all | frequencies |
|
|
exhibits | applications |
---|---|---|---|---|---|
manuals |
app s | submitted / available | |||||||
---|---|---|---|---|---|---|---|---|
1 |
|
User Manual 1 | Users Manual | 5.46 MiB | ||||
1 |
|
User Manual 2 | Users Manual | 4.68 MiB | ||||
1 | Cover Letter(s) | |||||||
1 | External Photos | |||||||
1 | ID Label/Location Info | |||||||
1 | ID Label/Location Info | |||||||
1 | Internal Photos | |||||||
1 | Test Report | |||||||
1 | Test Report | |||||||
1 | Test Setup Photos |
1 | User Manual 1 | Users Manual | 5.46 MiB |
Universal Bill Validator AZ-KT101-500/1000 Service Manual Copyright 2008 ARUZE CORP. All Rights Reserved. Preface Thank you for supporting the Aruze Universal Bill Validator. Please read this manual carefully as it explains, step by step, to support the unit correctly and safely. Documentation Conventions The list below describes the documentation conventions used in this manual. Symbol Description This icon notifies situations in which bodily injury or equipment damage can occur. Note 1), 2) This indicates important information or procedures that must be understood and followed for correct and risk-free maintenance work. This indicates steps in the procedure. Be sure to perform these steps in the order. Note
(1) It is forbidden to copy the contents of this manual, in whole or in part, without the express permission of Aruze Corporation, except for the support use.
(2) The Information provided in this manual is subject to change without notice.
(3) Please be aware that Aruze Corporation shall not be held liable by the user for any damages, losses or third party claims arising from any uses of this product.
(4) JAE is a registered trademark of Japan Aviation Electronics Industry, Ltd. Windows is a registered trademark of Microsoft Corporation.
(5) This manual has been written with care and attention to detail; however, should you find any errors or omissions, please contact Aruze Corporation and inform them of your findings. Table of Contents Table of Contents Chapter 1 Model Numbers and Specifications 1-1. Model Numbers ...............................................................................................................1-2 1-2. Main Features .................................................................................................................1-3 1-3. Specifications .................................................................................................................1-4 1-3-1. General Specifications .........................................................................................1-4 1-3-2. Validator Specifications .......................................................................................1-5 1-3-3. Cash-box Specifications ......................................................................................1-5 1-3-4. Dimensions ..........................................................................................................1-6 Chapter 2 Installation, Operation and Maintenance 2-1. Precautions .....................................................................................................................2-2 2-2. Installation .......................................................................................................................2-3 2-2-1. Unit Installation ....................................................................................................2-3 2-2-2. Lock Installation ...................................................................................................2-5 2-2-3. System Connection .............................................................................................2-6 2-2-4. Initial Check .........................................................................................................2-7 2-3. Operation .........................................................................................................................2-8 2-3-1. Operation Flow ....................................................................................................2-8 2-3-2. Retrieving Bills .....................................................................................................2-9 2-3-3. Clearing Bill Jam ................................................................................................2-10 2-4. Maintenance .................................................................................................................. 2-11 2-4-1. Preventive Maintenance .................................................................................... 2-11 2-4-2. Trouble Shooting ............................................................................................... 2-11 2-4-3. Adjustment ......................................................................................................... 2-11 2-4-4. Location of Main Parts .......................................................................................2-12 2-4-5. Schematic Diagram ...........................................................................................2-14 Chapter 3 Disassembly and Reassembly 3-1. Introduction of Disassembly/Reassembly ...................................................................3-2 3-2. Transport Assembly .......................................................................................................3-5 3-3. Covers .............................................................................................................................3-6 3-3-1. Upper Cover ........................................................................................................3-6 3-3-2. Lower Covers ......................................................................................................3-7 3-4. Upper Chassis Assembly and Upper Guide Assembly ...............................................3-8 3-4-1. Upper Chassis Assembly and Upper Guide Assembly ........................................3-8 3-4-2. Open Lever ........................................................................................................3-10 3-4-3. Clamp Roller Assembly .....................................................................................3-12 3-4-4. Others on Upper Chassis ..................................................................................3-13 3-5. Lower Chassis Assembly ............................................................................................3-16 3-5-1. Front Cover ........................................................................................................3-16 3-5-2. Bottom Assembly ...............................................................................................3-18 3-5-3. RF-tag Sensor and Stacker-full Sensor Boards ................................................3-19 3-5-4. MAIN Board .......................................................................................................3-20 3-5-5. Skew Assembly .................................................................................................3-22 3-5-6. Stack Gear .........................................................................................................3-25 3-5-7. Timing Belts .......................................................................................................3-26 3-5-8. Feeding Motor ...................................................................................................3-28 3-5-9. Pulleys ...............................................................................................................3-29 1 Chapter 1 xxxxxxxxxxxxxxxxxxxxxxx Table of Contents 3-5-10. Feeding Rollers .................................................................................................3-30 3-5-11. CIS .....................................................................................................................3-32 3-5-12. Bill Sensors ........................................................................................................3-33 3-5-13. Interface Connector ...........................................................................................3-34 3-6. Cash Box .......................................................................................................................3-35 3-6-1. Cash Box Assembly ...........................................................................................3-35 3-6-2. Pantograph Assembly ........................................................................................3-36 3-6-3. Push Plate .........................................................................................................3-37 3-6-4. Timing Belts .......................................................................................................3-39 3-6-5. Center Pulley and Rack Gear ............................................................................3-41 3-6-6. UP Latch Sub Assembly ....................................................................................3-42 3-6-7. Stack Plate ........................................................................................................3-44 3-6-8. RF Tag ...............................................................................................................3-45 3-6-9. Handle ...............................................................................................................3-46 Chapter 4 Trouble Shooting and Performance Test 4-1. Trouble Shooting ............................................................................................................4-2 4-2. Diagnostic .......................................................................................................................4-5 4-2-1. DIP Switch and LEDs ..........................................................................................4-5 4-2-2. Normal Operation ................................................................................................4-6 4-2-3. Errors ...................................................................................................................4-8 4-2-4. Test Mode ..........................................................................................................4-12 Chapter 5 Software Download 5-1. Required Items ................................................................................................................5-2 5-2. Downloader and Device Driver Download ...................................................................5-2 5-2-1. Downloader Installation .......................................................................................5-2 5-2-2. Device Driver Installation .....................................................................................5-5 5-3. Software Download ........................................................................................................5-8 Chapter 6 Exploded Views and Parts List 6-1. Entire Unit and Accessories ..........................................................................................6-2 6-2. Transport Assembly .......................................................................................................6-3 6-3. Upper Chassis Assembly ...............................................................................................6-5 6-4. Clamp Roller Assembly ..................................................................................................6-7 6-5. Lower Chassis Assembly ..............................................................................................6-8 6-6. Skew Assembly ............................................................................................................. 6-11 6-7. Lower Chassis Sub Assembly and CIS ......................................................................6-12 6-8. Entire Cash Box ............................................................................................................6-13 6-9. Pantograph Assembly ..................................................................................................6-14 6-10. Link Sub Assembly .......................................................................................................6-16 6-11. Pantograph Gear Sub Assembly .................................................................................6-17 6-12. Box Assembly ...............................................................................................................6-18 6-13. Stand and Frame ..........................................................................................................6-20 2 Universal Bill Validator AZ-KT101-500/1000 Service Manual Chapter 1 Model Numbers and Specifications Chapter 1 Model Numbers and Specifications Chapter 1 xxxxxxxxxxxxxxxxxxxxxxx 1-1. Model Numbers Four models are available as listed below. They are different in the RF-tag function and the capacity of the Cash Box. Model No. AZ-KT101-500 Capacity of Cash Box 500 Bills AZ-KT101-1000 1000 Bills RF-tag Function No Yes (Factory Option) No Yes (Factory Option) Supplied Accessories The following parts are supplied with the unit as accessories. Their usage is described in "2-2-2. Lock Installation". Key Lock Plate
(x1) Key Hole Cap
(x1) Name Plate Currency Check Label Non-checked currencies are available. 1-2 Chapter 1 Model Numbers and Specifications 1-2. Main Features High Validation Ability High acceptance rate for genuine bills: 99.5% or more (Higher than ATM) Equipped with a newly-developed Contact Image Sensor (CIS) High Operability Wide bill-entrance: Widened to the utmost limit Prevention of mistaken bill-insertion and making a bill withdrawal:
Equipped with a new shutter mechanism High Expandability Easy upgrade of dictionaries Easy upgrade of countermeasures against counterfeit bills Multi validation of plural-country bills 1-3 Chapter 1 Model Numbers and Specifications Chapter 1 xxxxxxxxxxxxxxxxxxxxxxx 1-3. Specifications 1-3-1. General Specifications Power requirements Supply voltage:
Power consumption Standby:
In operation:
DC 12 V Dimensions:
Mass:
Acceptable Bill size Width:
Length:
Interface Serial:
Operation environment Temperature:
Humidity:
Storage environment Temperature:
Humidity:
Location:
Light Disturbance:
Reliability MCBF:
Life:
7.0 VA 28.8 VA (Maximum) W114 D225 H295 mm
(For details, refer to "1-3-4. Dimensions".) Approx. 4 kg 62 to 85 mm 120 to 163 mm RS232C, Photocoupler
+5 to +50 C
+30 to +85% RH (Non condensing)
-20 to +60 C
+30 to +85% RH (Non condensing) Indoors only Avoid direct sunlight. 200,000 Vending (Jamming rate: 1/10,000) 1,000,000 Vending FCC WARNING Changes or modifications not expressly approved by the party responsible for compliance could void the users authority to operate the equipment. NOTICE This equipment has been tested and found to comply with limits for a Class B digital device, pursuant to part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference in a residential installation. This equipment generates, uses and can radiate radio frequency energy and, if not installed and used in accordance with the instructions, may cause harmful interference to radio communications. However, there is no guarantee that interference will no occur in a particular installation. If this equipment does cause farmful interference to radio or television reception, which can be determined by turning the equipment off and on, the user is encouraged to try to correct the interference by one or more of the follwing measures:
-Reorient or relocate the receiving antenna
-Increase the separation between the equipment and receiver.
-Connect the equipment into an outlet on a circuit different from that to which the receiver is connected.
-Consult the dealer or an experienced radio/TV technician for help. 1-4 Chapter 1 Model Numbers and Specifications 1-3-2. Validator Specifications Contact Image Sensor (CIS) Resolution:
Effective reading width: 80 mm Reflection light source: Two wavelengths Transparent light source: Two wavelengths 200 dpi (630 Pixels/Line) Genuine-bill acceptance rate: 99.5%
Processing speed Transport speed:
Processing time:
Bar-code reading:
Dictionary:
Inserter 254 mm/s 4.5 s (at validating five-country bills) Four directions Eight-country bills multiple processing (Maximum) W86 H5 mm Available Bill entrance:
Skew correction:
Prevention of mistaken bill-insertion:
Prevention of making a bill withdrawal:
Available Available 1 bill Prevention of back-feed: Available Escrow:
1-3-3. Cash Box Specifications Capacity:
Cash-box-full detection:
RF-tag function (Data storege of vending record and validation result):
500 bills (for AZ-KT101-500) 1,000 bills (for AZ-KT101-1000) Available Available (factory option) 1-5 Chapter 1 Model Numbers and Specifications Chapter 1 xxxxxxxxxxxxxxxxxxxxxxx 1-3-4. Dimensions 86 50 114 5 6 1 2-M3 6
. 3 6 2 5 9 2 8
. 2 5 2
. 6 3 0 2 6-M4 4- 4 9 8 2 5 5 1 1 2
. 6 1 0 1
. 8 1 4 8 100 30 164.3 (500 Bills) 214.3 (1000 Bills) 3.8 225 75.4 Unit: mm 1-6 Universal Bill Validator AZ-KT101-500/1000 Service Manual Chapter 2 Installation, Operation and Maintenance Chapter 2 Installation, Operation and Maintenance Chapter 1 xxxxxxxxxxxxxxxxxxxxxxx 2-1. Precautions
(1) Do not insert a torn, folded, or wet bill, as these may cause bill jam inside the unit.
(2) Do not expose the unit to water. The unit contains precision electronic devices that can be damaged if water or any liquid is sprayed or spilled into the unit.
(3) Do not install the unit in a dusty environment. Dust may affect the sensor performance.
