FCC ID: VW3HILOC GSM/GPRS Module

page 1/24 Assurance Qualit /

R&D quality assurance Direction des Recherches et des Dveloppements Etablissement de VELIZY VELIZY R&D Center NOTE D'ETUDE / TECHNICAL DOCUMENT REFERENCE URDx OTL 5635.1 007 /

70 230 Code C TA1 TITRE / TITLE :

Edition ETUDE / PROJECT NOM DE LETUDE HiLo Module HiLo Application note Approbations /Approvals Rdacteur(s) Chef de projet Author(s) Project design manager M. Ammari T. Fu Responsable dentit /

Product design manager M. Boutboul N

#

03 Nom Name Date jj/mm/aaaa Signature RESUME / SUMMARY Chef Unit R&D unit manager E. Sillre This document is HiLo module application note. Mots cls / Keywords : Cellular, module, GSM, GPRS, application, M2M DIFFUSION INTERNE / INTERNAL DISTRIBUTION REDACTEUR(S) / AUTHOR (S) + F.FREULON, F.GOUERE . SOCIETE (P. Nom) DIFFUSION EXTERNE sous convention de confidentialit :

EXTERNAL DISTRIBUTION with confidentiality agreement :

. Enregistrement relatif la qualit (ERQ) / Quality record A dposer en enveloppe soleau / Put in a soleau envelope Distribution externe pour les prestataires de services : renseigner dans la rubrique ci-dessous sous la forme Note dtude / Technical document : URDx OTL 5635.1 007 / 70 230 Edition 03 Document Sagem Communications Reproduction et divulgation interdites Sagem Communications document. Reproduction and disclosure prohibited Direction des Recherches et des Dveloppements Etablissement de VELIZY VELIZY R&D Center NOTE D'ETUDE / TECHNICAL DOCUMENT page 2/24 Ed 1 2 3 4 5 6 7 Date Date 05/12/2007 08/02/2008 18/03/2008 16/05/2008 24/06/2008 FICHE RECAPITULATIVE / SUMMARY SHEET Rfrence Reference URDx OTL 5635.1 007 / 70 230 URDx 2 007 / 70 230 URDx OTL 5635.1 007 / 70 230 URDx OTL 5635.1 007 / 70 230 URDx OTL 5635.1 007 / 70 230 Rdacteur(s) Relecteur(s) Author(s) Steven Long Bingming Chen AMMARI M. AMMARI M. Reviser(s) Tiejun Fu / M. Boutboul Tiejun Fu / M. Boutboul F.GOUERE M. Boutboul F. Gouere Pages modifies /

