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Manual | Users Manual | 2.54 MiB | / December 01 2004 | |||
1 | External Photos | / December 01 2004 | ||||||
1 | Internal Photos | / December 01 2004 | ||||||
1 | Internal Photos | / December 01 2004 | ||||||
1 | Internal Photos | / December 01 2004 | ||||||
1 | Internal Photos | / December 01 2004 | ||||||
1 | ID Label/Location Info | / December 01 2004 | ||||||
1 | Operational Description | / December 01 2004 | ||||||
1 | Cover Letter(s) | / December 01 2004 | ||||||
1 | Test Report | / December 01 2004 |
1 | Manual | Users Manual | 2.54 MiB | / December 01 2004 |
Reference Manual 00809-0100-4026, Rev AA November 2003 Preliminary copy Rosemount 5400 Series Subtitle www.rosemount.com Reference Manual 00809-0100-4026, Rev AA November 2003 Preliminary copy Rosemount 5400 Series Rosemount 5400 Series NOTICE Read this manual before working with the product. For personal and system safety, and for optimum product performance, make sure you thoroughly understand the contents before installing, using, or maintaining this product. Within the United States, Rosemount Inc. has two toll-free assistance numbers. Customer Central: 1-800-999-9307(7:00 a.m. to 7:00 p.m. CST) Technical support, quoting, and order-related questions. North American Response Center:
Equipment service needs. 1-800-654-7768 (24 hours a day Includes Canada) For equipment service or support needs outside the United States, contact your local Rosemount representative. The products described in this document are NOT designed for nuclear-qualified applications. Using non-nuclear qualified products in applications that require nuclear-qualified hardware or products may cause inaccurate readings. For information on Rosemount nuclear-qualified products, contact your local Rosemount Sales Representative. This product is designed to meet FCC and R&TTE requirements for a non-intentional radiator. This device complies with part 15 of the FCC rules. Operation is subject to the following two conditions: (1) This device may not cause harmful interference, and (2) this device must accept any interference received, including interference that may cause undesired operation. Rosemount 5400 Series Radar Transmitter may be protected by one or more U.S. Patents pending and foreign patents pending. Rosemount and the Rosemount logotype are registered trademarks of Rosemount Inc. HART is a registered trademark of the HART Communication Foundation. Teflon, VITON, and Kalrez are registered trademarks of E.I. du Pont de Nemours & Co. Asset Management Solutions is a trademark of Emerson Process Management. Cover Photo: xx www.rosemount.com Rosemount 5400 Series Table of Contents Safety Messages . 1-1 Manual Overview . 1-2 Theory of Operation. 2-1 Components of the transmitter . 2-2 System Architecture. 2-3 Process Characteristics . 2-4 Dielectric constant . 2-4 Foam . 2-4 Turbulence . 2-4 Temperature/Pressure . 2-4 Vapor . 2-4 Condensation . 2-4 Tank Characteristics. 2-4 Antenna Selection Guide/Measuring Range . 2-5 Safety messages . 3-1 Installation Procedure . 3-2 Mounting Considerations. 3-3 Socket Requirements . 3-3 Free Space . 3-4 Recommended Mounting Position . 3-5 Beam Width . 3-6 Beam Diameter at different distances from flange for 5401 . 3-6 Beam Diameter at different distances from flange for 5402 . 3-6 Beam angle for 5401 . 3-7 Beam angle for 5402 . 3-7 Vessel Characteristics . 3-8 Disturbing objects . 3-8 Mechanical Installation . 3-9 Mounting a standard cone antenna . 3-9 Mounting in Still Pipes . 3-10 Mounting in Bypass Pipes . 3-11 Antenna extension . 3-12
Disc Antenna . 3-12 Electrical Installation . 3-13 Cable/conduit entries . 3-13 Grounding. 3-13 Cable Selection . 3-13 Hazardous Areas . 3-13 Power Requirements . 3-14 Maximum Loop Resistance . 3-14 Connecting the Transmitter . 3-15 Reference Manual 00809-0100-4026, Rev AA November 2003 SECTION 1 Introduction SECTION 2 Transmitter Overview SECTION 3 Installation www.rosemount.com Rosemount 5400 Series Reference Manual 00809-0100-4026, Rev AA November 2003 Non-Intrinsically Safe Output . 3-16 Intrinsically Safe Output . 3-17 IS parameters . 3-17 Safety Messages . 4-1 Display Panel. 4-2 PC Configuration Software Rosemount Radar Master . 4-3 Installing the RRM software . 4-3 Specifying the COM Port . 4-4 To set the COM port buffers . 4-4 System Requirements . 4-5 Hardware. 4-5 Software . 4-5 Help In RRM . 4-5 Using the Setup Wizard . 4-6 Using the Setup Function . 4-7 AMS. 4-8 Model 275/375 HART Communicator . 4-9 Safety messages . 5-1 Overview . 5-2 Basic Configuration . 5-2 Echo Tuning . 5-2 Advanced Configuration . 5-2 Basic Configuration . 5-3 Measurement Units . 5-3 Display Unit . 5-3 Tank Geometry. 5-3 Tank Height . 5-3 Tank Type and Tank Bottom Type . 5-3 Pipe Diameter . 5-4 Process Conditions. 5-5 Rapid Level Changes . 5-5 Turbulent Surface . 5-5 Foam . 5-5 Solid Products . 5-5 Product Dielectric Range. 5-5 Volume . 5-5 Analog Output. 5-6 Output Source/Primary Variable . 5-6 Upper/Lower Range Value . 5-6 Alarm Mode . 5-6 Echo Tuning. 5-8 Registration of False Echoes . 5-8 Amplitude Threshold Curve . 5-9 Advanced Configuration . 5-10 Advanced Tank Geometry . 5-10 Distance Offset (G) . 5-10 Minimum Level Offset (C) . 5-10 Hold Off Distance . 5-11 Calibration Distance . 5-11 Advanced Analog Output Settings . 5-11 SECTION 4 Operation SECTION 5 Configuration/Start-Up TOC-2 Reference Manual 00809-0100-4026, Rev AA November 2003 Rosemount 5400 Series Antenna Type . 5-12 Tank Connection Length . 5-12 Empty Tank Handling . 5-12 Bottom Echo Visible . 5-12 Empty Tank Detection Area . 5-12 Tank Bottom Projection . 5-12 Extra Echo. 5-13 Level Alarm is not set when Tank is Empty. 5-13 Full Tank Handling . 5-13 Level Alarm is Not Set when Tank is Full . 5-13 Full Tank Detection Area. 5-13 Level above Hold Off Distance Possible . 5-13 Double Bounce . 5-14 Surface Echo Tracking . 5-14 Slow Search . 5-14 Slow Search Speed. 5-14 Double Surface . 5-14 Upper Product Dielectric Constant . 5-14 Select Lower Surface . 5-14 Echo Timeout . 5-14 Close Distance Window . 5-15 Filter Settings . 5-15 Damping Value . 5-15 Activate Jump Filter. 5-15 Safety Messages . 6-1 Service. 6-2 Analog Output Calibration . 6-2 Viewing Input and Holding Registers . 6-2 Logging Measurement Data . 6-2 Saving the Transmitter Configuration . 6-2 Diagnostics. 6-3 Using the Spectrum Analyzer . 6-4 Configuration Report . 6-5 Surface Search. 6-5 Reset to Factory Settings . 6-5 Using the Simulation Mode. 6-5 Enable Software Options . 6-6 Enter Service Mode . 6-6 Troubleshooting. 6-7 Troubleshooting . 6-7 Errors.. 6-8 Warnings. 6-9 Application Errors. . 6-10 Specifications. A-1 Dimensional drawings . A-3 Ordering Information . A-4 Spare Parts . A-8 SECTION 6 Service and Troubleshooting APPENDIX A Reference Data APPENDIX B Hazardous Approvals Safety messages . B-1 European Atex Directive Information . B-3 TOC-3 Rosemount 5400 Series Reference Manual 00809-0100-4026, Rev AA November 2003 APPENDIX C HART Communicator Intrinsic Safety . B-3 Flame Proof . B-4 Hazardous Locations Certifications . B-5 Factory Mutual (FM) Approvals . B-5 Canadian Standards Association (CSA) Approval . B-6 Approval Drawings. B-7 Introduction . C-1 Safety Messages . C-1 Connections. C-5 Basic Features. C-6 Action Keys . C-6 ON/OFF Key . C-6 Directional Keys . C-6 HOT Key . C-7 Function Keys . C-7 Alphanumeric and Shift Keys . C-7 Menus and Functions . C-8 Main Menu. C-8 Online Menu . C-9 HART Fast Key Feature . C-9 Hart Communicator Diagnostic Messages . C-9 TOC-4 Reference Manual 00809-0100-4026, Rev AA November 2003 Preliminary copy Rosemount 5400 Series Section 1 Introduction SAFETY MESSAGES Safety Messages . page 1-1 Manual Overview . page 1-2 Procedures and instructions in this manual may require special precautions to ensure the safety of the personnel performing the operations. Information that raises potential safety issues is indicated by a warning symbol (
). Refer to the saftey messages listed at the beginning of each section before performing an operation preceded by this symbol. Failure to follow these installation guidelines could result in death or serious injury.
Make sure only qualified personnel perform the installation.
Use the equipment only as specified in this manual. Failure to do so may impair the protection provided by the equipment. Explosions could result in death or serious injury.
Verify that the operating environment of the transmitter is consistent with the appropriate hazardous locations certifications.
Before connecting a HART-based communicator in an explosive atmosphere, make sure the instruments in the loop are installed in accordance with intrinsically safe or non-incendive field wiring practices. Electrical shock could cause death or serious injury.
Use extreme caution when making contact with the leads and terminals. Any substitution of non-recognized parts may jeopardize safety. Repair, e.g. substitution of components etc., may also jeopardize safety and is under no circumstances allowed. www.rosemount.com Preliminary copy Rosemount 5400 Series Reference Manual 00809-0100-4026, Rev AA November 2003 MANUAL OVERVIEW This manual provides installation, configuration and maintenance information for the Rosemount 5400 Series Radar Transmitter. Section 2: Transmitter Overview
Theory of Operation
Descripton of the transmitter
Process and vessel characteristics Section 3: Installation
Mounting considerations
Mechanical installation
Electrical installation Section 4: Operation
Display panel
Configuration tool Rosemount Radar Master
AMS
275/375 communicator Section 5: Configuration/Start-Up
Configuration instructions
Configuration using the HART Communicator
Configuration using the RCT software Section 6: Service and Troubleshooting
Advanced Configuration
Error and Warning Codes
Communication Errors Appendix A: Reference Data
Specifications
Ordering Information Appendix B: Hazardous Approvals
Examples of labels
European ATEX Directive information
FM approvals
CSA approvals
Drawings Appendix C: HART 275/375 Communicator
Features
Connections
Diagnostic messages 1-2 Reference Manual 00809-0100-4026, Rev AA November 2003 Preliminary copy Rosemount 5400 Series Section 2 Transmitter Overview THEORY OF OPERATION Theory of Operation . page 2-1 Components of the transmitter . page 2-2 System Architecture . page 2-3 Antenna Selection Guide/Measuring Range . page 2-5 Process Characteristics . page 2-4 The Rosemount 5400 Series Radar Transmitter is a smart, two-wire continuous level transmitter that is based on Time Domain Reflectometry
(TDR) principles. A 5400 transmitter is installed at the tank top. It emits short microwave pulses towards the product surface in the tank. When a pulse reaches the surface of the material it is measuring, part of the energy is reflected back to the antenna for subsequent processing by the transmitter electronics. The time difference between the generated and reflected pulse is detected by a micro-processor and is converted into a distance from which the total level or interface level is calculated (see below). The measured distance is often referred to as the Ullage. The product level is calculated by using the following relation between tank height and Ullage:
Level=Tank Height - Ullage. Figure 2-1. Measurement principle for the 5400 Series. Reference pulse Level www.rosemount.com S P E I
) 2
S E L P C N R P _ R D T I Preliminary copy Rosemount 5400 Series Reference Manual 00809-0100-4026, Rev AA November 2003 COMPONENTS OF THE TRANSMITTER The Rosemount 5400 Series Radar Transmitter has an aluminum transmitter housing which contains advanced electronics for signal processing. The radar electronics produces an electromagnetic pulse that is emitted through the antenna. There are different antenna types and sizes available for various applications. Figure 2-2. Transmitter components. Display Panel Junction Box Cable Entry:
" NPT. Optional adapters:
M20, PG13.5 Radar Electronics Radar Electronics Antenna
. S P E S T N E N O P M O C _ R E T T M S N A R T I 2-2 Reference Manual 00809-0100-4026, Rev AA November 2003 SYSTEM ARCHITECTURE Figure 2-3. System Integration Preliminary copy Rosemount 5400 Series The 5400 Series Radar Level Transmitter is a powerful radar level transmitter suitable for non-contact level measurements in process tanks and other types of tanks. It is designed for easy installation and maintenance free operation. The Rosemount 5400 Series Radar Transmitter is loop-powered which means it uses the same two wires for both power supply and output signal. The output is a 4-20 mA analog signal superimposed with a digital HART signal. S P E
. 0 0 4 5 _ M E T S Y S If HART technology is used the Rosemount 5400 Series Radar Transmitter can easily be configured by using a PC and the Radar Master software package or via a hand held HART 275/375 Communicator. Radar Master offers configuration and service capabilities and functions for presentation of measurement data. The transmitter is also compatible with the AMS (Asset Management Solutions) software which can be used for configuration. For stand-alone systems, or as a complement to a PC or a control system, you can monitor level data using an analog output. As an option, your Model 5400 Radar Level Transmitter can be equipped with an easy-to-use Display Panel for monitoring measurement data. 2-3 Preliminary copy Rosemount 5400 Series Reference Manual 00809-0100-4026, Rev AA November 2003 PROCESS CHARACTERISTICS Dielectric constant Foam Turbulence Temperature/Pressure Vapor Condensation Tank Characteristics The reflectivity of the product is a key parameter for measurement performance. A high dielectric constant of the media gives better reflection and a longer measuring range. How well the Rosemount 5400 Series Radar Transmitter measures in foamy applications depends upon the properties of the foam; light and airy or dense and heavy, high or low dielectrics, etc. If the foam is conductive and creamy the transmitter will probably measure the surface of the foam. If the foam is less conductive the microwaves will probably penetrate the foam and measure the liquid surface. Stmmer detta fr 5400?
A calm surface gives better reflection than a turbulent surface. For extremely turbulent applications the Low Frequency version of the 5400 transmitter is recommended.
In some applications, as ammonia, there is heavy vapor above the product surface that will influence the level measurement. The Rosemount 5400 Series Radar Transmitter can be configured to compensate for the influence of vapor. For applications where condensation may occur the Low Frequency version of the 5400 transmitter is recommended. The conditions inside the tank have a significant impact on measurement performance. For more information see Vessel Characteristics on page 3-8. 2-4 Reference Manual 00809-0100-4026, Rev AA November 2003 ANTENNA SELECTION GUIDE/MEASURING RANGE Preliminary copy Rosemount 5400 Series The measuring range depends on the antenna type and size, the dielectric constant (r) of the liquid and process conditions. For optimum performance, make sure not to exceed the maximum measuring range values below. The first table shows values for the high frequency (HF) transmitter and the second table gives the low frequency (LF) transmitter values. A: LPG/LNG, ammonia, solids...??? (dielectric constant r =1.4-1.9). Pipe installations only?
