD and RW240600-SD series have the mounting location SU*. The switching range is 55, 88, 100, 110, 155 or 1100 revolutions of the drive shaft. The range is related to different models of motor gearboxes. The drive unit can turn freely, before it is electrically connected or until the end positions are set, in the two directions. This can cause damage to the operated system when the motor is manually operated or is operated with electric tools!

Do not go across the limits of the operated system when the motor is operated manually or is operated with electric tools

(with the hexagon socket in the electric-motor shaft). This prevents damage or injury. CURRENT (I) IN THE CONTROL CIRCUIT The end position system (circuit board A2) is applicable for the currents that follow:

50 mA500 mA at 24 V AC/DC A maximum of 100 mA at 115240 V. CONNECTIONS AND FUNCTIONAL OPERATION The end position system has six connections (16) on the terminal strip X1. Starting point for a correct connection and functional operation is the wiring diagram in 5.5, 5.6 or 5.7. NOTE: The switching contacts in these diagrams show an energized system, within the range-of-travel. Connection of the safety contact and duty contacts is mandatory. Ridder Drive Systems T +31 (0)341 416 854 - E info@ridder.com - I ridder.com Ridder Drive Systems T +31 (0)341 416 854 - E info@ridder.com - I ridder.com 49 WORKING PRINCIPLE The gearbox operates the shaft with installed sensor unit (SU), this gives position feedback to the SD system. The digitally set (refer to 7.4) end position (0% or 100%) is sensed when the operated system is at an end position. Then the end position system opens the duty contact (0% or 100%). The motor gearbox stops. If because of a malfunction a duty contact not opens, then the safety contact opens. This makes sure the motor gearbox stops (safety stop). It prevents consequential damage to the system. 7.3 Commissioning - Basic Settings []

Before you can set the system (End Positions Setting), a number of basic settings are necessary. After the SD unit is connected and energized, the system always starts with the temporary screen that follows. Obey the steps on the control screen (CS). Version: 0.#.#

Procedure Can you read this?

Can you read this?

Select how to set the end positions Use the app Use this screen and buttons 1.Set screen orientation Can you read this? (Can you read this?) is shown two times. Select the best screen orientation for easy readout. 2. Select your language Select your language selected. and push OK when language is NO SD PANEL UNIT CONNECTED:

3. Go to the next screen Set the end positions (automatically enabled). Refer to 7.4. SD PANEL UNIT CONNECTED:

3. Select how to set the end positions (Use the app or Use 1. 2. this screen and buttons). Use the app:

4. Use the SD app on a Smartphone to connect. Refer to the app for instructions. 1. 2. 3. Use this screen and buttons:

4. Go to the next screen Set the end positions (automatically enabled). Refer to 7.4. Ridder Drive Systems T +31 (0)341 416 854 - E info@ridder.com - I ridder.com 50 Ridder Drive Systems T +31 (0)341 416 854 - E info@ridder.com - I ridder.com 7.4 Commissioning - End Positions Setting []

The first screen is automatically enabled after Basic Settings. Obey the steps on the control screen (CS). Set the end positions Let the motor turn to the first end position Procedure 1. Control to the first end position. 2. Selection of the percentage (0% or 100%) and first end PU*

Set the end positions Let the motor turn to the first end position Push "OK" when motor is at the first end position The second end position is set position setting. 3. Control to the second end position. Note: The button OK only becomes enabled when the displacement is sufficient. 4. Second end position setting (100% or 0%). The Main Menu is enabled. Refer to Ch. 8.

* Applicable screen when an SD panel unit (PU) is connected. Do a functional check of the end position system (SDU circuit board

[A2] or PU circuit board [A5]) after the two end positions are set. Do not go across set end positions when the motor gearbox is operated manually or with electric tools (externally with the hexagon socket in the electric-motor shaft). This prevents damage to the operated system. Ridder Drive Systems T +31 (0)341 416 854 - E info@ridder.com - I ridder.com Ridder Drive Systems T +31 (0)341 416 854 - E info@ridder.com - I ridder.com 51 7.5 Installation-Closing covers Always put the covers (2x) and the bolts (4x) back after the work. Problems with moisture and/or the IP protection rating (if applicable) must be prevented!