Changed pages 13 all Observations Comments Cration du document /

Document creation Presentation change Steven Long Tiejun Fu 5, 20, 23, 24 For FCC requirement Note dtude / Technical document : URDx OTL 5635.1 007 / 70 230 Edition 03 Document Sagem Communications Reproduction et divulgation interdites Sagem Communications document. Reproduction and disclosure prohibited Direction des Recherches et des Dveloppements Etablissement de VELIZY VELIZY R&D Center page 3/24 SOMMAIRE / CONTENTS 3.6 3.2.1 3.2.2 3.5.1 3.5.2 3.6.1 3.6.2 3.6.3 3.6.4 3.3 3.3.1 3.3.2 3.4 3.5 Direction des Recherches et des Dveloppements Etablissement de VELIZY ...............................................................1 NOTE D'ETUDE / TECHNICAL DOCUMENT ................................................................................................................1 Direction des Recherches et des Dveloppements Etablissement de VELIZY ...............................................................2 NOTE D'ETUDE / TECHNICAL DOCUMENT ................................................................................................................2 FICHE RECAPITULATIVE / SUMMARY SHEET .........................................................................................................2 SOMMAIRE / CONTENTS.................................................................................................................................................3 1. OVERVIEW...................................................................................................................................................................5 1.1 OBJECT OF THE DOCUMENT.........................................................................................................................5 1.1 REFERENCE DOCUMENTS.............................................................................................................................5 1.2 MODIFICATION OF THIS DOCUMENT ..........................................................................................................5 2. BLOCK DIAGRAM ......................................................................................................................................................6 3. FUNCTIONAL INTEGRATION ..................................................................................................................................6 3.1 HOW TO CONNECT TO A SIM CARD............................................................................................................7 3.2 HOW TO CONNECT THE AUDIOS? ...............................................................................................................7 Connecting microphone and speaker.......................................................................................................7 Characteristics of the microphone and speaker recommended by Sagem communications ..........9 PWM ....................................................................................................................................................................10 PWM for LED..................................................................................................................................................10 PWM for Buzzer connection.........................................................................................................................10 POWER SUPPLY ..............................................................................................................................................10 EXAMPLE OF POWER SUPPLY....................................................................................................................12 Example 1 ...................................................................................................................................................12 Example 2 ...................................................................................................................................................12 V24.......................................................................................................................................................................13 Complete V24 connection HiLo - host.................................................................................................13 Complete V24 interface with PC..............................................................................................................13 Partial V24 (RX-TX-RTS-CTS) connection HiLo - host ....................................................................14 Partial V24 (RX-TX) connection HiLo - host.......................................................................................14 3.7 SPI........................................................................................................................................................................15 3.8 GPIO ....................................................................................................................................................................15 BACKUP BATTERY ..........................................................................................................................................15 3.9 Backup battery function feature ...............................................................................................................15 Current consumption on the backup battery..........................................................................................16 Charge by internal HiLo charging function.............................................................................................16 Backup Battery technology recommended ............................................................................................16 3.10 HARDWARE POWER MANAGEMENT AND MULTIPLEXING INTERFACES .......................................17 3.11 STARTING THE MODULE...............................................................................................................................17 3.12 MODULE SWITCH OFF ...................................................................................................................................17 3.13 SLEEP MODE MANAGEMENT.......................................................................................................................18 4. MANDATORY POINTS FOR THE FINAL TESTS AND TUNING ........................................................................19 5. ESD & EMC RECOMMENDATIONS .......................................................................................................................19 STANDARD REQUIREMENTS.......................................................................................................................19 Analysis .......................................................................................................................................................19 Recommendations to avoid ESD issues ................................................................................................19 ESD FEATURES................................................................................................................................................20 6. RADIO INTEGRATION .............................................................................................................................................20 6.1 ANTENNA...........................................................................................................................................................20 6.2 GROUND LINK AREA ......................................................................................................................................21 6.3 LAYOUT ..............................................................................................................................................................21 6.4 MECHANICAL SURROUNDING.....................................................................................................................21 6.5 OTHER RECOMMENDATIONS TESTS FOR PRODUCTION/DESIGN...............................................21 7. AUDIO INTEGRATION .............................................................................................................................................22 7.1 MECHANICAL INTEGRATION AND ACOUSTICS......................................................................................22 7.2 ELECTRONICS AND LAYOUT .......................................................................................................................22 3.9.1 3.9.2 3.9.3 3.9.4 5.1.1 5.1.2 5.1 5.2 Note dtude / Technical document : URDx OTL 5635.1 007 / 70 230 Edition 03 Document Sagem Communications Reproduction et divulgation interdites Sagem Communications document. Reproduction and disclosure prohibited page 4/24 8. RECOMMENDATIONS ON LAYOUT OF MMI BOARD.......................................................................................22 8.1 GENERAL RECOMMENDATIONS ON LAYOUT.........................................................................................22 8.2 EXAMPLE OF LAYOUT FOR MMI BOARD ..................................................................................................23 9. LABEL .........................................................................................................................................................................23 Note dtude / Technical document : URDx OTL 5635.1 007 / 70 230 Edition 03 Document Sagem Communications Reproduction et divulgation interdites Sagem Communications document. Reproduction and disclosure prohibited 1. OVERVIEW 1.1 OBJECT OF THE DOCUMENT page 5/24 The aim of this document is to describe some examples of hardware solutions for developing some products around the SAGEM HiLo GPRS Module. Most part of these solutions is not mandatory. Use them as suggestions of what should be done to have a working product and what should be avoided thanks to our experiences. This document suggests how to integrate the HiLo GPRS module in machine devices such as automotive, AMM

(Automatic Metering Management), tracking system: connection with external devices, layout advises, external components (decoupling capacitors). 1.1 REFERENCE DOCUMENTS URD1 OTL 5635.1 005 70086 - HiLo technical specification URD1 OTL 5635.1 008 70248 - AT Command Set for SAGEM HiLo Modules 1.2 MODIFICATION OF THIS DOCUMENT The information presented in this document is supposed to be accurate and reliable. Sagem communications assumes no responsibility for its use, nor any infringement of patents or other rights of third parties which may result from its use. This document is subject to change without notice. Changes or modifications not expressly approved by the party responsible for compliance could void the users authority to operate the equipment. Note dtude / Technical document : URDx OTL 5635.1 007 / 70 230 Edition 03 Document Sagem Communications Reproduction et divulgation interdites Sagem Communications document. Reproduction and disclosure prohibited 2. BLOCK DIAGRAM page 6/24 POWER ON TRACE PORT 5 GPIOs EXTERNAL ANALOG INPUT SIM 3V & 1.8V POWER SUPPLY:

VBATT (4) UART:

Antenna Port:

RF_IN POWER CONTROL:

POK_IN TRACE:

SPI_CLK SPI_IRQ SPI_OUT SPI_IN SPI_SEL GENERAL IO:

PWM:

VBACKUP VGPIO GND (4) TXD RXD CTS RTS DCD DSR DTR RI PWM0 (LED1) 2.8V DC FULL UART PORT VBAT VBAT PWM1 (LED2) VBAT GPIO1 GPIO2 GPIO3 GPIO4 GPIO5 ADC:

AUX_ADC0 SIM:

SIM_CLK SIM_RST VSIM SIM_DATA PWM2 (Buzzer) AUDIO:

INTMIC_P HSET_OUT_P HSET_OUT_N Figure 1: Block diagram of HiLo module FUNCTIONAL INTEGRATION 3. The improvement of Silicon technologies heads toward functionality improvement, less power consumption. The HiLo Module meets all these requirement and use last high end technology. All digital I/Os at the 40 pins connector are in 2.8V domain which are suitable for most systems except VSIM (the SIM I/Os at 1.8V or 2.9V) and VBAT which ranges from 3.2V to 4.5V. Note dtude / Technical document : URDx OTL 5635.1 007 / 70 230 Edition 03 Document Sagem Communications Reproduction et divulgation interdites Sagem Communications document. Reproduction and disclosure prohibited 3.1 HOW TO CONNECT TO A SIM CARD Preliminary notes:

page 7/24 Figure 2: SIM Card signals HiLo module provides the SIM signals on the board to board connector. A SIM card holder with 6 pins needs to be adopted to use the SIM function. In this case, decoupling capacitors have to be added on SIM_CLK, SIM_RST, VSIM and SIM_DATA signals as close as possible to the SIM card connector to avoid EMC issues. Moreover, use ESD protection components to protect SIM card and module I/Os against Electro Static Discharges. The following schematic show how to protect the SIM access for 6 pins connector. SIM connector SIM_CLK SIM_RST VSIM 4 3 2 1 4 3 2 1 8 7 6 5 8 7 6 5 SIM_DATA 10nF 33pF 10pF 22pF 10pF SIM_CLK SIM_RST 1 2 3 1 2 3 5 4 5 4 VSIM SIM_DATA Figure 3: Protections: EMC and ESD components closed to the SIM CM1218 3.2 HOW TO CONNECT THE AUDIOS?

The HiLo module features one input audio path and one output audio path. The input path is single-end while the output path is differential. In this following chapter examples of design will be given including protections against EMC and ESD and some notes about the routing rules to follow to avoid the TDMA noise usually present in this sensitive area of design. 3.2.1 Connecting microphone and speaker The HiLo module can manage an external microphone (INTMIC_P) in single-end mode and an external speaker

(HSET_OUT_P / HSET_OUT_N) in differential mode. Thus, one speaker and one microphone can be Note dtude / Technical document : URDx OTL 5635.1 007 / 70 230 Edition 03 Document Sagem Communications Reproduction et divulgation interdites Sagem Communications document. Reproduction and disclosure prohibited page 8/24 connected to the module. The bias supply to microphone is implemented in the module. The speaker connected to the module should be 32 ohms. HiLo HSET_OUT_P HSET_OUT_N INTMIC_P Filter and ESD protection 32ohms speaker MIC Figure 4: Audio connection If the design is ESD or EMC sensitive we strongly recommend to read the notes below. The weakness can either come from the PCB routing and placement or from the chosen components (or both). 3.2.1.1 Notes for microphone:

Pay attention to the microphone device, It must not be sensitive to RF disturbances. Some microphone includes two spatial microphones inside the same shell and allow to make an electrical difference between the environment noise (received by one of the two mic.) and the active signal (received by the other mic. + noise) resulting in a very high SNR. If you need to have deported microphone out of the board with long wires, you should pay attention to the EMC and ESD effect. It also the case when your design is ESD sensitive. In those cases, add the following protections to improve your design. To ensure proper operation of such sensitive signals, they have to be isolated from the others by analogue ground on mother board layout. (Refer to Layout design chapter) HiLo INTMIC_P Ferrite Bead MIC 18pF ESD protection Figure 5 : Filter and ESD protection of microphone 3.2.1.2 Notes for speaker:

As explained for the microphone, if the speaker is deported out of the board or is sensitive to ESD, use the schematic here after to improve the audio. HSET_OUT_P, HSET_OUT_N, and tracks must be larger than other tracks: 0.1 mm. As described in the layout chapter, differential signals have to be routed in parallel: it is the case for HSET_OUT_P and HSET_OUT_N. Note dtude / Technical document : URDx OTL 5635.1 007 / 70 230 Edition 03 Document Sagem Communications Reproduction et divulgation interdites Sagem Communications document. Reproduction and disclosure prohibited page 9/24 HiLo HSET_OUT_P HSET_OUT_N 18pF ESD protection Ferrite Bead speaker Ferrite Bead 18pF ESD protection The impedance of audio chain (filter + speaker) must be lower than 32 Ohm. Figure 6: Filter and ESD protection of 32 ohms speaker 3.2.2 Characteristics of communications the microphone and speaker recommended by Sagem 3.2.2.1 Characteristics of the microphone recommended by Sagem communications Item to be inspected Sensitivity Frequency response Current consumption Operating voltage S / N ratio Directivity Maximum input sound pressure level Radio frequency protection Acceptance criterion

- 40 dB SPL +/-3 dB (0 dB = 1 V/Pa @ 1kHz) 1 1 1 0 1 Limits (relatives values) Freq. (Hz) Lower limit Upper limit 100 -1 200 -1 300 -1 1000 0 2000 -1 3000 -1.5 1.5 3400 -2 4000 -2 1 mA (maximum) DC 1 to 3 V (minimum) 55 dB minimum (A-Curve at 1 kHz, 1 Pa) Omni-directional 100 dB SPL (1 kHz) Maximum distortion 1%

Over 800 -1200 MHz and 1700 -2000 MHz, S/N ratio 50 dB minimum (signal 1 kHz, 1 Pa) 2 2 3.2.2.2 Characteristics of the speaker recommended by Sagem communications Acceptance criterion Item to be inspected 0.1W (Rate) Input power: rated / max 32 ohm +/- 10% at 1V 1KHz Audio chain impedance Frequency Range 300 Hz 4.0 KHz

>105 dB at 1KHz with IEC318 coupler, Sensitivity (S.P.L) Note dtude / Technical document : URDx OTL 5635.1 007 / 70 230 Edition 03 Document Sagem Communications Reproduction et divulgation interdites Sagem Communications document. Reproduction and disclosure prohibited 5% max at 1K Hz, nominal input power page 10/24 Distortion 3.3 PWM 3.3.1 PWM for LED The HiLo module can manage two PWM outputs to drive for example two LEDs. These LEDs can be used to interact with the network activity. If more than Two LEDs are required, any GPIO can be used to drive a LED. A maximum of 5 GPIOs are available on the HiLo Module. As LEDs are driven through PWM outputs of the HiLo, they can be configured with appropriate AT command

(for more details refer to AT command set for Sagem HiLo module specification). User application can set for each output:

- Frequency between : 25.6KHz and 1083.3KHz

- Duty range from: 0 to 100%

3.3.2 PWM for Buzzer connection The HiLo module can manage a dedicate PWM output to drive a buzzer. The buzzer can be used to alarm for abnormal state. Resistors should be added to protect the buzzer. The value of these resistors depends on the buzzer and the transistor. Normally, they can be set as 1K ohm. VBAT HiLo R1 R2 PWM2 Figure 7: Buzzer connection 3.4 POWER SUPPLY The HiLo module can be supplied by a battery or any DC/DC converter compliant with the module supply range 3.2V to 4.5V 2.2 A. The PCB tracks must be well dimensioned to support 2.2 A maximum current. The voltage ripple caused by resistance of power supply path (Battery internal resistance, tracks and contact resistance) could result in the low voltage to the module. The HiLo module does not manage the battery charging 3.4.1.1 Burst conditions

- Communication mode (worst case: 2 continuous GSM time-slot pulse):

Note dtude / Technical document : URDx OTL 5635.1 007 / 70 230 Edition 03 Document Sagem Communications Reproduction et divulgation interdites Sagem Communications document. Reproduction and disclosure prohibited A 47uF capacitor is highly recommended for VBAT and close to the module. Figure 8: GSM/GPRS Burst page 11/24 Note dtude / Technical document : URDx OTL 5635.1 007 / 70 230 Edition 03 Document Sagem Communications Reproduction et divulgation interdites Sagem Communications document. Reproduction and disclosure prohibited 3.5 EXAMPLE OF POWER SUPPLY page 12/24 3.5.1 Example 1 It the following application note from Linear Technology LTC3440, this schematic is an example of a DC/DC power supply able to power 3.6V under 2.1A. This can be use with a AC/DC 5V unit or an USB or PCMCIA bus as input power source. Figure 9: Example of power supply based on a DC/DC step down converter 3.5.2 Example 2 If the whole power consumption is not an issue, this example of a voltage regulator used with an AC/DC 5V converter, can be used as a DC power supply. The voltage output is given by:

VOUT = 1.235V [1 + (R1 / R2)]

To have 3.7V out R1=560K & R2=271.8K

(270K+1.8K) Figure 10: Example of power supply based on regulator Note dtude / Technical document : URDx OTL 5635.1 007 / 70 230 Edition 03 Document Sagem Communications Reproduction et divulgation interdites Sagem Communications document. Reproduction and disclosure prohibited 3.6 V24 page 13/24 The HiLo module features a V24 interface to communicate with the Host through AT commands or for easy firmware upgrading purpose. Pull-up resistors () must be connected to DCD, DTR, DSR and RI signals. 3.6.1 Complete V24 connection HiLo - host A V24 interface is provided on the main connector of the HiLo module with the following signals: RTS/CTS, RXD/TXD, DSR, DTR, DCD, RI. It is recommended to manage an external access to the V24 interface, in order to allow easy software upgrade. DCE

(HiLo) RXD TXD RTS CTS DCD RI DTR DSR GND RXD TXD RTS CTS DCD RI DTR DSR GND DTE

(Host) Figure 11: Complete V24 connection between HiLo and host 3.6.2 Complete V24 interface with PC It supports speeds up to 115.2 Kbps and may be used in auto bauding mode. To use the V24 interface, some adaptation components are necessary to convert the +2.8V signals from the HiLo to +/- 5V signals compatible with a PC. Note: Sagem communications recommends using this full interface. To create your own data cable (for software download purposeetc) please refer to the following schematic as an example:

Note dtude / Technical document : URDx OTL 5635.1 007 / 70 230 Edition 03 Document Sagem Communications Reproduction et divulgation interdites Sagem Communications document. Reproduction and disclosure prohibited page 14/24 Figure 12: connection to a data cable 3.6.3 Partial V24 (RX-TX-RTS-CTS) connection HiLo - host When using only RX/TX/RTS/CTS instead of the complete V24 link, we recommend following schematic:

As we need DTR active (low electrical level), a loop DSR on DTR is sufficient because DSR is active (low electrical level) once the HiLo is switched on. DCD and RI can stay not connected and floating. DCE

(HiLo) RXD TXD RTS CTS DCD RI DTR DSR GND RXD TXD RTS CTS DCD RI DTR DSR GND DTE

(Host) Figure 13: Partial V24 connection (4 wires) between HiLo and host 3.6.4 Partial V24 (RX-TX) connection HiLo - host When using only RX/TX instead of the complete V24 link, we recommend following schematic:

Note dtude / Technical document : URDx OTL 5635.1 007 / 70 230 Edition 03 Document Sagem Communications Reproduction et divulgation interdites Sagem Communications document. Reproduction and disclosure prohibited page 15/24 We need DTR active (low electrical level), a loop DSR on DTR is sufficient because DSR is active (low electrical level) once the HiLo is switched on. We also need RTS active (low electrical level), a loop RTS on CTS is sufficient because CTS is active (low electrical level) once the HiLo is switched on. DCD and RI can stay not connected and floating. RXD TXD RTS CTS DCD RI DTR DSR GND RXD TXD RTS CTS DCD RI DTR DSR GND DTE

(Host) Figure 14: Partial V24 connection (2 wires) between HiLo and host DCE

(HiLo) 3.7 SPI HiLo module manages a host SPI interface. This SPI interface is dedicated for trace. Sagem communications strongly recommends leaving this interface externally accessible for trace (e.g. access by test point pads). 3.8 GPIO There are five GPIOs available on HiLo. The GPIO1, 2 and 3 have internal pull-up resistors while GPIO4 and 5 are open collector. So when using GPIO4 and 5 as output, they must be pulled up to VGPIO. The typical value of the pull-up resisters is 100K ohms. 3.9 BACKUP BATTERY 3.9.1 Backup battery function feature A backup battery can be connected to the module in order to supply internal RTC (Real Time Clock) when the main power supply is removed. Thus, when the main power supply is removed, the RTC is still supplied and the module keep the time running. With external BACKUP:

- If VBAT < 3V, internal RTC is supplied by VBACKUP.