(4) Do not carry the unit with the Handle of the Cash Box otherwise the Transport Assy and Stand Assy may fall down and damage. 2-2 Chapter 2 Installation, Operation and Maintenance 2-2. Installation 2-2-1. Unit Installation 1) 2) Set the jumpers on the MAIN PCB Assy according as the interface with the host machine:
If a cable is connected to the Interface Connector, disconnect it to remove the DC 12 V power. photo-coupler isolation or RS-232C. Remove the Lower Chassis to make access to the jumpers. Refer to 3-5-2. Lower Chassis. MAIN PCB Assy 4 1 4 1 6 41 2 N C 3 N C 6 N C 1 2 1 8 N C 1 4 1 N C 7 9 N C 0 1 N C 4 N C 0 1 N C 5 4 1 8 1 1 4 1 1 1 1 6 CN13 20 19 1 CN12 CN11 1 2 1 J1 J2 J3 CN1 1 6 DIP1 DIP2 1 4 1 2 O N O N 1 6 CN15 DIP3 1 OFF 8 USB1 Interface Jumpers J1 J2 J3 Photo-coupler Isolation
(Default Setting) RS-232C
: Shorted 3) Ensure that all bits of the DIP1 and DIP2 switches on the MAIN PCB Assy are set OFF. DIP1 DIP2 1 2 3 4 1 2 O N O N 2-3 Chapter 2 Installation, Operation and Maintenance Chapter 1 xxxxxxxxxxxxxxxxxxxxxxx 4) Ensure that the DIP3 switch on the MAIN PCB Assy is set as shown below. Note In this manual, DIP switch means the DIP3 switch. OFF Green LED Blue LED 8 ON 1 MAIN PCB Assy Face Plate Connector USB Connector DIP Switch Host Communication Use 8 7 6 5 4 3 2 1 Stand-alone Use 8 7 6 5 4 3 2 1 OFF OFF 5) Mount the unit to the predetermined position with ten screws. M4 Screw 4 mm 2-4 Chapter 2 Installation, Operation and Maintenance 2-2-2. Lock Installation One or two security locks can be installed to the Cash Box. Note There are many lock designs. The customer is responsible for selecting a lock with performance that is fit for the intended purpose. The Key Lock Plate and Key Hole Cap are supplied as accessories each one for the keyhole on the bottom lid of the Cash Box. Another keyhole is covered with a Key Hole Cap at the factory. Keyhole Key Lock Plate Key Hole Cap Bottom Lid of Cash Box Key Hole Cap When using only one lock, keep another keyhole covered as shown below. Bottom Lid of Cash Box When two locks are installed, they must be rotated to lock or to unlock in the same direction as shown below. Unlock Unlock Bottom Lid of Cash Box 2-5 Chapter 2 Installation, Operation and Maintenance Chapter 1 xxxxxxxxxxxxxxxxxxxxxxx 2-2-3. System Connection Interface Connector Connector on the unit Housing: DRA-20PC-F0 (JAE) Contact: D02-22-26P-10000 (JAE) Mating Connector:
Housing: DRA-20SC-F0R (JAE) Contact: D02-22-26S-10000 (JAE) Stand-alone Use Supply DC 12 V to the Interface Connector with an appropriate cable. Refer to Chapter 1 for power consumption. Keep the cable length less than 3m. Interface Connector 2 1 DC 12V GND DC +12 V power DC 0 V power System reset signal Host Communication Use Connect the host machine to the Interface Connector with an appropriate cable. Pin 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 I/O Description I
-
I O Signal output line to Controller Interface power (DC +12 V) I Signal input line from Controller I Interface power (photo-coupler DC 0 V)
-
I Reserved (TTL1) O Reserved (TTL1) I Reserved (TTL2) O Reserved (TTL2) Reserved (TTL3) I
-
Interface power (RS232C DC 0 V) No use (pulled up to +5 V with 2.2 k resistor)
-
Reserved (TTL4) I I Reserved (TTL5) O Reserved (TTL3) O Reserved (TTL4) O Reserved (TTL5) O Reserved (TTL6) Signal Name
+12V POWER GND POWER M.RES PC/RS232C OUT
+12V (I/F) PC/RS232C IN GND (I/F) TTL1 IN TTL1 OUT TTL2 IN TTL2 OUT TTL3 IN GND NC TTL RXD TTL5 IN TTL3 OUT TTL4 OUT TTL5 OUT TTL6 OUT Interface Connector 7 1 20 14 Host Machine 2-6 Chapter 2 Installation, Operation and Maintenance 2-7 Chapter 2 Installation, Operation and Maintenance Chapter 1 xxxxxxxxxxxxxxxxxxxxxxx Initial Check 2-2-4. 1) When the unit is used in stand-alone, apply the DC 12 V power to the Interface Connector. When the unit is in host communication use, send the RESET command from the host machine. Ensure that the unit operates in the sequence described below.
(1) Both green and blue LEDs light for a moment and go out.
(2)
(3) The green LED lights. Initialization is performed. Refer to (1) Power-ON and Initialization in 4-2-2. Normal Operation. Note If the unit does not operate as above, check the followings. DC 12 V power connection Error status (Refer to 4-2-3. Errors.) 2) Insert bills of each denomination to be validated and ensure that bills are accepted and validated. 2-8 Chapter 2 Installation, Operation and Maintenance 2-3. Operation 2-3-1. Operation Flow This unit operates in the sequence shown below. Human operation Host machine operation Automatic operation Power up No RESET Command received?
Yes Initialization Idling Acceptance inhibited ?
No LEDs ON INHIBIT CANCEL Command Yes LED OFF Bill Insertion Bill Inserted ?
No Yes Bill taken Bill centered Bill transported Collecting bill data Transport stops Bill validation OK ?
Yes Disabled bill ?
No Vend code output Stack command received ?
Yes No Yes No Bill rejection Yes Bill returned normally ?
No No Bill transport Transported to stacker ?
Yes Vend signal output Operation stops. Jam signal output Error cause rejection Bill stacking No Stacker-full detected ?
Yes Operation stops. Stacker-full signal output Remove cash box. Take out bills. Install empty cash box. 2-9 Chapter 2 Installation, Operation and Maintenance Chapter 1 xxxxxxxxxxxxxxxxxxxxxxx 2-3-2. Retrieving Bills 1) Pull the Handle to take out the Cash Box. Stand Assy Cash Box 2) When a lock is installed, unlock it. 3) Open the Cash Box bottom lid and retrieve the bills. 2-10 Chapter 2 Installation, Operation and Maintenance 2-3-3. Clearing Bill Jam 1) When a bill is jammed near the bill entrance, pull the Open Lever on top of the unit to open the Upper Chassis Assy, and then remove the jammed bill. Jammed Bill Open Lever Upper Chassis Assy 2) When a bill is jammed near the Cash Box entrance, pull the Handle to take out the Cash Box from the Stand Assy, and then remove the jammed bill. Jammed Bill 2-11 Chapter 2 Installation, Operation and Maintenance Chapter 1 xxxxxxxxxxxxxxxxxxxxxxx 2-4. Maintenance 2-4-1. Preventive Maintenance Transport Assy It is important to keep feeding path and optical devices clean. Use a soft lint-free cloth or cotton swab to wipe out dirt and stain on the surface of rollers and optical sensors. The optical lenses are transparent, and made of polymer material. Handle them with care. Do not use alcohol or paint thinner for cleaning. Use compressed air to blow out the paper fibers and other debris that builds up over time. Check the belts and all moving parts for wear and proper positioning. Cash Box Periodically perform maintenance on the Cash Box to ensure proper operation. Use compressed air to blow out the paper fibers and other debris that builds up over time. Check the belts and all moving parts for wear and proper positioning. 2-4-2. Trouble Shooting Refer to Chapter 4. 2-4-3. Adjustment Four adjustments are required according to replaced parts as listed below. Adjustment Blank paper Correction Replaced Part CIS Adjustment Procedure Refer to 3-4-4. Others on Upper Chassis Assy. Bar-code Sensor Gain Timing Belt Tension Timing Belt Tension CIS Light Source MAIN PCB Assy BAR PCB Assy Timing Belts
(On the Lower Chassis Assy) Arm Assembly and its screw
(Reinstalled or loosened) Timing Belts
(In the Cash Box) Refer to 3-4-4. Others on Upper Chassis Assy Refer to 3-5-7. Timing Belts. Refer to 3-6-4. Timing Belts. 2-12 Chapter 2 Installation, Operation and Maintenance 2-4-4. Location of Main Parts This section shows the location mainly of electrical and optical parts, such as motors, printed wiring boards and sensors. Upper Chassis Assy 1 Clamp Roller Interrupter PCB 2 Roller CL
(Photointerrupter)
(For Front Roller) 3 Upper Chassis Interrupter PCB
(Photointerrupter) 4 Inlet Prism Lens
(For Inlet Prism Sensor) 5 Clamp Motor
(PM Motor-PM20S) 6 Mid Prism Lens
(For Mid Prism Sensor) 7 Mid Up Rollers 1
(For Mid Rollers 1) 8 CIS Light Source 9 Mid Up Rollers 2
(For Mid Rollers 2) 10 BAR PCB Assy
(Photoreflector) Lower Chassis Assy 21 Front Roller 22 Inlet Prism Sensor
(Photoreflector) 23 Mid Prism Sensor
(Photoreflector) 24 Mid Rollers 1 25 CIS 26 Mid Rollers 2 27 Rear Rollers 28 Rear Pressure Rollers
(For Rear Rollers) 29 Stacker HP Sensor Board 30 Interface Connector 1 2 3 4 5 6 7 8 9 10 21 22 23 24 30 25 26 27 29 28 2-13 Chapter 2 Installation, Operation and Maintenance Chapter 1 xxxxxxxxxxxxxxxxxxxxxxx
(Lower Chassis Assy) 31 Skew Correction Motor
(PM Motor-PM20S) 32 MAIN PCB Assy 33 USB Connector 34 DIP Switch 35 Green LED 36 Blue LED 37 Face Plate Connector 38 Shutter HP Interrupter PCB
(Photointerrupter) 39 Shutter EP Interrupter PCB
(Photointerrupter) 40 Stacker-full RSW PCB Assy 31 32 33 34 35 36 37
(Reed Relay) For the model with 1000-bill Cash Box 41 Reader-writer Module For the model with RF-tag function 42 Stacker-full RSW PCB Assy
(Reed Relay) For the model with 500-bill Cash Box 43 Stack Motor
(DC Motor-CN26) 44 Outlet Prism Sensor
(Photoreflector) 45 Outlet Prism Lens
(For Outlet Prism Sensor) 46 Feeding Motor
(PM Motor-PM35L) Cash Box Assy 51 RF Tag 52 Magnet For the model with RF-tag function
(For Stacker-full Sensor) 46 45 38 39 40 41 42 43 44 52 51 2-14 Chapter 2 Installation, Operation and Maintenance 2-4-5. Schematic Diagram External Interface (MAIN PCB Assy) J1 JUMP 2 1 3 PC/RS232C IN TTL IN1 TTL IN2 TTL IN3 TTL IN4 TTL RXD J2 JUMP 1 2 3 T14 5.0V k 7
. 4 k 7
. 4 k 7
. 4 k 7
. 4 k 7
. 4 6 9 R 7 9 R 3 7 R 6 7 R 7 7 R CN12 S20B-PHDSS-B TO/FROM INTERFACE CONNECTOR 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 IN 12V 12V GND SYS RESET RS232C OUT COM(12V I/F) RS232 IN SIR COM(GND I/F) TTL IN1 TTL OUT1 TTL IN2 TTL OUT2 TTL IN3 GND NC TTL IN4 TTL RXD TTL OUT3 TTL OUT4 TTL OUT5 TTL OUT6 5.0V R124 2.2k T16 12V CN15 DF14-6P-1.25H(25) FACE PLATE CONNECTOR 1 2 3 4 5 6 TXD RXD 12V GND 12V TTL OUT4 PC1 PC357NT PC2 PC400 R121 2.2k D7 1SS400 R122 4.7k D8 1SS400 1 2 6 4 5 3.3V R68 4.7k 3.3V R69 1k 4 3 1 3 U30 LV07 3.3V CP148 0.1uF 7 PC3 PC400 6
+5.0V R72 4.7k 4 5 R123 2.2k D9 1SS400 1 3 14 2 4 6 8 10 12 MRESET RS232 OUT T TXD1 TTL IN1 TTL IN2 TTL IN3 TTL IN4 J3 JUMP 3 2 RXD1 RS232 IN T RXD0 RS232 OUT T TXD0 CP149 0.1uF CP150 0.1uF 1 3 5 9 11 13 18 16 14 12 9 7 5 3 U29 LV244 CP155 0.1uF 10 3.3V 20 2 4 6 8 11 13 15 17 1OE 2OE 1 19 U28 ST3232 3.3V 16 8 13 7 14 1 3 4 5 CP151 0.1uF 15 9 12 10 11 2 6 V+
V-
C1+
C1-
C2+
C2-
U31 LV07 3.3V 14 2 4 6 8 10 12 CP56 0.1uF 7 1 3 5 9 11 13 OUT1 OUT2 OUT3 OUT4 TXD1 OUT6 R80 R81 R82 R117 R118 1k 1k 1k 1k 1k F p 0 0 1 F p 0 0 1 F p 0 0 1 F p 0 0 1 F p 0 0 1 2 5 1 P C 3 5 1 P C 4 5 1 P C 6 5 1 P C 5 4 1 P C T15 TXD PC/RS232C OUT TXD0232 CP146 0.1uF CP147 0.1uF TTL OUT1 TTL OUT2 TTL OUT3 TTL OUT4 TTL OUT5 TTL OUT6 2-15 Frame Wiring 0 F
-
C P 0 2
-
A R D 2 1 N C
-
B S S D H P B 0 2 S
-
0 2 4 1 7 1 INTERFACE CONNECTOR 123456789 0 1 1 1 2 1 3 1 4 1 5 1 6 1 7 1 8 1 9 1 0 2 123456789 0 1 1 1 2 1 3 1 4 1 5 1 6 1 7 1 8 1 9 1 0 2 T U O C 2 3 2 S R
) F
/
I V 2 1
(
M O C T E S E R S Y S N I 2 3 2 S R V 2 1 D N G
) F
/
I
(
D N G M O C R S I 1 T U O L T T 1 N I L T T 2 T U O L T T 2 N I L T T 3 N I L T T D N G C N D X R L T T 3 T U O L T T 4 T U O L T T 5 T U O L T T 6 T U O L T T 4 N I L T T CN1 T6B-SQ 1 TMS 2 TDI 3 TDO 4 TCK 5 GND 6 3.3V NC
(FPGA JTAG) LED A3 GND GND SENSOR3 CN2 53398-0419 4 OUT A-
OUT A+
3 OUT B-
2 1 OUT B+
CN9 B4B-ZR-SM4-TF 1 2 3 4 CN10 B8B-ZR-SM4-TF 1 2 3 4 5 6 7 8 LED A1 GND GND SENSOR1 LED A2 GND GND SENSOR2 MAIN BOARD CN3 53398-0419 4 OUT A-
OUT A+
3 2 OUT B-
1 OUT B+
CN6 53398-0619 6 5 4 3 2 1 5.0V LED K4 SENSOR7 5.0V LED K3 SENSOR6 CN4 53398-0419 4 OUT A-
OUT A+
3 OUT B-
2 1 OUT B+
CN5 53398-0619 6 5 4 3 2 1 5.0V LED K2 SENSOR5 5.0V LED K1 SENSOR4
) 5 2
(
H 5 2
. 1
-
P 6
-
4 1 F D 5 1 N C D X T D X R V 2 1 D N G V 2 1 4 T U O L T T 1234 56 0 1 4 1 S M C 1 B S U V 0 5
.
