1 Manual SAVVY CargoTrac-ExR-M1 Installation and Operation Manual Manufacturer:
SAVVY Telematic Systems AG Grabenstrasse 9 CH-8200 Schaffhausen T +41 52 633 46 00 F +41 52 624 44 41 www.savvy-telematics.com info@savvy-telematics.com HR-Nr.: CHE-471.742.100 USt-IdNr.: DE295426820 2019 by SAVVY Telematic Systems AG www.savvy-telematics.com Version 1.2 07.08.2019 Page 1 of 22 2 1 2 3 4 5 6 7 8 9 10 11 12 13 Manual SAVVY CargoTrac-ExR-M1 Devices an Overview............................................................................................................................................................... 3 Explosion Protection ................................................................................................................................................................... 4 Functional Overview ................................................................................................................................................................... 5 Data Connection ...................................................................................................................................................... 5 3.1 WPAN ...................................................................................................................................................................... 5 3.2 GNSS ....................................................................................................................................................................... 5 3.3 3.4 Internal Temperature Sensor .................................................................................................................................. 5 Internal Reedswitch ................................................................................................................................................. 6 3.5 Acceleration and Motion Sensor ............................................................................................................................. 6 3.6 GNSS / GPS Accuracy under difficult Conditions ................................................................................................... 6 3.7 3.8 GNSS / GPS Accuracy under very difficult Conditions ........................................................................................... 6 Ambient Conditions .................................................................................................................................................................... 7 Electrical Data ............................................................................................................................................................................ 7 Mechanical Dimensions and Materials ...................................................................................................................................... 8 Installation and Mounting ........................................................................................................................................................... 9 General Information ................................................................................................................................................. 9 7.1 Grounding and Connection to Chassis ................................................................................................................... 9 7.2 Pressure Relief Membrane Inspection .................................................................................................................. 10 7.3 X-y-z Axes Alignment During Installation .............................................................................................................. 10 7.4 7.5 Examples of Installation Locations ........................................................................................................................ 11 Mounting Options................................................................................................................................................... 13 7.6 Mounting without an adapter .............................................................................................................. 13 7.6.1 Mounting with screws ......................................................................................................................... 14 7.6.2 Mounting with rivets ............................................................................................................................ 14 7.6.3 7.6.4 Mounting with a welding adapter ........................................................................................................ 15 Battery Replacement ................................................................................................................................................................ 16 8.1 Internal Battery ...................................................................................................................................................... 19 Declaration of Conformity ......................................................................................................................................................... 