B: Oil, gasoline and other hydrocarbons, petrochemicals (r =1.9-4.0) C: Alcohols, concentrated acids, organic solvents, oil/water mixtures and acetone (r =4.0-10.0) D: Conductive liquids, e.g. water based solutions, dilute acids and alkalis
(r>10.0) Storage tank Still Pipe/Bypass Process tank 5401 Antennas A 12.5
(42.x) Cone, 2 in. Cone, 3 in Cone, 4 in Cone, 6 in Cone, 8 in Disc, 4 in. Disc, 6 in. B C D A B C D A B C D Dielectric Constant 2-5 Preliminary copy Rosemount 5400 Series Reference Manual 00809-0100-4026, Rev AA November 2003 Storage tank Still Pipe/Bypass Process tank 5402 Antennas B C D A B C D A B C D Dielectric Constant A 12.5
(42.x) Cone, 2 in. Cone, 3 in Cone, 4 in Disc, 2 in. Disc, 3 in. Disc, 4 in. 2-6 Reference Manual 00809-0100-4026, Rev AA November 2003 Preliminary copy Rosemount 5400 Series Section 3 Installation SAFETY MESSAGES Safety messages . page 3-1 Installation Procedure . page 3-2 Mounting Considerations . page 3-3 Mechanical Installation . page 3-9 Electrical Installation . page 3-13 Procedures and instructions in this section may require special precautions to ensure the safety of the personnel performing the operations. Information that raises potential safety issues is indicated by a warning symbol (
). Please refer to the following safety messages before performing an operation preceded by this symbol. Explosions could result in death or serious injury:
Verify that the operating environment of the transmitter is consistent with the appropriate hazardous locations certifications. Before connecting a HART-based communicator in an explosive atmosphere, make sure the instruments in the loop are installed in accordance with intrinsically safe or non-incendive field wiring practices. Do not remove the gauge cover in explosive atmospheres when the circuit is alive. Failure to follow safe installation and servicing guidelines could result in death or serious injury:
Make sure only qualified personnel perform the installation. Use the equipment only as specified in this manual. Failure to do so may impair the protection provided by the equipment. Do not perform any service other than those contained in this manual unless you are qualified. High voltage that may be present on leads could cause electrical shock:
Avoid contact with leads and terminals. Make sure the main power to the 5400 transmitter is off and the lines to any other external power source are disconnected or not powered while wiring the gauge. To prevent ignition of flammable or combustible atmospheres, disconnect power before servicing. www.rosemount.com Preliminary copy Rosemount 5400 Series Reference Manual 00809-0100-4026, Rev AA November 2003 INSTALLATION PROCEDURE Follow these steps for proper installation:
Review Installation Considerations
(see page 3-3) Check switches for 4-20 mA Alarm Output
(see page xx) Mount the transmitter
(see page 3-9) Wire the transmitter
(see page 3-13) Make sure covers and cable/conduit connections are tight. Power Up the transmitter Configure the transmitter
(see page 4-1) Verify measurements 3-2 Reference Manual 00809-0100-4026, Rev AA November 2003 MOUNTING CONSIDERATIONS Socket Requirements Figure 3-1. Mounting of the 5400 Series transmitter. Preliminary copy Rosemount 5400 Series Before you install the Rosemount 5400 Series Radar Transmitter, be sure to consider specific mounting requirements, vessel characteristics and process characteristics. The 5400 Series is mounted on a nozzle by using appropriate flanges. For best performance it is recommended that the socket meets the following requirements:
L
>0.4 inch/
10 mm Minimum Diameter
. S P E Q E R T E K C O S Table 3-1. Requirements on Socket height and width. 5401 Antenna L max (inch/mm) Cone 4 in. Cone 6i n. Cone 8 in. Disc 4 in. Disc 6 in.
/160
/195
/280 5402 Antenna L max (inch/mm) Cone 2 in. Cone 3 in. Cone 4 in.
/160
/160
/235 Min. Diameter
(inch/mm)
/97
/145
/193 Min. Diameter
(inch/mm)
/55
/72
/97 The transmitter should be installed as follows:
The antenna must be aligned vertically.
Choose as large antenna diameter as possible. A larger receiving area concentrates the radar beam and ensures maximum antenna gain. Increased antenna gain means greater margin for weak surface echoes. A larger antenna also results in smaller beam angle and thereby, less interference.
For best measurement performance, the antenna should stick beneath the nozzle 0.4 inches (10 mm) or more. 3-3 Preliminary copy Rosemount 5400 Series Reference Manual 00809-0100-4026, Rev AA November 2003 Free Space For easy access to the transmitter make sure that it is mounted with sufficient service space. For maximum measurement performance the transmitter should not be mounted too close to the tank wall or other objects in the tank. If the transmitter is mounted close to a wall, nozzle or other tank obstruction, noise might appear in the level signal. Therefore the following minimum clearance, according to the table below, must be maintained:
Figure 3-2. Free space recommendations. A B C D
. S P E E C A P S E E R F Table 3-2. Free space requirements A. Service space width Distance (inch/mm) B. Service space height Distance (inch/mm) C. Inclination Cone antenna Maximum angle 2 D. Minimum distance to tank wall Cone antenna Distance (inch/mm) 24/600 3-4 Reference Manual 00809-0100-4026, Rev AA November 2003 Preliminary copy Rosemount 5400 Series Recommended Mounting Position When finding an appropriate mounting position for the transmitter the conditions of the tank must be carefully considered. The transmitter should be mounted so that the influence of disturbing objects is reduced to a minimum. Figure 3-3. It is important to consider the proper mounting position. I I S P E S N O T C R T S E R _ G N T N U O M I
Disturbing objects and filling inlets creating turbulence should be kept at a distance, outside the signal beam (see Figure 3-4 for beam width information).
Avoid to install the transmitter at the centre of the tank roof.
A bridle / still-pipe can be used to avoid interference. 3-5 Preliminary copy Rosemount 5400 Series Reference Manual 00809-0100-4026, Rev AA November 2003 Beam Width Figure 3-4. Beam width at various distances from the flange.
The transmitter should be mounted with as few fittings as possible within the beam angle.
The flat tank wall can be located within the antenna beam angle as long as there is a minimum distance from the transmitter to the tank wall
(see picture for preferred installation).
) m
t e e f
e c n a t s D i
. S P E H T D W M A E B I Beam Diameter at different distances from flange for 5401 Distance 16 ft (5 m) 33 ft (10 m) 49 ft (15 m) 66 ft (20 m) 4 in. 3,5 7 10 13 Cone Antenna 8 in. Disc Antenna 6 in. 4 in. 6 in. Beam Diameter, ft (m) 3 2 6 4 9 6 8 12 1,5 3 4,5 6 2 4 5,5 7,5 Beam Diameter at different distances from flange for 5402 Cone Antenna Disc Antenna 2 in. 3 in. 4 in. 2 in. Beam Diameter, ft (m) 1,5 3,5 5 6,5 1 2,5 3,5 5 1 1,5 2,5 3 2 4,5 6,5 9 Distance 16 ft (5 m) 33 ft (10 m) 49 ft (15 m) 66 ft (20 m) 3-6 Reference Manual 00809-0100-4026, Rev AA November 2003 Figure 3-5. Beam angle. Preliminary copy Rosemount 5400 Series Beam Angle
. S S P E 2 H T D W M A E B I Half Power Beam Width Beam angle for 5401 Antenna Cone 2 in. Cone 3 in. Cone 4 in. Cone 6 in. Cone 8 in. Disc 4 in. Disc 6 in.
(Still Pipe)
(Still Pipe) 37 23 17 34 21 Half Power Beam Width Beam angle for 5402 Antenna Cone 2 in. Cone 3in. Cone 4in. Disc 2 in. 19 14 9 25 3-7 Preliminary copy Rosemount 5400 Series Reference Manual 00809-0100-4026, Rev AA November 2003 Vessel Characteristics Disturbing objects Heating coils, agitators and other objects in the tank may lead to noise in the measurement signal. Vertical cables causes minimal effect since the radar signal is scattered rather than directed back to the antenna. The shape of the tank bottom affects the measurement signal when the product surface is close to the tank bottom. The 5400 Series has built-in functions which optimizes measurement performance for various bottom shapes. The 5400 Series transmitter should be mounted so that objects such as heating coils, ladders etc. are not within the radar signal path. These objects may cause false echoes resulting in reduced measurement performance. However, the transmitter has built-in functions designed to reduce the influence from disturbing objects in case such objects can not be totally avoided. 3-8 Preliminary copy Rosemount 5400 Series Mount the transmitter on a nozzle on top of the tank. Make sure only qualified personnel perform the installation. Reference Manual 00809-0100-4026, Rev AA November 2003 MECHANICAL INSTALLATION Mounting a standard cone antenna Figure 3-6. Mounting the 5400 on a tank nozzle. Transmitter housing Bolt/nut
. S P E E G N A L F _ H T _ T N U O M Flange Antenna Gasket Tank flange 1. Place a gasket on top of the tank flange. 2. Lower the transmitter with antenna and flange into the tank nozzle. 3. Tighten the bolts and nuts. 3-9 Preliminary copy Rosemount 5400 Series Reference Manual 00809-0100-4026, Rev AA November 2003 Mounting in Still Pipes Figure 3-7. Maximum gap between antenna and Still pipe. Still Pipe mounting is recommended for tanks where surface conditions are extremely turbulent. The gap between the antenna and the Still Pipe may be up to 0.4 inch (10 mm). max. 0.4 inch
(10 mm) When the transmitter is mounted in a Still Pipe the inclination should be within 1. Figure 3-8. The transmitter should be vertically mounted. 3-10
. S P E S Q E R _ E P P L L I T S I
. S P E K N A T _ E P P L L T S I I Preliminary copy Rosemount 5400 Series In pipes with inlet pipes in the order of 3 inch or larger the gap between the pipe and the antenna should be less than 1 mm. Reference Manual 00809-0100-4026, Rev AA November 2003 Mounting in Bypass Pipes Figure 3-9. Recommended specifications for bridles with pipe inlets. Min. xx Min. xx Max. diameter xx Figure 3-10. Bridle mounting is recommended for tanks with turbulent surface conditions. S P E S Q E R _ E L D R B I
. S P E E L D R B I 3-11 Preliminary copy Rosemount 5400 Series Reference Manual 00809-0100-4026, Rev AA November 2003 Antenna extension The Extended Cone antenna is suitable for tanks with long nozzles or tanks where measurements should be avoided in the region close to the nozzle. Use the Extended Cone antenna if:
the nozzle is high there are disturbing objects close to the tank opening, or there is a rough surface at the inside of the nozzle. S P E S Q E R _ E L D R B I Figure 3-11. Typical nozzle conditions which may decrease measurement performance.
Disc Antenna Figure 3-12. DRAFT 3-12 Reference Manual 00809-0100-4026, Rev AA November 2003 ELECTRICAL INSTALLATION Cable/conduit entries Grounding Cable Selection Preliminary copy Rosemount 5400 Series The electronics housing has two entries for - 14 NPT. Optional M201.5 and PG 13.5 adapters are also available. The connections are made in accordance with local or plant electrical codes. Make sure that unused ports are properly sealed to prevent moisture or other contamination from entering the terminal block compartment of the electronics housing. NOTE!
Use the enclosed metal plug to seal the unused port. The housing should always be grounded in accordance with national and local electrical codes. Failure to do so may impair the protection provided by the equipment. The most effective grounding method is direct connection to earth ground with minimal impedance. There are two grounding screw connections provided. One is inside the Field Terminal side of the housing and the other is located on top of the housing. The internal ground screw is identified by a ground symbol:
. NOTE!
Grounding the transmitter via threaded conduit connection may not provide sufficient ground. NOTE!
In the Explosion proof/Flameproof version the electronics is grounded via the transmitter housing. After installation and commissioning make sure that no ground currents exist due to high ground potential differences in the installation. Use shielded twisted pair wiring for the Rosemount 5400 Series in order to comply with EMC regulations. The cables must be suitable for the supply voltage and approved for use in hazardous areas, where applicable. For instance, in the U.S., explosion-proof conduits must be used in the vicinity of the vessel. For the ATEX flame proof approval version of the 5400 Series, suitable conduits with sealing device or flame proof (EEx d) cable glands must be used depending on local requirements. Use 18 AWG to 12 AWG in order to minimize the voltage drop to the transmitter. Hazardous Areas When the 5400 transmitter is installed in hazardous area, local regulations and specifications in applicable certificates must be observed. 3-13 Preliminary copy Rosemount 5400 Series Reference Manual 00809-0100-4026, Rev AA November 2003 Terminals in the transmitter housing provide connections for signal cables. The 5400 transmitter operates with power supplies ranging from 15.5 to 45 VDC. For Intrinsically Safe output the supply voltage must be within xx to xx VDC. For Explosion Proof/Flame Proof the supply voltage must be within xx to xx VDC. The maximum current loop resistance can be gained from the following diagrams:
DRAFT DRAFT DRAFT
. S P E X E _ D A O L _ X A M
. I I P E C S N R T N I _ N O N _ D A O L _ X A M
. I I S P E C S N R T N _ D A O L _ X A M I Power Requirements Maximum Loop Resistance Figure 3-13. Explosion Proof/Flame Proof installations. Figure 3-14. Non-hazardous installations. Figure 3-15. Intrinsically safe installations. 3-14 Reference Manual 00809-0100-4026, Rev AA November 2003 Connecting the Transmitter Figure 3-16. Junction box. Preliminary copy Rosemount 5400 Series The 5400 Series accepts power supplies ranging from 15.5 VDC to 45 VDC. It uses 4-20 mA power superimposed with a HART signal. To connect the transmitter:
1. Make sure that the power supply is disconnected. 2. Remove the cover on the transmitter housing terminal side (see label). 3. Pull the cable through the cable gland/conduit. 4. Connect wires according to Figure 3-17 for non-intrinsically safe output and according to Figure 3-18 for Intrinsically safe output. 5. Replace the cover and tighten the cable gland. 6. Connect the power supply. Terminal for signal and power supply 1 3 2 1
. S P E X O B _ N O T C N U J I 1. Cable entry. 2. Ground terminal. 3. Terminal for signal and power supply. 3-15 Preliminary copy Rosemount 5400 Series Reference Manual 00809-0100-4026, Rev AA November 2003 Non-Intrinsically Safe Output For non-intrinsically safe installations wire the transmitter as shown in Figure 3-17. NOTE!
Make sure that the power supply is off when connecting the transmitter. The HART 275 Communicator requires a minimum load resistance of 250 Ohm within the loop in order to function properly. For maximum loop resistance see Figure 3-13 (Explosion/Flame Proof) and Figure 3-14
(Non-hazardous installations). Figure 3-17. Wiring for non-intrinsically safe installations. 5400 Radar Series Radar Gauge Load resistance = 250 Power supply HART Modem HART 275/375 Communicator
. S P E S I _ N O N _ G N R W I I 3-16 Reference Manual 00809-0100-4026, Rev AA November 2003 Preliminary copy Rosemount 5400 Series Intrinsically Safe Output For intrinsically safe installations wire the transmitter as shown in Figure 3-18. NOTE!