Do a check of the gaskets (2x) for dirt and damages. Put gaskets (if removed) back carefully and make sure that no damage is caused. Make sure that cables do not touch mating surfaces and do not become caught during installation. This prevents damage to the cables and is specially important for the closing cover and the SDU cover!

Tighten the bolts crosswise and gradually with the correct tightening torque (4x). Push the closing cover and make sure that it closes with a click (2x). Metal cover - 1.0 Nm Plastic cover - 0.5 Nm PH/PZ

(4x) In this product manual shown illustrations can be different than the components and/or systems. Click Click Ridder Drive Systems T +31 (0)341 416 854 - E info@ridder.com - I ridder.com 52 Ridder Drive Systems T +31 (0)341 416 854 - E info@ridder.com - I ridder.com 8. MAIN MENU The Main Menu is automatically enabled after Commissioning. When an SD panel unit is connected (PU*), Motor control becomes enabled. Make a selection (if necessary) and obey the steps on the control screen (CS). PU*

Main menu Motor control Change the end positions Main menu Settings Change the end positions 33%

Bluetooth Settings 33%

Motor control *

Refer to Ch. 9. Change the end positions Refer to Ch. 10 (only approved personnel). Bluetooth Refer to Ch. 11. Settings Refer to Ch. 12.

* Applicable screen when an SD panel unit (PU) is connected. 9. MOTOR CONTROL Main menu:

Motor control\

Motor control of the SD unit with the control screen (CS).

Lock:

push button Lock:

push button

Hold-to-run operation:

Push and hold the button StartStop operation:

Push the buttons release the two buttons. Push one button (S1S4) to stop control. and Lock: ..., at the same time, then or or

. Motor control is also possible with the SD panel unit (PU). Refer to the PU product manual. When an SD panel unit is connected, motor control is possible with the SD app on a Smartphone. Refer to the app for instructions. When no SD panel unit is connected an external manual control (MC) is necessary. Main menu:

Change the end positions\

10. CHANGE THE END POSITIONS To change the end positions is only permitted to approved personnel. Obey the steps (if necessary) on the control screen (CS). Change the end positions Which end position must change?

0%

100%

Procedure End position 1:

1. Select which end position must change (0% or 100%). 2. Erase the selected end position. 3. Control to the new end position. Note: The button OK only becomes enabled when the displacement is sufficient. 4. New end position setting Ridder Drive Systems T +31 (0)341 416 854 - E info@ridder.com - I ridder.com Ridder Drive Systems T +31 (0)341 416 854 - E info@ridder.com - I ridder.com 53 The new 100% end position is set End position 2:

5. Select which end position must change (100% or 0%). 6. Erase the selected end position. 7. Control to the new end position. Note: The button OK only becomes enabled when the displacement is sufficient. 8. New end position setting 11. BLUETOOTH Main menu:

Bluetooth\

Obey the steps (if necessary) on the control screen (CS). Bluetooth disconnected Use the app to connect 1. Use the SD app on a Smartphone to connect. Refer to the app for instructions. Procedure Configuration download is completed NO SD PANEL UNIT CONNECTED:

2.App: Read out SmartDrive information (Data/Statistics). 1. SD PANEL UNIT CONNECTED:

2.App: Control the motor with the manual control screen. 3.App: Read out SmartDrive information (Data/Statistics). 4.App: Copy range-of-travel configurations of the first set SD unit to other units. To copy range-of-travel configurations is only permitted to approved personnel. 12. SETTINGS If necessary (12.2), remove or open covers to do the work. Refer to chapter 5. Always put removed or opened covers back after the work! Refer to the end of chapter 7. Also put covers back when work or procedures are not completed temporarily (a known or unknown period). 12.1 Feedback settings Main menu:

Settings\ Feedback settings\

Changes to feedback settings are only permitted to approved personnel. Ridder Drive Systems T +31 (0)341 416 854 - E info@ridder.com - I ridder.com 54 Ridder Drive Systems T +31 (0)341 416 854 - E info@ridder.com - I ridder.com 12.1.1 Setpoint: full feedback (linear) Main menu:

Settings\ Feedback settings\ Setpoint: full feedback (linear)\

Setpoint: full feedback (linear) Select how to set the setpoint Setpoint If necessary, set a position (setpoint) where to get to the full feedback signal. Feedback signal Full feedback Percentage selection Motor control 20 mA The setpoint is set to 66%

4 mA

< SETPOINT >

<< End positions >>

Obey the steps (if necessary) on the control screen (CS). Procedure 1. Select how to set the setpoint (percentage selection or motor control). Percentage selection:

2. Select the wanted percentage of the setpoint. 3. Wanted position setting Motor control:

2. Control to the wanted position. 3. Wanted position setting 1. 12.1.2 Reversed feedback Main menu:

Settings\ Feedback settings\ Reversed feedback\

Reversed feedback Set reversed feedback for 0% and 100%?