20 Proper Usage ........................................................................................................................................................................... 20 Setting Up Operation in SAVVY Synergy Portal ................................................................................................................... 20 FCC and ISED related statements ........................................................................................................................................... 21 Storage and Shutdown ............................................................................................................................................................. 22 Storage .................................................................................................................................................................. 22 13.1 13.2 Shutdown and Disposal ......................................................................................................................................... 22 2019 by SAVVY Telematic Systems AG www.savvy-telematics.com Version 1.2 07.08.2019 Page 2 of 22 3 Manual SAVVY CargoTrac-ExR-M1 1 Devices an Overview SAVVY CargoTrac-ExR-M1 is a latest generation state-of-
the-art telematics device. An LTE Cat-M1/NB1 GSM-Cellular Modem is fully integrated, as well as a highest sensitivity GNSS receiver for precision positioning. All antennae are internally included so that no external antenna connections are required. A primary battery which ensures, depending on freely selectable configuration, an autonomous lifespan of up to 15 years, is also included. An internal acceleration and compass sensor detects movements, shocks, blows, vibrations and heading. An internal IEEE802.15.4 radio module enables wireless communication with other devices like SAVVY SenseGateway-ExR and SenseGateway-ExR-DMS, sensors, remote control and other equipment. SAVVY CargoTrac-ExR-M1 has an exceptionally low power usage so it meets both current and possible future environmental regulations. SAVVY CargoTrac-ExR-M1 is fully configurable in every function via the Internet software SAVVY Synergy and can therefore meet all customer and system requirements exactly. All configurations and firmware updates occur wireless. SAVVY CargoTrac-ExR-M1 meets the requirements according to IEC60079-0 Ed.7, IEC60079-11 Ed.6, EN60079-0:2012+A11:2013, EN60079-11:2012 2019 by SAVVY Telematic Systems AG www.savvy-telematics.com Version 1.2 07.08.2019 Page 3 of 22 4 Manual SAVVY CargoTrac-ExR-M1 Explosion Protection 2 CargoTrac-ExR-M1 complies with the European Directive 2014/34/EU and the international IECEx requirements. The device may be used in hazardous areas of zones 1 and 2 for gases and in zones 21 and 22 for dust. In zones 1 and 21 there is occasionally the danger of explosive gas and dust mixtures and there is a high requirement for the safety of the device. Typical gases are hydrogen and conductive dusts. Protection Type and Certification Numbers:
II 2G Ex ib IIC T4 Gb II 2D Ex ib IIIC T 135C Db PTZ 18 ATEX 0033X Ex ib IIC T4 Gb Ex ib IIIC T 135C Db IECEx PTZ 18.0005X CargoTrac-ExR-M1 can be operated under the following temperature conditions:
-20C tamb +60C (inside Ex-Zone)
-40C tamb +85C (outside Ex-Zone) Type Label:
The internal battery must not be exchanged in potentially explosive atmospheres!
2019 by SAVVY Telematic Systems AG www.savvy-telematics.com Version 1.2 07.08.2019 Page 4 of 22 5 Manual SAVVY CargoTrac-ExR-M1 3 Functional Overview 3.1 Data Connection Standard Fallback Bands LTE Tx Power GSM Tx Power EGPRS Bands 3.2 WPAN LTE Cat M1/NB1 Global (3GPP Rel.13) EGPRS 2,3,4,5,8,12,13,20,28 Class 3 (23dBm) Class 4 (33dBm) GSM850,E-GSM900,DCS1800,PCS1900 MHz Standard Datarate Bandwidth Link Budget Configuration and Firmware-Update IEEE 802.15.4 250kBit/s bis 2Mbit/s 2415 2465 MHz 129dB Wireless 3.3 GNSS Systems Sensitivity Tracing and Navigation Sensitivity Reacquisition Sensitivity Coldstart Sensitivity Hotstart Horizontal Accuracy Horizontal Accuracy SBAS Velocity Accuracy Accuracy of the Heading Maximum Altitude Measurement Maximum Velocity Measurement 3.4 Internal Temperature Sensor GPS L1C/A, GLONASS L10F, BeiDou B1I, QZSS L1C/A, Galileo E1B/C, SBAS L1 C/A
-167dBm
-160dBm
-148dBm
-157dBm 2.5m 2.0m 0.05m/s 0.3 50000m 500m/s Type Range Digital
-40C bis +125C 2019 by SAVVY Telematic Systems AG www.savvy-telematics.com Version 1.2 07.08.2019 Page 5 of 22 6 Manual SAVVY CargoTrac-ExR-M1 3.5 Internal Reedswitch Type Threshold Magnetic 15-40AT 3.6 Acceleration and Motion Sensor An internal acceleration and motion sensor detects shocks, jolts, vibrations and accelerations. This can be used, for example, for the detection of flat spots, strong impacts or reloading / manoeuvring work. Feature Range Sensitivity Non-Linearity 2g, 4g, 8g 1mg at 2g, 2mg at 4g, 4mg at 8g 0.5%
3.7 GNSS / GPS Accuracy under difficult Conditions The GNSS / GPS accuracy under difficult reception conditions such as in a hall, urban canyon or indirect view of the sky can vary greatly. The following diagram shows the deviation of the positions of the CargoTrac-ExR-M1 over a period of 12 hours. The device is located inside the building:
3.8 GNSS / GPS Accuracy under very difficult Conditions If the device is located in a completely shielded building, container or vehicle, an attempt is made to determine the position using Cell-Locate. To do so, CargoTrac-
ExR-M1 uses the data connection to the available radio cells. 2019 by SAVVY Telematic Systems AG www.savvy-telematics.com Version 1.2 07.08.2019 Page 6 of 22 7 Manual SAVVY CargoTrac-ExR-M1 4 Ambient Conditions Operating temperature range Operating temperature range inside Ex-
Zone Operating relative humidity IP-protection class with pressure compensation element IEC/EN60529 Vibration and shock ISO 16750-3 and DIN EN61373 Case flammability UL94 and IEC/DIN EN 60695-11-10 and -20 Case flammability according to EN45545-
2 Salt Spray Surface resistance @ 30%rH Impact strength according to IEC60079-0 UV-Stability for Outdoor use
-40C Tamb +85C
-20C Tamb +60C 95%
67 100g UL94 V-0 HL1, HL2, HL3 fr R22, R23, R24, R26
>96h
<1010 1kg aus 0.7m UL746C 5 Electrical Data Peak power consumption Average power consumption active mode Average power consumption sleep mode Energy Source 5.72W 0.37W 360uW Internal battery 7.2V 2019 by SAVVY Telematic Systems AG www.savvy-telematics.com Version 1.2 07.08.2019 Page 7 of 22 8 Manual SAVVY CargoTrac-ExR-M1 6 Mechanical Dimensions and Materials Weight Case material ISO1874 Colour Baseplate 1.5kg PA 66 + PA6, MFHR, 14-110N, GF 30 FR(40) RAL7035 Stainless steel 1.4404 oder 1.4301 2019 by SAVVY Telematic Systems AG www.savvy-telematics.com Version 1.2 07.08.2019 Page 8 of 22 9 Manual SAVVY CargoTrac-ExR-M1 7 Installation and Mounting 7.1 General Information The installation and commissioning of CargoTrac-ExR-M1 may only be carried out by trained specialist personnel. All regulations and instructions mentioned in this manual must be followed. Visibly defective devices must not be brought into a danger zone!
In any case, the corresponding directives according to 1999/92/EC
(ATEX137), EN60079-14 (project planning, selection and installation of electrical systems) and EN60079-17 (testing and maintenance) must be observed. As an operator, you are obliged to comply with all legal requirements, test intervals, operating regulations, etc. Mounting criteria for CargoTrac-ExR-M1:
The top part of the device (about 1/3 of the entire device) must have an unobstructed view to the sky. This ensures good GNSS, GPS, and LTE/GSM reception. Choose a position that is not too exposed, so possible damage through blows from other equipment such as e.g. cranes, loading devices, containers etc. can be avoided. Make sure you choose a spot that is far enough away from dirt sources such as brakes, wheels, drains etc. Installation must be completely flat, otherwise there is a risk of leakage. 7.2 Grounding and Connection to Chassis The device does not require a fixed connection to the ground. All electrical signals and intrinsic circuits are separated from the ground and insulated. The nature of the housing ensures that electrostatic charging cannot take place. The bottom plate can be grounded by the construction of the transport container (railway car, intermodal tank, container, etc.) and by the assembly of the device with screwing or welding. 2019 by SAVVY Telematic Systems AG www.savvy-telematics.com Version 1.2 07.08.2019 Page 9 of 22 10 Manual SAVVY CargoTrac-ExR-M1 7.3 Pressure Relief Membrane Inspection CargoTrac-ExR-M1 has a membrane on the back to relieve pressure in the event of temperature fluctuations. This ensures that protection degree IP 67 is maintained during operation. It is however necessary to make sure there is no damage to the membrane before the device is put into operation. It is also necessary to be careful and avoid damaging the membrane while installing the device. Devices with a damaged pressure relief membrane must not be installed and put into operation. 7.4 X-y-z Axes Alignment During Installation Before you begin installing or mounting the device, make a note of the mounting position using the designations of the x-y-z axes on the type plate. The mounting position needs to be included later on in the data set on the SAVVY Synergy Portal. This ensures that vibrations, blows, and accelerations can be attributed to the corresponding axis:
2019 by SAVVY Telematic Systems AG www.savvy-telematics.com Version 1.2 07.08.2019 Page 10 of 22 11 Manual SAVVY CargoTrac-ExR-M1 7.5 Examples of Installation Locations Always discuss possible installation positions with your project team. Here are a few examples:
2019 by SAVVY Telematic Systems AG www.savvy-telematics.com Version 1.2 07.08.2019 Page 11 of 22 12 Manual SAVVY CargoTrac-ExR-M1 2019 by SAVVY Telematic Systems AG www.savvy-telematics.com Version 1.2 07.08.2019 Page 12 of 22 13 Manual SAVVY CargoTrac-ExR-M1 7.6 Mounting Options The device can be mounted without adapter or with available welding adapter in various steel versions. 7.6.1 Mounting without an adapter CargoTrac-ExR-M1 has a sturdy base plate made of stainless steel equipped with three mounting tabs with holes measuring 6.8mm in diameter so the device can be mounted using screws or rivets. Never weld the device base plate directly onto the installation location!