Make sure that the instruments in the loop are installed in accordance with intrinsically safe field wiring practices. Figure 3-18. Wiring diagram for intrinsically safe installations 5400 Radar Series Radar Gauge Approved IS Barrier Load resistance = 250 Power supply
. S P E S I _ G N R W I I HART Modem HART 275/375 Communicator The HART 275 Communicator requires a minimum load resistance within the loop of 250 Ohm in order to function properly. For maximum load resistance see Figure 3-15. The power supply voltage ranges from xx V to xx V. IS parameters Ui=30 V. Ii=130 mA. Pi=1 W. Ci=0. Li=0. 3-17 Preliminary copy Rosemount 5400 Series Reference Manual 00809-0100-4026, Rev AA November 2003 3-18 Reference Manual 00809-0100-4026, Rev AA November 2003 Preliminary copy Rosemount 5400 Series Section 4 Operation Safety Messages . page 4-1 Display Panel . page 4-2 PC Configuration Software Rosemount Radar Master . page 4-3 AMS . page 4-8 Model 275/375 HART Communicator . page 4-9 SAFETY MESSAGES Procedures and instructions in this manual may require special precautions to ensure the safety of the personnel performing the operations. Information that raises potential safety issues is indicated by a warning symbol (
). Refer to the safety messages listed at the beginning of each section before performing an operation preceded by this symbol. Failure to follow these installation guidelines could result in death or serious injury.
Make sure only qualified personnel perform the installation.
Use the equipment only as specified in this manual. Failure to do so may impair the protection provided by the equipment. Explosions could result in death or serious injury.
Verify that the operating environment of the transmitter is consistent with the appropriate hazardous locations certifications.
Before connecting a HART-based communicator in an explosive atmosphere, make sure the instruments in the loop are installed in accordance with intrinsically safe or non-incendive field wiring practices. Electrical shock could cause death or serious injury.
Use extreme caution when making contact with the leads and terminals. Any substitution of non-recognized parts may jeopardize safety. Repair, e.g. substitution of components etc., may also jeopardize safety and is under no circumstances allowed. www.rosemount.com Preliminary copy Rosemount 5400 Series Reference Manual 00809-0100-4026, Rev AA November 2003 DISPLAY PANEL Description of how the Display Panel is used for viewing data. When the transmitter is started the Display Panel presents information such as antenna type, measurement frequency etc. When the transmitter is up and running the Display Panel presents Level, Signal Amplitude, Volume and other measurement data. Figure 4-1. Display Panel D r a f t X X X X X X 4-2 Reference Manual 00809-0100-4026, Rev AA November 2003 PC CONFIGURATION SOFTWARE ROSEMOUNT RADAR MASTER Installing the RRM software Preliminary copy Rosemount 5400 Series The Rosemount Radar Master (RRM) is a user-friendly software tool that allows you to configure the 5400 transmitter. You can choose either of the following two methods to configure a 5400 transmitter:
Start the Wizard for a guided installation if you are un-familiar with the 5400 transmitter.
Use the Setup function if you are already familiar with the configuration process or if you just want to change the current settings. To install the Rosemount Radar Master:
1. Insert the installation CD into your CD-ROM drive. 2. If the installation program is not automatically started, from the windows Start Bar choose Run and type D:\Setup.exe where D is the CD-ROM drive. 3. Follow the instructions on the screen. 4. For optimum performance set COM Port Buffers to 1. To start the RRM:
1. From the Start menu click Programs>Saab Rosemount>Rosemount Radar Master. 2. In the RRM Status Bar check that RRM communicates with the transmitter. If communication does not work check that the correct COM port is connected on the computer and that the COM port is properly configured, see Specifying the COM Port on page 4-4. RRM communicates with the devices. 4-3 Preliminary copy Rosemount 5400 Series Reference Manual 00809-0100-4026, Rev AA November 2003 Specifying the COM Port If communication is not established open the Communication Preferences window and check that the correct COM Port is selected:
1. Select Communication Preferences from the Windows menu. I I P M B S G N T T E S N O T A C N U M M O C M R R
I 2. Check which COM port that is connected. 3. Choose the COM Port option that matches the COM Port connected to the transmitter. To set the COM port buffers For Windows 2000 the COM port Receive Buffer and Transfer Buffer need to be set to 1. To set the COM port buffers do the following:
1. In the MS Windows Control Panel open the System option. 2. Choose the Hardware tab and click the Device Manager button. 3. Expand the Ports node in the tree view. 4. Click the right mouse button on the selected COM port and choose Properties. 5. Select the Port Settings tab and click the Advanced button. 6. Drag the Receive Buffer and Transfer Buffer slides to 1. 7. Click the OK button. 8. Reboot the computer. 4-4 Reference Manual 00809-0100-4026, Rev AA November 2003 System Requirements Preliminary copy Rosemount 5400 Series Hardware Processor: Pentium 200MHz Memory: 64 MB RAM COM Port: 1 serial COM port Graphical Card: Screen resolution of 800 x 600. 256 colors. Hard drive space: 100 MB Software Operating Systems supported:
Windows 98 - service pack 3 and above Windows NT 4 - service pack 6 and above Windows 2000 Help In RRM Help is accessed by pressing the F1 key or by selecting the Contents option from the Help menu. If the F1 key is pressed a help text appears with information about the window that is currently open. If a menu option is selected a help text appears with information about that particular menu. 4-5 Preliminary copy Rosemount 5400 Series Reference Manual 00809-0100-4026, Rev AA November 2003 Using the Setup Wizard To install a 5400 transmitter by using the installation Wizard do the following:
Figure 4-2. RRM workspace 1. Start the RRM software. 2. In the RRM workspace click the Wizard icon (make sure that the Basic section is open), or choose the View>Wizard menu option. I
. I F T N O C D R A Z W M R R
I Wizard icon Figure 4-3. RRM Wizard 3. Click the Next button and follow the instructions. Now you will be guided through a number of dialogs allowing you to configure the transmitter. I
. F T D R A Z W M R R
I 4-6 Reference Manual 00809-0100-4026, Rev AA November 2003 Using the Setup Function Figure 4-4. RRM workspace Preliminary copy Rosemount 5400 Series To install a 5400 transmitter by using the Setup function do the following:
1. Start the RRM software. 2. In the RRM workspace click the appropriate icon. There are different icons available for configuration of Tank Geometry, Analog Output and general settings such as measurement units. General Tank Geometry Analog Output I F T
. 2 P U T E S _ E C A P S K R O W 4-7 Preliminary copy Rosemount 5400 Series Reference Manual 00809-0100-4026, Rev AA November 2003 AMS Kort introduktion till hur AMS anvnds fr att konfigurera 5400. 4-8 Preliminary copy Rosemount 5400 Series The 5400 transmitter can be configured by using a HART 275 Communicator. The menu tree is shown in Figure 4-6 on page 4-10. Appendix C: HART Communicator provides brief instructions on the use of the HART Communicator. For information on all the capabilities, refer to the HART Communicator Product Manual. Reference Manual 00809-0100-4026, Rev AA November 2003 MODEL 275/375 HART COMMUNICATOR Figure 4-5. The HART 275 Communicator. Function Keys Action Keys Alphanumeric Keys Shift Keys 5 7 2 4-9 Preliminary copy Rosemount 5400 Series Figure 4-6. HART Communicator Menu Tree Reference Manual 00809-0100-4026, Rev AA November 2003
- Level
- Distance
- Level Rate
- Signal Strength
- Volume
- Internal Temp 1 Proc Condition 1 Proc Condition 2 Product DC 2 Product DC 1 Calc. Method 2 Tank Diameter 3 Tank Length 4 Volume Offset 1 PV is 2 LRV 3 URV 4 Alarm Mode Meas 5 Alarm Mode Fail 6 Disable Lmt Alm 7 Damp Value 1 Universal rev 2 Fld dev rev 3 Software rev 4 Hardware rev 1 Distance Units 2 Level Rate Units 3 Volume Unit 4 Temperature Unit 1 Process Variables 2 Diag/Service 3 Basic Setup 1 Variable mapping 2 Level 3 Distance 4 Level Rate 5 Signal Strength 6 Volume 7 Internal Temp 1 Diagnostics 2 Simulation 3 Surface Search 4 Set as Empty 5 Restart Device 6 Lock/Unlock Device 7 Factory Settings 8 Trim/Calibrate AO 9 Advanced Service 1 Appl Grade Index 2 Measurem Units 3 Guided Setup 4 Tank Setup 5 AO Setup 4 Detailed Setup 1 Device Information 2 LCD 3 HART 4 Echo Tuning 5 Advanced Tank 5 Review Menus 1 Variable re-map 2 PV is 3 SV is 4 TV is 5 QV is 1 Device Status 2 Device Error 3 Device Warning 4 Measurem Status 5 AO Status 6 Volume Status 1 Simul Mode 2 Simul Distance 1 Distance Units 2 Level Rate Units 3 Volume Units 4 Temperature Units 1 Tank Type 2 Tank Bottom Type 3 Tank Height 4 Pipe Diameter 5 Tank Environment 6 Volume 1 Manufacturer 2 Device Model 3 Serial No 4 Tag 5 Descriptor 6 Message 7 Date 8 Revision #s 9 SW versions
- HW Config 1 LCD Variables 2 LCD Language 3 LCD Units 1 Poll Address 2 Burst Mode 3 Burst Option 4 Num Req Preams 5 Num Resp Preams 1 Found Echoes 2 Regist False Echoes 3 Min Threshold 4 Surface Search 5 Set as Empty 6 Create ATC 7 Add False Echo 8 Remove False Echo 9 Set Min Threshold 1 Antenna Type 2 Pipe Diameter 3 TCL 4 Upper Null Zone 5 Min Level Offset 6 Calibration Distance 7 Distance Offset 8 Tank Presentation Online Menu 1 DEVICE SETUP 2 PV 3 AO 4 LRV 5 URV 4-10 Reference Manual 00809-0100-4026, Rev AA November 2003 Preliminary copy Rosemount 5400 Series Section 5 Configuration/Start-Up Safety messages . page 5-1 Overview . page 5-2 Basic Configuration . page 5-3 Tank Geometry . page 5-3 Analog Output . page 5-6 Echo Tuning . page 5-8 Advanced Configuration . page 5-10 SAFETY MESSAGES Procedures and instructions in this section may require special precautions to ensure the safety of the personnel performing the operations. Information that raises potential safety issues is indicated by a warning symbol (
). Refer to the safety messages listed at the beginning of each section before performing an operation preceded by this symbol. Explosions could result in death or serious injury:
Verify that the operating environment of the gauge is consistent with the appropriate hazardous locations certifications. Before connecting a HART-based communicator in an explosive atmosphere, make sure the instruments in the loop are installed in accordance with intrinsically safe or non-incendive field wiring practices. Do not remove the gauge cover in explosive atmospheres when the circuit is alive. Failure to follow safe installation and servicing guidelines could result in death or serious injury:
Make sure only qualified personnel perform the installation. Use the equipment only as specified in this manual. Failure to do so may impair the protection provided by the equipment. Do not perform any service other than those contained in this manual unless you are qualified. www.rosemount.com Preliminary copy Rosemount 5400 Series Reference Manual 00809-0100-4026, Rev AA November 2003 OVERVIEW The Rosemount 5400 transmitter can be pre-configured according to the ordering specifications in the Configuration Data Sheet. Basic Configuration The Basic Configuration includes parameters for a standard configuration which is sufficient in most cases. The Basic Configuration comprises the following items:
Measurement Units
Remote Display Unit
Tank Configuration
- Tank Geometry
- Environment/Process conditions
- Volume
Analog Output Echo Tuning Advanced Configuration Echo Tuning is used to handle special situations when there are objects in the tank which cause disturbing echoes. The following tools are available to handle such situations:
Amplitude Threshold Curve (ATC)
False Echo registration For some applications further configuration is needed in addition to the Basic Configuration. This may be due to the properties of the product or the shape of the tank. Disturbing objects and turbulent conditions in the tank may also require that advanced measures are taken. 5-2 Reference Manual 00809-0100-4026, Rev AA November 2003 BASIC CONFIGURATION Measurement Units Preliminary copy Rosemount 5400 Series Specify the measurement units to be used for presentation of Distance, Level Rate, Volume and Temperature values. Display Unit Specify the parameters to be presented on the display panel. Tank Geometry Figure 5-1. Tank Geometry Tank Height The Tank Height is the distance between the Upper Reference Point and the Lower Reference Point close to or at the bottom of the tank. The transmitter measures the distance to the product surface and subtracts this value from the Reference Gauge Height to determine the level. Upper Reference Point Tank Height (R)
. S P E D R A D N A T S _ Y R T E M O E G K N A T Product Level Lower Reference Point Tank Type and Tank Bottom Type By defining Tank Type and Tank Bottom Type default values for some parameters are set. This optimizes the transmitter for a specific combination of Tank type and Tank Bottom Type. For tank types vertical cylinder and cubical, all tank bottom types are valid. For tank types Horizontal Cylinder and Spherical, the parameter Tank Bottom Type is not used. Select Tank Bottom Type Flat Inclined if the bottom inclination is between 10 and 30 degrees. If the inclination is less than 10 degrees but there are disturbing objects on the tank floor (like heating coils) right beneath the transmitter this selection should also be used. 5-3 Preliminary copy Rosemount 5400 Series Reference Manual 00809-0100-4026, Rev AA November 2003 Table 5-1. Tank Type and Tank Bottom Type Tank Type Vertical Cylinder Horizontal Cylinder Spherical Cubical Tank Bottom Type Flat, Dome, Cone, Flat inclined Flat, Dome, Cone, Flat inclined Flat, Dome, Cone, Flat inclined Flat Dome Flat inclined Cone Spherical Spherical
. S P E A 1 0 _ C _ 0 0 6 5 Pipe Diameter When the transmitter is mounted in a still pipe the inner diameter of the pipe must be specified. The Pipe Diameter is used to compensate for the lower microwave propagation speed inside the pipe. An incorrect value will give a scale factor error. If locally supplied still-pipes are used, make sure the inner diameter is noted before the pipe is installed. This option is only available when the transmitter is configured for Antenna Type Pipe or User Defined. 5-4 Reference Manual 00809-0100-4026, Rev AA November 2003 Process Conditions Volume Preliminary copy Rosemount 5400 Series Describe the conditions in your tank according to the Tank Environment parameters for Process Conditions listed below. For best performance choose only if applicable and not more than two options. Rapid Level Changes Optimize the transmitter for measurement conditions where the level changes quickly due to filling and emptying of the tank. A standard configured transmitter is able to track level changes of up to 4 inch/s (100 mm/s). When the Rapid Level Changes check box is marked, the transmitter can track level changes of up to 8 inch/s (200 mm/s). Turbulent Surface This parameter should be used if the tank shows a turbulent surface. The reason for the turbulence might be splash loading, agitators, mixers, or boiling product. Normally the waves in a tank are quite small and cause local rapid level changes. By setting this parameter the performance of the transmitter will be improved when there are small and quickly changing amplitudes and levels. Foam Setting this parameter optimizes the gauge for conditions with weak and varying surface echo amplitudes. Solid Products Setting this parameter optimizes the transmitter for solid products, for example concrete or grains, which are not transparent for radar signals. For instance, this parameter can be used when the application is a silo with product buildup. Product Dielectric Range The Dielectric Constant is related to the reflectivity of the product. By setting this parameter measurement performance can be optimized. However, the transmitter will still be able to perform well even if the actual Dielectric Constant differs from the configured value. The Volume Calculation is performed by using a predefined tank shape. To configure the Model 5400 transmitter for volume calculations you have to choose a Volume Calculation method. For volume calculations you can choose one of the standard tank shapes:
Sphere, Horizontal Cylinder, Vertical Cylinder, Horizontal Bullet or Vertical Bullet. Enter the following parameters:
Tank diameter (and the length if it is a horizontal tank).