Reversed feedback If necessary, change the feedback signal of the 0% end positon and 100% end positon to opposite values (4mA or 20mA). Obey the steps on the control screen (CS). 1. Set the reversed feedback. Procedure Ridder Drive Systems T +31 (0)341 416 854 - E info@ridder.com - I ridder.com Ridder Drive Systems T +31 (0)341 416 854 - E info@ridder.com - I ridder.com 55 12.1.3 Feedback type Main menu:

Settings\ Feedback settings\ Feedback type\

Feedback type Linear Parabolic Linear If necessary, set the linear feedback signal which gets to the full feedback signal at an end position. 20 mA 4 mA The parabolic feedback is set

<< End positions >>

Parabolic If necessary, set the parabolic feedback signal to use for a necessary or wanted function. Note: This function is not enabled at this time. Select Linear. Obey the steps on the control screen (CS). 1. Select the wanted feedback type (linear or parabolic) Procedure 12.2 Auxiliary contacts settings Main menu:

Settings\ Auxiliary contacts settings\

Changes to auxiliary contacts settings are only permitted to approved personnel. Note: The Auxiliary contacts settings are set for Auxiliary 1/2 of the SD unit (SDU) and Auxiliary contact 1/2 of the SD panel unit (SD-PU). It is possible that, for better cable routing (shorter cable lengths), Auxiliary 1/2 of the SDU or Auxiliary contact 1/2 of the SD-PU is connected. Refer to the PU product manual. Ridder Drive Systems T +31 (0)341 416 854 - E info@ridder.com - I ridder.com 56 Ridder Drive Systems T +31 (0)341 416 854 - E info@ridder.com - I ridder.com 12.2.1 Setpoint: enabled auxiliary contact Main menu:

Settings\ Auxiliary contacts settings\ Auxiliary contact 1/2\

Setpoint: enabled auxiliary contact\

Setpoint: enabled auxiliary contact Select how to set the setpoint Setpoint If necessary set a position (setpoint), where the auxiliary contact must close, to use (in a circuit) for a necessary or wanted function. Percentage selection Motor control CLOSE Auxiliary contact

< SETPOINT >

The setpoint is set to 66%

<< End positions >>

OPEN Obey the steps (if necessary) on the control screen (CS). Procedure 1. Select how to set the setpoint (percentage selection or motor control). Percentage selection:

2. Select the wanted percentage of the setpoint. 3. Wanted position setting Motor control:

2. Control to the wanted position. 3. Wanted position setting 1. 12.2.2 Frequency limiter Main menu:

Settings\ Auxiliary contacts settings\ Auxiliary contact 1/2\

Frequency limiter\

Frequency limiter Enable the frequency limiter function Frequency limiter If necessary, enable the frequency limiter function to enable the input for high speed of a frequency inverter. Auxiliary contact CLOSE OPEN 5%

95%

The frequency limiter function is enabled

<< End positions >>

Obey the steps on the control screen (CS). 1. Enable the frequency limiter function. Procedure Ridder Drive Systems T +31 (0)341 416 854 - E info@ridder.com - I ridder.com 57 Ridder Drive Systems T +31 (0)341 416 854 - E info@ridder.com - I ridder.com 12.2.3 Fault contact Main menu:

Settings\ Auxiliary contacts settings\ Auxiliary contact 1/2\ Fault contact\

Fault contact Enable the fault contact function Fault contact If necessary, enable the fault contact function to connect to an alarm circuit, alarm unit or alarm input of a control system. The fault contact is opened during normal operation and closes when a random fault occurs. Obey the steps on the control screen (CS). Procedure 1. Enable the fault contact function. 12.3 More settings Main menu:

Settings \ More settings \

12.3.1 Change screen orientation Main menu:

Settings\ More settings\ Change screen orientation\

Change screen orientation Can you read this?