-
D
+
D D N G 1234 FEEDING MOTOR M 4 3 2 1 OUTLET BILL SENSOR 1 2 3 4 1 2 3 4 1 2 3 4 CN1 3 2 1 CN1 3 2 1 CN1 3 2 1 CN1 3 2 1 MID BILL SENSOR PRISM INLET BILL SENSOR PRISM 4 3 2 1 4 3 2 1 SKEW CORRECTION MOTOR M SHUTTER HP SENSOR SHUTTER EP SENSOR CLAMP MOTOR M CLAMP ROLLER HP SENSOR UPPER CHASSIS SENSOR HP:HOME POSITION EP:END POSITION USB CONNECTOR
(USB TYPE B) FACE PLATE CONNECTOR FPC YFB-A107352 CN13 SM05B-PASS-1 1 2 3 4 5 DCM OUTA DCM OUTB 5.0V DCM SENSE GND CN7 53398-1119 1 2 3 4 5 6 7 8 9 10 11 5.0V GND SEN AN OBAR LED SENSOR8 LED K5 5.0V 12V 12V TLED1 TLED0 CN11 HF507S-41-01 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 CIS DATA0 CIS DATA1 CIS DATA2 CIS DATA3 GND GND CIS DATA4 CIS DATA5 CIS DATA6 CIS DATA7 GND GND CIS CLK GND XSYNC OUT XDENB 5.0V 5.0V XSYNC GND NC NC XUCS SELBUS UCK GND UDI LEDC0 UDO LEDC1 12V NC LED0 NC LED1 LED2 GND LEDC2 LED GND1 LEDC3 NC GND CN8 53398-0219 1 2 GND SENSOR9 CN14 B7B-ZR-SM4-TF 1 2 3 4 5 6 7 GND 5.0V NC TAG CLK TAG ERR TAG OUT TAG DI STACK MOTOR M 1 2 3 4 5 CN1 53398-0419 4 3 2 1 CN1 1 2 3 BAR-CODE SENSOR STACKER HP SENSOR CIS CIS LIGHT SOURCE 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 4 3 2 1 CN2 DF13-4P-1.25DSA CN1 53261-0219 1 2 CN1 B7B-EH 1 2 3 4 5 6 7 STACKER-FULL SENSOR MAGNET
(IN CASH BOX) RF TAG
(IN CASH BOX) Universal Bill Validator AZ-KT101-500/1000 Service Manual Chapter 3 Disassembly and Reassembly Chapter 3 Disassembly and Reassembly Chapter 1 xxxxxxxxxxxxxxxxxxxxxxx 3-1. Introduction of Disassembly/Reassembly Disassembly/Reassembly Procedure Disassembly/removal procedure only may be described. Reassemble/reinstall the parts in the reverse order of disassembly/removal in this case. Disassembly/removal procedure may not be described for some parts. Refer to the exploded view in Chapter 6 for them in this case. Blank Paper Supplied from Aruze Corporation on request. Keep it clean. Used for the following. Blank paper correction:
Refer to 3-4-4. Others on Upper Chassis Assy. Bar-code sensor gain adjustment: Refer to 3-4-4. Others on Upper Chassis Assy. Tension Gauge Prepare two types of tension gauge as specified below. Use them for belt tension adjustment when having replaced the Timing Belt with a new one. 50 g full scale (to measure 10 to 33 g for the Timing Belts on the Lower Chassis Assy) 30 g full scale x2 (to measure 30 g for the Timing Belts in the Cash Box) Torque Screwdriver Prepare the torque screwdriver and its bit specified below. When reinstalling the removed parts, tighten screws with the torque specified in each step. Torque screwdriver Bit 0.3 N m (3 kgf cm) 0.6 N m (6 kgf cm)
+2 mm
+3 mm 3-2 Chapter 3 Disassembly and Reassembly E Ring E Rings of three sorts in size are used in this unit. The removed E Ring should not be used again. It is recommended to prepare new E Rings before disassembling. d d = 2 mm d = 3 mm d = 4 mm Grease and Oil Some parts require grease or oil to be applied when replaced with a new one. Use the grease and oil specified below. Grease: EM-D110 Oil:
PD-930 Cleaning Wipe out dirt and stain on the surface of rollers and optical devices listed below with a soft lint-
free cloth after finishing reassembly. x5 on the Lower Chassis Assy Feeding Rollers:
x5 on the Upper Chassis Assy and x2 on the Upper Guide Assy Pressure Rollers:
x2 on the Upper Chassis Assy, x1 on the Upper Guide Prisms Lens:
Prism Sensors:
x3 on the Lower Chassis Assy CIS (Image Sensor): x1 on the Lower Chassis Assy CIS Light source:
x1 on the Upper Chassis Assy 3-3 Chapter 3 Disassembly and Reassembly Chapter 1 xxxxxxxxxxxxxxxxxxxxxxx Disassembly Flowchart Entire Unit 3-2. Transport Assy 3-3-1. Upper Cover 3-4-1. Upper Chassis Assy 3-4-2. Open Lever Upper Chassis Interrupter PCB Clamp Roller HP Interrupter PCB Upper Guide Assy Up Guide Cover Stacker HP Sensor Board Roller Outlet Prism Lens 3-3-2. Lower Covers 3-5-1. Front Cover 3-5-2. Lower Chassis 3-5-4. MAIN PCB Assy 3-5-3. Reader-writer Module Stacker-full RSW PCB Assy 3-5-13. Interface Connector 3-6-1. Cash Box Assy Stand Assy 3-6-2. Panto Assy 3-6-9. Handle 3-6-3. Push Plate 3-6-4. Timing Belts 3-6-7. Stack Plate Magnet 3-6-8. RF Tag 3-6-5. Rack Gear Center Pulley ST 3-4-3. Clamp Roller Assy Clamp Motor 3-4-4. Others Inlet Prism Lens Mid Prism Lens Sensor Lever Rollers Bar PCB Assy CIS Light Source 3-5-5. Skew Assy Skew Correction Motor
(PM Motor-PM20S) Shutter HP Interrupter PCB Shutter EP Interrupter PCB 3-5-12. Inlet Prism Sensor Mid Prism Sensor Outlet Prism Sensor 3-5-6. Stack Gears Stack Motor (DC Motor-CN26) 3-6-6. Latch Up Sub Assy 3-5-7. Timing Belts 3-5-8. Feeding Motor 3-5-9. Pulleys 3-5-10. Feeding Rollers Gears 3-5-11. CIS Upper Chassis Assy Upper Guide Assy Lower Chassis Assy Transport Assy Stand Assy Cash Box Assy Upper Chassis Assy Upper Guide Assy Stand Assy Lower Chassis Assy Cash Box Assy 3-4 Chapter 3 Disassembly and Reassembly 3-2. Transport Assy Removal 1) Press down the TR Latch to release the lock and pull out the Transport Assy to remove it from the Stand Assy. Stand Assy Transport Assy TR Latch Installation 2) Put the Transport Assy on the Stand Assy, and then push it until it locks to the Stand Assy mechanically. 3-5 Chapter 3 Disassembly and Reassembly Chapter 1 xxxxxxxxxxxxxxxxxxxxxxx 3-3. Covers 3-3-1. Upper Cover Preparation 1) Remove the Transport Assy. Refer to 3-2. Transport Assy. Removal 2) Pull the Open Lever to open the Upper Chassis Assy. 3) The Upper Cover is locked to the Upper Chassis Assy with eight tabs. Release the rear end tabs while inserting a flathead screwdriver into the square holes for the rear end tabs, and then pull the rear end of the Upper Cover a little. Release the rear side tabs while inserting a flathead screwdriver into the square holes for the rear side tabs, and then gently pull the rear end of the Upper Cover to release the front side tabs and to remove the Upper Cover. Open Lever Upper Cover Front Side Tabs Upper Chassis Assy Prisms Lens Front Side Tabs Rear Side Tabs Rear End Tabs Note After the Upper cover is removed, it is recommended to keep the cover removed until maintenance work is finished. Installation 4) Push in the front part and then rear part of the Upper Cover to the Upper Chassis Assy. 3-6 Chapter 3 Disassembly and Reassembly 3-3-2. Lower Covers Preparation 1) Remove the Transport Assy. Refer to 3-2. Transport Assy. Removal 2) Pull the Open Lever to open the Upper Chassis Assy assembly. 3) The Lower Covers left and right are locked to the Lower Chassis Assy with five tabs respectively.Insert a flathead screwdriver into the square holes, at which the tabs are hooked, to release the tabs and to remove the Lower Covers from the Lower Chassis Assy. Open Lever Tabs Lower Cover L Upper Chassis Assy Lower Cover R Tabs TOP VIEW Square Holes BOTTOM VIEW Square Holes Square Holes Square Holes Note After the Lower Covers are removed, it is recommended to keep the covers removed until maintenance work is finished. Installation 4) Push in the Lower Covers to the Lower Chassis Assy. 3-7 Chapter 3 Disassembly and Reassembly Chapter 1 xxxxxxxxxxxxxxxxxxxxxxx 3-4. Upper Chassis Assy and Upper Guide Assy 3-4-1. Upper Chassis Assy and Upper Guide Assy Preparation 1) Remove the following parts. Transport Assy:
Upper Cover:
Lower Covers:
Refer to 3-2. Transport Assy. Refer to 3-3-1. Upper Cover. Refer to 3-3-2. Lower Covers. Removal 2) Remove two E Rings, and then draw out the Hinge Shaft. 3) The Upper Guide Assy is locked to the Lower Chassis Assy with two bosses. Pull out the Upper Guide Assy a little while pushing both sides of the Lower Chassis Assy towards outside. 4) The UP Guide Cover is locked to the Upper Guide Assy with four tags. Pull the lower part of the UP Guide Cover to remove it. Note After the UP Guide Cover is removed, it is recommended to keep the cover removed until maintenance work is finished. Upper Chassis Assy Tabs UP Guide Cover E4 E4 Hinge Shaft 3-8 Chapter 3 Disassembly and Reassembly 5) Disconnect harnesses from the Upper Chassis Assy and Upper Guide Assy, and then pull out them as shown below. GRN(x3) BLU(x3) GRY(x4) GRY
(x3) RED(x3) GRN(x3) ORG,YEL,BLK,BRN YEL(x4) ORG(x4) 6) Take out the Upper Chassis Assy. 7) Take out the Upper Guide Assy. 8) Unscrew the screw to pull out the F67-0007 board (Stacker HP sensor board). Tightening torque for installation: 0.16 Nm (1.7 kgfcm) 9) Pry out two Tension Roller Bushings together with two Roller Springs, and then take out the 10) Insert a flathead screwdriver into the square hole on the backside to release the tab of the UP Roller Shaft and two UP Rollers. Prism Lens for the Outlet Prism Sensor. Tension Roller Bushing UP Roller Tabs Roller Spring UP Roller Shaft F67-0007 Board
(Stacker HP Sensor Board) Prism Lens
(For Outlet Prism Sensor) Tabs 3BW2x6PT 3-9 Chapter 3 Disassembly and Reassembly Chapter 1 xxxxxxxxxxxxxxxxxxxxxxx 3-4-2. Open Lever Preparation 1) Remove the following parts. Transport Assy:
Upper Cover:
Refer to 3-2. Transport Assy. Refer to 3-3-1. Upper Cover. Removal of Open Lever 2) Remove the E Ring from the Open Latch Shaft. 3) Draw the Open Latch Shaft out of the Upper Chassis Assy. The Open Lever and the Knob Spring are removed from the Upper Chassis Assy. Removal of Two Sensor Boards
(Upper Chassis Interrupter PCB and Clamp Roller HP Interrupter PCB) 4) Unscrew the screw to remove the Sensor Holder. Pull up the Sensor Holder while pushing it towards the back of the Upper Chassis Assy. 5) Unscrew the screw to remove the two F67-0007 boards. Open Lever 3BW2x6PT Knob Spring Clamp Roller HP Interrupter PCB 3BW2x6PT E2 Sensor Holder Upper Chassis Interrupter PCB Open Latch Shaft Upper Chassis Assy 3-10 Chapter 3 Disassembly and Reassembly Installation 6) Attach the two Sensor Boards (Interrupter PCBs) with the screw respectively. Tightening torque: 0.12 Nm (1.3 kgfcm) 7) Push in the Sensor Holder to its original position, and then arrange the harnesses. 8) Turn the Transport Assy front face down. 9) Place the Open Lever on its original position and the Knob Spring in the corner of the Open Lever, and then insert the Open Latch Shaft while pressing down the Knob Spring as shown below. E2 Knob Spring Open Lever Open Latch Shaft 10) Hook the end of the Knob Spring as shown below. Open Latch Shaft Knob Spring Open Lever 11) Attach the E Ring to the Open Latch Shaft. 3-11 Chapter 3 Disassembly and Reassembly Chapter 1 xxxxxxxxxxxxxxxxxxxxxxx 3-4-3. Clamp Roller Assy Preparation 1) Remove the following parts. Transport Assy:
Upper Cover:
Refer to 3-2. Transport Assy. Refer to 3-3-1. Upper Cover. Removal and Disassembly 2) Unscrew two screws to remove the Clamp Roller Assy. Tightening torque for installation: 0.24 Nm (2.5 kgfcm) 3) Disassemble the Clamp Roller Assy as shown below. E3 Cam Gear CL Gear MI Clamp Motor
(PM MOTOR-PM20S) 3BW2.5x6PT E2 A Arm Sub Assy Arm Spring Arm Shaft Arm B Roller CL Roller Shaft A Clamp Base Sub Assy 3BW2.5x6PT 3PW2x4 Upper Chassis Assy Assembly and Installation 4) Apply grease to the shaded portion shown below when replacing the parts with a new one. Groove of Cam Gear CL Shaft of Gears 5) Assemble the parts and install the assembly in the reverse order of removal and disassembly. 3-12 Chapter 3 Disassembly and Reassembly 3-4-4. Others on Upper Chassis Assy Preparation 1) When replacing the CIS light source and/or Bar PCB Assy (or the Bar-code sensor itself) with a new one, prepare the Blank paper. The Blank paper is used for the adjustment. 2) Remove the following parts. Transport Assy:
Upper Cover:
Refer to 3-2. Transport Assy. Refer to 3-3-1. Upper Cover. Removal 3) Remove the parts on the Upper Chassis Assy as shown below. Prism Lens
(For Mid Prism Sensor) Sensor Lever Spring Tabs Sensor Lever
(For Upper Chassis Sensor) Prism Lens
(For Inlet Prism Sensor) Tabs Tabs Upper Chassis Assy 3-13 Chapter 3 Disassembly and Reassembly Chapter 1 xxxxxxxxxxxxxxxxxxxxxxx Tension Roller Bushing Roller Spring Tension Roller Bushing UP Roller Tension Roller Bushing Roller Spring UP Roller Shaft UP Roller Tabs UP Roller Roller Spring UP Roller Shaft UP Roller Bar PCB Assy Upper Chassis Assy 3BW2x6PT Tightening Torque: 0.19 N m (2.0 kgf cm) Tabs Upper Chassis Assy CIS Light Source 3-14 Chapter 3 Disassembly and Reassembly For Installation of the Bar PCB Assy Before installing the Bar PCB Assy, wipe out dirt and stain on the surface of the Bar-code sensor with a soft lint-free cloth. Bar-code Sensor Gain Adjustment: Blank Paper Correction (CIS Sensitivity) When having replaced the CIS light source and/or Bar PCB Assy (or Bar-code sensor itself) with a new one, be sure to perform adjustment as follows after reassembling the removed parts. Blank Paper Correction After having replaced the CIS light source, perform the steps (1), (3) and (4) in the order. Skip the step (2). The Blank paper correction is automatically adjusted. Bar-code Sensor Gain Adjustment After having replaced the Bar PCB Assy (or Bar-code sensor itself), perform the steps (1), (2),
(3) and (4) in the order.
(1) Set the DIP switch on the Front Cover as shown below, and then turn on the power. 8 7 6 5 4 3 2 1 OFF When the green LED lights, insert the Blank paper. The Blank paper stops at the skew correction position in an instant, and then is fed to the escrow position and stops there.
(2) When both green and blue LEDs light, adjustment is OK. When the green LED on the Front Cover flashes, turn VOL1 on the Bar PCB Assy clockwise so that both LEDs light. When the blue LED flashes, turn it counterclockwise so that both LEDs light.
(3) Set the bit 5 of the DIP switch OFF to return the Blank paper. 8 7 6 5 4 3 2 1 OFF
(4) Set the DIP switch as shown below (any of OFF/ON for the blank bits), and then turn on the power to set the unit to the normal validation mode. Host Communication Use 8 7 6 5 4 3 2 1 Stand-alone Use 8 7 6 5 4 3 2 1 OFF OFF 3-15 Chapter 3 Disassembly and Reassembly Chapter 1 xxxxxxxxxxxxxxxxxxxxxxx 3-5. Lower Chassis Assy 3-5-1. Front Cover Preparation 1) Remove the following parts. Transport Assy:
Lower Covers:
Refer to 3-2. Transport Assy. Refer to 3-3-2. Lower Covers. Removal 2) Turn the Transport Assy upside down. 3) Remove the E Ring from the Door Shaft. 4) Draw the Door Shaft out of the Transport Assy. The Front Cover, TR Latch, and TR Latch Spring are removed from the Lower Chassis Assy as shown below. Door Shaft E3 TR Latch Front Cover E3 TR Latch Spring Note After the Front Cover is removed, it is recommended to keep the cover removed until maintenance work is finished. Take care to keep the Transport Assy pressing fully to the Stand Assy as the Transport Assy does not lock to the Stand Assy without the Front Cover when installing the Transport Assy on the Stand Assy and operating the unit. 3-16 Chapter 3 Disassembly and Reassembly Installation 5) Turn the unit bottom side down. 6) Insert the protrusion of the TR latch into the trapezoidal hole of the Lower Chassis Assy. Lower Chassis Assy TR Latch 7) Hook the bended end of the TR Latch Spring to the square hole of the Lower Chassis Assy and the other end to the protrusion of the TR Latch, and then push in the Door Shaft through the Lower Chassis Assy, TR Latch, and the TR Latch Spring while pressing down the spring. 8) Place the Front Cover as shown below, and then pass the Door Shaft through the Front Cover and TR Latch. E3 Door Shaft TR Latch Spring E3 Front Cover 9) Turn the unit upside down. Push the Door Shaft while adjusting the position of the TR Latch for the shaft to go through the chassis. 10) Attach the E Rings to the both ends of the Door Shaft. 3-17 Chapter 3 Disassembly and Reassembly Chapter 1 xxxxxxxxxxxxxxxxxxxxxxx 3-5-2. Lower Chassis Preparation 1) Remove the following parts. Transport Assy:
Lower Covers:
Refer to 3-2. Transport Assy. Refer to 3-3-2. Lower Covers. Removal 2) Turn the Transport Assy upside down. 3) Unscrew six screws to remove the Lower Chassis. Tightening torque for installation: 0.29 Nm (3.0 kgfcm) 4) Disconnect two harnesses from the MAIN PCB Assy. 3PW3x8PT Lower Chassis 3PW3x8PT For Installation Connect two harnesses to connectors CN8 (2 pins) and CN14 (7 pins) on the MAIN PCB Assy when installing the Lower Chassis. Refer to 3-5-4. MAIN PCB Assy. 3-18 Chapter 3 Disassembly and Reassembly 3-5-3. Reader-writer Module and RSW PCB Assys Note The RF-tag-less model is not equipped with the Reader-writer Module board and its harness. Note The RSW PCB Assy has two home positions according to the capacity of the Cash Box as shown below. Inside of the Lower Chassis Sub Assy Tab Tab RSW PCB Assy for 500-bill Cash Box RSW PCB Assy for 1000-bill Cash Box Preparation 1) Remove the following parts. Transport Assy:
Lower Covers:
Refer to 3-2. Transport Assy. Refer to 3-3-2. Lower Covers. Removal 2) Remove the Lower Chassis referring to 3-5-2. Lower Chassis, and then reverse it. 3) Release the two tabs, which lock the RSW PCB Assy, and then remove it. Release the two tabs, which lock the Reader-writer Module, and then remove it. Reader-writer Module Harness (CN14) Tabs RSW PCB Assy Harness (CN8) Lower Chassis Tabs Installation 4) Push in the Reader-writer Module board to its original position. 5) Push in the RSW PCB Assy to its original position according to the capacity of the Cash Box. 6) Connect the harnesses to connectors CN8 (2 pins) and CN14 (7 pins) on the MAIN PCB Assy. Refer to 3-5-4. MAIN PCB Assy. 3-19 Chapter 3 Disassembly and Reassembly Chapter 1 xxxxxxxxxxxxxxxxxxxxxxx 3-5-4. MAIN PCB Assy Preparation 1) When replacing the MAIN PCB Assy with a new one, prepare the Blank paper. The Blank paper is used for the adjustment. 2) Remove the following parts. Transport Assy:
Lower Covers:
Front Cover:
Lower Chassis:
Refer to 3-2. Transport Assy. Refer to 3-3-2. Lower Covers. Refer to 3-5-1. Front Cover. Refer to 3-5-2. Lower Chassis. Removal 3) Disconnect all harnesses from the MAIN PCB Assy. 4) Press the front tab towards outside while pushing back the MAIN PCB Assy to release the front tab. 5) Pull out the MAIN PCB Assy. Connector Connector Tab MAIN PCB Assy Connector 3-20 Chapter 3 Disassembly and Reassembly For Installation Connect the harnesses to the MAIN PCB Assy as shown below when installing the MAIN PCB Assy. Interface Connector Y R G U L B L E Y D E R K L B T L V N R G G R O N R B K L B Outlet Bill Sensor Inlet Bill Sensor Mid Bill Sensor Clamp Motor Bar-code Sensor Board Stacker HP Sensor Board CIS Light Source GRN
(X4) BLU
(X4) GRY
(X4) ORG
(X4) GRY
(X4) RED
(X3) YEL
(X4) Clamp Roller HP Sensor Board Upper Chassis Sensor Board GRN
(X3) BLU
(X3) 9 N C 0 1 N C 4 N C 0 1 N C 5 4 1 8 1 1 4 1 1 1 1 6 Stack Motor D E R Y R G
) 4 x
(
T L V N R G G R O N R B Y R G U L B L E Y D E R K L B D E R CN13 20 19 1 CN12 1 2 1 CIS FPC CN11 J1 J2 J3 CN1 1 6 DIP1 DIP2 1 4 1 2 O N O N 1 6 CN15 DIP3 1 OFF 8 USB1 4 1 4 1 6 41 2 N C 3 N C 6 N C 1 2 1 8 N C 1 4 1 N C 7 Feeding Motor Skew Correction Motor Shutter HP Sensor Board Shutter EP Sensor Board Shutter-full Sensor Board BRN BLK YEL ORG ORG
(X4) GRN
(X3) YEL
(X3) RED
(X2) WHT
(X7) RF-tag Sensor Board
(For Cash Box with RF Tag) Adjustment: Blank Paper Correction (CIS Sensitivity) When having replaced the MAIN PCB Assy with a new one, be sure to perform the Blank paper correction after reassembling the removed parts. Refer to 3-4-4. Others on Upper Chassis Assy. 3-21 Chapter 3 Disassembly and Reassembly Chapter 1 xxxxxxxxxxxxxxxxxxxxxxx 3-5-5. Skew Assy Preparation 1) When replacing the Guide Shaft with a new one, apply oil to the new Guide Shaft, let it stand for approximately 10 minutes, and then wipe out the oil with clean paper or cloth 2) Remove the following parts. Transport Assy:
Lower Covers:
Front Cover:
Lower Chassis:
MAIN PCB Assy:
Refer to 3-2. Transport Assy. Refer to 3-3-2. Lower Covers. Refer to 3-5-1. Front Cover. Refer to 3-5-2. Lower Chassis. Refer to 3-5-4. MAIN PCB Assy. Removal 3) Disconnect harnesses from the Skew Assy and around. 4) Unscrew two screws to remove the Bezel Plate. 5) Unscrew two screws to remove the Wire Plate. 6) Unscrew two screws from the Skew Assy. 7) Turn the Gear on the motor shaft counterclockwise fully, and then clockwise 1.5 to 2.5 turns. 8) Take out the Skew Assy. Connector Skew Assy Gear on Motor Shaft 3PW2.5x10PT Tightening Torque: 0.24 N m (2.5 kgf cm) 3BW2.5x6PT Tightening Torque: 0.29 N m (3.0 kgf cm) 3BW2.5x6PT Tightening Torque: 0.29 N m (3.0 kgf cm) Wire Plate Bezel Plate 3-22 Chapter 3 Disassembly and Reassembly Disassembly 9) Disassemble the Skew Assy as shown below. Skew Correction Motor
(PM MOTOR-PM20S) Skew Spring Rack R Guide Shaft Guide R
(Skew Correction Shutter) Guide L
