SRETT ESPIONAGE SYSTEM English ESPIONAGE SYSTEM User Manual Ultra-Low Power Pressure / Temperature wireless system SRETT 1000372.013.AD 08.02.2013 0081 1 ESPIONAGE SYSTEM English SRETT Table of Content 1. SYMBOLS ................................................................................................................................... 3 2. ESPIONAGE SYSTEM DESCRIPTION ....................................................................................... 4 3. ESPIONAGE USAGE .................................................................................................................. 6 3.1 Functioning modes ................................................................................................................ 6 3.2 Wireless control of the system ............................................................................................... 7 4. INSTALLING AN ESPIONAGE WHI ............................................................................................ 8 4.1 Cable installation ................................................................................................................... 8 4.1.1 Cable characteristics .......................................................................................................... 8 4.1.2 Equipment needed .............................................................................................................. 8 4.1.3 Cable procedure assembly ................................................................................................. 9 5. INSTALLING AND CHANGING THE BATTERY ........................................................................ 15 5.1 Installing the battery ............................................................................................................. 15 5.2 Changing the battery ........................................................................................................... 20 5.2.1 Material needed ................................................................................................................ 20 6. TECHNICAL CHARACTERISTICS ............................................................................................ 22 7. TROUBLESHOOTING ............................................................................................................... 23 8. CERTIFICATION ....................................................................................................................... 24 9. STANDARDS AND REGULATIONS .......................................................................................... 25 SRETT 1000372.013.AD 08.02.2013 2 ESPIONAGE SYSTEM English SRETT 1. SYMBOLS Manufacturer name and address Reference name of the device Batch number S/N Serial number Can be used in ATEX Zone Warning, see users manual Electronic equipment subject to a selective collection Device conform to ROHS directive CE-marked device assessed by notified body n0081 FCC Authorized 0081 SRETT 1000372.013.AD 08.02.2013 3 SRETT ESPIONAGE SYSTEM English 2. ESPIONAGE SYSTEM DESCRIPTION Espionage is a wireless system for pressure and temperature monitoring from a downhole well. A typical architecture of an Espionage system is illustrated below. It is composed of a set of DownHole Gauges (DHG) for pressure and temperature measurement, a surface module called Well Head Interface (WHI) which receives data from gauges and transmits them by radio to a TelePath base station. DownHole Gauge (DHG) (GEMS # 101084932) Well Head Interface (WHI) (GEMS # 101084951) SRETT 1000372.013.AD 08.02.2013 4 ESPIONAGE SYSTEM English SRETT Main features:
Autonomy in excess of 5 years for 3 gauges and with 30 s of monitoring period. Automatic multi-drop configuration up to 16 gauges Settable data rate:
up to 1 Hz with up to 8 gauges up to 0.5 Hz with more than 8 gauges Historical last data record, 2 Mo on board memory
(411 hours or 17 days for 3 gauges @ 30 s period) A cellular radio architecture allows remote management of a fleet of sensors, 100 m range ATEX category I compliance for WHI Pressure range: 10 kpsi Pessure Accuracy: < 0.05% FS SRETT 1000372.013.AD 08.02.2013 5 ESPIONAGE SYSTEM English SRETT 3. ESPIONAGE USAGE 3.1 Functioning modes Blue LED functioning:
To indicate the startup, the LED blinks twice. Then, the LED blinks at each radio transmission of data. Blue LED indicating a transmission Nominal mode:
Pressure / Temperature monitoring. At a defined monitoring rate, the Espionage system acquires Pressure and Temperature values, saves them in an internal memory, and transmits them wirelessly to a TelePath base station. Every time a radio message is sent, the blue LED blinks. Build-up mode:
In this mode, the Espionage system acquires a defined number of data at a specific frequency. The frequency gradually changes after a number of data has been reached. The table below details the sequence of data acquisition:
SRETT 1000372.013.AD 08.02.2013 6 ESPIONAGE SYSTEM English SRETT Total Timeline Number of data Period of acquisition sampling (sec) 2 min (build up catch) 0 to 36 s 36 s to 360 s 360 s to 1 h 1 h to 10 h 10 h to 100 h 100 h to 500 h 20 days 120 36 108 101 100 100 50 615 1 1 3 32 324 3240 28800
To start the build-up mode, use TPWS Monitor software: select the WHI and launch the action Trigger build-up. Like in nominal mode, the blue LED blinks at each radio message sent. To Exit the build-up mode, use TPWS Monitor software: select the WHI, and launch the action Trigger build-up stop. At the end of the Build-Up, the Espionage system resumes normal data acquisition at the previously defined monitoring rate. SCAN function:
This function is used to identify all connected DHGs and to set-up the multi-drop configuration automatically. A scan is automatically done when starting the WHI, i.e. plugging the battery. In nominal mode, it is possible to launch this function wirelessly, via TPWS Monitor, for system maintenance. For more information, please refer to TPWS Monitor User Manual. 3.2 Wireless control of the system It is possible to perform via radio-frequency the following actions:
Trigger scan Set measurement period Synchronize remote system time Synchronize data Trigger build-up and Build-up stop For more information, please refer to TPWS Monitor user manual (GEMS # 101203319). SRETT 1000372.013.AD 08.02.2013 7 SRETT ESPIONAGE SYSTEM English 4. INSTALLING AN ESPIONAGE WHI 4.1 Cable installation The Well Head Interface (WHI) needs an armoured instrumentation cable which is connected on the surface firstly to the chassis (Ground) and to the male connector H701353. 4.1.1 Cable characteristics Cable type Cable Reference Length External Diameter Number of pairs Internal diameter Conductor diameter armoured instrumentation cable Anixter A10FK-01015-D-02 Total length of PDC and surface cable < 6 km 12.7mm - 14.3 mm Max 1 p 2 mm 1 mm 4.1.2 Equipment needed Crimp tool 1.5 mm Silicone Grease (RS 494-124) Stripper Soldering iron Solder must be ROHS Compliant Supplied with Espionage WHI o Allen key size 2.5 o Hex screw o +3V6 SAFT Battery o Boot P274562 o PTFE washer MS405917 o Battery shim MS405915-AA o O-ring B013120 o PARKER O-ring 2-207 13,87-3,53 o Ground terminal (Farnell 2060289) o Female connector H115576 SRETT 1000372.013.AD 08.02.2013 8 SRETT ESPIONAGE SYSTEM English 4.1.3 Cable procedure assembly Strip 80 mm of blue cable and 20 mm of both black and white wires as shown in the pictures below:
SRETT 1000372.013.AD 08.02.2013 9 SRETT ESPIONAGE SYSTEM English Put the cable through the different part:
Cable gland O rings Upper sleeve Connect the ground wire (black) to the shield wire (silver). SRETT 1000372.013.AD 08.02.2013 10 SRETT ESPIONAGE SYSTEM English Crimp the cables around the terminal. Solder the cables to the terminal. SRETT 1000372.013.AD 08.02.2013 11 SRETT ESPIONAGE SYSTEM English Insert the boot (GEMS PN P274562) around the cable, using silicone grease. Insert the female connector H115576 on the wire. Solder the connector then pull the boot around the connector for a tight fit SRETT 1000372.013.AD 08.02.2013 12 SRETT ESPIONAGE SYSTEM English Plug the connector to the WHI male connector. Screw the ground terminal to the WHI with the ALEN key size 2.5 and the hex screw. SRETT 1000372.013.AD 08.02.2013 13 SRETT ESPIONAGE SYSTEM English Screw the handle Screw the gland (To hold the cable) Mounted WHI SRETT 1000372.013.AD 08.02.2013 14 SRETT ESPIONAGE SYSTEM English 5. INSTALLING AND CHANGING THE BATTERY Potential Electrostatic Charging Hazard, follow given instructions. 5.1 Installing the battery The WHI is shipped without the battery installed. The battery of the WHI must be installed on site. It is recommended to change the battery of the WHI in a workshop. Material needed:
BTR or Allen key size 2.5 (provided with a new WHI) New battery: SAFT LS33600 (provided with a new WHI) GEMS # 101115472 A piece of cloth, slightly damp Insulating washers O-ring Procedure:
Remove the WHI from its packaging box With the Allen key, remove the 3 screws of the WHI external casing Be careful not to impact the PCB while removing the casing SRETT 1000372.013.AD 08.02.2013 15 SRETT ESPIONAGE SYSTEM English Install the plastic insulating washer GEMS # 101115223 at the bottom of the battery housing. Place the new battery in the housing, with the + side towards the housing bottom SRETT 1000372.013.AD 08.02.2013 16 SRETT ESPIONAGE SYSTEM Insert the O-ring GEMS # B013120 on top of the - side of the battery English Insert 3 insulating washer gems # 101115224 on top of the insulation washers Slide the WHI external casing in its place and screw back on the 3 screws SRETT 1000372.013.AD 08.02.2013 17 SRETT ESPIONAGE SYSTEM English o Hold the casing with the slightly damp piece of cloth to avoid any Electro-Static Discharge (ESD) o Take care not to touch the PCB to avoid any damage o Note that the WHI LED must blink, indicating the WHI is starting SRETT 1000372.013.AD 08.02.2013 18 SRETT ESPIONAGE SYSTEM English The WHI is now ready to be used. SRETT 1000372.013.AD 08.02.2013 19 SRETT ESPIONAGE SYSTEM English 5.2 Changing the battery It is possible to change the battery of the WHI. It is recommended to change the battery of the WHI in a workshop. 5.2.1 Material needed BTR or Allen key size 2.5 (provided with a new WHI) New battery: SAFT LS33600 (GEMS # 101115472) A piece of cloth, slightly damp Procedure:
Remove the WHI from the well head, if possible. With the Allen key, remove the 3 screws of the WHI external casing Be careful not to impact the PCB while removing the external casing Remove the o-ring and the insulating washers and keep them in a clean area. Remove the battery and put it in an suitable battery garbage Keep the plastic insulating washer at the bottom of the battery housing. Place a new battery in the housing ( + side towards the housing bottom) Put back in place the o-ring and the insulating washers on the battery SRETT 1000372.013.AD 08.02.2013 20 SRETT ESPIONAGE SYSTEM English Slide the external casing back in its place o Hold the WHI with the slightly damp piece of cloth to avoid any ElectroStatic Discharge (ESD) o Take care not to touch the PCB to avoid any damage o Note that the WHI LED must blink, indicating the WHI is starting Screw back on the 3 screws The WHI is now ready to be used. SRETT 1000372.013.AD 08.02.2013 21 SRETT ESPIONAGE SYSTEM English 6. TECHNICAL CHARACTERISTICS General Operating temperature Replaceable battery WHI: -40 C / +55 C DHG: +20 C / +110 C SAFT LS 33600 Lithium-Thyonile Chloride 17Ah 3.6V Battery autonomy Refer to table 186.010.013.AE ATEX temperature classification T3 Memory autonomy 2 Mb Refer to table 186.010.013.AE Radio Operating RF Frequency 869 MHz ETSI EN 300-220 915 MHz FCC CRF part 15.249 Communication Protocol SRETT Proprietary CSMA-CA with frequency hoping Data Rate Transfer 16 kbits/s Maximum range 100 m in open space Networking capability Topology Cellular Number of devices per Telepath base
<100, depending on the transmission periods Measurement Specifications Pressure range (FS) Temperature accuracy Pressure Accuracy Real time accuracy 10 kpsi 0.5 C
< 0.05 % FS 40 ppm drift Sensor wetted parts Stainless steel 316L Compatible equipment OrbiEgde Dongle, OrbiEgde Station, TPWS Monitor Espionage Technical characteristics SRETT 1000372.013.AD 08.02.2013 22 SRETT ESPIONAGE SYSTEM English 7. TROUBLESHOOTING Symptoms Potential causes WHI LED do not blink
- No OrbiEgde Dongle is plugged or no OES is started.
- No more battery on the device No data received in the program
- WHI out of range
- No more battery Data Download Stopped in the program
- Radio Communication is interrupted Troubleshooting Guide Potential remedial actions
- Plug the OrbiEdge Dongle to a computer and launch TPWS Monitor
- Plug and start the OES, and launch TPWS Monitor
- Change the battery
- Bring the WHI and the OES /
OED closer together
- Change the battery
- Cancel and restart the process on the program If a reboot occurs during the build-up, the Espionage will resume the build-up acquisition. If a problem persists, contact SLB MEMS-TC Customer Service (mems-cs@slb.com). SRETT 1000372.013.AD 08.02.2013 23 ESPIONAGE SYSTEM English SRETT 8. CERTIFICATION Espionage System is compliant to the essential requirements of the European directive and its revisions in effect. This product can be used safely, in potentially explosive atmosphere (Directive 94/4/EC). A copy of the declaration of CE conformity for this product is available on demand by mail at:
85 avenue Pierre Grenier - 92100 BOULOGNE BILLANCOURT France or contact@srett.com. CE-marked device assessed by notified body n0081 0081 Can be used in potentially explosive atmosphere (Directive 94/4/EC) FCC Authorized. FCC ID: RDT-1000579 EC Type Examination Certification number: ZZZZZZ ATEX classification:
To be defined Note: Waiting for LCIE Certification SRETT 1000372.013.AD 08.02.2013 24 SRETT ESPIONAGE SYSTEM English 9. STANDARDS AND REGULATIONS European directives FCC 1999/5/EC, 2002/95/EC, 2002/96/EC, 2004/108/CE, 1994/9/CE FCC PART 15 FCC PART 18 Quality System and Design Process NF EN ISO 9001 : 2008 Electrics and Electronics Design ATEX NF EN 50371 :2002 EN 300 220-1 : 2006 300-220-2 : 2006 EN 60 950-1 : 2006 EN 60079-0 :2009 EN 60079-11 :2007 Applicable standards This device complies with PART 15 of the FCC Rules. Operation is subject to the following two conditions: (1) This device may not cause harmful interference, and (2) this device must accept any interference received, including interference that may cause undesired operation. Note: The grantee is not responsible for any changes or modifications not expressly approved by the party responsible for compliance. Such modifications could void the users authority to operate the equipment. SRETT 1000372.013.AD 08.02.2013 25 SRETT ESPIONAGE SYSTEM English SRETT 85 avenue Pierre Grenier 92100 BOULOGNE BILLANCOURT FRANCE
+33 1 46 10 31 10 www.srett.com SRETT is ISO 9001 and NF EN ISO 13485 certified company. SRETT 1000372.013.AD 08.02.2013 26