Volume Offset: Use this parameter if you do not want zero volume and zero level to match (for example if you want to include volume below the zero level.) 5-5 Preliminary copy Rosemount 5400 Series Reference Manual 00809-0100-4026, Rev AA November 2003 Analog Output The 5400 series has the ability to handle two analog outputs which can be configured separately. Figure 5-2. Standard Range Value settings RTG Reference Point Hold Off Distance 20 mA Upper Range Value (URV)
0 0 1
0 e g n a R 4 mA Lower Range Value (LRV)
. S P E D R A D N T A S _ T U O G O L A N A Product Level Zero Level
(Lower Reference Point) Output Source/Primary Variable Select the source to control the analog output. Upper/Lower Range Value Enter the range values that correspond to the analog output values 4 and 20 mA. You can specify any values as long as the Upper Range Value is above the Lower Range Value. If the measured value goes beyond the measurement range, the transmitter enters the alarm mode. The 4 mA Lower Range Value can be set to zero or any level above the Zero Level. The 20 mA Upper Range Value should not be within the Hold Off Distance. If the 20 mA point is within the Hold Off Distance the full range of the analog output is not used, see Hold Off Distance on page 5-11. Alarm Mode Choose the desired Alarm Mode. The Alarm Mode specifies the analog output state when a measurement error occurs or when the measured value is out of range. High: the output current is set to 22 mA. 5-6 Reference Manual 00809-0100-4026, Rev AA November 2003 Preliminary copy Rosemount 5400 Series Low: the output current is set to 3.8 mA. Freeze Current: the output current is set to the present value at the time when the error occurs. Table 5-2. Analog Output: Standard Alarm Values vs. Saturation Values Level Low High 420 mA Saturation Values 420 mA Alarm Value 3.9 mA 20.8 mA 3.75 mA 21.75 mA Table 5-3. Analog Output: NAMUR-Compliant Alarm Values vs. Saturation Values Level Low High 420 mA Saturation Values 420 mA Alarm Value 3.8 mA 20.5 mA 3.6 mA 22.5 mA 5-7 Preliminary copy Rosemount 5400 Series Reference Manual 00809-0100-4026, Rev AA November 2003 ECHO TUNING Registration of False Echoes Figure 5-3. There are different methods available for disturbance echo handling with the Rosemount 5400 Series Transmitter:
False Echo registration
Customized Noise Threshold Table (Amplitude Threshold Curve (ATC) The False Echo function is used to improve the performance of the gauge when the surface is close to a horizontal surface of a stationary object in the tank. The object causes an echo when it is above the surface. When the echoes from the surface and the object are close to each other, they might interfere and cause a decrease in performance. Disturbing object False echo Surface echo
. S P E S E O H C E _ E S L A F The False Echo function allows you to register disturbing echoes caused by objects in the tank in the memory of the gauge. When the surface is passing by a disturbing object, the gauge can measure with a higher reliability, when the position of the object is registered. This makes it possible to detect a product surface close to a disturbance echo even if the surface echo is weaker than the disturbing echo. See the following recommendations before you register new interfering echoes:
Make sure that a correct amplitude threshold is set before you register any disturbance echoes.
Keep the number of registered echoes to a minimum.
Compare the list of interfering echoes with the tank drawing or by visible inspection of the tank. Note if there are objects like beams, heating coils, agitators etc. which correspond to the found echoes. Only register echoes which can be clearly identified as objects in the tank.
Make sure that the level is stable before you register a disturbance echo. A fluctuating level may indicate a temporary disturbance which is not due to an interfering object. 5-8 Reference Manual 00809-0100-4026, Rev AA November 2003 Preliminary copy Rosemount 5400 Series
Do not register a disturbance echo if the amplitude is below the general amplitude threshold.
Do not register a disturbance echo if the amplitude is significantly smaller than the amplitude of the surface echo when the surface is at the same level as the disturbance. (In some cases weak disturbance echoes can be filtered out by creating a noise threshold table. It may be necessary to register new disturbance echoes at a later stage when objects have become visible due to surface movement.
Amplitude Threshold Curve You can filter out weak disturbing echoes by creating a noise threshold table. This technique should only be used in special situations, for example at the bottom of tanks with weak disturbing echoes. In such tanks the transmitter may lock at disturbances close to the bottom when the tank is empty. Setting up a noise threshold in this region will guarantee that the transmitter starts tracking the surface when the tank is filled again. Make sure that the surface echo amplitude in the bottom region is higher than the noise threshold. This function can also be used in areas where there occasionally are strong echoes present, i.e. to block the device from tracking "wall bounce echoes", moving cleaning gun, wide mixer blades and product mist from spray nozzles. For those large areas registering a False Echo may not be sufficient. Furthermore, the ATC-table can be used to remove influence from the tank nozzle or a still pipe inlet at the top of the tank. Do not create noise thresholds around echoes which are already registered as interfering echoes (see Registration of False Echoes on page 5-8). The ATC function is available in the Rosemount Radar Master software. DRAFT Figure 5-4. S P E C T A _ M U R T C E P S 5-9 Preliminary copy Rosemount 5400 Series Reference Manual 00809-0100-4026, Rev AA November 2003 ADVANCED CONFIGURATION Advanced Tank Geometry The advanced transmitter configuration includes settings which can be used to fine tune the transmitter when standard settings are not sufficient for optimum performance. Figure 5-5. Advanced Tank Geometry Upper Reference Point Distance Offset (G) RTG Reference Point Hold Off Distance
(Upper Range Value) Tank Height (R) Product Level Min LevelOffset (C) Zero Level
(Lower Reference Point) T
. S P E D E C N A V D A _ Y R T E M O E G K N A Distance Offset (G) The Distance Offset is used when the measured level by the gauge should correspond with the level value obtained by hand-dipping. The Distance Offset (G) is defined as the distance between the upper reference point and the flange (the flange is referred to as the Transmitters Reference Point). You can use the Distance Offset to specify your own reference point at the top of the tank. Set the Distance Offset to zero if you want the flange as upper reference point. The Distance Offset is defined as positive if you use an upper reference point above the Transmitters Reference Point. Minimum Level Offset (C) The Minimum Level Offset (C) defines a lower null zone which extends the measurement range beyond the Zero Level Reference Point down to the tank bottom. The Minimum Level Offset is defined as the distance between the Zero Level (Tank Level Reference Point) and the minimum accepted level at the tank bottom. Set the Minimum Level Offset to zero if you use the tank bottom as Zero Level Reference Point. This case corresponds to the standard Tank Geometry configuration. 5-10 Reference Manual 00809-0100-4026, Rev AA November 2003 Preliminary copy Rosemount 5400 Series Note that the Tank Height must be measured down to the Zero Level Reference Point regardless if the Zero Level Reference Point is located at the tank bottom or at an elevated point as the datum plate. If the zero level is not defined as the tank bottom and instead is an elevated point as the datum plate, you need to define the Minimum Level Offset. Note: The Minimum Level Offset can not be negative. Hold Off Distance This parameter should only be changed if there are measurement problems in the upper part of the tank. Such problems may occur if there are disturbing objects close to the probe. By increasing the Hold Off Distance the measuring range is reduced. Calibration Distance The Calibration Distance is by default set to zero. It is used to adjust the transmitter so that measured levels match hand dipped product levels. Normally a minor adjustment is necessary. There may for example be a deviation between the actual tank height and the value stored in the transmitter database. Advanced Analog Output Settings Figure 5-6. Advanced Range Value settings Product Level Min LevelOffset (C) RTG Reference Point Hold Off Distance 20 mA Upper Range Value (URV)
0 0 1
0 e g n a R 4 mA Lower Range Value (LRV) Zero Level
(Lower Reference Point)
. S P E D E C N A V D A _ T U O G O L A N A 5-11 Preliminary copy Rosemount 5400 Series Reference Manual 00809-0100-4026, Rev AA November 2003 The transmitter is designed to optimize measurement performance for each available antenna type. This parameter is pre-configured at factory but may need to be set if a non-standard antenna is used. The Tank Connection Length (TCL) parameter is adjusted for each antenna type in order to optimize measurement performance. TCL is set automatically for standard antennas. For non-standard antennas (antenna type User Defined) the TCL value needs to be manually adjusted. The Empty Tank Handling functions handle situations when the surface echo is close to the tank bottom:
Tracking weak product echoes
How to handle lost echoes If the surface echo is lost the function makes the transmitter present a zero-level measurement, and an alarm is activated unless this alarm has been blocked. Bottom Echo Visible This parameter is automatically set depending on tank type and tank bottom type. By setting this parameter the bottom echo will be treated as a disturbance echo to facilitate tracking of weak surface echoes close to the tank bottom. If this parameter is not set searching for a lost surface echo is restricted to a region close to the tank bottom. Only set this parameter if the bottom echo is visible. Check if the gauge detects the tank bottom when the tank is empty before marking the checkbox. Empty Tank Detection Area This function is activated by default if you have selected one of the following Tank Bottom Types: Cone, Dome, Flat Inclined, or Unknown. This function also requires that the Bottom Echo Visible checkbox is not marked. If it is marked the function is disabled. The transmitter will search for the surface echo within the Empty Tank Detection Area. The Empty Tank Detection Area is calculated as a percentage of Tank Height (R) + Minimum Level Offset (C) - Distance Offset (G). It has a lower limit of 400 mm and a higher limit of 1000 mm. Used Empty Tank Detection Area is shown in Advanced Setup and can be adjusted manually if required. Since the transmitter will search for the surface echo in the Empty Tank Detection Area, it is important that there are no disturbances in this area. If there are disturbances it may need to be filtered out. Tank Bottom Projection This function handles situations close to the tank bottom and may enhance measurement performance in the tank bottom region. In this region the signal from the actual tank bottom may in some cases be significantly stronger than the measurement signal from the product surface. Antenna Type Tank Connection Length Empty Tank Handling 5-12 Reference Manual 00809-0100-4026, Rev AA November 2003 Preliminary copy Rosemount 5400 Series Full Tank Handling Extra Echo Extra Echo Detection is used for tanks with domed or conical bottom types and when no strong echo from the tank bottom exists when the tank is empty. When the tank is empty an echo beneath the actual tank bottom can sometimes be seen. Level Alarm is not set when Tank is Empty If the echo from the product is lost in an area close to the tank bottom (Empty Tank Detection Area), the device will enter empty tank state and an alarm is triggered. (If the device is still able to measure the level, no alarm will be triggered even if the level is close to the tank bottom.) Two types of alarms are triggered:
Invalid Level is set which can be seen in the Diagnostics window (see Diagnostics)
The Analog Out for level will go into Alarm Mode (see Output Analog Out 1 or Output Analog Out 2). Level Alarm is Not Set when Tank is Full If the surface echo is lost close to the top of the tank, the level value will normally be displayed as invalid. Set this parameter to suppress the invalid display. NOTE By setting this parameter the analog output will not enter alarm mode for invalid levels close to the antenna. Full Tank Detection Area This parameter defines a range where it is accepted to loose the echo from the product. If the echo is lost in this range the tank is considered full (the device enters Full Tank State) and the device will present max level indication. When the tank is full the device looks in 2 x Full Tank Detection Area for the product surface. When a new echo is found in this range it is considered to be the product surface. Level above Hold Off Distance Possible Enable the checkbox if the level may rise above the Hold Off Distance (UNZ) and you want to consider the tank as full in that case. Normally the device will always be able to track the surface and the product level will never rise that high. If the checkbox is not enabled and the surface is lost at the top of the tank the device searches for a surface echo within the whole tank. 5-13 Preliminary copy Rosemount 5400 Series Reference Manual 00809-0100-4026, Rev AA November 2003 Some radar waves are reflected against the tank roof and back to the surface before they are detected by the transmitter. Normally, these signals have a low amplitude and are therefore neglected by the transmitter. For spherical and horizontal cylinder tanks, in some case the amplitude may be strong enough to lead the transmitter to interpret the double bounce as the surface echo. By setting the Double Bounce Possible parameter this type of measurement situation may be improved. This function should only be used if the problem of double bounces can not be solved by changing the mechanical installation. Slow Search This variable controls how to search for the surface if a surface echo is lost. With this parameter set the transmitter starts searching for the surface at the last known position, and gradually increases the width of the search region until the surface is found. If this variable is not set the transmitter searches through the whole tank. This parameter may typically be used for tanks with turbulent conditions. Slow Search Speed If the surface echo is lost, the transmitter starts to search around the last known level to find the surface echo again. This parameter indicates how fast it should expand the search window. Double Surface Indicates that there are two liquids or foam in the tank resulting in two reflecting surfaces. The upper liquid or foam layer must be partly transparent to the radar signal. If this function is activated, you can specify which surface to select by using the Select Lower Surface parameter. Upper Product Dielectric Constant This is the dielectric constant for the upper product if there is a Double Surface situation. A more precise value results in better accuracy for the lower surface level. Select Lower Surface This function should only be used if Double Surface is set. If Select Lower Surface is set the lower surface will be presented as the product surface. If not set the upper surface is tracked. Echo Timeout Use Echo Timeout to define the time in seconds before the transmitter will start to search for a surface echo after it has been lost. After an echo has been lost, the transmitter will not start searching or set Invalid Level until this time has elapsed. Double Bounce Surface Echo Tracking 5-14 Reference Manual 00809-0100-4026, Rev AA November 2003 Preliminary copy Rosemount 5400 Series Filter Settings Close Distance Window This parameter defines a window centered at the current surface position in which new surface echo candidates can be selected. The size of the window is CloseDist. Echoes outside this window will not be considered as surface echoes. The transmitter will without delay jump to the strongest echo inside this window. If there are rapid level changes in the tank, the value of the Close Distance Window could be increased to prevent the transmitter from missing level changes. On the other hand, a too large value might cause the transmitter to select an invalid echo as the surface echo. Damping Value The Damping Value defines the level value filtering rate. A low value will give the new level value by adding a small portion (for instance 1%) of the level change to the previous level value. A Damping Value setting typically takes the latest measurement and presents it as the new level. This implies that a low factor setting makes the level value steady but the gauge reacts slowly to level changes in the tank. A high factor setting makes the gauge react quickly to level changes but the level value can be somewhat jumpy. Activate Jump Filter If the surface echo is lost and a new surface echo is found, the Jump Filter tells the transmitter to wait for some time before it jumps to the new echo. During that time the new echo has to be a valid echo. The Jump Filter does not use the Distance Filter Factor and can be used in parallel to the Least Square Filter or the Adaptive Filter. The Jump Filter is typically used for applications with turbulent surface and makes the echo tracking work smoother as the level passes the agitator. 5-15 Preliminary copy Rosemount 5400 Series Reference Manual 00809-0100-4026, Rev AA November 2003 5-16 Reference Manual 00809-0100-4026, Rev AA November 2003 Preliminary copy Rosemount 5400 Series Section 6 Service and Troubleshooting SAFETY MESSAGES Safety Messages . page 6-1 Service . page 6-2 Troubleshooting . page 6-7 Procedures and instructions in this manual may require special precautions to ensure the safety of the personnel performing the operations. Information that raises potential safety issues is indicated by a warning symbol (
). Refer to the saftey messages listed at the beginning of each section before performing an operation preceded by this symbol. Failure to follow these installation guidelines could result in death or serious injury.
