Tele Radio 860 LION JOYSTICK TRANSMITTER TX4-A, TX4-B MODEL NO: TX4-A= T00004-38, T00004-40. TX4-B= T00004-39 T00004-41 INSTALLATION MANUAL IM-860-014-A4 CONTENTS Receiver overview Joystick overview Frequency table Receiver Place the receiver and the antenna Joystick How to start up in operating mode How to turn off How to register the joystick in the receiver How to erase all joysticks from the receiver How to log in/ log out the joystick Settings menu Settings menu map How to navigate in the settings menu How to start up in menu mode How to switch channel How to change backlight brightness How to change backlight time How to replace the transmitter Settings document Radio transmission Battery Placement of IC and FCC labels Guarantee 3 4 6 8 9 10 11 11 11 12 13 13 13 13 14 14 15 16 17 18 19 21 23 24 RECEIVER ____________________________________________ 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83
S1
* S3
* S2 SR2 SR1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 C A V 0 3 2 C A V 5 1 1 C A V 8 4 C A V 0 C A V 4 2 C A V 2 1 C A V 0 SR1 SR2 860RX 1= Red LED 1 2= Yellow LED 2 3= Reset button 4= Green LED 4 5= Red LED 5 6= Yellow LED 6 7= Function selector switch 8= Green LED 8 9= Red LED 9 10= Yellow LED 10 11= Radio Module 12= Green LED 12 5 3 4 2 1
* Fuse S1, S2 and S3 ceramic slow. S1 S2 S3 200 mA 300-315 mA 500 mA 11 6 7 10 9 8 12 JOYSTICK ____________________________________________ FRONT SIDE 6 8 7 DISPLAY 1 3 4 2 5 1. Left joystick 3. Front switch 5. STOP button 7. Red/ green LED 2 2. Right joystick 4. Function switch 6. Red/ green LED 1 8. Display LEFT SIDE RIGHT SIDE 1 2 4 3 5 1. Side button 1 2. Side button 2 3. Button 3 4. Button 4 5. STOP button FUNCTIONALITY OF THE 2 JOYSTICK SWITCHES __________________________________________ FRONT SWITCH 2 steps (OFF/ON) Toggling/latching relay function (i. e. spring loaded 2 step switch) Starts up in OFF mode 1+2
/0 1 2 FUNCTION SWITCH 3 steps switch Selects functionality 1, 1+2, 2 OR 1,(NO FUNCTION), 2. The switch function is toggling/ latching (i. e. the functionality remains until the switch is being moved again).The position of the function switch shows what receiver, which group of relays or what lift on an overhead crane that is currently under control
(not in joystick function selector mode 0). FREQUENCY TABLE (69 CHANNELS) ____________________________________________ CHANNEL FREQUENCY 433,075 MHz 01 02 433,100 MHz 433,125 MHz 03 433,150 MHz 04 433,175 MHz 05 06 433,200 MHz 433,225 MHz 07 433,250 MHz 08 433,275 MHz 09 10 433,300 MHz 433,325 MHz 11 433,350 MHz 12 433,375 MHz 13 14 433,400 MHz 433,425 MHz 15 433,450 MHz 16 433,475 MHz 17 18 433,500 MHz 433,525 MHz 19 433,550 MHz 20 433,575 MHz 21 22 433,600 MHz 433,625 MHz 23 433,650 MHz 24 433,675 MHz 25 26 433,700 MHz 433,725 MHz 27 433,750 MHz 28 433,775 MHz 29 30 433,800 MHz 433,825 MHz 31 433,850 MHz 32 433,875 MHz 33 34 433,900 MHz 433,925 MHz 35 CHANNEL FREQUENCY 433,950 MHz 36 37 433,975 MHz 434,000 MHz 38 434,025 MHz 39 434,050 MHz 40 41 434,075 MHz 434,100 MHz 42 434,125 MHz 43 434,150 MHz 44 45 434,175 MHz 434,200 MHz 46 434,225 MHz 47 434,250 MHz 48 49 434,275 MHz 434,300 MHz 50 434,325 MHz 51 434,350 MHz 52 53 434,375 MHz 434,400 MHz 54 434,425 MHz 55 434,450 MHz 56 57 434,475 MHz 434,500 MHz 58 434,525 MHz 59 434,550 MHz 60 61 434,575 MHz 434,600 MHz 62 434,625 MHz 63 434,650 MHz 64 65 434,675 MHz 434,700 MHz 66 434,725 MHz 67 434,750 MHz 68 69 434,775 MHz IMPORTANT INFORMATION ____________________________________________ READ THIS INFORMATION AND THE INSTRUCTIONS CAREFULLY BEFORE ASSEMBLING, INSTALLING AND PROGRAMMING TELE RADIO PRODUCTS. Tele Radio cannot be held responsible for any damage or other fault caused by a failure to follow the instructions. Failure to do so may invalidate the warranty. These instructions contain information on the installation and configuration of the remote radio control unit on the machine and are not intended to be passed on to the end-user. The machine manufacturer is obliged to produce an operating guide for the machine, which also describes the safe and appropriate operation by remote radio control. Only such information that the end-user needs to operate the machine by remote control should be passed on. IT IS YOUR RESPONSIBILITY TO FIND OUT ABOUT THE LAWS AND REGULATIONS THAT APPLY IN YOUR COUNTRY / STATE / CITY AND COUNTY!
SAFETY INSTRUCTIONS Switch the power supply to the receiver off before connecting the equipment.
This product should only be installed by licensed or qualified personnel.
Turn off the transmitter when not in use.
Keep a clear view of the work area.
Make sure to use undamaged cables. Make sure that cables do not hang loose.
Avoid installing the product in areas affected by strong vibrations.
Allow only qualified and trained personnel to operate or have access to transmitter.
Do not leave the transmitter unsupervised.
Contact your dealer for repair and maintenance work on the product.
Retain instructions for future reference and re-programming of the system. Visit our website for FAQ & the latest information:
www.tele-radio.com THE RECEIVER 860RX SR2 SR1 1 2 3 4 5 6 7 8 9 10 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 V 0 C A V 0 3 2 C A V 5 1 1 C A V 8 4
C D C A V 4 2 C NO NC C NO NC C NO NC C NO NC C NO NC C NO NC C NO NC C NO NC C NO NC C NO NC V 0 C D V 2 1 SR1 SR2 1 2 3 4 5 6 7 8 9 10 IMPORTANT! To utilize the safety, relays SR1 and SR2 shall be used as stop relays in the safety circuitry of the object to be controlled. ___________________________________________ TECHNICAL DATA RELAY OUTPUTS:
STOP RELAYS:
MIDI: 10 + 2 for STOP function MAXI: 24 + 2 for STOP function Potential free*, makes/ breaks 16A ACI FUNCTION RELAY:
Potential free*, makes/ breaks 16A ACI OPERATING FREQUENCY:
433.075-434.775 MHz. CHANNELS:
SIZE:
WEIGHT:
69 256 x 217 x 85 mm. 1900 - 2100 g. DEGREE OF PROTECTION:
IP65
*potential-free means that you need to supply voltage to get power out of a relay
(e.g. via a connection comb). SUPPLY VOLTAGE MIN. POWER CONSUMPTION:
MAX. POWER CONSUMPTION:
12V DC 24V DC 24V AC 48V AC 115V AC 230V AC 150 mA. 60 mA. 80 mA. 100 mA. 70 mA. 25 mA. 1 A. 600 mA. 800 mA. 400 mA. 200 mA. 100 mA. PLACE THE RECEIVER
Well away from wind, damp and water.
Cable holders and vent plugs must face down to prevent water from seeping in.
If the receiver is to be placed in a a hard-to-reach place, it is advisable to complete the settings in the receiver before mounting it. Place receiver as high as possible off the ground.
Well away from metal objects, such as metal girders, high-voltage Place receiver in as free position as possible. cables and other antennas. PLACE THE ANTENNA
Check that there is a good connection between the antenna and the material on which it has been installed, e.g. after repainting of the chassis.
Check that the antenna aerial and any coaxial cables are undamaged.
Check that the antenna is directed upwards.