(Skew Correction Shutter) Skew Spring Rack L Tabs Base Sub Assy Gear Cam SK Gear MI E2 Shutter EP Interrupter PCB 3PW2x6W Shutter HP Interrupter PCB 3BW2x6PT Assembly 10) Put the Rack R and Guide R on the Base Sub Assy as shown below. Guide R Rack R Base Sub Assy 11) Insert the Guide Shaft as shown below. Guide Shaft 12) Push in the Guide Shaft little by little while putting the Skew Spring to the Guide Shaft, and then pass the Guide Shaft to the mid position as shown below. Skew Spring 3-23 Chapter 3 Disassembly and Reassembly Chapter 1 xxxxxxxxxxxxxxxxxxxxxxx 13) Put the Rack L and Guide L on the Base Sub Assy. Guide L Rack L 14) Push the Guide Shaft through the Rack L and Guide L fully. 15) Attach the Guide Shaft and Skew Spring to the opposite side while pressing the Racks R and L towards outside fully. Perform it in the similar manner as above. 16) Attach the E Ring to each Guide Shaft. 17) Apply grease to the shafts for the Cam Gear SK and Gear MI. 18) Attach the Cam Gear SK, Gear MI, and Skew Motor(PM MOTOR-PM20S), and then attach the E Ring to the shaft for the Gear MI. 19) Attach two Sensor Boards. Tightening torque: 0.14 Nm (1.5 kgfcm) Installation 20) Install the Skew Assy in the reverse order of removal. 21) Connect and arrange the harnesses as shown below. YEL
(x3) BLU
(x6) ORG
(x4) GRN
(x3) BRN, BLK, RED, YEL 3-24 Chapter 3 Disassembly and Reassembly 3-5-6. Stack Gears Preparation 1) Remove the following parts. Transport Assy:
Lower Covers:
Lower Chassis:
Refer to 3-2. Transport Assy. Refer to 3-3-2. Lower Covers. Refer to 3-5-2. Lower Chassis. Removal 2) Turn the Transport Assy side face down. 3) Unscrew two screws to remove the Gear Plate. Tightening torque for installation: 0.19 Nm (2.0 kgfcm) 4) Remove the E Ring, and then pull up Stack Gear C. 5) Pull up the Stack Gear B and the three Stack Gear As. 6) Disconnect the harness of the Stack Motor (DC MOTOR-CN26) from connector CN3 on the MAIN PCB Assy. 7) Unscrew two screws to remove the Stack Motor. 3BW2x4 Gear Plate E3 Stack Gear C 3PW3x5 Stack Gear B Stack Gear A Stack Motor(DC MOTOR-CN26) For Installation Apply grease to the following portions when replacing the gear with a new one. Shaft for each Gear Inside of the center hole of each Gear 3-25 Chapter 3 Disassembly and Reassembly Chapter 1 xxxxxxxxxxxxxxxxxxxxxxx 3-5-7. Timing Belts Preparation 1) When replacing the Timing Belt, prepare the tension gauge specified below in advance. 50 g full scale 2) Remove the following parts. Transport Assy:
Lower Covers:
Lower Chassis:
Refer to 3-2. Transport Assy. Refer to 3-3-2. Lower Covers. Refer to 3-5-2. Lower Chassis. Removal 3) Turn the Transport Assy side face down. 4) Remove the Timing Belt A, and then B. Timing Belt A Timing Belt B 3-26 Chapter 3 Disassembly and Reassembly Installation 5) Put Timing Belt B, and then A as shown below. 6) Turn the Pulley on the motor shaft with your finger to drive the belts in amount of 1/3 loop of the Timing Belt A so that the belts are accustomed to their path. Timing Belt B Pulley on the Motor Shaft Timing Belt A Adjustment Note When any one of the following has been done, perform the adjustment. The Timing Belt A or B was replaced with a new one. The Screw A or B was loosened. The Arm Assy A or B was removed and then reinstalled. 7) Press the arrow A portion of the Timing Belt A with the probe of the tension gauge so that the outside surface of the belt is in line with the chassiss window frame as shown below. Check that the tension gauge reading satisfies the specification A. If it does not satisfy the specification, loosen the screw A and adjust the position of the Arm Assy A, and then tighten the screw A. Tightening torque: 0.24 Nm (2.5 kgfcm) Tension Gauge (Specification A: 10 to 12 g) A Screw A Arm Assy A Timing Belt A Window Frame 8) Press the arrow B portion of the Timing Belt B with the probe of the tension gauge so that the outside surface of the belt is very close to the wall of the chassis but not in contact as shown below. Check that the tension gauge reading satisfies the specification B. If it does not satisfy the specification, loosen the screw B and adjust the position of the Arm Assy B so that the tension gauge reading satisfies the specification B, and then tighten screw B. Tightening torque: 0.24 Nm (2.5 kgfcm) Screw B Arm Assy B Timing Belt B B Tension Gauge (Specification B: 30 to 33 g) 3-27 Chapter 3 Disassembly and Reassembly Chapter 1 xxxxxxxxxxxxxxxxxxxxxxx 3-5-8. Feeding Motor Preparation 1) Remove the following parts. Transport Assy:
Lower Covers:
Lower Chassis:
Timing Belts:
Refer to 3-2. Transport Assy. Refer to 3-3-2. Lower Covers. Refer to 3-5-2. Lower Chassis. Refer to 3-5-7. Timing Belts. Removal 2) Disconnect the harness of the Feeding Motor(PM MOTOR-PM35L) from the MAIN PCB Assy. 3) Unscrew two screws to remove the Feeding Motor. 3PW3x5 Feeding Motor
(PM MOTOR-PM35L) Installation 4) Attach the Feeding Motor with two screws. 5) Connect the harness of the Feeding Motor to CN2 on the MAIN PCB Assy. Refer to 3-5-4. MAIN PCB Assy. 3-28 Chapter 3 Disassembly and Reassembly 3-5-9. Pulleys Preparation 1) Remove the following parts. Transport Assy:
Lower Covers:
Lower Chassis:
Timing Belts:
Refer to 3-2. Transport Assy. Refer to 3-3-2. Lower Covers. Refer to 3-5-2. Lower Chassis. Refer to 3-5-7. Timing Belts. Removal 2) Remove E Rings to remove pulleys respectively. Bearing DDL-730ZZ E2 E3 W TM Pulley Idle Pulley E3 E2 Bearing DDL-730ZZ Pulley Gear Flange 3-29 Chapter 3 Disassembly and Reassembly Chapter 1 xxxxxxxxxxxxxxxxxxxxxxx 3-5-10. Feeding Rollers Preparation 1) Remove the following parts. Transport Assy:
Lower Covers:
Front Cover:
Lower Chassis:
Timing Belts:
Refer to 3-2. Transport Assy. Refer to 3-3-2. Lower Covers. Refer to 3-5-1. Front Cover. Refer to 3-5-2. Lower Chassis. Refer to 3-5-7. Timing Belts. Remove the following parts for each roller. For Inlet roller and Roller (Mid Roller 1) MAIN PCB Assy:
Skew Assy:
Refer to 3-5-4. MAIN PCB Assy. Refer to 3-5-5. Skew Assy. For Roller (Mid Roller 2) Stack Motor:
Feeding Motor:
For Outlet roller Stack Gears:
Refer to 3-5-6. Stack Gears. Refer to 3-5-8. Feeding Motor. Refer to 3-5-6. Stack Gears. Removal 2) Remove the E Ring on the left end of the roller shaft, and then remove the Gear from the roller 3) Remove the Pin 1.6x7.5 from the roller shaft, and then remove the Bearing DDL-840ZZ (and shaft. poly-slider washers if attached). 4) Remove the E Ring on the other end of the roller shaft, and then remove the Roller Bush. 3-30 Chapter 3 Disassembly and Reassembly 5) Take out the Front Roller, Roller (Mid Roller 1, 2), or Rear Roller. E3 TIM Gear 1.5GT-33 Pin 1.6x7.5 Bearing DDL-840ZZ TIM Gear 1.5GT-33 E3 Pin 1.6x7.5 TIM Gear 1.5GT-33 E3 Pin 1.6x7.5 Bearing DDL-840ZZ TIM Gear 1.5GT-33 E3 Bearing DDL-840ZZ Pin 1.6x7.5 Bearing DDL-840ZZ E3 E3 E3 E3 Front Roller Roller
(Mid Roller 1) Roller Bush Rear Roller Roller
(Mid Roller 2) 3-31 Chapter 3 Disassembly and Reassembly Chapter 1 xxxxxxxxxxxxxxxxxxxxxxx 3-5-11. CIS Preparation 1) When replacing the CIS with a new one, prepare the Blank paper. The Blank paper is used for the Blank paper correction (CIS sensitivity adjustment). 2) Remove the following parts. Refer to 3-2. Transport Assy. Refer to 3-3-2. Lower Covers. Refer to 3-5-1. Front Cover. Refer to 3-5-2. Lower Chassis. Refer to 3-5-4. MAIN PCB Assy. Refer to 3-5-5. Skew Assy. Transport Assy:
Lower Covers:
Front Cover:
Lower Chassis:
MAIN PCB Assy:
Skew Assy:
Stack Gears and Stack Motor:
Timing Belts:
Feeding Motor:
Rollers (Mid Rollers 1 and 2):
Removal 3) Disconnect the Flexible Card Wire (FPC) for the MAIN PCB Assy from the Contact Image Refer to 3-5-6. Stack Gear. Refer to 3-5-7. Timing Belts. Refer to 3-5-8. Feeding Motor. Refer to 3-5-10. Feeding Rollers. Sensor (CIS). 4) Unscrew four screws. Tightening torque for installation: 0.29 Nm (3.0 kgfcm) 5) Pull out the CIS in the arrow A direction while pulling it in the arrow direction B. W3x8PT HEXAGON 3PW3x8PT A B CIS Connector for FPC Install the removed parts in the reverse order of removal. 6) 7) Connect harnesses to the MAIN PCB Assy. Refer to 3-5-4. MAIN PCB Assy. Adjustment: Blank Paper Correction (CIS Sensitivity) When having replaced the CIS with a new one, be sure to perform the Blank paper correction after reassembling the removed parts. Refer to 3-4-4. Others on Upper Chassis Assy. 3-32 Chapter 3 Disassembly and Reassembly 3-5-12. Prism Sensors Inlet and Mid Prism Sensors Preparation 1) Remove the following parts. Transport Assy:
Lower Covers:
Front Cover:
Lower Chassis:
MAIN PCB Assy:
Skew Assy:
Refer to 3-2. Transport Assy. Refer to 3-3-2. Lower Covers. Refer to 3-5-1. Front Cover. Refer to 3-5-2. Lower Chassis. Refer to 3-5-4. MAIN PCB Assy. Refer to 3-5-5. Skew Assy. Removal 2) Release the tab of each Prism Sensor, and then remove each Prism Sensor as shown below. Outlet Bill Sensor Preparation 1) Remove the following parts. Transport Assy:
Lower Covers:
Lower Chassis:
Refer to 3-2. Transport Assy. Refer to 3-3-2. Lower Covers. Refer to 3-5-2. Lower Chassis. Removal 2) Release the tab of the Prism Sensor, and then remove the sensor as shown below. Prism Sensor
(Mid Prism Sensor) Prism Sensor
(Inlet Prism Sensor) Tabs Harness (CN10) Tabs Prism Sensor
(Outlet Prism Sensor) Tabs Harness (CN9) Installation 3) Push in the Prism Sensors to their original position. 4) Reinstall the Skew Assy, and then the MAIN PCB Assy. 5) Connect harnesses to the MAIN PCB Assy. Refer to 3-5-4. MAIN PCB Assy. 3-33 Chapter 3 Disassembly and Reassembly Chapter 1 xxxxxxxxxxxxxxxxxxxxxxx 3-5-13. Interface Connector Preparation 1) Remove the following parts. Transport Assy:
Lower Covers:
Lower Chassis:
Refer to 3-2. Transport Assy. Refer to 3-3-2. Lower Covers. Refer to 3-5-2. Lower Chassis. Removal 2) Disconnect the harness of the Interface Connector from the MAIN PCB Assy. 3) Remove two screws and washers used for the harness retainer. 4) Unscrew two screws to remove the Interface Connector and the CN BKT (CN Bracket). 5) Take out the Interface Connector with its harness. CN BKT
(CN Bracket) I/F Harness Interface Connector 3BW3x10 2.6x7.5x0.5T 3BW2.5x6PT Installation 6) Pass the harness and connect it to connector CN12 on the MAIN PCB Assy as shown below. 7) Attach two screws and washers used for the harness retainer. Tightening torque: 0.24 Nm (2.5 kgfcm) Bottom View Interface Connector Side View Interface Connector Square Hole 3BW2.5x6PT and 2.6x7.5x0.5T CN12 8) Attach the Interface Connector and the CN BKT (CN Bracket) with two screws. MAIN PCB Assy 3-34
1 | User Manual 2 | Users Manual | 4.68 MiB |
Chapter 3 Disassembly and Reassembly 3-6. Cash Box Note Figures in this section are those of the 500-bill Cash Box. Disassemble the 1000-bill Cash Box in the same manner as the 500-bill Cash Box. 3-6-1. Cash Box Assy Removal 1) Pull the Handle to take out the Cash Box Assy from the Stand Assy. Stand Assy Cash Box Assy Installation 2) Push in the Cash Box Assy to the Stand Assy it mechanically locks. 3-35 Chapter 3 Disassembly and Reassembly Chapter 1 xxxxxxxxxxxxxxxxxxxxxxx 3-6-2. Panto Assy Preparation 1) Draw out the Cash Box Assy. Refer to 3-6-1. Cash Box Assy. Removal 2) Turn the Cash Box side face down. 3) Open the lid of the box. 4) Unscrew three screws. 5) Pull out (or push out from the back) the Panto Assy. 3PW2.5x5 3PW2.5x8 Box Assy Pantograph Assy