Make sure only qualified personnel perform the installation.
Use the equipment only as specified in this manual. Failure to do so may impair the protection provided by the equipment. Explosions could result in death or serious injury.
Verify that the operating environment of the transmitter is consistent with the appropriate hazardous locations certifications.
Before connecting a HART-based communicator in an explosive atmosphere, make sure the instruments in the loop are installed in accordance with intrinsically safe or non-incendive field wiring practices.
Any substitution of non-recognized parts may jeopardize safety. Repair, e.g. substitution of components etc., may also jeopardize safety and is under no circumstances allowed.
Substitution of components may impair Intrinsic Safety.
To prevent ignition of flammable or combustible atmospheres, disconnect power before servicing. Electrical shock could cause death or serious injury.
Use extreme caution when making contact with the leads and terminals.
To prevent ignition of flammable or combustible atmospheres, disconnect power before servicing. (Krav frn FM?)
Do not reset circuit breaker unless power has been removed from the equipment or the area is known to be non-hazardous. (Nonincendive ?) www.rosemount.com Preliminary copy Rosemount 5400 Series Reference Manual 00809-0100-4026, Rev AA November 2003 SERVICE Analog Output Calibration Viewing Input and Holding Registers The functions mentioned in this section are all available in the Rosemount Radar Master (RRM) configuration program. Measured data is continuously stored in the Input registers. By viewing the contents of the Input registers you can check that the device works properly. The Holding registers store various transmitter parameters used to control the measurement performance. By using the RRM program most Holding registers can be edited by simply typing a new value in the appropriate Value input field. Some holding registers can be edited in a separate window. In this case you can choose from a list of options or you can change separate data bits. Logging Measurement Data By using the Log Device Registers function in the RRM software you can log Input and Holding registers. It is possible to choose from different pre-defined sets of registers. This function is useful for veryfying that the transmitter works properly. Saving the Transmitter Configuration Use this RRM option to save the configuration parameters to the configuration file associated with the device. If a similar device needs to be installed, parameters in the saved file can be uploaded directly to the new device. 6-2 Reference Manual 00809-0100-4026, Rev AA November 2003 Diagnostics Preliminary copy Rosemount 5400 Series By using the RRM software the following information about the device can be retrieved:
device status
device errors
device warnings
measurement status
analog output status volume status Figure 6-1. The Diagnostics window in Rosemount Radar Master. 6-3 Preliminary copy Rosemount 5400 Series Reference Manual 00809-0100-4026, Rev AA November 2003 Using the Spectrum Analyzer Figure 6-2. The Spectrum Analyzer in Rosemount Radar Master (RRM) lets you view the measurement signal amplitude along the tank. Each radar echo is displayed as a peak in the signal plot. This is a useful tool for obtaining a view of the tank conditions. The Spectrum Analyzer also lets you register disturbing echoes and create an Amplitude Threshold Curve (see Section 5: Echo Tuning for further information). Registered Registered Registered disturbing echo disturbing echo disturbing echo Peak from disturbing object Registered disturbing echo Peak from product surface Amplitude Threshold Curve To be continued... S P E M U R T C E P S 6-4 Reference Manual 00809-0100-4026, Rev AA November 2003 Configuration Report Figure 6-3. The Configuration Report window in Rosemount Radar Master. Preliminary copy Rosemount 5400 Series This function in Rosemount Radar Master (RRM) shows what configuration changes have been done to the transmitter compared to the default configuration. The report compares a specified backup file with the current transmitter configuration. Information on antenna type, software versions, software and hardware configuration, operation time, error status and unit code is presented. Surface Search The Surface Search command triggers a search for the product surface. Use this function if, for example, the measured level has stuck on a disturbing object in the tank. Reset to Factory Settings Resets all or a specific part of the holding registers to factory settings. Figure 6-4. The Reset to Factory Settings window in RRM. Using the Simulation Mode This function can be used to simulate measurements and alarms. 6-5 Preliminary copy Rosemount 5400 Series Figure 6-5. The Reset to Factory Settings window in RRM. Reference Manual 00809-0100-4026, Rev AA November 2003 Enable Software Options
(Change Start Code) To be continued... Enter Service Mode In Rosemount Radar Master (RRM) some useful service functions are available for the 5400 Series transmitter. By setting RRM into the Service Mode all the Service menu options in RRM are enabled. The default password for enabling the Service Mode is admin. The password can be changed by selecting the Change Password option from the Service menu. 6-6 Reference Manual 00809-0100-4026, Rev AA November 2003 TROUBLESHOOTING Troubleshooting Table 6-1. Troubleshooting chart Preliminary copy Rosemount 5400 Series If there is a malfunction despite the absence of diagnostic messages, see Table 6-1 for information on possible causes. Symptom Possible cause Action No level reading
Check the power supply.
Check the cables for serial data communication.
COM Port configuration does not match
Check that correct COM Port is the connected COM Port.
Cables may be disconnected.
Wrong HART adderss is used.
Hardwafe failure. No HART communication. Analog Out is set in Alarm. P2 is detected but Level is incorrectly reported as Full or Empty. Incorrect level reading.
Configuration error.
Disturbing objects in the tank. Integral display does not work. selected in the HART server (see
Specifying the COM Port on page 4-4).
Check wiring diagram.
Verify that the 250 Ohm resistor is in the loop.
Check cables.
Make sure that correct HART short address is used. Try address=0.
Check Analog Output current value to verify that transmitter hardware works. Use the command Read Gauge Status in order to check active errors. Use the command Read Gauge Status and check if the warning Probe Immersed is active. If this is the case check that:
the transmitter is configured with correct probe type,
the reference pulse (P1) is below amplitude threshold T4. If not, adjust T4 to an appropriate value.
Check the Reference Gauge Height parameter.
Check status information and diagnostic information.
Check that the transmitter has not locked on an interfering object.
Check the display configuration.
Check loop power.
Check Display connection. 6-7 Preliminary copy Rosemount 5400 Series Reference Manual 00809-0100-4026, Rev AA November 2003 Errors. Table 6-2. Error messages. Table 6-2 is a list of diagnostic messages that may be displayed on the Integral Display, on the Model 275 HART Communicator, in AMS or by the Rosemount Radar Master (RRM) software. Errors normally result in Analog Output alarm. Errors are indicated in RRM by... To see the error message do one of the following... To be continued... Description Action At least one configuration parameter is outside allowed range. NOTE: the default values are used until the problem is solved. The transmitter performs an immediate reset.
Load default database and restart the transmitter.
Contact Saab Rosemount service department if the problem persists. Contact Rosemount service department. The transmitter performs an immediate reset. Contact Rosemount service department. This error is probably caused by hardware failure. Checksum error in the factory configuration parameters. Can be caused by power failure during configuration or by hardware error. NOTE: the default values are used until the problem is solved. Caused by error in the User Configuration parameters. Can be caused by power failure during configuration or by hardware error. NOTE: the default values are used until the problem is solved Contact Rosemount service department. Contact Rosemount service department.
Load default database and restart the transmitter.
Contact Saab Rosemount service department if the problem persists. Contact Rosemount service department. Message Invalid configuration. RAM failure was detected during startup test. FPROM failure was detected during startup test. Waveform acquisition failure. EEPROM factory checksum. EEprom user checksum error. Software error. 6-8 Preliminary copy Rosemount 5400 Series Reference Manual 00809-0100-4026, Rev AA November 2003 Warnings. Table 6-3. Warning messages. Table 6-3 is a list of diagnostic messages that may be displayed on the Integral Display, on the Model 275 HART Communicator or by the Rosemount Radar Master (RRM) software. Warnings are less serious than errors and in most cases do not result in Analog Output alarms. Warnings are indicated by... To see the warning message do one of the following... Description Action Possible cause:
Wrong threshold level T2.
Liquid level in Dead Zone or below probe end.
-40 C<Internal Temperature<85 C.
Volume configuration error.
Strapping table error.
View the waveform plot and check amplitude threshold T2. Contact Rosemount service department.
Check that correct tank type is selected for volume configuration.
Check that tank dimensions for volume are correct.
If strapping table is used, check the level vs. volume points. Message No level pulse is found. Internal temperature out of range. Volume computation warning. 6-9 Preliminary copy Rosemount 5400 Series Application Errors. Level jumps to a higher level near the bottom of the tank. S P E 1 _ R O R R E _ N O T A C L P P A I I Reference Manual 00809-0100-4026, Rev AA November 2003 May be caused by sloping tank bottom. Action:
Make sure that parameter Bottom always visible is not set.
Increase parameter Empty Tank Detection Area if measurement in this region is not crucial.
Increase the CFAR threshold value. Incorrect Level. Action:
Check tank geometry configuration. S P E 2 _ R O R R E _ N O T A C L P P A I I May be caused by disturbing object in the tank Action:
Remove disturbing object.
Move tha transmitter to another position.
Use the Echo Tuning function in RRM to register the false echo that causes the transmitter to lock on the wrong level. May be caused by strong echoes from the tank bottom when product is slightly transparent. Action:
Make sure that parameter Bottom always visible is set. Measured value gets stuck. Measured value drops to empty tank. S P E 3 _ R O R R E _ N O T A C L P P A I I
. S P E Y T P M E _ R O R R E _ N O T A C I L P P A I 6-10 Preliminary copy Rosemount 5400 Series Reference Manual 00809-0100-4026, Rev AA November 2003 Measured level jumps to a lower value. S P E W O L P M U J _ R O R R E _ N O T A C L P P A I I May be caused by:
Radar echo bouncing off from the surface to the tank roof and back to the surface.
Product with very high reflectivity that causing very strong echoes.
Two products layered in the tank. Action:
Move the transmitter away from the center of the tank roof.
Enable the Double Bounce function.
Enable the Double Surface function Measured level oscillates around a steady value. May be caused by:
Foam on the product surface.
Turbulent product surface. Action:
Enable the Tank Environment Foam parameter.
Enable the Tank Environment Turbulent Surface parameter. Measured level gets stuck near the top of the tank. May be caused by:
Antenna tip ends inside the tank nozzle.
Disturbing objects near the antenna. Action:
Cut the nozzle.
Increase the Hold Off distance. S P E E L B A T S D N U O R A _ R O R R E _ N O T A C L P P A I I
. S P E P O T _ R O R R E _ N O T A C L P P A I I 6-11 Preliminary copy Rosemount 5400 Series Reference Manual 00809-0100-4026, Rev AA November 2003 6-12 Reference Manual 00809-0100-4026, Rev AA November 2003 Preliminary copy Rosemount 5400 Series 6-13 Preliminary copy Rosemount 5400 Series Reference Manual 00809-0100-4026, Rev AA November 2003 6-14 Reference Manual 00809-0100-4026, Rev AA November 2003 Preliminary copy Rosemount 5400 Series Appendix A Reference Data Specifications . page A-1 Dimensional drawings . page A-3 Ordering Information . page A-4 Spare Parts . page A-8 Rosemount 5400 Series Radar Level Transmitter. Pulsed, free propagating radar. 5401: ~6 GHz 5402: ~26 GHz Free space reflection from flat metal plate, ambient temperature and pressure, minimum damping TBD 5401: 2, 3, 4, 6, 8 in. cone 5401: 6, 8 in. disc 5402: 2, 3, 4 in. cone 5402: 2, 3, 4 in. disc 0.1 in. ( 3 mm) 0.04 in. (1 mm) 0.04 in. ( 1 mm) at 5 m distance. 0.005 % of measured distance per 50F (10C) 1 per second. 0-98.4 ft (0-30 m) from antenna tip, measured from mounting flange face???Kan man ange ett nedre samt ett vre vrde fr samtliga antenner (d fr man med vre ddzon, eller vad vi vljer att kalla denna parameter fr, per automatik). See Measuring range for details. Near zone accuracy?. Olika 5401/5402/cone/disc/storlekar. Hur presentera?
Accuracy, inches (mm) in. (10/30 mm) in. (mm) ft (0.5 m) ft (20 m) 10 mm/s as default, adjustable to 200 mm/s.
> 80 years @ 77F (25C). Distance, ft (m) The 6-digit local intregal display can toggle between all process variables (level, distance, volume, internal temperature, peak amplitudes, percentage of range, analog current out) and has 15 mm digit size. It also shows diagnostics and error information. Note! The display cannot be used for configuration purposes. SPECIFICATIONS General Product Measurement Principle Reference Conditions Microwave Output Power Beam Angle Measuring Performance Instrument Accuracy Resolution Repeatability Ambient Temperature Effect Update Interval Measuring Range Level Rate MTBF Display / Configuration Integral Display www.rosemount.com Preliminary copy Rosemount 5400 Series Reference Manual 00809-0100-4026, Rev AA November 2003 Level, Distance and Volume Level and Distance: ft, inch, m, cm or mm Volume: ft3, inch3, US gals, Imp gals, barrels, yd3, m3 or liters RRM, HART 275 / 375, AMS Loop-powered (2-wire), 11-42 VDC TBD Alternative 1: HART + 4-20 mA current loop (non-IS or IS option) Alternative 2: Foundation fieldbus (optional IS version) Standard: Low=3.75 mA, High=21.75 mA Namur NE43: Low=3.6 mA, High=22.5 mA TBD. TBD, sid 41?
TBD See diagrams on page 12 See Hazardous Locations Certifications on page 13 M20x1.5, 1/2 in 18-12 AWG?. 2, 3, 4, 6, 8 in. See Antennas on page 7, pageA-4 and A-6. 316 / 316L SST, Teflon (PTFE or equivalent) and O-ring material (see Ordering Information on page 15 and A-6) Polyurethane-covered Aluminum See Dimensional Drawings on page 14. TBD TBD See Ordering Information on page 15 and A-6. Up to 20 in. (500 mm)
-40F to 176F (-40C to 80C). For the LCD display, the temperature range is -4F to 130F (-20C to 55C)
-58F to 194F (-50C to 90C)
-40F to 392F (-40C to 200C) Full vacuum to 580 psig (-1 bar to 40 bar) at 302F (150C) 0 - 100% Relative Humidity, 100 % Relative Humidity at 176F (80C) Yes. NEMA 4X, IP65, 66, 67 CE mark, 93/68/EEC (complies with applicable directives: R&TTE, EMC, ATEX) 94/9/EC WHG overfill protection FCC part 15 (1998) subpart B and R&TTE (EU directive 1999/5/EC). Considered to be an unintentional radiator under the Part 15 rules. According to IACS UR E10 Emission and Immunity:
EMC directive 89/336/EEC (CISPR16 Class A level) and NAMUR recommendations NE21, closed metal tanks.???
in addition to requirements for CE mark NAMUR????