The 1/2-wave antenna is ground plane independent. If the receiver is installed on a wall, the antenna should be angled out from the wall
The 1/4-433K antenna with a 3 metres coaxial cable for high and
from other metal objects and antennas. When installing the antenna on a vehicle, use a vehicle bracket (F1).
The 5/8-wave antenna with a 3 metres coaxial cable for high and
from other metal objects and antennas. When installing the antenna on a wall, use a wall bracket (VM1). 1/2 1/4-433K 5/8 JOYSTICK TRANSMITTER ____________________________________________ TECHNICAL DATA 860TX4-A JOYSTICK FUNCTIONS:
Left 4x4, right 0x4 DEGREE OF PROTECTION:
IP 65 OPERATING FREQUENCY:
433.075-434.775 MHz CHANNELS:
SIZE:
WEIGHT:
BATTERY:
69 145 mm. x 210 mm. x 130 mm. 1200 g. 1 external, rechargeable battery (li-ion) 860TX4-B JOYSTICK FUNCTIONS:
Left 2x2, right 0x2 DEGREE OF PROTECTION:
IP 65 OPERATING FREQUENCY:
433.075-434.775 MHz CHANNELS:
SIZE:
WEIGHT:
BATTERY:
69 145 mm. x 210 mm. x 130 mm. 1200 g. 1 external, rechargeable battery (li-ion) HOW TO START UP IN OPERATING MODE 1. Pull out the STOP button. The green/red LEDs 1+2 light up. Green when battery capacity is good, red when the battery needs to be charged. See how to charge the battery in Battery- how to charge. 2. Press the side buttons 3+4 for about 0.30 seconds until LEDs 1+2 go out. The buzzer sounds. HOW TO TURN OFF Press the STOP button. The joystick is now turned off. 1. LED 1+ LED 2 light red for approx. 3 seconds. NOTE! All relays disconnect when the STOP button is pressed. HOW TO REGISTER THE JOYSTICK IN THE RECEIVER
The receiver can store up to 3 different transmitters.
Receiver-LEDs 6 and 10 indicate the number of transmitters that are registered Each transmitter has a unique code. in the receiver.
No transmitter/ joystick is registered
1 transmitter/joystick is registered 2 transmitter/joysticks are registered 3 transmitter/joysticks are registered 1. Turn the receiver Function selector switch 2 to ON position. Press the receiver Reset button. 2. Receiver LEDs 4,5, 6, 8, 9 and10 light up. 3. Release the receiver Reset button. Receiver LEDs 4, 8, 5 and 9 go out. Yellow receiver LEDs 6 and 10 light up when the receiver is ready to register.
have already been registered in the receiver. 4. Start up the joystick in operating mode. 5. Press the joystick side buttons 2+4 at the same time. Keep pressed until the
6. Turn the receiver Function selector switch 2 to OFF position.
7. Write down the new settings in the Settings document (download and print from the Tele Radio website) IMPORTANT! For safety reasons, avoid storing transmitters in receivers, where you dont intend to use it. HOW TO ERASE ALL JOYSTICKS FROM THE RECEIVER
1. Turn the receiver Function selector switch 2 to ON position. Press the receiver Reset button. 2. The receiver LEDs 4, 5, 6, 8, 9 and 10 light continuously. 3. Release the receiver Reset button. All LEDs go out, except for the receiver LEDs 6, and 10. 4. Turn the receiver Function selector switch 2 to OFF position. PERFORM THE NEXT STEP WITHIN 2 SECONDS:
5. Turn the receiver Function selector switch 2 to ON position.
6. Turn the receiver Function selector switch 2 to OFF position.
HOW TO LOG IN/ LOGOUT THE JOYSTICK When you start up a registered transmitter, it logs in to the receiver. The receiver will only accept this transmitter (even though other transmitters may be registered in the receiver) until its being logged out. If you want to use another transmitter, you have to log out the transmitter from the receiver. 1. The joystick, that is logged in, must be in operating mode. 2. Press button 4. 3. Without releasing button 4, press the STOP button. 4. The display shows the text Log out and the transmitter turns itself off. The transmitter is now logged out. When you start a registered transmitter, it will now automatically log in to the receiver. SETTINGS MENU SETTINGS MENU MAP SETTINGS MENU CHANNEL BRIGHTNESS BACKLIGHT TIME AUTO SHUTDOWN REPLACE TRANSMITTER HOW TO NAVIGATE IN THE SETTINGS MENU
TO MOVE UP AND DOWN: Use the left joystick.