Change screen orientation If necessary, select the best screen orientation for easy readout. Can you read this? is shown two times. Can you read this?

Obey the steps on the control screen (CS). Change screen orientation 1. Select the wanted screen orientation. Procedure 12.3.2 Change language Main menu:

Settings\ More settings\ Change language\

Change language Select your language:

English Push "OK" when language is selected Change language If necessary, make a selection from a number of available languages. Obey the steps on the control screen (CS). Procedure 1. Select your wanted language. 2. Push OK when language is selected. Ridder Drive Systems T +31 (0)341 416 854 - E info@ridder.com - I ridder.com 58 Ridder Drive Systems T +31 (0)341 416 854 - E info@ridder.com - I ridder.com 12.3.3 Back to factory settings Main menu:

Settings\ More settings\ Back to factory settings\

To set factory settings is only permitted to approved personnel. Back to factory settings Software version:

v1.0-test1-0-gce5621cc2_0_x Back to factory settings If necessary, go back to factory settings. The software version is shown on the screen. Obey the steps on the control screen (CS). 1. Push OK to set the factory settings again. Procedure 13. MAINTENANCE INSTRUCTIONS Inspection and maintenance work is only permitted to approved personnel. If necessary remove or open covers to do the work. Refer to chapter 5. For safe and correct maintenance, read (if necessary) the (applicable) sections of:

Chapter 2, chapter 6, chapter 7, chapter 14 and chapter 15. Always put removed or opened covers back after the work! Refer to the end of chapter 7. 13.1 Maintenance Maintenance on the RW-SD motor gearbox is usually not necessary (maintenance-free). Maintenance RW45-SD It is recommended to do the checks that follow every 6 months:

Of the correct operation of the drive unit and the system For a satisfactory view of possible malfunctions and easy access to the display For error message screens For grease leakage. Tell your installer if there is a leakage Of the mechanical condition (wear and tear, output-shaft connections to the operated system, connectors, connection terminals, fasteners, correctly attached and such) Of the set end positions (are they still correct for the system?) Of the app information for predictive maintenance of the operated system. Maintenance RW240/400/600-SD \ RW800-SD \ RW1000/1200/1400/1600/2000-SD \

RW70/100/140/200-SD Installation: After installation interchange the plug in the highest position with the vent plug!

It is recommended to do the checks that follow every 6 months:

Of the correct operation of the drive unit and the system For a satisfactory view of possible malfunctions and easy access to the display For error message screens For oil leakage (or grease leakage*). Tell your installer if there is a leakage Ridder Drive Systems T +31 (0)341 416 854 - E info@ridder.com - I ridder.com Ridder Drive Systems T +31 (0)341 416 854 - E info@ridder.com - I ridder.com 59 Of the mechanical condition (wear and tear, output-shaft connections to the operated system, connectors, connection terminals, fasteners, correctly attached and such) Of the set end positions (are they still correct for the system?) Of the app information for predictive maintenance of the operated system.

* If a selection from more mounting positions is necessary, RW240-SD motor gearboxes are also available filled with grease. Refer to 4.1. Contact your supplier if:

Replacement of parts is necessary A problem is found with no solution. Refer to chapter 14 first. Refer to the Ridder catalog or the website at ridder.com for more information about spare parts (or accessories) that are available. Also refer to available documentation (maintenance instructions) at ridder.com of the Ridder products in the operated system. 14. SERVICE If necessary remove or open covers to do the work. Refer to chapter 5. For safe and correct servicing, read the (applicable) sections of:

Chapter 2, chapter 6, chapter 7 and chapter 15. Always put removed or opened covers back after the work! Refer to the end of chapter 7. 14.1 Troubleshooting Troubleshooting is only permitted to approved personnel. This section tells about possible malfunctions and their solutions. If a malfunction is not in the list that follows, contact your supplier. ERROR-MESSAGE SCREENS FAULT

#1 Out of limit-switch range FAULT

#27

< OBSERVATION >

Error message 1 Error message 27 ERROR-MESSAGE SCREEN 1 Fault 1 Fault during end positions setting. Observation 1

#1 Out of limit-switch range*

Cause 1 Motor control, manual operation (with [electric] tools and hexagon socket in the shaft of the electric motor) or control with bridged circuit (discouraged use!) goes across the maximum position of the range-of-travel. Solution 1 Control back until motor is within range.