- If VBAT > =3V, internal RTC is supplied by VBAT. Note dtude / Technical document : URDx OTL 5635.1 007 / 70 230 Edition 03 Document Sagem Communications Reproduction et divulgation interdites Sagem Communications document. Reproduction and disclosure prohibited page 16/24 If there is no backup battery, VBACKUP input of the module has to be connected to VBAT signal. Without external VBACKUP (VBACKUP input connected to VBAT)

- If VBAT > 1.5V, internal RTC is supplied by VBAT.

- If VBAT < 1.5V, internal RTC is not supplied. Pin Name VBACKUP Min

+1.5V Max

+3.18V Remarks Protection 3.9.2 Current consumption on the backup battery When the power supply is removed, the internal RTC will be supplied by backup battery. 3.9.3 Charge by internal HiLo charging function The charging function is available on the HiLo without any additional external power supply (the charging power supply is provided by the HiLo). The recommended schematic is given hereafter:

R VBACKUP HiLo Figure 15: Backup battery internally charged The resistor R depends on the charging current value provided by the battery manufacturer. The charging curve which is done by the HiLo is given hereafter:

Figure 16: Charging curve of backup battery 3.9.4 Backup Battery technology recommended 3.9.4.1 Manganese Silicon Lithium-Ion rechargeable Battery Sagem communications does not recommend using this kind of technology because of the following drawbacks:

The maximum discharge current is limited (Shall be compliant with the module characteristics) Note dtude / Technical document : URDx OTL 5635.1 007 / 70 230 Edition 03 Document Sagem Communications Reproduction et divulgation interdites Sagem Communications document. Reproduction and disclosure prohibited page 17/24 The over-discharge problem: most of the Lithium Ion rechargeable batteries are not able to recover their charge when their voltage reaches a low-level voltage. To avoid this, it is necessary to add a safety component to disconnect the backup battery in case of overdischarge condition. In such a case, this implementation is too complicated (too much components for that function). The charging current has to be regulated Sagem communications does not recommend using this kind of backup battery technology. 3.9.4.2 Capacitor battery These kinds of backup battery have not the drawbacks of the Lithium Ion rechargeable battery. As there are only capacitors:

The maximum discharge current is generally bigger, There is no problem of over-discharge: the capacitor is able to recover its full charge even if its voltage has previously fallen to 0V. There is no need to regulate the charging current. Moreover, this kind of battery is available in the same kind of package than the Lithium Ion cell and fully compatible on a mechanical point of view. The only disadvantage is that the capacity of this kind of battery is significantly smaller than Manganese Silicon Lithium Ion battery. But for this kind of use (supply internal RTC when the main battery is removed), the capacity is generally enough. Sagem communications strongly recommends using this kind of backup battery technology. 3.10 HARDWARE POWER MANAGEMENT AND MULTIPLEXING INTERFACES In case hardware power management and multiplexing are used, it is necessary to isolate host and HiLo module in order not to generate current re-injection when HiLo is switched-off. Typical schematic (only useful signals are represented):

DTR, RTS, RXD VGPIO HiLo DCD, DSR, CTS, TXD, RI Buffer Tri-state command Host Solution 1 Solution 2 In general, solution1 is enough to protect HiLo module. Figure 17: Hardware interface between HiLo and host 3.11 STARTING THE MODULE First power up VBAT, which must be in the range 3.2V 4.5V, and able to provide 2.2A during the TX bursts

(Refer to the module specification for more details). To start the module, a low level pulse must be sent on POK_IN during 1 s minimum (at 25C). After a few seconds, the module put in active state CTS when it is ready to receive AT commands. 3.12 MODULE SWITCH OFF AT command AT*PSCPOF allows to switch off the module. Note dtude / Technical document : URDx OTL 5635.1 007 / 70 230 Edition 03 Document Sagem Communications Reproduction et divulgation interdites Sagem Communications document. Reproduction and disclosure prohibited 3.13 SLEEP MODE MANAGEMENT AT command AT+KSLEEP allows the module to enter sleep mode. page 18/24 Note dtude / Technical document : URDx OTL 5635.1 007 / 70 230 Edition 03 Document Sagem Communications Reproduction et divulgation interdites Sagem Communications document. Reproduction and disclosure prohibited 4. MANDATORY POINTS FOR THE FINAL TESTS AND TUNING The design of the main board (which the module is connected to) must provide an access to following signals when the final product will be completely integrated. To upgrade the module software, Sagem communications recommends providing a direct access to the module serial link through an external connector or any mechanism allowing the upgrade of the module without opening the whole product. Serial link:

page 19/24 TXD RXD Output Input UART transmit UART receive 5. ESD & EMC RECOMMENDATIONS 5.1 STANDARD REQUIREMENTS Test levels:

Contact discharge Air discharge Level Test voltage (kV) Level Test voltage (kV) 1 2 3 4 X*

2 tbd tbd tbd Special 1 2 3 4 X*

2 tbd tbd tbd Special

* X is a level which has to be defined. This level is specified in the particular specification of the device. If higher voltages as specified are needed, special testers have to be used. Standard indicates that tests have to be done when module is in call with its charger. These tests consist to put some ESD impulses of 8 kV maximum everywhere on the module. It mustnt lose the call or other functions and if one of them is lost, the module has to come back in its normal configuration without external action. Classification of test results:

N1: normal behaviour in specification limits N2: temporary degradation or function loss or auto-recoverable behaviour N3: temporary degradation or function loss or behaviour lost needing help of operator or a system reset N4: irreparable degradation or function loss due to failure of material (components), software or data loss 5.1.1 Analysis ESD current can penetrate inside the device via the typical following components:

SIM connector Microphone Speaker Battery / data connector All pieces with conductive paint (plastron, special keys, etc...) Therefore, in order to avoid ESD issues, efforts shall be done to decrease the level of ESD current on electronic components located inside the device (MMI board, input of the HiLo module, etc) 5.1.2 Recommendations to avoid ESD issues They can be summarized as below:

Insure good ground connections of the HiLo module to the MMI board Flex (if any) shall be shielded and FPC connectors shall be correctly grounded at each extremity Note dtude / Technical document : URDx OTL 5635.1 007 / 70 230 Edition 03 Document Sagem Communications Reproduction et divulgation interdites Sagem Communications document. Reproduction and disclosure prohibited Put capacitor 100nF on battery (not on charger), or better put varistor or ESD diode in parallel on battery and charger wires and on all wires on bottom connector Uncouple microphone and speaker by putting capacitor or varistor in parallel of each wire of these page 20/24 devices 5.2 ESD FEATURES The HiLo module can hold 2KV on each pin and on RF connector. 6. RADIO INTEGRATION 6.1 ANTENNA

- Antenna contact 50 line matching (between module and MMI board, and with RF test point) Sagem communications strongly recommends soldering the spring contact on the whole surface instead of only 2 points TBD 50 ohm TBD TBD HiLo

- Keep matching circuit on MMI board but with direct connection in the first step it could be necessary to make some adjustment later, during RF qualification stage

- The selected antenna must comply with FCC RF exposure limits in GSM850 and PCS1900 band:

Figure 18: Antenna connection GSM850: MPE < 0.55mW/cm2 (Distance is 20 cm) PCS1900: ERP < 3W Note dtude / Technical document : URDx OTL 5635.1 007 / 70 230 Edition 03 Document Sagem Communications Reproduction et divulgation interdites Sagem Communications document. Reproduction and disclosure prohibited 6.2 GROUND LINK AREA page 21/24 Warning: Sagem communications emphasizes the fact that a good ground contact is needed between the module shielding and the MMI board to have the best radio performances (spurious, sensitivity) Solder the three pads of the shielding on the ground pads of MMI board, then the HiLo module will have a good ground contact with the MMI board. Bottom view of HiLo RF Spring (on top) Solder on ground pads of MMI board Connector (on top) Figure 19: How to ground HiLo to MMI board 6.3 LAYOUT Warning: Isolate RF line and antenna from others bus or signals No signals on 50 ohms area and if that is not possible, add ground shielding using different layers. Do not add any ground layer under the antenna contact area. Be careful on the position of the network LED (sometimes situated in front of the antenna pad ...) 6.4 MECHANICAL SURROUNDING Avoid any metallic part around the antenna area Keep jacks, FPCs and battery contact far from antenna area (FLEX) FPC has to be a shielded one 6.5 OTHER RECOMMENDATIONS TESTS FOR PRODUCTION/DESIGN Sagem communications guarantees the RF performances in conductive mode but strongly recommends making RF measurements in an anechoic chamber in radiated mode (tests conditions for FTA): the radiated performances strongly depend on radio integration (layout, antenna, matching circuit, ground area..) Note dtude / Technical document : URDx OTL 5635.1 007 / 70 230 Edition 03 Document Sagem Communications Reproduction et divulgation interdites Sagem Communications document. Reproduction and disclosure prohibited 7. AUDIO INTEGRATION Audio mandatory tests for FTA are in handset mode only so a particular care must be brought to the design of audio (mechanical integration, gasket, electronic) in this mode. The audio norms which describe the audio tests are 3GPP TS 26.131 & 3GPP TS 26.132. page 22/24 7.1 MECHANICAL INTEGRATION AND ACOUSTICS Particular care to Handset Mode: FTA Design of the microphone and speaker gasket (elastomer) All receivers and speaker must be completely sealed on front side For the speaker mode, the back volume must be completely sealed The sealed volume must be as big as possible Microphone sensitivity depends on the shape of the device eg. about 40 3 dBV/Pa for clamshell Pre-amplified microphone Foresee a stable and large enough area for the gasket of the artificial ear Place the microphone and the speaker as far as possible from one another 7.2 ELECTRONICS AND LAYOUT Avoid Distortion & Burst noise Audio signals must be symmetric (same components on each path) Differential signals must be routed parallel Audio layer must be surrounded by 2 ground layers The link from one component to the ground must be as short as possible Reduce as much as possible the number of electronics components (loss of quality, more dispersion) Audio tracks must be larger than 0.5 mm If possible separate the PCB of the microphone and the one of the speaker 8. RECOMMENDATIONS ON LAYOUT OF MMI BOARD 8.1 GENERAL RECOMMENDATIONS ON LAYOUT There are many different types of signals in the module which are disturbing each other. Particularly, Audio signals are very sensitive to external signals as VBAT*.... Therefore it is very important to respect some rules to avoid disruptions or abnormal behaviour. Main rules:

Ground:

A ground plane as complete as possible Ground of components has to be connected to the ground layer through many vias not regularly Top and bottom layer shall have as much as possible of ground planes. distributed. Power supplies Clocks Data bus and other signals lines Plan for power supply signals (VBAT, VGPIO), no loop. Suitable power supply (VBAT, VGPIO) track width, thickness. Clock signals must be shielded between two grounds plans and bordered with ground vias. Data bus and commands have to be routed on the same plane, none of the lines of the bus shall be parallel to other Note dtude / Technical document : URDx OTL 5635.1 007 / 70 230 Edition 03 Document Sagem Communications Reproduction et divulgation interdites Sagem Communications document. Reproduction and disclosure prohibited Lines crossing shall be perpendicular Suitable other signals track width, thickness. Data bus must be protected by upper and lower ground plans Radio Audio (see also 10.2) Provide a 50 Ohm microstrip line for antenna connection page 23/24 Differential signals have to be routed together, parallel (for example HSET_OUT_P/HSET_OUT_N). Audio signals have to be isolated, by pair, from all the other signals (ground all around each pair). Cancel any loops between VBAT and GND next to the speaker to avoid the TDMA burst noise in the speaker during a communication. The single-end audio signal should be adopted the same rules as differential signals. GND HSET_OUT_P HSET_OUT_N GND Figure 20: Layout of audio differential signals on a layer n GND HSET_OUT_P GND Layer n-1 Layer n Layer n+1 Figure 21: Adjacent layers of audio differential signals

*Warning: Magnetic field generated by VBAT tracks may disturb the speaker, causing audio burst noise. In this case, one shall modify routing of the VBAT tracks to reduce the phenomena. 8.2 EXAMPLE OF LAYOUT FOR MMI BOARD The figure Figure 22 shows an example of layer allocation for a 6 layers circuit (for reference only):

Layer 1: Components (HiLo) Layer 2: Bus Layer 3: Power supply Layer 4: Complete GND layer Layer 5: Audio, clocks, sensitive signals Layer 6: GND,test points Figure 22: layer allocation for a 6 layers circuit LABEL 9. The HiLo module is labelled with its own FCC ID(VW3HILOC) on its bottom side. When the module is installed in customers product, the FCC ID label on the module will not be visible. To avoid this case, an exterior label must be stuck on the surface of customers product signally to indicate the FCC ID of the enclosed module. This Note dtude / Technical document : URDx OTL 5635.1 007 / 70 230 Edition 03 Document Sagem Communications Reproduction et divulgation interdites Sagem Communications document. Reproduction and disclosure prohibited page 24/24 label can use wording such as the following: Contains Transmitter module FCC ID: VW3HILOC or Contains FCC ID: VW3HILOC. END OF DOCUMENT

-o-

o-

Note dtude / Technical document : URDx OTL 5635.1 007 / 70 230 Edition 03 Document Sagem Communications Reproduction et divulgation interdites Sagem Communications document. Reproduction and disclosure prohibited