TO SELECT: Use button 4.
TO GO BACK: Use the left joystick.
TO EXIT: Press button 3 or pull out the STOP button. The transmitter will turn off. HOW TO START UP IN MENU MODE 1. Pull out the STOP button. The LEDs 1+2 light green when battery capacity is good, red when battery needs to be charged. See how to charge the battery in the section Battery- how to charge. 2. Press button 3 and keep pressed. 3. Press the STOP button while still pressing button 3.
4. Release button 3.
HOW TO SWITCH CHANNEL CHANNEL Channel 69... ..channel 1 Go to the frequency table in the beginning of the installation instruction. The joysticks are pre-programmed to transmit at various frequencies. 1. Pull the STOP button. Enter the Settings menu by pressing button 3. Keep it pressed. 2.
3. Select Channel in the Settings menu by pressing button 4. 4. Move up and down with the left joystick. Keep pressed to move several steps. 5. Select by pressing button 4.
6. To leave the Settings menu, press button 3.
7. Write down the new settings in the Settings document (download and print from the Downloads page at the Tele Radio website). HOW TO CHANGE THE BACKLIGHT BRIGHTNESS BRIGHTNESS High Medium Low 1. Pull the STOP button. Enter the Settings menu by pressing button 3. Keep it pressed. 2.
3. Navigate to Brightness with the left joystick. Select by pressing button 4. 4. Move up and down with the left joystick. Select by pressing button 4.
5. To leave the Settings menu, press button 3.
6. When you re-start the joystick, the new settings will be activated. HOW TO CHANGE THE BACKLIGHT TIME BACKLIGHT TIME Always on Off in 30 sec. Off in 10 sec. Always off 1. Pull the STOP button. Enter the Settings menu by pressing button 3. Keep it pressed. 2.
3. Navigate to with the left joystick. Select by pressing button 4. 4. Move up and down with the left joystick. Select by pressing button 4.
5. To leave the Settings menu, press button 3.
6. When you re-start the joystick, the new settings will be activated. HOW TO CHANGE THE AUTOMATIC SHUTDOWN SETTINGS AUTOMATIC SHUTDOWN OFF 12 min. 6 min. 2 min. Automatic shut down helps preserving the battery capacity. The joystick will shut down at a given time after the last command has been sent. 1. Pull the STOP button. Enter the Settings menu by pressing button 3. Keep it pressed. 2.
3. Navigate to with the left joystick. Select by pressing button 4. 4. Move up and down with the left joystick. Select by pressing button 4.