* = switching range Ridder Drive Systems T +31 (0)341 416 854 - E info@ridder.com - I ridder.com 60 Ridder Drive Systems T +31 (0)341 416 854 - E info@ridder.com - I ridder.com ERROR-MESSAGE SCREEN 27 [malfunction 27]

Malfunction 2 Malfunction after Fault 1 during end positions setting. Observation 2

#2 Out of limit-switch range* plus safety margin Cause 1 Manual operation (with [electric] tools and hexagon socket in the shaft of the electric motor) or control with bridged circuit (discouraged use!) goes across the maximum position of the range-of-travel plus the safety margin. Solution 1 Malfunction 3 Operate back manually or control back until motor is within range.

* = switching range It is not possibe to complete the copy function. Malfunction 4 It is not possibe to complete the copy function. Observation 3

#3 Incorrect range-of-travel configuration Observation 4

#4 Incorrect range-of-travel configuration Cause 1 Bluetooth transmits range-of-travel configuration incorrectly. Solution 1 Do the download and upload procedures again. Malfunction 5 It is not possibe to complete end positions setting. Malfunction 6 It is not possibe to complete end positions setting. Observation 5

#5 Internal fault Observation 6

#6 Unknown internal fault Cause 1 There is an internal fault in the system. Solution 1 Contact your supplier. Malfunction 7 The setting procedure stopped Observation 7

#7 Time limit: The setting procedure stopped Cause 1 Procedure step not completed in the time limit. Solution 1 Push one button (S1S4) to start the procedure again. MALFUNCTION 89 [no error-message screen]

Malfunction 8 The motor gearbox does not turn while the electric motor (EM) is in operation. Observation 8 The electric motor (EM) turns, while the output shafts of the gearbox do not turn. Cause 1 Solution 1 The motor gearbox is mechanically defective. Remove the electric motor (EM). Do a check of the shaft key and replace it if defective. If the shaft key is not defective, then replace the gearbox. Malfunction 9 The direction-of-rotation of the motor gearbox is not correct. Observation 9 The output shafts turn in the incorrect direction. Cause 1 The connections on the terminal block of the electric motor are not correct. Solution 1 Interchange the connections U1 and W1 on the terminal block. Ridder Drive Systems T +31 (0)341 416 854 - E info@ridder.com - I ridder.com Ridder Drive Systems T +31 (0)341 416 854 - E info@ridder.com - I ridder.com 61 14.2 Technical support For technical support contact your local After Sales contact person. You can find your local After Sales contact person on our website at ridder.com. 15.1 Decommissioning and removal 15. ENVIRONMENT Decommissioning and removal is only permitted to approved personnel. The starting points that follow are possible:

During the work it is necessary to de-energize. Storage is necessary because of temporary removal. The product is at the end of the lifespan. Temporary decommissioning: Work 1.Refer to 2.2 Precautions and safety instructions. 2.De-energize the product. 3.Do the work (maintenance, service or such). 4.Energize the product. 5.The temporary decommissioning is completed. Temporary decommissioning: Product storage 1.Refer to 2.2 Precautions and safety instructions. 2.Disconnect the product from the electric circuit. 3.Disconnect the product mechanically from the system and remove the product (usually in opposite sequence of the installation). Make sure that the system is in a stable and mechanically tension-

free condition and loosened parts (or the system) cannot hit persons! This prevents damage or injury. 4.Refer to 2.2 Transport, storage and packaging and obey the (applicable) instructions and conditions. 5.The temporary decommissioning is completed. Note: Obey the product manual for a subsequent installation!