Complies with IEEE 587 Category B transient protection and IEEE 472 surge protection Compliance. Compliance. Compliance. Output Variables Output Units Configuration Tools Electric Power Supply Power Consumption Output Signal on Alarm Linearity Temperature Drift Output Impedance External Loop Resistance IS Parameters Cable Entry Output Cabling Mechanical Antennas Antenna Material Exposed to Tank Atmosphere Housing / Enclosure Dimensions Height above flange Weight, excl. flange Flanges / Threads Nozzle Height Environment Ambient Temperature Storage Temperature Process Temperature Process Pressure Humidity Factory Sealed Ingress Protection EU Directive compliance ATEX directive Overfill Protection Approval Telecommunication (FCC and R&TTE) Vibration Resistance Electromagnetic Compatibility EMI/RFI Transient / Built-in Lightning Protection Pressure Equipment Directive (PED) Ordinary Location FM 3810 Boiler Approval CSA B51-97 A-2 Reference Manual 00809-0100-4026, Rev AA November 2003 DIMENSIONAL DRAWINGS Figure A-1. Dimensions of 5401 Series transmitter Low Frequency version with cone antenna. xx xx xx B xx xx xx Figure A-2. Dimensions of 5402 Series transmitter High Frequency version with cone antenna. B 5401 B A 100 (4.0) Cone size (inch) 2 3 4 6 8 Preliminary copy Rosemount 5400 Series xx xx xx xx
- 14 NPT Optional adapters:
M20x1.5 PG13.5
- 14 NPT Optional adapters:
M20x1.5 PG13.5 s60 s60 xx A xx A
. S P E F L _ S N O S N E M D I I
. S P E F H _ S N O S N E M D I I 5402 B A 100 (4.0) Cone size (inch) 2 3 4 A-3 Reference Manual 00809-0100-4026, Rev AA November 2003
(pipe installations only)
(pipe installations only)
(only for disc antenna) Preliminary copy Rosemount 5400 Series ORDERING INFORMATION Model Code for Rosemount 5401, Low Frequency (C-band) Model 5401 Product Description Low frequency version Housing Material Polyurethane-covered Aluminum Signal Output 4-20 mA with HART communication FOUNDATION fieldbus (AI block only) Conduit / Cable Threads 1/2 inch - 14 NPT M20 x 1.5 adapter Product Certifications No Hazardous Locations Certifications ATEX Flameproof ATEX Intrinsic Safety ATEX FISCO Intrinsic Safety (requires FOUNDATION fieldbus Signal Output) FM Explosion Proof FM Intrinsic Safety and Non-incendive FM FISCO Intrinsic Safety (requires FOUNDATION fieldbus Signal Output) CSA Explosion Proof CSA Intrinsic Safety CSA FISCO Intrinsic Safety (requires FOUNDATION fieldbus Signal Output) Antenna - Size and Material Cone Antennas 2 in. DN 50, 316 / 316 L SST (EN 1.4404) 3 in. DN 80, 316 / 316 L SST (EN 1.4404) 4 in. DN 100, 316 / 316 L SST (EN 1.4404) 6 in. DN 150, 316 / 316 L SST (EN 1.4404) 8 in. DN 200, 316 / 316 L SST (EN 1.4404) PTFE Disc Antennas 4 in. PTFE, DN 100, 316 / 316 L SST (EN 1.4404) 6 in. PTFE, DN 150, 316 / 316 L SST (EN 1.4404) Other Antennas Customer specific Tank Sealing PTFE with Viton o-rings PTFE with Kalrez 6375 o-rings PTFE with EPDM o-rings PTFE with Buna-N o-rings PTFE disc antenna (o-rings not needed) Process Connection and Material ANSI Flanges 2 inch, 150 lbs, 316 / 316 L SST (EN 1.4404) 2 inch, 300 lbs, 316 / 316 L SST (EN 1.4404) 3 inch, 150lbs, 316 / 316 L SST (EN 1.4404) 3 inch, 300 lbs, 316 / 316 L SST (EN 1.4404) 4 inch, 150 lbs, 316 / 316 L SST (EN 1.4404) 4 inch, 300 lbs, 316 / 316 L SST (EN 1.4404) 6 inch, 150 lbs, 316 / 316 L SST (EN 1.4404) 8 inch, 150 lbs, 316 / 316 L SST (EN 1.4404) Process Connection and Material, continued (5401) DIN Flanges Code A Code H F Code 1 2 Code NA E1 I1 IA E5 I5 IE E6 I6 IF Code 2S 3S 4S 6S 8S 4P 6P XX Code PV PK PE PB PD Code AA AB BA BB CA CB DA EA Code A-4 Reference Manual 00809-0100-4026, Rev AA November 2003 Preliminary copy Rosemount 5400 Series HB IB JA JB KA LA TA UA VA YA ZA XX Code M1 BT T1 SP GS C1 C4 C5 C8 Q4 Q8 P1 U1 A1 D1 S1 S2 S3 XX DN 50 PN 40, 316 / 316 L SST (EN 1.4404) DN 80 PN 40, 316 / 316 L SST (EN 1.4404) DN 100 PN 16, 316 / 316 L SST (EN 1.4404) DN 100 PN 40, 316 / 316 L SST (EN 1.4404) DN 150 PN 16, 316 / 316 L SST (EN 1.4404) DN 200 PN 16, 316 / 316 L SST (EN 1.4404) JIS Flanges 10 K 50 A, 316 / 316 L SST (EN 1.4404) 10 K 80 A, 316 / 316 L SST (EN 1.4404) 10 K 100 A, 316 / 316 L SST (EN 1.4404) 10 K 150 A, 316 / 316 L SST (EN 1.4404) 10 K 200 A, 316 / 316 L SST (EN 1.4404) Other Flanges Customer specific Options Integral digital display Bar Code Tag with tag number and purchase order number Transient Protection Terminal Block (standard with FISCO) Weather Protection Shield Guaranteed start-up at -58F (-50F) Software Configuration Factory configuration (CDS required with order) Alarm Limit Configuration NAMUR alarm and saturation levels, high alarm NAMUR alarm and saturation levels, low alarm Low alarm(1) (standard Rosemount alarm and saturation levels) Special Certificates Calibration Data Certificate Material Traceability Certification per EN 10204 3.1B(2) Special Procedures Hydrostatic testing Overfill Overfill protection according to German WHG/TV Plantweb Functionality Regulatory Control: PID. (Requires FOUNDATION fieldbus) Diagnostics suite Antenna Extensions 100 mm, 316 / 316 L SST (EN 1.4404) 200 mm, 316 / 316 L SST (EN 1.4404) 300 mm, 316 / 316 L SST (EN 1.4404) Customer Special Special option Typical Model Number: 5401 A F 1 IA 4P PD CA - M1 C1 A1
(1) Standard alarm setting is freeze (high)??????
(2) Option available for pressure retaining wetted parts. A-5 Preliminary copy Rosemount 5400 Series Model Code for Rosemount 5402, High Frequency (K-band) Model 5402 Product Description High frequency version Reference Manual 00809-0100-4026, Rev AA November 2003 Housing Material Polyurethane-covered Aluminum Signal Output 4-20 mA with HART communication FOUNDATION fieldbus (AI block only) Conduit / Cable Threads 1/2 inch - 14 NPT M20 x 1.5 adapter Product Certifications No Hazardous Locations Certifications ATEX Flameproof ATEX Intrinsic Safety ATEX FISCO Intrinsic Safety (requires FOUNDATION fieldbus Signal Output) FM Explosion Proof FM Intrinsic Safety and Non-incendive FM FISCO Intrinsic Safety (requires FOUNDATION fieldbus Signal Output) CSA Explosion Proof CSA Intrinsic Safety CSA FISCO Intrinsic Safety (requires FOUNDATION fieldbus Signal Output) Antenna - Size and Material Cone Antennas 2 in. DN 50, 316 / 316 L SST (EN 1.4404) 3 in. DN 80, 316 / 316 L SST (EN 1.4404) 4 in. DN 100, 316 / 316 L SST (EN 1.4404) PTFE Disc Antennas 2 in. PTFE, DN 50, 316 / 316 L SST (EN 1.4404) 3 in. PTFE, DN 80, 316 / 316 L SST (EN 1.4404) 4 in. PTFE, DN 100, 316 / 316 L SST (EN 1.4404) Other Antennas Customer specific Tank Sealing PTFE with Viton o-rings PTFE with Kalrez 6375 o-rings PTFE with EPDM o-rings PTFE with Buna-N o-rings PTFE disc antenna (o-rings not needed) Process Connection and Material ANSI Flanges 2 inch, 150 lbs, 316 / 316 L SST (EN 1.4404) 2 inch, 300 lbs, 316 / 316 L SST (EN 1.4404) 3 inch, 150lbs, 316 / 316 L SST (EN 1.4404) 3 inch, 300 lbs, 316 / 316 L SST (EN 1.4404) 4 inch, 150 lbs, 316 / 316 L SST (EN 1.4404) 4 inch, 300 lbs, 316 / 316 L SST (EN 1.4404) 6 inch, 150 lbs, 316 / 316 L SST (EN 1.4404) 8 inch, 150 lbs, 316 / 316 L SST (EN 1.4404) DN 80 PN 40, 316 / 316 L SST (EN 1.4404) DN 100 PN 16, 316 / 316 L SST (EN 1.4404) DN 100 PN 40, 316 / 316 L SST (EN 1.4404) Process Connection and Material, continued (5402) Code A Code H F Code 1 2 Code NA E1 I1 IA E5 I5 IE E6 I6 IF Code 2S 3S 4S 2P 3P 4P XX Code PV PK PE PB PD Code AA AB BA BB CA CB DA EA IB JA JB Code A-6
(pipe installations only)
(pipe installations only)
(only for disc antenna) Reference Manual 00809-0100-4026, Rev AA November 2003 Preliminary copy Rosemount 5400 Series HB KA LA TA UA VA YA ZA XX Code M1 BT T1 SP GS C1 C4 C5 C8 Q4 Q8 P1 U1 A1 D1 S1 S2 S3 XX DIN Flanges DN 50 PN 40, 316 / 316 L SST (EN 1.4404) DN 150 PN 16, 316 / 316 L SST (EN 1.4404) DN 200 PN 16, 316 / 316 L SST (EN 1.4404) JIS Flanges 10 K 50 A, 316 / 316 L SST (EN 1.4404) 10 K 80 A, 316 / 316 L SST (EN 1.4404) 10 K 100 A, 316 / 316 L SST (EN 1.4404) 10 K 150 A, 316 / 316 L SST (EN 1.4404) 10 K 200 A, 316 / 316 L SST (EN 1.4404) Other Flanges Customer specific Options Integral digital display Bar Code Tag with tag number and purchase order number Transient Protection Terminal Block (standard with FISCO) Weather Protection Shield Guaranteed start-up at -58F (-50F) Software Configuration Factory configuration (CDS required with order) Alarm Limit Configuration NAMUR alarm and saturation levels, high alarm NAMUR alarm and saturation levels, low alarm Low alarm(1) (standard Rosemount alarm and saturation levels) Special Certificates Calibration Data Certificate Material Traceability Certification per EN 10204 3.1B(2) Special Procedures Hydrostatic testing Overfill Overfill protection according to German WHG/TV Plantweb Functionality Regulatory Control: PID. (Requires FOUNDATION fieldbus) Diagnostics suite Antenna Extensions 100 mm, 316 / 316 L SST (EN 1.4404) 200 mm, 316 / 316 L SST (EN 1.4404) 300 mm, 316 / 316 L SST (EN 1.4404) Customer Special Special option Typical Model Number: 5401 A F 1 IA 4P PD CA - M1 C1 A1
(1) Standard alarm setting is freeze (high)??????
(2) Option available for pressure retaining wetted parts. A-7 Preliminary copy Rosemount 5400 Series SPARE PARTS Spare parts list Transmitter head Model 5401/5402 Reference Manual 00809-0100-4026, Rev AA November 2003 Product Description High frequency version, 26 GHz Low frequency version, 6 GHz Cone Antenna - Size and Material Stainless Steel 316L (1.4...) 2 in. DN 50 (pipe installations only) 3 in. DN 80 (pipe installations only) 4 in. DN 100 6 in. DN 150 (only available for 5401LF) 8 in. DN 200 (only available for 5401LF) Hastelloy (HC..) 2 in. DN 50 (pipe installations only) 3 in. DN 80 (pipe installations only) 4 in. DN 100 6 in. DN 150 (only available for 5401LF) 8 in. DN 200 (only available for 5401LF) Antenna Extensions (delivered in same material as antenna) No antenna extension 100 mm 200 mm 300 mm Tank Sealing PTFE with Viton o-rings PTFE with Kalrez o-rings PTFE with EPDM o-rings Flange Process Connection ANSI Flanges 2 inch, 150 lbs 2 inch, 300 lbs 2 inch, 600 lbs 3 inch, 150lbs 3 inch, 300 lbs 3 inch, 600 lbs 4 inch, 150 lbs 4 inch, 300 lbs 4 inch, 600 lbs 6 inch, 150 lbs 6 inch, 300 lbs 6 inch, 600 lbs 8 inch, 150 lbs 8 inch, 300 lbs 8 inch, 600 lbs DIN Flanges DN 50 PN 16 DN 50 PN 40 DN 50 PN 64 DN 80 PN 16 DN 80 PN 40 DN 80 PN 64 DN 100 PN 16 DN 100 PN 40 DN 100 PN 64 Flange Process Connection Model 5401HF 5401LF Code 2S 3S 4S 6S 8S 2H 3H 4H 6H 8H Code XX X1 X2 X3 Code PV PK PE Code AA AB AC BA BB BC CA CB CC DA DB DC EA EB EC HA HB HC IA IB C JA JB JC Code A-8 Reference Manual 00809-0100-4026, Rev AA November 2003 Preliminary copy Rosemount 5400 Series KA KB Code DC EA EB EC PA PB PC QA QB QC RA RB RC SA SB SC TA TB TC Code H F Code A Code 1 2 3 Code NA E1 E4 E5 E6 E7 E?
E?
I1 I4 I5 I6 I7 I?
I?
IA ID IE IF IG
DN 150 PN 16 DN 150 PN 40 Flange Process Connection, continued DN 150 PN 64 DN 200 PN 16 DN 200 PN 40 DN 200 PN 64 JIS Flanges Signal Output 4-20 mA with HART communication Fieldbus Foundation Housing Material Polyurethane-covered Aluminum Conduit / Cable Threads 1/2 inch - 14 NPT M20 x 1.5 adapter PG 13.5 adapter Product Certifications No Hazardous Locations Certifications ATEX Flameproof JIS Flameproof FM Explosion Proof CSA Explosion Proof SAA Flameproof GOSStandart Flameproof GP (China) Flameproof ATEX Intrinsic Safety JIS Intrinsic Safety FM Intrinsic Safety and Non-incendive CSA Intrinsic Safety SAA Intrinsic Safety GOSStandart Intrinsic Safety GP (China) Intrinsic Safety ATEX FISCO Intrinsic Safety (requires Fieldbus Foundation Signal Output) JIS FISCO Intrinsic Safety (requires Fieldbus Foundation Signal Output) FM FISCO Intrinsic Safety (requires Fieldbus Foundation Signal Output) CSA FISCO Intrinsic Safety (requires Fieldbus Foundation Signal Output) SAA FISCO Intrinsic Safety (requires Fieldbus Foundation Signal Output) Overfill protection according to German WHG/TV Telecom certification for non-metal tanks Typical Model Number: 5401LF 2S XX PV AA H A 1 E1 M1 ?? C1 A-9 Preliminary copy Rosemount 5400 Series Reference Manual 00809-0100-4026, Rev AA November 2003 A-10 Reference Manual 00809-0100-xx, Rev AA November 2003 Preliminary copy Rosemount 5400 Appendix B Hazardous Approvals SAFETY MESSAGES Safety messages . page B-1 European Atex Directive Information . page B-3 Hazardous Locations Certifications . page B-5 Approval Drawings . page B-7 Procedures and instructions in this section may require special precautions to ensure the safety of the personnel performing the operations. Information that raises potential safety issues is indicated by a warning symbol (
refer to the following safety messages before performing an operation preceded by this symbol.
