M7 Installation Guide ZTR Connected Asset Technical Support Please call With any questions:
1-888-320-8332 M7 Installation Guide This page was left blank intentionally. Title: M7 Installation Guide Author: Christopher R. Bolt PN: 111651 VER: 1.0 Page: 2 of 20 Date: May 29, 2018 M7 Installation Guide ZTR Control Systems M7 Device
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Title: M7 Installation Guide Author: Christopher R. Bolt PN: 111651 VER: 1.0 Page: 3 of 20 Date: May 29, 2018 M7 Installation Guide OWNERSHIP AND CONFIDENTIALITY The Software, Software Materials and Printed Documents constitute proprietary property of ZTR Control Systems (ZTR) and include trade secrets and confidential information of ZTR. Customer acknowledges that it acquires only the right to use the Software and Software Materials as permitted hereunder and does not acquire any ownership, right or title in or to the Software, the Software Materials or any Third Party Software. The customer acknowledges that the information contained on the Software, Software Materials and Printed Documents could be used to the detriment of ZTR and that the disclosure could cause irreparable harm to ZTR. Accordingly, the customer undertakes to treat confidentially all information and not to disclose it to any third party. No part of this document may be reproduced in any form or by any means, electronic or mechanical, including photocopying or printing, without the express written permission of ZTR Control Systems. The data and illustrations found in this book are not binding. ZTR Control Systems reserves the right to modify its products in line with its policy of continuous product development. A notice of changes may be released for any modifications that may significantly affect the user. All ZTR Control Systems products, images and marketing materials are protected by various patents, copyrights, and/or trademarks. 2018 ZTR Control Systems, LLC All Rights Reserved. (06/26) Title: M7 Installation Guide Author: Christopher R. Bolt PN: 111651 VER: 1.0 Page: 4 of 20 Date: May 29, 2018 M7 Installation Guide WARNINGS AND PRECAUTIONS HANDLING LI-ION CELLS:
All M7 devices contain an internal Lithium-thionyl Chloride (Li-Ion) battery, and must be handled properly during installation, normal use and removal. Li-Ion cells contain a large amount of energy and react extremely violently when exposed to moisture in the atmosphere. Risk of fire or explosion exists only if the battery is handled improperly and/or abused mechanically, electrically or thermally. Proper handling means the battery must NOT be subjected to the following conditions:
Short circuit Puncturing Recharging Crushing Exposure to temperature exceeding rated limits Incineration Immersion in water Care must be taken, especially during installation and decommissioning, to ensure the units are not punctured or crushed. In the event of battery ignition, use ONLY Class D fire extinguishers on the flame. DO NOT USE:
water, sand, CO2, Halon, dry powder, or soda ash extinguishers. For more information, consult the manufacturer Safety Data Sheet (SDS) for standard Lithium Thinoyl Chloride batteries. DISPOSAL OF LI-ION CELLS:
Lithium Ion batteries are often subject to local, state or provincial laws and regulations regarding disposal. They cannot be simply disposed of in the trash. Check with your local landfill/recycling facility for hazardous waste disposal requirements and safe disposal options. Title: M7 Installation Guide Author: Christopher R. Bolt PN: 111651 VER: 1.0 Page: 5 of 20 Date: May 29, 2018 2. 3. 4. 5. 6. M7 Installation Guide This manual includes instructions for installation of the M7 monitoring system. Introduction The general flow of the instructions are as follows:
1. Installation Document Requirements Electrical Requirements Supplies Location and Installation Considerations Wiring Testing Appendix A: Label Revision History Appendix B: Installation Guide Revision History Page 7 Page 7 Page 8 Page 8 Page 9 Page 9 Page 10 Page 11 Title: M7 Installation Guide Author: Christopher R. Bolt PN: 111651 VER: 1.0 Page: 6 of 20 Date: May 29, 2018 M7 Installation Guide The following instructions and any accompanying documentation, drawings and specifications are the property of ZTR CONTROL SYSTEMS. They are issued in strict confidence and shall not be reproduced, copied or used as the basis for sale or manufacture of any apparatus without prior written permission from ZTR CONTROL SYSTEMS. 1. Installation Documents Requirements For reference during the installation of the M7, please be sure to bring along the following documents for your reference as needed:
Control panel Installation & Operation Manual relevant to your equipment package Schematics of the asset you are working on, if applicable M7 Installation Guide The device installation may be nearby the body ,and the distance maybe less than 20 cm. 2. Electrical Requirements The following lists the electrical requirements for power and signal connections that are necessary for the M7 to operate. Power Supply Operational Range:
o Battery Supply = 6 90V DC Digital Input Signal Range:
o Logic High (true, ON) = 6 60V DC o Logic Low (false, OFF) = -0.3 5V DC Digital Output Signal Range:
o Sinks voltage signals between -0.3 60V DC @ 200mA Analog Input Signal Range:
o Voltage = 0 60V DC o Current = 4 20mA Or Title: M7 Installation Guide Author: Christopher R. Bolt PN: 111651 VER: 1.0 Page: 7 of 20 Date: May 29, 2018 M7 Installation Guide 3. Supplies The following information will help you understand what comes in the install kit and also provide suggestions on additional supplies you may need for installation. A. Available M7 Telematics:
Your kit will include the following:
M7 M7 Installation Guide B. What is Not Included in the Kit:
o Cable Ties o Cable Tie Anchors o Rubber Cable Gland The following are optional supplies that are not provided in this kit which you may need to use during the installation of the device:
4. Location and Installation Considerations The M7 device will need to transmit cellular signals, as well as receive GPS positioning signals. When looking for mounting locations, you want to find a location that will allow these transmissions freely. Optimal mounting locations include:
o Horizontally mounted under fiberglass or plastic hood o Horizontally mounted on top side of the equipment, facing the sky Although these optimal locations may not be easily achieved in some equipment, the M7 may be mounted in other areas and orientations:
o Vertically on the side of the machine o Inside the equipment/machine with open view to the sky Ie. Operator Cab Avoid locations that limit communications such as inside metal control cabinets and areas Mount M7 in a location that does not expose it to potential physical damage when equipment
:IMPORTANT NOTE:
completely surrounded by metal. is in normal use. Title: M7 Installation Guide Author: Christopher R. Bolt PN: 111651 VER: 1.0 Page: 8 of 20 Date: May 29, 2018 M7 Installation Guide 5. Wiring The M7 has a 36 inch wire harness with loose wires at the end. Figure 1 outlines the wire designations of this wire harness. Refer to section 2: Electrical Requirements for more in-depth electrical requirements that must be met for each relevant connection while wiring the M7 into your asset. Batt + (6V to 90V DC) Batt (0 VDC) BND Input 1 Input 2 Analog 1 Output 1 Serial RX Serial TX Input 3 CAN-High J1939 CAN-Low J1939 Figure 1: 12-Pin Connector Pin References 6. Testing With the M7 connected and powered up, confirm that the LEDs from Figure 2 illuminate. YELLOW = Cell GREEN = GPS BLUE = Bluetooth RED = Diagnostic Figure 2: M7 Status Indicators Title: M7 Installation Guide Author: Christopher R. Bolt PN: 111651 VER: 1.0 Page: 9 of 20 Date: May 29, 2018 M7 Installation Guide Appendix A: Label Revision History This section will illustrate any changes to the product label as a result of a revision/update. Revision:
1 Date: (MM/DD/YYYY) Author:
05/29/2018 C. Bolte Reason:
Initial release FCC STATEMENTS WARNING: Changes or modifications to this unit not expressly approved by the party responsible for compliance could void the users authority to operate the equipment. This device complies with Part 15 of the FCC Rules. Operation is subject to the following two conditions: (1) this device may not cause harmful interference, and (2) this device must accept any interference received, including interference that may cause undesired operation. NOTE: This equipment has been tested and found to comply with the limits for a Class B digital device, pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference in a residential installation. This equipment generates uses and can radiate radio frequency energy and, if not installed and used in accordance with the instructions, may cause harmful interference to radio communications. However, there is no guarantee that interference will not occur in a particular installation. If this equipment does cause harmful interference to radio or television reception, which can be determined by turning the equipment off and on, the user is encouraged to try to correct the interference by one or more of the following measures:
-- Reorient or relocate the receiving antenna.
-- Increase the separation between the equipment and receiver.
-- Connect the equipment into an outlet on a circuit different from that to which the receiver is connected.
-- Consult the dealer or an experienced radio/TV technician for help. SAR The radiated output power of this device is below the FCC radio frequency exposure limits. Nevertheless, the device should be used in such a manner that the potential for human contact is minimized during normal operation. The exposure standard for wireless devices employs a unit of measurement known as the Specific Absorption Rate, or SAR. The SAR limit set by the FCC is 1.6 W/Kg. Tests for SAR are conducted using standard operating positions accepted by the FCC with the device transmitting at its highest certified power level in all tested frequency bands. Although the SAR is determined at the highest certified power level, the actual SAR level of the device while operating can be well below the maximum value. This is because the device is Title: M7 Installation Guide Author: Christopher R. Bolt PN: 111651 VER: 1.0 Page: 10 of 20 Date: May 29, 2018 M7 Installation Guide designed to operate at multiple power levels so as to use only the power required to reach the network. In general, the closer you are to a wireless base station antenna, the lower the power output. To avoid the possibility of exceeding the FCC radio frequency exposure limits, human proximity to the antenna should be minimized. INDUSTRY CANADA This device complies with Industry Canada licence-exempt RSS standard(s). Operation is subject to the following two conditions: (1) this device may not cause interference, and (2) this device must accept any interference, including interference that may cause undesired operation of the device. Le prsent appareil est conforme aux CNR d'Industrie Canada applicables aux appareils radio exempts de licence. L'exploitation est autorise aux deux conditions suivantes : (1) l'appareil ne doit pas produire de brouillage, et (2) l'utilisateur de l'appareil doit accepter tout brouillage radiolectrique subi, meme si le brouillage est susceptible d'en compromettre le fonctionnement Title: M7 Installation Guide Author: Christopher R. Bolt PN: 111651 VER: 1.0 Page: 11 of 20 Date: May 29, 2018 M7 Installation Guide Appendix B: Installation Guide Revision History This section will detail any changes to the content of this document as a result of a revision/update. Revision:
1.0 Date:
(MM/DD/YYYY) 05/29/2018 Author:
C. Bolte Reason:
Initial release Title: M7 Installation Guide Author: Christopher R. Bolt PN: 111651 VER: 1.0 Page: 12 of 20 Date: May 29, 2018