(Panto Assy) Installation 6) Blow out paper fiber and other debris in the box using compressed air. 7) Apply oil to the cogs of gears (each three for left and right) when replacing the Panto Assy with a new one. Install the removed parts in the reverse order of removal. 8) 3-36 Chapter 3 Disassembly and Reassembly 3-6-3. Push Plate Preparation 1) Remove the following parts. Cash Box Assy:
Panto Assy:
Refer to 3-6-1. Cash Box Assy. Refer to 3-6-2. Panto Assy. Removal 2) Pry the two Tension Roller Bushings together with the Roller Spring, and then take out the Roller Shaft PT with two Roller PTs. 3) Unscrew four screws, and then remove the Panto Guides L and R. Tightening torque for installation: 0.29 Nm (3.0 kgfcm) Tabs Roller PT Tension Roller Bushing Roller Spring Roller Shaft PT Roller PT 3PW3x8PT Panto Guide L Panto Gear Sub Assy Panto Guide R 3PW3x8PT 3-37 Chapter 3 Disassembly and Reassembly Chapter 1 xxxxxxxxxxxxxxxxxxxxxxx 4) Remove the E Ring, and then pull out the L Arm Shaft. Take out the Push Plate. 5) Pull out the U Arm Pin from the Panto Assy. L Arm Shaft E2 Push Plate E2 U Arm Pin 3-38 Chapter 3 Disassembly and Reassembly 3-6-4. Timing Belts Preparation 1) When replacing the Timing Belt with a new one, prepare the two tension gauges specified below in advance. 30 g full scale 2) Remove the following parts. Cash Box Assy:
Panto Assy:
Push Plate:
Refer to 3-6-1. Cash Box Assy. Refer to 3-6-2. Panto Assy. Refer to 3-6-3. Push Plate. Removal 3) Remove the E Ring, and then remove the TRN Gear C and the Pin 2x6. 4) Release the tabs of the Bush A, and then push the Bush A towards outside. 5) Remove the end of the TRN Shaft Sub Assy from the Bush A, and then remove the TRN Shaft Sub Assy from the bush of the other end. 6) Remove the two Timing Belts. TRN Gear C Pin 2x6 E3 Timing Belt TRN Shaft Sub Assy Bush A Tabs Timing Belt 3-39 Chapter 3 Disassembly and Reassembly Chapter 1 xxxxxxxxxxxxxxxxxxxxxxx Installation 7) Apply oil to the outer surface of the Timing Belt, and then wipe gently with a dry cloth when replacing the Timing Belt with a new one. 8) Wrap the TRN Shaft Sub Assy in the Timing Belts, and then attach them in the reverse order of removal. Adjustment: Belt Tension Note When having replaced the belt with a new one, perform the adjustment. Tension Gauge for Calibration 30 g Tension Gauge for Adjustment 9) Calibrate the tension gauge to apply 30 g to the belt as follows. Join the two tension gauges vertically as shown left. Pull away them vertically so that the reading of the upper tension gauge is 30 g. The reading, 26 g for example, of the lower tension gauge at this time is 30 g force including the mass of the tension gauge rod. Consider the reading as 30 g at the tension adjustment in the next step. 10) Press vertically the Timing Belt with the rod of the tension gauge, which is the lower one at the calibration described above, so that the clearance between inner surfaces of the belt is approx. 1 mm. Check that the tension satisfies the specification shown in the figure. Tension Gauge
(Specification: Tension = 30 g) Belt Pulley Timing Belt TRN Shaft Sub Assy Approx. 1 mm Adjustment Screw Center Pulley ST 11) Turn the adjustment screw with a flathead screwdriver to adjust the tension. To strengthen: Turn the adjustment screw clockwise. To weaken:
Turn the adjustment screw counterclockwise. 12) Adjust another Timing Belt in the same manner. 3-40 Chapter 3 Disassembly and Reassembly 3-6-5. Center Pulley ST and Rack Gear Preparation 1) Remove the following parts. Cash Box Assy:
Panto Assy:
Push Plate:
Timing Belts:
Refer to 3-6-1. Cash Box Assy. Refer to 3-6-2. Panto Assy. Refer to 3-6-3. Push Plate. Refer to 3-6-4. Timing Belts. Removal 2) Remove the E Ring from the Rack Drive Shaft, and then remove the Gear C ST and the Pin 3) Remove the E Ring from the other end of the Rack Drive Shaft, and then remove the Pin 4) Draw out the Rack Drive Shaft, and then take out two ST Center Pulley STs, the Rack Gear, 2x7.5. 2x10. and two Bush Bs. E4 Bush B Center Pulley ST Rack Gear Pin 2x10 Rack Drive Shaft Center Pulley ST Bush B Pin 2x7.5 E4 Gear C ST Installation 5) Install the removed parts in the reverse order of removal, while taking care of the direction of the Rack Gear as below. The groove of the Rack Gear is in the vertical position to the Latch UP Sub Assy when the pantograph is put down. Groove Rack Gear Latch UP Sub Assy 6) Apply grease to the cogs of the Rack Gear and the Gear C ST when replacing them with a new one. 3-41 Chapter 3 Disassembly and Reassembly Chapter 1 xxxxxxxxxxxxxxxxxxxxxxx 3-6-6. Latch UP Sub Assy Preparation 1) Remove the following parts. Cash Box Assy:
Panto Assy:
Push Plate:
Timing Belts:
Center Pulley ST and Rack Gear:
Refer to 3-6-5. Center Pulley ST and Rack Gear. Refer to 3-6-1. Cash Box Assy. Refer to 3-6-2. Panto Assy. Refer to 3-6-3. Push Plate. Refer to 3-6-4. Timing Belts. Removal 2) Remove the E Ring from the Link Lock Shaft, and then draw out the Link Lock Shaft. 3) Take out the Rack Spring. 4) Take out the Link Sub Assy that consists of Link A, Link B, and Link B Sub Assy, and Latch UP Sub Assy. 5) Remove the E Ring from the Link B Sub Assy. The Link Sub Assy is disassembled to Link A, Link B, Link B Sub Assy, and Latch UP Sub Assy. Link B Sub Assy Link A Latch UP Sub Assy Link B E2 Rack Spring Link Lock Shaft E2 3-42 Chapter 3 Disassembly and Reassembly 6) Remove two E Rings to remove two Belt Pulleys. 7) Remove the Cam Lever Spring. 8) Take out the Lever Sensor A while pushing the both supports to outside. Belt Pulley Cam Lever Spring E4 E4 Lever Sensor A 3-43 Chapter 3 Disassembly and Reassembly Chapter 1 xxxxxxxxxxxxxxxxxxxxxxx 3-6-7. Stack Plate Preparation 1) Remove the following parts. Cash Box Assy:
Panto Assy:
Refer to 3-6-1. Cash Box Assy. Refer to 3-6-2. Panto Assy. Removal 2) Turn the Handle side of the box down and open the lid. 3) Remove the Back Up Plate Spring (Lower), and then the Back Up Plate Spring (Upper) from the Box Assy. The end of the spring to be removed is hooked to four claws of the Box Assy. 4) Take out the Stack Plate together with springs. 5) If necessary, remove the Magnet for the Stacker-full Sensor pushing the two tabs outside. Stack Plate Magnet Back Up Plate Spring (Lower) Back Up Plate Spring (Upper) 3-44 Chapter 3 Disassembly and Reassembly 3-6-8. RF Tag Note The RF Tag is attached to the Cash Box only for the models with RF-tag function. Preparation 1) Prepare a new RF Tag. The removed RF Tag cannot be used again because the RF Tag is destroyed by removal. 2) Remove the following parts. Cash Box Assy:
Panto Assy:
Stack Plate:
Refer to 3-6-1. Cash Box Assy. Refer to 3-6-2. Panto Assy. Refer to 3-6-7. Stack Plate. Removal 3) Tear off the RF Tag from the Cash Box. The RF Tag is bonded with double-face adhesive tape. Cash Box RF Tag Installation 4) Bond a new RF Tag with double-face adhesive tape. 3-45 Chapter 3 Disassembly and Reassembly Chapter 1 xxxxxxxxxxxxxxxxxxxxxxx 3-6-9. Handle Preparation 1) Prepare new two Handle Caps because the Handle Caps have to be destroyed to remove the Handle. 2) Remove the following parts. Cash Box Assy: Refer to 3-6-1. Cash Box Assy. Removal 3) Unscrew the two screws from the two Handle Caps respectively. 4) Destroy and remove the two Handle Caps. 5) The Handle is removed. Installation 6) Attach the Handle and the new two Handle Caps to the Cash Box as shown below. 7) Tighten the two screws. Tightening torque: 0.39 Nm (4.0 kgfcm) Handle Handle Cap 3BW3x10PT 3BW3x10PT 3-46 Universal Bill Validator AZ-KT101-500/1000 Service Manual Chapter 4 Trouble Shooting and Performance Test Chapter 4 Trouble Shooting and Performance Test Chapter 1 xxxxxxxxxxxxxxxxxxxxxxx 4-1. Trouble Shooting Substance Problems Note When the problem may be caused with motors or sensors, check not only them but also the followings. Connections of their harnesses and connectors Connectors for any bent, missing or damaged pins If any problem is not found in motors, sensors, connections or connectors, doubt the failure of the MAIN PCB Assy. Symptom Unit is not working
(does not take any bill). Possible Cause No external power is supplied to the unit. (+12 V DC, GND) Corrective Action Check that the +12 V DC and GND are connected to pin 1 and 2 of the Interface Connector respectively. Wrong/inappropriate connections Check connections of all harnesses and connectors. Check for any bent, missing or damaged pins in the connectors. Download the correct software. Refer to Chapter 5 for downloading. Perform the initialization. Refer to 4-2-2. Normal Operation. If the test result is NG, replace the MAIN PCB Assy with a new one. Remove the foreign objects. Corrupted software MAIN PCB Assy failure Bill jams often. Foreign objects in the feeding path and in the Cash Box. The parts in the feeding drive system or feeding path are dirty or damaged. Clean the Timing Belts, Feeding Rollers, Pressure rollers, three Prism Sensors and three Prism Lenses. Replace them with a new one as necessary. Check the Feeding Rollers with your finger and replace their bearings as necessary. Replace the spring on the Pressure roller with a new one. Bearings for Feeding Roller are deteriorated. The springs on the Pressure rollers are inelastic. The Feeding Motor is in step-out. Adjust the tension of the Timing Belts on the Lower Chassis Assy. Refer to 3-5-7. Timing Belts. Replace the Feeding Motor with a new one. Adjust the tension of the Timing Belts on the Lower Chassis Assy. Refer to 3-5-7. Timing Belts. Replace the Timing Belt with a new one. Replace the Clamp Roller Assy with a new one. The Timing Belts on the Lower Chassis slip. The Roller CL does not well operate. 4-2 Chapter 4 Trouble Shooting and Performance Test Symptom Low acceptance rate Possible Cause Dirt and stain on the CIS and/or CIS light source. The CIS and/or CIS light source has been replaced but not adjusted after it is replaced. Wrong software or old version software is used. Bills are not accepted in this software. Corrective Action Clean the face glass of the CIS and CIS light source. Replace the CIS and/or CIS light source with a new one. Perform the Blank paper correction. Refer to
(19) Blank Paper Correction of 4-2-4. Test Mode. Make sure if the programmed software is the latest version and it supports the bills you wish to be accepted. Check the specifications, and make sure the bills are to be accepted in the software.