). Please Explosions could result in death or serious injury:
Verify that the operating environment of the gauge is consistent with the appropriate hazardous locations certifications. Before connecting a HART-based communicator in an explosive atmosphere, make sure the instruments in the loop are installed in accordance with intrinsically safe or non-incendive field wiring practices. Do not remove the gauge cover in explosive atmospheres when the circuit is alive. Failure to follow safe installation and servicing guidelines could result in death or serious injury:
Make sure the transmitter is installed by qualified personnel and in accordance with applicable code of practice. Use the equipment only as specified in this manual. Failure to do so may impair the protection provided by the equipment. Do not perform any service other than those contained in this manual unless you are qualified. Substitution of components may impair Intrinsic Safety. To prevent ignition of flammable or combustible atmospheres, disconnect power before servicing. www.rosemount.com Preliminary copy Rosemount 5400 Reference Manual 00809-0100-xx, Rev AA November 2003 High voltage that may be present on leads could cause electrical shock:
Avoid contact with leads and terminals. Make sure the main power to the Radar Transmitter is off and the lines to any other external power source are disconnected or not powered while wiring the gauge. B-2 Reference Manual 00809-0100-xx, Rev AA November 2003 EUROPEAN ATEX DIRECTIVE INFORMATION Intrinsic Safety Figure B-1. Approval Label ATEX (KEMA) and Name Plate Preliminary copy Rosemount 5400 The Rosemount 5400 Series Transmitter that has the following label attached has been certified to comply with Directive 94/9/EC of the European Parliament and the Council as published in the Official Journal of the European Communities No. L 100/1 on 19-April-1994. Label The following information is provided as part of the label of the transmitter:
Name and address of the manufacturer (Rosemount).
CE Conformity Marking
Complete model number
The serial number of the device
Year of construction
Marking for explosion protection:
EEx ia IIC T4 (-40 C Ta +70 C) Ui=xx V Ii=xx mA Pi=x W Ci=x, Li=x xx ATEX certificate number:
B-3 Preliminary copy Rosemount 5400 Flame Proof Figure B-2. Approval Label ATEX (KEMA) and Name Plate Reference Manual 00809-0100-xx, Rev AA November 2003 The Rosemount 5400 Series Transmitter that has the following label attached has been certified to comply with Directive 94/9/EC of the European Parliament and the Council as published in the Official Journal of the European Communities No. L 100/1 on 19-April-1994. Label The following information is provided as part of the label of the transmitter:
Name and address of the manufacturer (Rosemount).
CE Conformity Marking
Complete model number
The serial number of the device
Year of construction
Marking for explosion protection:
EEx d[ia]ia IIC T4 (-40 C<Ta< +70 C)
KEMA ATEX certificate number: KEMA 01ATEXyyyy B-4 Reference Manual 00809-0100-xx, Rev AA November 2003 HAZARDOUS LOCATIONS CERTIFICATIONS Factory Mutual (FM) Approvals Figure B-3. Approval Labels Factory Mutual (FM) Preliminary copy Rosemount 5400 The Rosemount 5400 Series Transmitters that have the following labels attached have been certified to comply with the requirements of the approval agencies noted. Label E5 Explosion-Proof for Class I, Division 1, Groups A, B, C and D. Dust-Ignition proof for Class II/III, Division 1, Groups E, F and G; with intrinsically safe connections to Class I, II, III, Div 1, Groups A, B, C, D, E, F and G. Temperature class T4 @+70 C. Ambient temperature limits: -40C to + 70C Factory Sealed. I5 Intrinsically Safe for Class I, II, III, Division 1, Groups A, B, C, D and G. Intrinsically Safe for Class I, Zone 0, AEX ia IIC T4 Ta=70C. Temperature code T4 at 70C max ambient. Control Drawing: xxx. Non-incendive for Class I, Division 2, Groups A, B, C and D. Suitable for Class II, III, Division 2, Groups F and G. Non-incendive maximum operating parameters: 42 V, 25 mA. Temperature code T4 at 70C max ambient. B-5 Preliminary copy Rosemount 5400 Canadian Standards Association (CSA) Approval Figure B-4. Approval Label Canadian Standards Association
(CSA) Cert. no. xxxx. Reference Manual 00809-0100-xx, Rev AA November 2003 Label E6 Explosion-Proof for Class I, Division 1, Groups C and D. Dust Ignition Proof for Class II, Div. 1 and 2, Groups E, F and G. Dust-Ignition proof for Class III, Division 1, Hazardous Locations
[Ex ia IIC T4] Ex ia IIC T4. Ambient temperature limits: -40C to + 70C. Factory Sealed. I6 Intrinsically Safe: Ex ia IIC T4. Intrinsically Safe for Class I, Division 1, Groups A, B, C and D. Temperature code T4. Control Drawing: xxxx. Non-incendive for Class III, Division 1, Hazardous Locations. Non-incendive for Class I, Division 2, Groups A, B, C and D. Ambient temperature limits: -40 C to + 70 C. B-6 Reference Manual 00809-0100-xx, Rev AA November 2003 APPROVAL DRAWINGS Preliminary copy Rosemount 5400 This section contains Factory Mutual installation drawings and Canadian Standards installation drawings. You must follow the installation guidelines presented in order to maintain certified ratings for installed transmitters. This section contains the following drawings:
Saab Rosemount drawing 91500xx-xxx, Issue 1:
System Control Drawing for hazardous location installation of intrinsically safe FM approved apparatus. Saab Rosemount drawing 91500xx-xxx, Issue 1:
System Control Drawing for hazardous location installation of CSA approved apparatus. Figure B-5. System Control Drawing for hazardous location installation of intrinsically safe FM approved apparatus. System Control Drawing Figure B-6. System Control Drawing for hazardous location installation of CSA approved apparatus. System Control Drawing B-7 Preliminary copy Rosemount 5400 Reference Manual 00809-0100-xx, Rev AA November 2003 B-8 Reference Manual 00809-0100-xx, Rev AA November 2003 Rosemount 5400 Series Appendix C HART Communicator INTRODUCTION SAFETY MESSAGES Introduction . page C-1 Safety Messages . page C-1 Connections . page C-5 Basic Features . page C-6 Menus and Functions . page C-8 This appendix provides an introduction to using the HART Communicator with the Rosemount Model 5400 transmitter, including the HART Communicator keypad, connections, menu structure and Fast Key sequence features. The HART Communicator manual provides detailed instructions on the use and features of the HART Communicator. This brief summary will familiarize you with the HART Communicator but is not meant to replace the HART Communicator manual. For information on all the capababilities of the HART Communicator, refer to the HART Communicator Product Manual (document 00809-0100-4275). Procedures and instructions in this section may require special precautions to ensure the safety of the personnel performing the operations. Information that raises potential safety issues is indicated by a warning symbol (
). Please refer to the following safety messages before performing an operation preceded by this symbol. Explosions could result in death or serious injury:
Verify that the operating environment of the gauge is consistent with the appropriate hazardous locations certifications. Before connecting a HART-based communicator in an explosive atmosphere, make sure the instruments in the loop are installed in accordance with intrinsically safe or non-incendive field wiring practices. Do not remove the gauge cover in explosive atmospheres when the circuit is alive. www.rosemount.com Rosemount 5400 Series Reference Manual 00809-0100-xx, Rev AA November 2003 Failure to follow safe installation and servicing guidelines could result in death or serious injury:
Make sure only qualified personnel perform the installation. Use the equipment only as specified in this manual. Failure to do so may impair the protection provided by the equipment. Do not perform any service other than those contained in this manual unless you are qualified. As a matter of routine, the Model 3300 transmitter and all other equipment in your tank should be shut off prior to entering the tank. C-2 Reference Manual 00809-0100-xx, Rev AA November 2003 Figure C-1. HART Communicator Tree Rosemount 5400 Series Online Menu 1 DEVICE SETUP 2 PV 3 AO 4 LRV 5 URV 1 Process Variables 2 Diag/Service 3 Basic Setup 1 Variable mapping 2 Level 3 Distance 4 Level Rate 5 Signal Strength 6 Volume 7 Internal Temp 1 Diagnostics 2 Simulation 3 Surface Search 4 Set as Empty 5 Restart Device 6 Lock/Unlock Device 7 Factory Settings 8 Trim/Calibrate AO 9 Advanced Service 1 Appl Grade Index 2 Measurem Units 3 Guided Setup 4 Tank Setup 5 AO Setup 4 Detailed Setup 1 Device Information 2 LCD 3 HART 4 Echo Tuning 5 Advanced Tank 5 Review Menus 1 Variable re-map 2 PV is 3 SV is 4 TV is 5 QV is 1 Device Status 2 Device Error 3 Device Warning 4 Measurem Status 5 AO Status 6 Volume Status 1 Simul Mode 2 Simul Distance 1 Distance Units 2 Level Rate Units 3 Volume Units 4 Temperature Units 1 Tank Type 2 Tank Bottom Type 3 Tank Height 4 Pipe Diameter 5 Tank Environment 6 Volume 1 Manufacturer 2 Device Model 3 Serial No 4 Tag 5 Descriptor 6 Message 7 Date 8 Revision #s 9 SW versions
- HW Config 1 LCD Variables 2 LCD Language 3 LCD Units 1 Poll Address 2 Burst Mode 3 Burst Option 4 Num Req Preams 5 Num Resp Preams 1 Found Echoes 2 Regist False Echoes 3 Min Threshold 4 Surface Search 5 Set as Empty 6 Create ATC 7 Add False Echo 8 Remove False Echo 9 Set Min Threshold 1 Antenna Type 2 Pipe Diameter 3 TCL 4 Upper Null Zone 5 Min Level Offset 6 Calibration Distance 7 Distance Offset 8 Tank Presentation
- Level
- Distance
- Level Rate
- Signal Strength
- Volume
- Internal Temp 1 Proc Condition 1 Proc Condition 2 Product DC 2 Product DC 1 Calc. Method 2 Tank Diameter 3 Tank Length 4 Volume Offset 1 PV is 2 LRV 3 URV 4 Alarm Mode Meas 5 Alarm Mode Fail 6 Disable Lmt Alm 7 Damp Value 1 Universal rev 2 Fld dev rev 3 Software rev 4 Hardware rev 1 Distance Units 2 Level Rate Units 3 Volume Unit 4 Temperature Unit C-3 Rosemount 5400 Series Reference Manual 00809-0100-xx, Rev AA November 2003 Table C-1. HART Fast Key Sequences Ska anpassas till 5400!
Function HART Fast Key Device Information Display Language Display Variables Level Units Loop Test Lower Range Value (LRV) (4 mA) Master Reset Measurement Mode Poll Address Primary Variable Antenna Type Product Dielectric Range Values Reference Gauge Height Strapping Table Tag Tank Type Tank Diameter Temperature Units Upper Null Zone Upper Range Value (URV) (20 mA) Vapor Dielectric Variable Remapping Volume Units 1, 4, 1 1, 4, 2, 2 1, 4, 2, 1 1, 3, 2, 1 1, 2, 2 1, 3, 3 1, 2, 1, 2 1, 3, 9 1, 4, 5, 2, 1 1, 1, 1, 1 1, 4, 5, 1 1, 3, 8 1, 3, 3, 2 1, 3, 4 1, 4, 3, 4 1, 3, 1 1, 4, 3, 1 1, 4, 3, 2 1, 3, 2, 3 1, 4, 4, 5 1, 3, 3 1, 3, 7 1, 1, 1, 1 1, 3, 2, 2 C-4 Reference Manual 00809-0100-xx, Rev AA November 2003 CONNECTIONS Rosemount 5400 Series The HART Communicator exchanges information with the 5400 Series transmitters from the control room, the instrument site, or any wiring termination point in the loop. The HART Communicator should be connected in parallel with the transmitter. Use the loop connection ports on the rear panel of the HART Communicator (see Figure C-2). The connections are non-polarized. Do not make connections to the serial port or NiCad recharger pack in an explosive atmosphere. Figure C-2. Rear connection panel with Optional NiCad Recharger Jack Loop Connection Ports Optional NiCad Recharger Jack Serial Port B A 8 0 0 Before connecting the HART Communicator in an explosive atmosphere, make sure the instruments in the loop are installed in accordance with intrinsically safe or non-incendive field wiring practices. NOTE The HART Communicator needs a minimum of 250 ohms resistance in the loop to function properly. The HART Communicator does not measure loop current directly. NOTE Loop must be broken to insert the 250 ohm load resistor. C-5 Rosemount 5400 Series Reference Manual 00809-0100-xx, Rev AA November 2003 BASIC FEATURES Figure C-3. 275 HART Communicator The keys of the HART Communicator include action keys, function keys, alphanumeric keys, and shift keys. Function Keys Action Keys Alphanumeric Keys Shift Keys B A 1 1 0 Action Keys As shown in Figure C-3, the action keys are the six blue, white, and black keys located above the alphanumeric keys. The function of each key is described as follows ON/OFF Key Use this key to power the HART Communicator. When the communicator is turned on, it searches for a gauge on the 420 mA loop. If a device is not found, the communicator displays the message, No Device Found. Press OK. If a HART-compatible device is found, the communicator displays the Online Menu with device ID and tag. If a HART-compatible device is found, the communicator displays the Online Menu with device ID and tag. Directional Keys Use these keys to move the cursor up, down, left, or right. The right arrow key also selects menu options, and the left arrow key returns to the previous menu. C-6 Reference Manual 00809-0100-xx, Rev AA November 2003 Rosemount 5400 Series HOT Key Use this key to quickly access important, user-defined options when connected to a HART-compatible device. Pressing the Hot Key turns the HART Communicator on and displays the Hot Key Menu. See Customizing the Hot Key Menu in the HART Communicator manual for more information. Function Keys Use the four software-defined function keys, located below the LCD, to perform software functions. On any given menu, the label appearing above a function key indicates the function of that key for the current menu. As you move among menus, different function key labels appear over the four keys. For example, in menus providing access to online help, the label may appear above the F1 key. In menus providing access to the Home Menu, the function. See the HART Communicator manual for details on specific Function Key definitions. Alphanumeric and Shift Keys The Alphanumeric keys perform two functions: fast selection of menu options
(refer to HART Fast Key Feature in this section) and data entry. label may appear above the F3 key. Press the key to activate the HOME HELP Figure C-4. HART Communicator Alphanumeric and Shift Keys Some menus require data entry. Use the Alphanumeric and Shift keys to enter all alphanumeric information into the HART Communicator. If you press an Alphanumeric key alone from within an edit menu, the bold character in the center of the key appears. These large characters include the numbers zero through nine, the decimal point (.), and the dash symbol (). To enter an alphabetic character:
1. Press the Shift key that corresponds to the position on the Alphanumeric key of the letter you want. 2. Press the Alphanumeric key. C-7 Rosemount 5400 Series Reference Manual 00809-0100-xx, Rev AA November 2003 For example, to enter the letter R, first press the right Shift key, then the 6 key (see Figure C-5). Do not press these keys simultaneously, but one after the other. Figure C-5. Data Entry Key Sequence MENUS AND FUNCTIONS C-8 P Q R 6 The HART Communicator is a menu driven system. Each screen provides a menu of options that can be selected or provides direction for input of data, warnings, messages, or other instructions. Main Menu When the HART Communicator is turned on, one of two menus appears: the Online Menu or the Main Menu. If the HART Communicator is connected to an operating loop, the communicator finds the device and displays the Online Menu. If it is not connected to a loop, the communicator indicates that no device was found. When you press OK (F4), it displays the Main Menu. The Main Menu provides the following options:
Offline The Offline option provides access to offline configuration data and simulation functions.