Permanent decommissioning: End of lifespan 1.Refer to 2.2 Precautions and safety instructions. 2.Disconnect the product from the electric circuit. 3.Disconnect the product mechanically from the system and remove the product (usually in opposite sequence of the installation). Make sure that the system is in a stable and mechanically tension-

free condition and loosened parts (or the system) cannot hit persons! This prevents damage or injury. 4.Make the product unserviceable and make a mark on the product. This prevents that the product is (accidentally) used again. 5.The permanent decommissioning is completed. Refer to 10.2 Waste disposal. Ridder Drive Systems T +31 (0)341 416 854 - E info@ridder.com - I ridder.com 62 Ridder Drive Systems T +31 (0)341 416 854 - E info@ridder.com - I ridder.com 15.2 Waste disposal Discard products of Ridder after their lifespan and obey the applicable national and/or local regulations. This product has built-in semiconductor circuits (PCBs, different electronic components, capacitors and such). Incorrect waste disposal can increase the risk that poisonous gases have an effect on the environment or cause injury (burn chemically or such). Make sure that after disassembly there is a separation of:

The collected operating materials (if applicable) such as oil, grease and such The different materials (if applicable) such as metals, non-ferrous metals, plastics and such. It is recommended that approved personnel and/or a company that is specialized in Waste disposal do the work. Ridder Drive Systems T +31 (0)341 416 854 - E info@ridder.com - I ridder.com Ridder Drive Systems T +31 (0)341 416 854 - E info@ridder.com - I ridder.com 63

WARNING:pdfminer.pdfpage:The PDF <_io.BufferedReader name='/Volumes/Scratch/Incoming/eg-scratch/6695668.pdf'> contains a metadata field indicating that it should not allow text extraction. Ignoring this field and proceeding. Use the check_extractable if you want to raise an error in this case Certificate of compliance This certificate is issued under the conditions as described in the test report as mentioned below Certificate number:

20220227CRT01 Product name:

Model number:

Serial number:

(product identification) Manufacturer:

Measurements carried out on behalf of:

Smart Drive Panel module REES Panel Proto 10 Zign Innovations B.V. Marconibaan 67 3439 MR Nieuwegein The Netherlands Ridder Drive Systems B.V. Lorentzstraat 32 3846 AX Harderwijk The Netherlands Applicants representative:

Mr. B. Smits In the capacity of:

Manufacturer The measurement results are laid down in report:

20220227RPT01 The product has been examined according to 1: 47 CFR 15, Unintentional Radiator, class A Digital Device ICES-003 (Issue 7), Unintentional Radiator, class A Digital Device Kiwa Dare Vijzelmolenlaan 7 NL 3447 GX Woerden The Netherlands

+31 348 200 900 NL.Info.Kiwa.Dare@kiwa.com www.dare.nl D. van der Vlugt Business Unit Manager Woerden, 2022 July, 1 1 Meeting the requirements of these standards means assessment of conformity with the supplier's declaration of conformity (SDoC) process of the FCC rules and regulations and of the ICES-003 rules.

Agent letter FCC attestation statement Kiwa RF_753, Issue 2

[PLACE ON APPLICANT/COMPANY LETTERHEAD]

U.S. Agent Designation for Service of Process

(Applicant and U.S. Agent are Separate Parties) TO:

Kiwa Nederland B.V. Wilmersdorf 50 7327 AC Apeldoom Postbus 137 7300 AC Apeldoom Netherlands ATTENTION: FCC Certification Section 2.911(d)(7) Information Designated U.S. Agent Assured CE Solutions LLC 0033407974 Russell Beattie Signature: /) Do LA Date: MAA e023 Page 1 of 2 15-02-2023 This letter is to confirm that we (the Designated U.S. Agent) have accepted the responsibility to act as the Designated U.S. Agent for Service of Process as required by section 47 CFR 2.911(d)(7) on behalf of the Applicant noted below. The Applicant acknowledges that they must maintain an agent for no less than one year after terminating all marketing and importation OR the conclusion of any Commission-related proceeding involving the equipment. The applicant further acknowledges their responsibility to inform the FCC whenever the Designated U.S. Agent information above changes. Applicant 2AQY7 ZIP/City/State/Coun 3845 AX Harderwijk Gelderland Signature: <->

pa | am LA Agent letter FCC attestation statement Kiwa RF_753, Issue 2

[PLACE ON APPLICANT/COMPANY LETTERHEAD]

Revision Record Sheet:

Page 2 of 2 15-02-2023 Revision Section number

Page number | oe Remark(s) fo |

issued by 01 07-02-2023 | 1% version RvdM 1 15-05-2023 | Added FRN to Agent details | RvdM Issued/modified by Function Revision Date Verified by Function Date Released by Function Date of release:

: Richard van der Meer

: Certification assessor

:02

: 15-02-2023

: Willem Jan Jong

: Team Lead

: 16-02-2023

: Axel Gase

: Manager Quality Assurance

: 19-02-2023

Covered list attestation FCC application letter Kiwa Page 1 of 2 RF_755_02 15-02-2023