The heat generated by the welding will destroy the plastic case!
Always take care that mounting the unit will be on a completely flat surface and that it is never any force on the mounting tabs. Twisting or deforming the base plate can cause damage to the housing and leads to water intrusion. Warranty will be lost! This is also safety relevant!
2019 by SAVVY Telematic Systems AG www.savvy-telematics.com Version 1.2 07.08.2019 Page 13 of 22 14 Manual SAVVY CargoTrac-ExR-M1 7.6.2 Mounting with screws Use the following screws: e.g. M6 stainless with a regular or tooth washer as illustrated below:
7.6.3 Mounting with rivets Use the following rivets: e.g. KVT Magna-Lok 6.4mm MGLP-U8-6 as illustrated below:
2019 by SAVVY Telematic Systems AG www.savvy-telematics.com Version 1.2 07.08.2019 Page 14 of 22 15 Manual SAVVY CargoTrac-ExR-M1 7.6.4 Mounting with a welding adapter The welding adapter is available in different steel versions. Always weld the plate to the desired installation location first. Then attach the device to the welding plate as desired. If necessary, use corrosion protection. 2019 by SAVVY Telematic Systems AG www.savvy-telematics.com Version 1.2 07.08.2019 Page 15 of 22 16 Manual SAVVY CargoTrac-ExR-M1 8 Battery Replacement CargoTrac-ExR-M1 must not be installed in potentially explosive areas!
The internal battery must not be replaced in potentially explosive areas!
Use only original parts!
You will rarely need to replace the CargoTrac-ExR-M1 battery. Depending on the desired messaging and position intervals, the internal battery will ensure trouble-free operation for up to 15 years. Should it nevertheless be necessary to change the battery, please proceed as follows:
Make sure the Asset and the mounted CargoTrac-ExR device are in a place located outside of the potentially explosive area. Remove the device from the mounting fixture. Place the device in an ESD-protected area and make sure individuals, tools and other devices are ESD-protected before you open the device. Use a TORX-T20 screwdriver to remove the 10 screws on the base plate. Unplug the battery connector and remove the battery from its compartment. Be sure to unlock the plug!
2019 by SAVVY Telematic Systems AG www.savvy-telematics.com Version 1.2 07.08.2019 Page 16 of 22 Manual SAVVY CargoTrac-ExR-M1 17 2019 by SAVVY Telematic Systems AG www.savvy-telematics.com Version 1.2 07.08.2019 Page 17 of 22 18 Manual SAVVY CargoTrac-ExR-M1 Fully insert the battery plug belonging to the new battery and place the battery in the case as illustrated. Make sure the plug lock is in place when you insert the plug. Check to see if the gasket is in the correct position. Make sure the gasket is undisturbed by the battery cable and other objects. Close the device again with the base plate and tighten each of the ten screws to 2.0Nm. Each screw must not overtighten!