5. To leave the Settings menu, press button 3.
6. When you re-start the joystick, the new settings will be activated. 7. Write down the new settings in the Settings document (download and print from the Downloads page at the Tele Radio website). HOW TO REPLACE A TRANSMITTER REPLACE TRANSMITTER No Yes Use the transmitter that you want to register in the receiver. You will need the ID code (serial no) for the transmitter that you want to replace. The ID code (serial no) is found on a label behind the battery. 1. Pull the STOP button. Enter the Settings menu by pressing button 3. Keep it pressed. 2. SETTINGS DOCUMENT Download for print at: www.tele-radio.com JOYSTICK 1 Article no:_________________________________Series no: ________________________ID code : ___________________________________________________________________ Automatic shutoff: ___________________________________________________________ Function selector: __________________________________________________________ Frequency: _________________________________________________________________ Latching relays:______________________________________________________________ Interlocking relays: ___________________________________________________________ PIN-position PIN-code/Name 1_______ ______________________________ 2_______ ______________________________ 3_______ ______________________________ 4_______ ______________________________ 5_______ ______________________________ 6_______ ______________________________ 7_______ ______________________________ 8_______ ______________________________ 9_______ ______________________________ 0_______ ______________________________ JOYSTICK 2 Article no:_________________________________Series no: ________________________ID code : ___________________________________________________________________ Automatic shutoff: ___________________________________________________________ Function selector: __________________________________________________________ Frequency: _________________________________________________________________ Latching relays:______________________________________________________________ Interlocking relays: ___________________________________________________________ PIN-position PIN-code/Name 1_______ ______________________________ 2_______ ______________________________ 3_______ ______________________________ 4_______ ______________________________ 5_______ ______________________________ 6_______ ______________________________ 7_______ ______________________________ 8_______ ______________________________ 9_______ ______________________________ 0_______ ______________________________ RADIO TRANSMISSION THE JOYSTICK 1 The left joystick (JD1) can be moved in all directions. It transmits radio continuously at the selected channel when being pressed. When released, the radio stops transmit-
ting within 5 seconds. THE JOYSTICK 2 The right joystick (JD2) can be moved upwards and downwards. It transmits radio continuously at the selected channel when being pressed. When released, the radio stops transmitting within 5 seconds. THE FRONT SWITCH OFF ON The Front switch can be placed in 2 positions:
LEFT: OFF RIGHT: ON The switch is toggling and will keep the position until being switched again, but it always starts up in OFF position. It transmits radio continuously when being pressed. When released, the radio stops transmitting within 5 seconds. The Front switch activates relay 24 in some receiver Function selections. The relay will be activated until the switch is being moved again. THE FUNCTION SWITCH
(1+2) / 0 1 2 The Function switch is used for selecting what receiver(s) to control. It can be placed in 3 positions:
LEFT: 1 MID: 1+2 (or 0) RIGHT: 2 What positions that are available, depends on what joystick function selection that has been chosen. The switch does not transmit radio at any position. The switch is toggling, and will keep the position until being switched again. Function selection 0 In this Function selection you can only control 1 receiver. The Function switch is not used and can be put in any position. Function selection 1 Note that this Function selection lets you control up to 2 receivers at the same time. Put the Function switch in position 1 when you want to control the 1st receiver. Put the Function switch in position 1+2 when you want to control 2 receivers at the same time. Put the Function switch in position 2 when you want to control the 2nd receiver. Function selection 2 Note that this Function selection lets you control up to 2 receivers, but NOT at the same time. Put the Function switch in position 1 when you want to control the 1st receiver. Put the Function switch in position 0 if you dont want to control any receiver. Put the Function switch in position 2 when you want to control the 2nd receiver. BATTERY PRECAUTIONS Observe the following warnings. substances such as lithium or other organic solvents, they may cause heating, rupture or ignition.
Risk of explosion if battery is replaced with a battery of an incorrect type.
Do not short circuit, disassemble, deform or heat batteries.
Never try to charge a visibly damaged or frozen battery.
Keep batteries out of reach of small children. Should a child swallow a battery,
Avoid direct soldering to batteries.
When discarding batteries, insulate the + and - terminals of batteries with insulating/
consult a physician immediately. masking tape. Do not put multiple batteries in the same plastic bag.
When improperly disposed, lithium batteries may short circuit, causing them to become hot, burst or ignite. Store in a cool location. Keep batteries away from direct sunlight, high temperature, and high humidity.
HOW TO CHARGE BATTERY TYPE:
CHARGE:
External and rechargeable lithium-ion In the charger unit 5V DC 10% (1A) CHARGING TEMPERATURE:
0C to 45C/ 32F to 113 OPERATING TIME:
Approx. 15 h. with continuous usage
battery is fully charged.
When its time to charge the battery, the internal buzzer beeps 3 times, and LED 1
+ 2 turn red. The battery can not be overcharged. The display monitors the battery status.