[PLACE COMPANY LOGO HERE OR PUT ON COMPANY LETTERHEAD]

Certification Application Attestation Statements Ridder Drive Systems Lorentzstraat 36 3846 AX Harderwijk The Netherlands Subject: FCC ID: 2A9Y7-SDPANEL To Whom It May Concern:

Statement for 47 CFR section 2.911(d)(5)(i) Ridder Drive Systems certifies that as of the date of the application the equipment for which authorization is sought is not covered equipment prohibited from receiving an equipment authorization pursuant to section 2.903 of the FCC rules. If the equipment for which the applicant seeks authorization is produced by any of the entities identified on the current Covered List, including affiliates or subsidiaries of the named companies, the applicant must include an explanation on why the equipment is not covered equipment. Additional Explanation: <N/A>

Statement for 47 CFR section 2.911(d)(5)(ii) Ridder Drive Systems (the applicant) certifies that, as of the date of the filing of this application, the applicant O -is/x- is not &) identified on the Covered List as an entity producing covered equipment. fey eer Product Manager ns Signature: LEZ 1_ The Commission's Covered List is published by the Public Safety and Homeland Security Bureau and posted on the Commissions website. This Covered List, which is periodically updated, identifies particular equipment, produced by particular entities, that constitutes covered equipment. https://www.fcc.gov/supplychain/coverediist .

(2): For FCC it must be the Grantee Code owner or the authorized agent.

(3): double click on the appropriate box and select checked then OK Covered list attestation FCC application letter Kiwa Page 2 of 2 RF_755_02 15-02-2023

[PLACE COMPANY LOGO HERE OR PUT ON COMPANY LETTERHEAD]

Revision Record Sheet:

Revision | Section Date Remark(s) number 07-02-2023 18t version 15-02-2023 Changed Applicant to Company and added Subject: FCC ID:

Issued/modified by : Richard van de Meer Function : Certification assessor Revision : 02 Date : 15-02-2023 Verified by : Willem Jan Jong Function : Team Lead Date : 16-02-2023 Released by : Axel Gase Function : Manager Quality Assurance Date of release: : 19-02-2023

FCC, Request for non-disclosure Date: 08-Oct-2021 RF_501, Issue 9 Page 1 of 1 Company Name: Ridder Drive Systems Address: Lorentzstraat 36 3846 AX City: Harderwijk Country: The Netherlands To: Kiwa Nederland B.V.. FCC TCB Wilmersdorf 50 7327 AC Apeldoorn The Netherlands Subject: Request for confidentiality FCC ID: 2A9Y7-SDPANEL Reference number: ##4H4H#+

Dear FCC TCB, 1. Long-Term Confidentiality Pursuant to 47 CFR Section 0.459(a) & (b), we hereby requests non-disclosure and confidential treatment of the following materials submitted in support of FCC certification application:

_] Bill(s) of Material XX] Block Diagrams L_] Operational Description [Xx] Schematic Diagrams [_] Tune-up Procedure Above materials contain secrets, proprietary and technical information, which would customarily be guarded from competitors under 47 CFR, section 0.457(d)(2). Disclosure or publication or any portion of this company confidential material to other parties could cause substantial competitive harm and provide unjustified benefits for competitors. 2. Short-Term Confidentiality (STC) Pursuant to Public Notice DA 04-1705 of the Commission's policy, in order to comply with the marketing regulations in 47 CFR 2.803 and the importation rules in 47 CFR 2.1204, applicant hereby requests Short-Term Confidential treatment of the following materials (See notes below):

X Internal Photos X Users Manual X Test Set-up Photos X External Photos Date: 23-6-2023 Name and signature of applicant: V.Hoveling _/

Notes:

1) A document or type of document can only have ONE type of confidentiality!

2) Short-Term confidentiality is in principle for 45 days from date of grant; it can be extended max 3 times (total time 180 days max.)!

The planned date should stated in the RF731 application form. 3) FCC must be informed when marketing begins earlier. 4) Release takes place automatically thus extension must be requested in time. Telefication does not remind you of this!

5) Request for extension or for release must be received by Telefication at least 7 days before date of actual marketing or before expiration of the STC period