TORX-T20 2.0Nm The used battery can be disposed of at any suitable collection point. 2019 by SAVVY Telematic Systems AG www.savvy-telematics.com Version 1.2 07.08.2019 Page 18 of 22 19 Manual SAVVY CargoTrac-ExR-M1 8.1 Internal Battery Ordering Number Voltage Capacity Length x Width X Height Weight Chemistry Connector SAVVY 1073 7.2VDC 57Ah 124mm x 104mm x 35mm appx. 0.65kg LiSOCl2 (lithium thionyl chloride) Device-Specific 2019 by SAVVY Telematic Systems AG www.savvy-telematics.com Version 1.2 07.08.2019 Page 19 of 22 20 Manual SAVVY CargoTrac-ExR-M1 9 Declaration of Conformity Available from SAVVY Telematic Systems AG. 10 Proper Usage CargoTrac-ExR-M1 is designed for use as an autonomous telematics unit and must not be used in any way other than described in this manual, the corresponding data sheet or as instructed by SAVVY Telematic Systems AG. SAVVY Telematic Systems AG refuses to accept any responsibility whatsoever for damage due to improper use. 11 Setting Up Operation in SAVVY Synergy Portal The SAVVY Synergy Portal puts the device into operation. No physical action on the device itself at its location is required. More information on putting the device into operation is available at support@Savvy-telematics.com or under Tel +41 52 633 46 00. The login portal is located here:
https://www.savvy-synergy.com/customers/SynergyEnterprise/
2019 by SAVVY Telematic Systems AG www.savvy-telematics.com Version 1.2 07.08.2019 Page 20 of 22 21 Manual SAVVY CargoTrac-ExR-M1 12 FCC and ISED related statements Changes or modifications not expressly approved by the party responsible for compliance could void the user's authority to operate the equipment. This device complies with Part 15 of the FCC Rules. Operation is subject to the following two conditions:
(1) this device may not cause harmful interference, and
(2) this device must accept any interference received, including interference that may cause undesired operation. This equipment complies with FCC radiation exposure limits set forth for an uncontrolled environment. This equipment should be installed and operated with a minimum distance of 20 cm between the radiator and any human body. This device contains licence-exempt transmitter(s)/receiver(s) that comply with Innovation, Science and Economic Development Canadas licence-exempt RSS(s). Operation is subject to the following two conditions:
1 . This device may not cause interference. 2. This device must accept any interference, including interference that may cause undesired operation of the device. Lmetteur/rcepteur exempt de licence contenu dans le prsent appareil est conforme aux CNR dInnovation, Sciences et Dveloppement conomique Canada applicables aux appareils radio exempts de licence. Lexploitation est autorise aux deux conditions suivantes :
1. Lappareil ne doit pas produire de brouillage;
2. Lappareil doit accepter tout brouillage radiolectrique subi, mme si le brouillage est susceptible den compromettre le fonctionnement. This equipment complies with IC RSS-102 radiation exposure limits set forth for an uncontrolled environment. This equipment should be installed and operated with a minimum distance of 20 cm between the radiator and any human body. 2019 by SAVVY Telematic Systems AG www.savvy-telematics.com Version 1.2 07.08.2019 Page 21 of 22 22 Manual SAVVY CargoTrac-ExR-M1 13 Storage and Shutdown 13.1 Storage CargoTrac-ExR-M1 is delivered so storage over a longer period of time is unproblematic. The internal battery uses very little energy during storage. Please note that items must be stored at temperatures between +10C bis +30C; humidity must not exceed 60%rH. 13.2 Shutdown and Disposal CargoTrac-ExR-M1 must not be removed from service and shut down in potentially explosive areas!
The internal battery must not be removed in potentially explosive areas!
The device and the mounting brackets can be disposed of separately. The mounting brackets are made of steel or stainless steel and can be recycled at a metal recycling site. The device itself can be taken to a collection site for electronic scrap or sent back to the following address:
For Germany / EU:
For Switzerland:
SAVVY Telematic Systems AG c/o LogConnect AG Zollstrasse 5 DE-78239 Rielasingen SAVVY Telematic Systems AG Grabenstrasse 9 8200 Schaffhausen Thank you for contributing to a better environment and making sure your waste is disposed of properly!
2019 by SAVVY Telematic Systems AG www.savvy-telematics.com Version 1.2 07.08.2019 Page 22 of 22