We recommend that you use your battery at least once a month. If you for some reason wont use it for a longer period, store in a cool, dry and clean place. Before starting to use the battery again, make sure that it is fully charged. NOTE! The transmitter must be on to check the battery status. PLACEMENT OF BATTERIES The battery is placed on the bottom of the joystick. DISPOSAL OF BATTERIES A lithium-ion battery does not contain mercury, cadmium or lead and is better for the environment than older types of batteries. Rechargeable batteries last considerably longer than single-use batteries, so using them means fewer batteries for be recycled. Contact your local governments recycling or solid waste department for more information on proper recycling of lithium-ion batteries in your region. B A T T E R Y B A T T E R Y PLACEMENT OF LABELS WITH IC AND FCC INFORMATION 1. i t n r o a pt a h r t e i p O w s e l
. s e u R C C F e h t f o 5 1 i l p m o c e c i v e d s i h T o w t g n w o i l l o f e h t o t j t c e b u s s i y, e a c m n e e r c e i f v r e e d t n s i h T
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. n o i t a r e p o d e r i s e d n u e s u a c Remove the battery from the bottom of the joystick. 2. This device complies with part 15 of the FCC Rules. Operation is subject to the following two conditions: (1) This device may not cause harmful interference, and (2) this device must accept any i nterference r eceived, including interference that may cause undesired operation. t r a p h t i w s e i l p m o c e c i v e d s i h T n o i t a r e p O l
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FCC label Product label with IC and FCC ID The FCC statement is placed to the left.The product label is placed behind the battery in the battery compartment on the bottom of the joystick transmitter. FCC STATEMENTS THIS DEVICE COMPLIES WITH PART 15 OF THE FCC RULES. OPERATION IS SUBJECT TO THE FOLLOWING TWO CONDITIONS:
1.THIS DEVICE MAY NOT CAUSE HARMFUL INTERFERENCE 2.THIS DEVICE MUST ACCEPT ANY INTERFERENCE THAT MAY CAUSE UNDESIRED OPERATION. NOTE:THE MANUFACTURER IS NOT RESPONSIBLE FOR ANY RADIO OR TV INTERFERENCE CAUSED BY UNAUTHORIZED MODIFICATIONS TO THIS EQIPMENT. SUCH MODIFICATIONS COULD VOID THE USERS AUTHORITY TO OPERATE THE EQUIPMENT.
GUARANTEE Tele Radios products are covered by a guarantee against material, construction or manufacturing faults. During the guarantee period Tele Radio may replace the product or faulty parts with new ones.Work under guarantee must be carried out by Tele Radio or by an Tele Radio.The following faults are not covered by the warranty:
Faults resulting from normal wear and tear. Parts of a consumable nature. Products that have been subject to Faults resulting from incorrect installation or use. Damp or water damage. SERVICING & REPAIRS Make sure that repairs and maintenance personnel. Only use spare parts from Tele Radio. Contact your dealer if you want to make a complaint about a product or require other service.Always have the following details to hand when you contact a dealer about a complaint or service issue: Name of the system, model and a description of the problem. If you need to return a product, the invoice number and delivery date should be included. OPERATING GUIDELINES Keep the product in a dry, clean place. Make sure that contacts and antennas are kept clean.Wipe off dust using a slightly damp, clean cloth. Never use cleaning solutions or high-pressure water. TELE RADIO AB Sweden, Main ofce Tel. +46 (0)31-748 54 60 e-mail: info@tele-radio.com www.tele-radio.com TELE RADIO SVERIGE TELE RADIO GmbH TELE RADIO ASIA Sweden Tel. +46 (0)31-724 98 00 e-mail: sverige@tele-radio.com Germany Tel. +49 (0)94 51-944 8 550 e-mail: deutschland@tele-radio.com China Tel. +86-(0)592-3111168 e-mail: china@tele-radio.com TELE RADIO LTD TELE RADIO O TELE RADIO BV England Tel. +44 (0) 1625 509125 e-mail: england@tele-radio.com Estonia Tel. +372 44 511 55 e-mail: eesti@tele-radio.com Benelux Tel. +31-(0)70-419 41 20 e-mail: benelux@tele-radio.com TELE RADIO TURKEY TELE RADIO LLC TELE RADIO AS Turkey Tel. +90 216 574 22 94 e-mail: turkiye@tele-radio.com North America & Latin America Tel. +1 (305) 459 0763 e-mail: america@tele-radio.com Norway Tel. +47-6933 4900 e-mail: norge@tele-radio.com