(Check denomination/issuing year.) Refer to Bill jams often. listed above. Wrong DIP switch settings All bills are rejected Motor does not correctly operate. Bill acceptance is inhibited by the command from the host machine. Prism Sensors failure Wrong software
(Different currency) The bills are not to be accepted in the software. Wrong DIP switch settings Set the DIP switch to the normal validation mode. Refer to "(23) Normal Validation
(Stand-alone)" or "(24) Normal Validation
(Host Communication)"of "4-2-4. Test Mode", and then turn on the power. Enable the bill acceptance by the command. Perform "(7) Bill and Upper Chassis Sensor Test" of "4-2-4. Test Mode" to identify the faulty sensor. Replace the sensor board or the Prism Lens corresponding to the test result. Download the correct software. Refer to Chapter 5. Make sure the bills are included in the specifications of software. Set the DIP switch to the normal validation mode. Refer to "(23) Normal Validation
(Stand-alone)" or "(24) Normal Validation
(Host Communication)"of "4-2-4. Test Mode", and then turn on the power. Perform "(18) Motor Test" of "4-2-4. Test Mode", and then carry out the test to check if the motor is correctly controlled with the MAIN PCB Assy. Motor failure Replace the motor with a new one. Clean the face of the Bar-code sensor and reject foreign objects from the window. Cannot read Bar-code. Bar-code sensor is dirty or the window for the sensor is covered with foreign objects. Wrong adjustment
(Bar-code sensor gain adjustment) Wrong adjustment
(Wrong Blank paper was used.) Bar-code sensor failure Perform the Bar-code sensor gain adjustment. Refer to "3-4-4. Others on Upper Chassis Assy". Perform the above adjustment with the clean Blank paper. Replace the Bar PCB Assy. Refer to "3-4-4. Others on Upper Chassis Assy". Refer to "Bill jams often." listed above. 4-3 Chapter 4 Trouble Shooting and Performance Test Chapter 1 xxxxxxxxxxxxxxxxxxxxxxx Symptom Cannot correctly detect that the Cash Box is full up. Possible Cause RSW PCB Assy failure RSW PCB Assy is installed in wrong position. Magnet failure or dropped Wrong DIP switch settings Vending and validation records are not stored to the RF Tag. An electromagnetic shield object adheres on the Cash Box. Reader-writer Module failure No RF Tag RF Tag failure Wrong DIP switch settings MAIN PCB Assy failure Cannot enter the test mode. Communication Problems Symptom Cannot communicate with the host machine. Possible Cause Wrong DIP switch setting Wrong or inappropriate connections MAIN PCB Assy failure Corrective Action Replace the RSW PCB Assy. Refer to "3-5-3. Reader-writer Module and RSW PCB Assys". Reinstall the RSW PCB Assy. This board has two home positions according to the capacity of the Cash Box. Refer to "3-5-3. Reader-
writer Module and RSW PCB Assys". Replace or attach the Magnet to the Cash Box inside. Set the DIP switch to the normal validation mode. Refer to "(23) Normal Validation
(Stand-alone)" or "(24) Normal Validation
(Host Communication)"of "4-2-4. Test Mode", and then turn on the power. Reject the electromagnetic shield object. Replace the Reader-writer Module. Attach the RF Tag to the Cash Box inside. Replace the RF Tag with a new one. Check the DIP switch settings. Refer to "4-
2-4. Test Mode". Set the DIP switch to the desired mode, and then turn on the power. Replace the MAIN PCB Assy. Corrective Action Set the DIP switch to the normal validation mode. Refer to "(24) Normal Validation (Host Communication)"of "4-2-4. Test Mode", and then turn on the power. Check the connections between the unit and the Host machine. Check for any bent, missing or damaged pins in the connectors. Replace the MAIN PCB Assy with a new one. 4-4 Chapter 4 Trouble Shooting and Performance Test 4-2. Diagnostic This unit is equipped with diagnostic function to aid in repair and maintenance. This section describes the test procedure using the DIP switch and the error indication using LEDs to identify the cause of failure condition. 4-2-1. DIP Switch and LEDs The location of the DIP switch and the LEDs are shown below. OFF Green LED Blue LED 8 ON 1 Face Plate Connector USB Connector DIP Switch MAIN PCB Assy The DIP switch is OFF when it is set to upper position. Set the DIP switch as below according to the Stand-alone use or the Host Communication use for normal validation. Host Communication Use 8 7 6 5 4 3 2 1 Stand-alone Use 4 3 2 1 8 7 6 5 OFF OFF Select the Normal Validation Mode or the Test Mode by setting the DIP switch before turning on the power. Some functions can be changed by changing the DIP switch setting after turning on the power. The LEDs indicate the state of the unit, such as Initialization, normal validation mode, and errors. If an error occurs, the green LED flashes. Flashing times indicate the contents of the error. 4-5 Chapter 4 Trouble Shooting and Performance Test Chapter 1 xxxxxxxxxxxxxxxxxxxxxxx 4-2-2. Normal Operation
(1) Power-ON and Initialization Host Communication Use In the Host Communication use, the unit operates according to the communication commands from its upper host. For details, refer to Universal Bill Validator Communication Specification. Insert the Cash Box fully, close the Upper Chassis Assy, and never place any paper on the feeding path. Set the DIP switch as shown below (any of OFF/ON for the blank bits). Then turn on the power. 8 7 6 5 4 3 2 1 OFF Just after the power is turned on, both green and blue LEDs light for a moment and go out. Then, the unit starts an initialization operation when receiving the RESET command from the host. The unit remains in the RESET waiting state and the blue LED flashes until the unit receives the RESET command from the host. Stand-alone Use Insert the Cash Box fully, close the Upper Chassis Assy, and ensure that no paper is on the feeding path. Set the DIP switch as shown below (any of OFF/ON for the blank bits). Then turn on the power. 8 7 6 5 4 3 2 1 OFF Just after the power is turned on, both green and blue LEDs light for a moment and go out. After operation of motors, the green LED lights to indicate the completion of initialization. During the initialization operation, the followings are checked/tested. Motor performance test Check whether the Cash Box is filled with bills or not Check of the RF Tag When the power is turned on under the condition that the Cash Box is not properly set or the Upper Chassis Assy is opened, it is considered as an error and the green LED flashes. Reinstall the Cash Box fully and close the Upper Chassis Assy, the unit restarts itself automatically. After the power is turned on, if the green and blue LEDs do not light on, check the following. After both LEDs go out, if the green LED does not light on, check the following. Power connection Error status Then, turn on the power again. 4-6 Chapter 4 Trouble Shooting and Performance Test
(2) Bill Validation When the unit is ready to receive bills after completing initialization, the green LED lights. If bills are inserted into the unit at this time, the unit starts validating them. In the Stand-alone use, bills validated as genuine ones are stored in the Cash Box. If some problems occur, such as validation errors, inserted bills are returned from the unit. In the Host Communication use, the unit remains in the INHIBIT status after it completes initialization operations. Issue an INHIBIT CANCELLATION command to release the INHIBIT status. Also, use the ENABLE/DISABLE command to specify bills that the unit can accept. When the unit validates inserted bills as genuine ones, it sends a message containing information about the denomination of the bills to the host with ESCROW status and waits for the STACK command. The unit finishes storing bills with the ACK command corresponding to the VEND VALID status. If validation errors occur, inserted bills are automatically returned from the unit.
(3) Causes of Bill Return Major causes for the return of inserted bills are as follows:
Validation errors As a result of bill validation, inserted bills are validated as counterfeit ones. Continuous insertion Other bills are inserted while the unit is validating bills. If the unit detects the following cases while feeding bills, it promptly stops feeding bills and returns them. The timing when bills are fed to sensors is not normal. You do not let them go when you insert bills into the unit. Paper jam Abnormal length of inserted bills Overlapped bills Bills are crossly inserted to the unit due to the failure of skew corrections. Bills with folded corner or edge are inserted.
(4) Result of Bill Validation In the Stand-alone use, Bills validated as genuine ones are stored in the Cash Box. In the Host Communication use, bills information (currency and denomination) is added at the ESCROW status. 4-7 Chapter 4 Trouble Shooting and Performance Test Chapter 1 xxxxxxxxxxxxxxxxxxxxxxx 4-2-3. Errors If an error occurs, the green LED flashes to indicate an error status. The flashing times indicate what error occurs. Verify the error status and remove the cause of the error. In the Stand-alone use, the errors after the CHEATED ERROR in the description listed below can be reset with turning on the power again but cannot be reset with other method. In the Host Communication use, the errors including those after the CHEATED ERROR can be reset with the RESET command. After the error (including automatic restoration errors) is reset, the unit remains in the INHIBIT status. Issue an INHIBIT CANCELLATION command to release the INHIBIT status and to reset the unit to be ready for receiving bills.
(1) Flashing once: STACKER FULL ERROR The error occurs when the Cash Box is filled with bills. Unload the Cash Box, and retrieve bills from the Cash Box. When the Cash Box is unloaded, the unit goes to (2) STACKER REMOVED ERROR status. When the Cash Box from which no bills are retrieved is set, the unit goes to (1) STACKER FULL ERROR status again. When the empty Cash Box is set, the unit recovers from the error automatically.
(2) Flashing twice: STACKER REMOVED ERROR The error occurs when the Cash Box is not set in the unit. When the Cash Box is set, the unit recovers from the error automatically.
(3) Flashing three times: ACCEPTOR JAM ERROR The error occurred when a bill jam occurred inside the unit. Open the Upper Chassis Assy and remove the bill jammed on the feeding path. When the Upper Chassis Assy is opened, the unit goes to (6) COVER OPEN ERROR status. When the Upper Chassis Assy is closed without removing the jammed bill, the unit goes to (3) When the Upper Chassis Assy is closed after the jammed bill is removed, the unit recovers ACCEPTOR JAM ERROR status again. from the error automatically.
(4) Flashing four times: STACKER JAM ERROR The error occurs when a bill jam occurs inside the stacker. Open the Upper Chassis Assy and remove the bill jammed near the outlet of the feeding path or the inlet of the Cash Box. When the Upper Chassis Assy is opened, the unit goes to (6) COVER OPEN ERROR status. When the Cash Box is removed, the unit goes to (2) STACKER REMOVED ERROR status. When the Upper Chassis Assy is closed after the jammed bill is removed, the unit recovers from the error automatically. 4-8 Chapter 4 Trouble Shooting and Performance Test
(5) Flashing five times: Reserved
(6) Flashing six times: COVER OPEN ERROR The error occurs when the Upper Chassis Assy is opened. Close the Upper Chassis Assy properly. When the Upper Chassis Assy is closed, the unit recovers from the error automatically.
(7) Flashing seven times: CHEATED ERROR The error occurs when unauthorized sensor transition is detected. This error may be caused by bill retrieval or tricks.
(8) Flashing eight times: COMMUNICATION ERROR A communication error with the host Check the serial cable connection.
(9) Flashing nine times: HARDWARE ERROR An error of hardware
(10) Flashing 10 times: Reserved 4-9 Chapter 4 Trouble Shooting and Performance Test Chapter 1 xxxxxxxxxxxxxxxxxxxxxxx
(11) Flashing 11 times: SKEW MOTOR ERROR An error of the Skew Correction Motor (PM Motor-PM20S) Ensure that no paper is jammed between the Skew Correction Shutters.