Online The Online option checks for a device and if it finds one, brings up the Online Menu. Online communication with the 3300 Series Transmitter automatically loads the current gauge data to the HART Communicator.
Transfer The Transfer option provides access to options for transferring data either from the HART Communicator (memory) to the 3300 Series Transmitter (device) or vice versa. Transfer is used to move offline data from the HART Communicator to the gauge, or to retrieve data from a gauge for offline revision.
Frequency Device The Frequency Device option displays the frequency output and corresponding pressure output of current-to-pressure transmitters.
Utility The Utility option provides access to the contrast control for the HART Communicator LCD screen and to the autopoll setting used in multidrop applications. To select an option from the menu, you can use the up and down arrow keys and the select (right arrow) key or you can simply press the corresponding number on the alphanumeric keypad to fast select the option. Reference Manual 00809-0100-xx, Rev AA November 2003 Hart Communicator Diagnostic Messages Rosemount 5400 Series After selecting a Main Menu option, the HART Communicator provides the information you need to complete the operation. If further details are required, consult the HART Communicator manual. Online Menu The Online Menu can be selected from the Main Menu or it appears automatically if the HART Communicator is connected to an active loop and can detect an operating 3300 transmitter. Online mode is used for direct evaluation of a particular meter, re-configuration, changing parameters, maintenance, and other functions. When configuration variables are reset in online mode, the new settings are not activated until the data is sent to the gauge. Press SEND (F2) when it is activated to update the process variables of the 3300 transmitter. NOTE The Main Menu can be accessed from the Online Menu. Press the left arrow action key to deactivate the online communication with the gauge and to activate the Main Menu options. HART Fast Key Feature The HART Fast Key feature provides quick online access to gauge variables and functions. Instead of stepping your way through the menu structure using the Action Keys, you can press a HART Fast Key sequence to move from the Online Menu to the desired variable or function. On-screen instructions guide you through the rest of the screens. The HART Fast Key sequences are made up of the series of numbers corresponding to the individual options in each step of the menu structure. For example, from the Online Menu you can change the Date. Following the menu structure, you would:
1. Press 1 to reach Device Setup. 2. Press 4 for Detailed Setup. 3. Press 1 for Device Information. 4. Press 5 for Date. So, the corresponding HART Fast Key sequence is 1, 4, 1, 5. HART Fast Keys are operational only from the Online Menu. If you use them consistently, you return to the Online Menu by pressing HOME (F3) when it is available. If you do not start at the Online Menu, the HART Fast Keys will not function properly. Use Table C-1, an alphabetical listing of online functions, to find the corresponding HART Fast Keys. These codes are applicable only to the 3300 Series and the HART Communicator. The following table is a list of messages used by the HART Communicator and their corresponding descriptions. Variable parameters within the text of a message are indicated with <variable label>. Reference to the name of another message is identified by <message>. C-9 Rosemount 5400 Series Reference Manual 00809-0100-xx, Rev AA November 2003 Table C-2. HART Communicator Diagnostic Messages Message Add item for ALL device types or only for this ONE device type. Command Not Implemented Communication Error Configuration memory not compatible with connected device Device Busy Device Disconnected Device write protected Device write protected. Do you still want to shut off?
Display value of variable on hotkey menu?
Download data from configuration memory to device Exceed field width Exceed precision Field device has malfunctioned due to a Hardware Error or Failure Ignore next 50 occurrences of status?
Illegal character Illegal date Illegal month Illegal year Incomplete exponent Incomplete field Looking for a device Mark as read only variable on hotkey menu?
No device configuration in configuration memory No Device Found No hotkey menu available for this device. No offline devices available. No simulation devices available. No UPLOAD_VARIABLES in ddl for this device No Valid Items OFF KEY DISABLED Online device disconnected with unsent data. RETRY or OK to lose data. Out of memory for hotkey configuration. Delete unnecessary items. C-10 Description Asks the user whether the hot key item being added should be added for all device types or only for the type of device that is connected. The connected device does not support this function. Either a device sends back a response indicating that the message it received was unintelligible, or the HC cannot understand the response from the device. The configuration stored in memory is incompatible with the device to which a transfer has been requested. The connected device is busy performing another task. Device fails to respond to a command. Device is in write-protect mode. Data can not be written. Device is in write-protect mode. Press YES to turn the HC off and lose the unsent data. Asks whether the value of the variable should be displayed adjacent to its label on the hotkey menu if the item being added to the hotkey menu is a variable. Prompts user to press SEND softkey to initiate a memory to device transfer. Indicates that the field width for the current arithmetic variable exceeds the device-specified description edit format. Indicates that the precision for the current arithmetic variable exceeds the device-specified description edit format. The 3300 transmitter may simply be configured incorrectly (20 mA point in upper Null Zone, etc.) Verify the configuration. Asked after displaying device status. Softkey answer determines whether next 50 occurrences of device status will be ignored or displayed. An invalid character for the variable type was entered. The day portion of the date is invalid. The month portion of the date is invalid. The year portion of the date is invalid. The exponent of a scientific notation floating point variable is incomplete. The value entered is not complete for the variable type. Polling for multidropped devices at addresses 115. Asks whether the user should be allowed to edit the variable from the hotkey menu if the item being added to the hotkey menu is a variable. There is no configuration saved in memory available to re-configure offline or transfer to a device. Poll of address zero fails to find a device, or poll of all addresses fails to find a device if auto-poll is enabled. There is no menu named hotkey defined in the device description for this device. There are no device descriptions available to be used to configure a device offline. There are no device descriptions available to simulate a device. There is no menu named upload_variables defined in the device description for this device. This menu is required for offline configuration. The selected menu or edit display contains no valid items. Appears when the user attempts to turn the HC off before sending modified data or before completing a method. There is unsent data for a previously connected device. Press RETRY to send data, or press OK to disconnect and lose unsent data. There is no more memory available to store additional hotkey items. Unnecessary items should be deleted to make space available. Reference Manual 00809-0100-xx, Rev AA November 2003 Rosemount 5400 Series Table C-2. HART Communicator Diagnostic Messages Message Overwrite existing configuration memory Press OK... Restore device value?
Save data from device to configuration memory Saving data to configuration memory. Sending data to device. There are write only variables which have not been edited. Please edit them. There is unsent data. Send it before shutting off?
Too few data bytes received Transmitter Fault Units for <variable label> has changed. Unit must be sent before editing, or invalid data will be sent. Unsent data to online device. SEND or LOSE data Use up/down arrows to change contrast. Press DONE when done. Value out of range
<message> occurred reading/writing <variable label>
<variable label> has an unknown value. Unit must be sent before editing, or invalid data will be sent. Description Requests permission to overwrite existing configuration either by a device-to-memory transfer or by an offline configuration. User answers using the softkeys. Press the OK softkey. This message usually appears after an error message from the application or as a result of HART communications. The edited value that was sent to a device was not properly implemented. Restoring the device value returns the variable to its original value. Prompts user to press SAVE softkey to initiate a device-to-memory transfer. Data is being transferred from a device to configuration memory. Data is being transferred from configuration memory to a device. There are write-only variables which have not been set by the user. These variables should be set or invalid values may be sent to the device. Press YES to send unsent data and turn the HC off. Press NO to turn the HC off and lose the unsent data. Command returns fewer data bytes than expected as determined by the device description. Device returns a command response indicating a fault with the connected device. The engineering units for this variable have been edited. Send engineering units to the device before editing this variable. There is unsent data for a previously connected device which must be sent or thrown away before connecting to another device. Gives direction to change the contrast of the HC display. The user-entered value is either not within the range for the given type and size of variable or not within the min/max specified by the device. Either a read/write command indicates too few data bytes received, transmitter fault, invalid response code, invalid response command, invalid reply data field, or failed pre- or post-read method; or a response code of any class other than SUCCESS is returned reading a particular variable. A variable related to this variable has been edited. Send related variable to the device before editing this variable. C-11 Rosemount 5400 Series Reference Manual 00809-0100-xx, Rev AA November 2003 C-12 Rosemount 5400 Series Index H HART Communicator alphanumeric keys . C-7 connecting . C-5 connections and hardware C-5 fast key feature . C-8 fast key sequence table . C-4 function keys . C-7 functions . C-8 main menu . C-8 menus . C-8 menus and functions . C-8 online menu . C-9 shift keys . C-7 Hazardous Locations Certifications B-5 S Shift Keys . C-7 T Time Domain Reflectometry . 2-1 Transmitter housing . 2-2 Troubleshooting . 6-7 V Vapor . 2-4 I Installation cable selection . 3-13 cable/conduit entries . 3-13 Free Space . 3-4 grounding . 3-13 mounting considerations . 3-3 power requirements . 3-14 procedure . 3-2 recommended mounting position 3-5 M Maximum load resistance 3-16, 3-17 Menus . C-8 N NAMUR-Compliant Alarm . 5-7 P Power Requirements . 3-14 R RCT COM Port . 4-4 Setup . 4-7 Wizard . 4-6 Recommended mounting position 3-5 Reference Manual 00809-0100-xx, Rev AA November 2003 Numerics 4 and 20 mA Points . 4-10 A Action Keys Analog Output Up Arrow Key . C-6 alarm values . 5-7 saturation values . 5-7 Approval Drawings . B-7 Approvals . B-1 Atex . B-3 C Cable Selection . 3-13 Cable/conduit entries . 3-13 Canadian Standards Association approval . B-6 system control drawing . B-7 COM Port . 4-4 E Electrical installation . 3-13 connecting the transmitter 3-15 Intrinsically Safe Output . 3-17 Non-Intrinsically Safe Output 3-16 European ATEX Directive Information B-3 F Factory Mutual approval . B-5 system control drawing . B-7 Fast Key Feature . C-8 Fast Key Sequence Table . C-4 Foam . 2-4 Function Keys . C-7 Functions . C-8 G Grounding . 3-13 www.rosemount.com Rosemount 5400 Series Reference Manual 00809-0100-xx, Rev AA November 2003 Index-2 Reference Manual 00809-0100-4026, Rev AA November 2003 Rosemount 5400 Series Rosemount and the Rosemount logotype are registered trademarks of Rosemount Inc. PlantWeb is a registered trademark of one of the Emerson Process Management group of companies. Teflon, VITON, and Kalrez are registered trademarks of E.I. du Pont de Nemours & Co. Asset Management Solutions is a trademark of Emerson Process Management. All other marks are the property of their respective owners. Emerson Process Management Rosemount Inc. 8200 Market Boulevard Chanhassen, MN 55317 USA T (U.S.) 1-800-999-9307 T (International) (952) 906-8888 F (952) 949-7001 www.rosemount.com 00000 Fischer-Rosemount Limited Heath Place Bognor Regis West Sussex PO22 9SH England Tel 44 (1243) 863121 Fax 44 (1243) 867554 Fischer-Rosemount Singapore Pte Ltd. 1 Pandan Crescent Singapore 128461 Tel (65) 777-8211 Fax (65) 777-0947 AP.RMT-Specialist@emersonprocess.com
' 2003 Rosemount Inc. All rights reserved.
frequency | equipment class | purpose | ||
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1 | 2004-01-12 | 6300 ~ 6300 | DXX - Part 15 Low Power Communication Device Transmitter | Original Equipment |
app s | Applicant Information | |||||
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1 | Effective |
2004-01-12
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1 | Applicant's complete, legal business name |
Rosemount Tank Radar AB
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1 | FCC Registration Number (FRN) |
0025969163
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1 | Physical Address |
Rosemount Tank Radar AB
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1 |
Box 13045
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1 |
Gothenburg, N/A SE-402 51
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1 |
Sweden
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app s | TCB Information | |||||
n/a | ||||||
app s | FCC ID | |||||
1 | Grantee Code |
K8C
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||||
1 | Equipment Product Code |
5401
|
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app s | Person at the applicant's address to receive grant or for contact | |||||
1 | Name |
D******** P********
|
||||
1 | Title |
E&D, Approvals
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1 | Telephone Number |
+46 3******** Extension:
|
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1 | Fax Number |
+46 3********
|
||||
1 |
d******@emersonprocess.com
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|||||
app s | Technical Contact | |||||
1 | Firm Name |
Saab Marine Electronics AB
|
||||
1 | Name |
C**** O****** F********
|
||||
1 | Physical Address |
Gamlestadsvgen 18B
|
||||
1 |
13045
|
|||||
1 |
Gothenburg, 402 51
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|||||
1 |
Sweden
|
|||||
1 | Telephone Number |
+46-3********
|
||||
1 | Fax Number |
+46-3********
|
||||
1 |
c******@emersonprocess.com
|
|||||
app s | Non Technical Contact | |||||
1 | Firm Name |
Saab Marine Electronics AB
|
||||
1 | Name |
C******** O**** F******
|
||||
1 | Physical Address |
Gamlestadsvgen 18B
|
||||
1 |
13045
|
|||||
1 |
Gothenburg, 402 51
|
|||||
1 |
Sweden
|
|||||
1 | Telephone Number |
+46-3********
|
||||
1 | Fax Number |
+46-3********
|
||||
1 |
c******@emersonprocess.com
|
|||||
app s | Confidentiality (long or short term) | |||||
1 | Does this application include a request for confidentiality for any portion(s) of the data contained in this application pursuant to 47 CFR § 0.459 of the Commission Rules?: | Yes | ||||
1 | Long-Term Confidentiality Does this application include a request for confidentiality for any portion(s) of the data contained in this application pursuant to 47 CFR § 0.459 of the Commission Rules?: | No | ||||
if no date is supplied, the release date will be set to 45 calendar days past the date of grant. | ||||||
app s | Cognitive Radio & Software Defined Radio, Class, etc | |||||
1 | Is this application for software defined/cognitive radio authorization? | No | ||||
1 | Equipment Class | DXX - Part 15 Low Power Communication Device Transmitter | ||||
1 | Description of product as it is marketed: (NOTE: This text will appear below the equipment class on the grant) | Radar Level Gauge | ||||
1 | Related OET KnowledgeDataBase Inquiry: Is there a KDB inquiry associated with this application? | No | ||||
1 | Modular Equipment Type | Does not apply | ||||
1 | Purpose / Application is for | Original Equipment | ||||
1 | Composite Equipment: Is the equipment in this application a composite device subject to an additional equipment authorization? | No | ||||
1 | Related Equipment: Is the equipment in this application part of a system that operates with, or is marketed with, another device that requires an equipment authorization? | No | ||||
1 | Is there an equipment authorization waiver associated with this application? | No | ||||
1 | If there is an equipment authorization waiver associated with this application, has the associated waiver been approved and all information uploaded? | No | ||||
app s | Test Firm Name and Contact Information | |||||
1 | Firm Name |
Svenska EMC Lab AB
|
||||
1 | Name |
H******** O******
|
||||
1 | Telephone Number |
46-45********
|
||||
1 | Fax Number |
46-45********
|
||||
1 |
i******@emclab.se
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Equipment Specifications | |||||||||||||||||||||||||||||||||||||||||
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Line | Rule Parts | Grant Notes | Lower Frequency | Upper Frequency | Power Output | Tolerance | Emission Designator | Microprocessor Number | |||||||||||||||||||||||||||||||||
1 | 1 | 15C | CE | 6300.00000000 | 6300.00000000 |
some individual PII (Personally Identifiable Information) available on the public forms may be redacted, original source may include additional details
This product uses the FCC Data API but is not endorsed or certified by the FCC