(12) Flashing 12 times: CLAMP MOTOR ERROR An error of the Clamp Motor (PM Motor-PM20S) Ensure that no object is jammed in the Roller CL on the insertion slot. Skew Correction Shutters
(Guide L, R) Roller CL
(Front Rollers)
(13) Flashing 13 times: STACK MOTOR ERROR An error of the Stack Motor (DC Motor-CN26) Ensure that the Stack Plate is not locked. Paper jam may occur in the Cash Box. Cash Box Stack Plate
(14) Flashing 14 times: CIS FPGA ERROR An error of the CIS or FPGA on the MAIN PCB Assy 4-10 Chapter 4 Trouble Shooting and Performance Test
(15) Flashing 15 times: FLASH ROM ERROR An error of the Flash ROM on the MAIN PCB Assy
(16) Flashing 16 times: RAM ERROR An error of the RAM on the MAIN PCB Assy
(17) Flashing 17 times: CIS INIT ERROR An error of CIS initialization
(18) Flashing 18 times: RF TAG ERROR An error of the RF Tag Ensure that the Cash Box with the RF Tag is set. Cash Box RF Tag 4-11 Chapter 4 Trouble Shooting and Performance Test Chapter 1 xxxxxxxxxxxxxxxxxxxxxxx 4-2-4. Test Mode Mode DIP Switch Test 1 DIP Switch Test 2 LED Lighting Test LED Flashing Test CIS Light Source Test CIS Test Bill and Upper Chassis Sensor Test Bar-Code Sensor Test Stack Motor Encoder Test
(1)
(2)
(3)
(4)
(5)
(6)
(7)
(8)
(9)
(10) Stacker-full Sensor Test
(11) Stacker HP Sensor Test
(12) Clamp Roller HP Sensor Test
(13) Shutter HP/EP Sensor Test
(14) Stack Motor Continuous Operation Test
(15) Clamp Roller Continuous Up/Down Test
(16) Shutter Continuous Opening/Closing Test
(17) Feeding Motor Continuous Operation Test
(18) Motor Test
(19) Blank Paper Correction
(20) Bill-less Continuous Operation Test
(21) Cash-Box-less Test
(22) RF-tag-less Cash Box
(23) Normal Validation (Host Communication)
(24) Normal Validation (Stand-alone)
(25) Return Test (Host Communication)
(26) Return Test (Stand-alone)
(27) Storage Test (Host Communication)
(28) Storage Test (Stand-alone) Default Setting at Factory Shipping Software Download 1 0 1 0 1 1 1 1 0 0 0 1 1 1 0 0 0 1 0 0 0 2 1 0 1 1 0 1 1 0 1 1 0 0 1 0 0 1 0 0 0 0 4 1 0 1 1 1 1 0 1 1 0 1 0 0 1 0 0 0 0 0 0 5 0 1
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
0 1 0 DIP Switch Setting
(0: OFF), (1: ON), (-: any of OFF/ON) Bit 8 7 3 0 0 1 1 1 0 1 1 1 1 1 1 1 1 1 0 1 1 1 1 1 1 1 1 0 1 1 1 1 1 0 1 1 1 1 1 0 1 1 1 1 0 1 1 1 0 1 1 1 1 0 0 1 1 0 1 1 1 1 0 0 1 1 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 1 1 6 1 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 1
---- Other than (1) DIP Switch Test 1 ----
---- Other than (2) DIP Switch Test 2 ----
0 0 1 1 0 0 0 1 0 1 0 1 0 1 0 1
-
-
-
-
-
-
0 0
-
-
-
-
-
-
0 0
-
-
-
-
-
-
0 0 0 0 0 0 1 1 0 0 When assembling the unit initially or if a problem occurs, perform the following tests to ensure that the DIP switch and LEDs are working properly.
(1) DIP Switch Test 1
(2) DIP Switch Test 2
(3) LED Lighting Test
(4) LED Flashing Test Then perform the tests to check for abnormalities in the order listed above. If an abnormality is detected, ensure again that relevant motors or sensors are installed properly and harnesses are connected correctly. If an abnormality is detected on (6) CIS Test, perform (19) Blank Paper Correction, and then the CIS test again. 4-12 Chapter 4 Trouble Shooting and Performance Test
(1) DIP Switch Test 1 8 7 6 5 4 3 2 1 OFF Set the DIP switch as shown above, and then turn on the power. The unit operates in the DIP Switch Test 1 Mode. The Green LED goes out and the blue LED flashes.
(2) DIP Switch Test 2 8 7 6 5 4 3 2 1 OFF Set the DIP switch as shown above, and then turn on the power. The unit operates in the DIP Switch Test 2 Mode. The green LED flashes and the blue LED goes out.
(3) LED Lighting Test 8 7 6 5 4 3 2 1 OFF Set the DIP switch as shown above (any of OFF/ON for the bit 5), and then turn on the power. The unit operates in the LED Lighting Test Mode. Ensure that both the green and blue LEDs light.
(4) LED Flashing Test 8 7 6 5 4 3 2 1 OFF Set the DIP switch as shown above (any of OFF/ON for the bit 5), and then turn on the power. The unit operates in the LED Flashing Test Mode. Ensure that both the green and blue LEDs flash. 4-13 Chapter 4 Trouble Shooting and Performance Test Chapter 1 xxxxxxxxxxxxxxxxxxxxxxx
(5) CIS Light Source Test 8 7 6 5 4 3 2 1 OFF Set the DIP switch as shown above (any of OFF/ON for the bit 5), and then turn on the power. The unit operates in the CIS Light Source Test Mode. Open the Upper Chassis Assy and ensure that the CIS and the CIS Light Source repeat lighting in the following order. Reflected infrared (from CIS itself) Reflected green (from CIS itself) Transparent green (from the CIS Light Source on the Upper Chassis Assy) Transparent infrared (from the CIS Light Source on the Upper Chassis Assy) Infrared light can be visualized by using some digital camera or camera attached to a cell phone. Infrared light may look light purple or pink depending on the digital camera used. If the infrared light cannot be seen through the camera, check whether it is caused by the CIS/CIS Light Source or by the camera as follows. Confirm that the Inlet Prism Sensor and the Mid Prism Sensor normally operate referring to "(7) Bill and Upper Chassis Sensor Test". After that, return to "(5) CIS Light Source Test", and watch the Inlet Prism Sensor or Mid Prism Sensor through the camera. When no light is seen, the problem is caused by the camera. Perform the check with other type of camera. When purple or pink light is seen, the problem is caused by the CIS/CIS light source. CIS Light Source CIS Mid Prism Sensor Inlet Prism Sensor
(6) CIS Test 8 7 6 5 4 3 2 1 OFF Set the DIP switch as shown above (any of OFF/ON for the bit 5), and then turn on the power. The unit operates in the Contact Image Sensor (CIS) Test Mode. Open the Upper Chassis Assy and ensure that there are no objects on the CIS on the Lower Chassis Assy and on the CIS Light Source on the Upper Chassis Assy, and then close the Upper Chassis Assy. If there are no errors, the green LED lights. 4-14 Chapter 4 Trouble Shooting and Performance Test If some error occurs, the green LED flashes. Count the number of LED flashing. The number of LED flashing indicates the causes of the error. Flashing five times: CIS Bill Detection (or Abnormality of CIS, Abnormality of Transparent LED Optical Source, or Abnormality of Blank Paper Correction) Flashing 17 times: CIS Initialization Error (CIS malfunction or FPGA malfunction) Flashing six times: (The Upper Chassis Assy is opened.) Place a slip of paper on the CIS, and then close the Upper Chassis Assy. Ensure that the CIS Bill Detection operates (the green LED flashes five times).
(7) Bill and Upper Chassis Sensor Test 8 7 6 5 4 3 2 1 OFF Set the DIP switch as shown above (any of OFF/ON for the bit 5), and then turn on the power. The unit operates in the Bill and Upper Chassis Sensor Test Mode. Open the Upper Chassis Assy and ensure that there are no objects on the feeding path from the inlet to the outlet, and then close the Upper Chassis Assy. If there are no errors, the green LED lights. If some error occurs, the green LED repeats flashing. Count the number of LED flashing. The number of LED flashing indicates which sensor detects the error. Inlet Prism Sensor Flashing twice:
Flashing three times: Mid Prism Sensor (Skew Correction Stop Position Prism Sensor) Flashing four times: Outlet Prism Sensor Flashing six times: Upper Chassis Sensor (The Upper Chassis Assy is opened.) Place a slip of paper on the Inlet or Mid Prism Sensor, and then close the Upper Chassis Assy. Ensure that the green LED flashes twice or three times respectively. Insert a slip of paper between the Outlet Prism Sensor and its Prism Lens. Ensure that the green LED flashes four times. Open the Upper Chassis Assy. Ensure that the green LED flashes six times. Upper Chassis Assy Mid Prism Sensor Inlet Prism Sensor Upper Chassis Sensor Outlet Prism Sensor Outlet Prism Sensor
(Inside of Lower Chassis Assy) 4-15 Chapter 4 Trouble Shooting and Performance Test Chapter 1 xxxxxxxxxxxxxxxxxxxxxxx
(8) Bar-code Sensor Test 8 7 6 5 4 3 2 1 OFF Set the DIP switch as shown above (any of OFF/ON for the bit 5), and then turn on the power. The unit operates in the Bar-code Sensor Test Mode. Open the Upper Chassis Assy, and then ensure that the LED of the Bar-code Sensor lights red. Bar-code Sensor
(9) Stack Motor Encoder Test 8 7 6 5 4 3 2 1 OFF Set the DIP switch as shown above (any of OFF/ON for the bit 5), and then turn on the power. The unit operates in the Stack Motor Encoder Test Mode. Turn the gear of the Stack Motor (DC Motor-CN26) with your finger. Ensure that the green LED turns ON/OFF at that time. 1.5 pulses are output per turning from the motor. Gear of Stack Motor
(DC Motor-CN26) 4-16 Chapter 4 Trouble Shooting and Performance Test
(10) Stacker-full Sensor Test 8 7 6 5 4 3 2 1 OFF Set the DIP switch as shown above (any of OFF/ON for the bit 5), and then turn on the power. The unit operates in the Stacker-full Sensor Test Mode. When the Cash Box filled with bills is set, the green LED lights. Note There is a position in which the Stacker-full Sensor turns ON while an empty Cash Box is being removed or installed. The Stacker-fulll Sensor, which is composed of a reed relay, responds to the Magnet on the Stack Plate in the Cash Box. In other cases, the green LED goes off. Inside of the Lower Chassis Assy Tab Tab RSW PCB Assy (For 500-bill Cash Box) RSW PCB Assy (For 1000-bill Cash Box) 4-17 Chapter 4 Trouble Shooting and Performance Test Chapter 1 xxxxxxxxxxxxxxxxxxxxxxx
(11) Stacker HP Sensor Test 8 7 6 5 4 3 2 1 OFF Set the DIP switch as shown above (any of OFF/ON for the bit 5), and then turn on the power. The unit operates in the Stacker Home Position Sensor Test Mode. This sensor also serves as a sensor checking for the Cash Box. Ensure the followings. Pull out a little the Transport Assy or the Cash Box to move the Stacker away from its home position. When the Stacker is in the home position (Stacker HP Sensor is interrupted), the green LED When the Stacker is not in the home position (Stacker HP Sensor is not interrupted), the green lights. LED goes off.
(12) Clamp Roller HP Sensor Test 8 7 6 5 4 3 2 1 OFF Set the DIP switch as shown above (any of OFF/ON for the bit 5), and then turn on the power. The unit operates in the Clamp Roller Home Position (HP) Sensor Test Mode. Ensure the followings. Turn the Gear Cam CL with your finger to move the Roller CL up and down. When the Roller CL is lowered all the way down (Clamp Roller HP Sensor is interrupted), the green LED lights. When the Roller CL is raised (Clamp Roller HP Sensor is opened), the green LED goes off. Clamp Roller HP Sensor Gear Cam CL Stacker HP Sensor 4-18 Chapter 4 Trouble Shooting and Performance Test
(13) Shutter HP/EP Sensor Test (Guides of the Skew Assy) 8 7 6 5 4 3 2 1 OFF Set the DIP switch as shown above (any of OFF/ON for the bit 5), and then turn on the power. The unit operates in the Shutter Home Position (HP)/End Position (EP) Sensor Test Mode. Open the Front Door, and then ensure the followings turning the Skew Motor Gear with your finger. When the Skew Correction Shutters are completely opened (the Shutter HP Sensor is interrupted), the green LED lights. When the shutters are completely closed (the Shutter EP Sensor is interrupted), the blue LED lights. When the shutters are in the middle position, both the green and blue LEDs go off. Skew Correction Shutters
(Guide L, R) Front View Skew Motor Gear
(14) Stack Motor Continuous OperationTest 8 7 6 5 4 3 2 1 OFF Set the DIP switch as shown above (any of OFF/ON for the bit 5), and then turn on the power. The unit operates in the Stack Motor Continuous Operation Test Mode. The Stack Motor (DC Motor-CN26) repeats rotation in short-pull, push, and pull direction in the order until the power is turned off or an error occurs. As this mode is designed for operation confirmation, avoid continuous operation over a long time. 4-19 Chapter 4 Trouble Shooting and Performance Test Chapter 1 xxxxxxxxxxxxxxxxxxxxxxx
(15) Clamp Roller Continuous Up/Down Test (Clamp Motor (PM Motor-PM20S)) 8 7 6 5 4 3 2 1 OFF Set the DIP switch as shown above (any of OFF/ON for the bit 5), and then turn on the power. The unit operates in the Clamp Roller Continuous UP/Down Test Mode. The Clamp Motor (PM Motor-PM20S) repeats moving up and down until the power is turned off or an error occurs. As this mode is designed for operation confirmation, avoid continuous operation over a long time. Roller CL
(16) Shutter Continuous Opening/Closing Test (Skew Correction Motor (PM Motor-PM20S)) 8 7 6 5 4 3 2 1 OFF Set the DIP switch as shown above (any of OFF/ON for the bit 5), and then turn on the power. The unit operates in the Shutter Continuous Opening/Closing Test Mode. The Skew Correction Shutters repeat opening and closing until the power is turned off or an error occurs. As this mode is designed for operation confirmation, avoid continuous operation over a long time. Skew Correction Shutters
(Guide L, R) 4-20 Chapter 4 Trouble Shooting and Performance Test
(17) Feeding Motor Continuous Operation Test 8 7 6 5 4 3 2 1 OFF Set the DIP switch as shown above (any of OFF/ON for the bit 5), and then turn on the power. The unit operates in the Feeding Motor Continuous Operation Test Mode. The Feeding Motor repeats operation continuously in eight patterns with different directions and speeds in order until the power is turned off or an error occurs. As this mode is designed for operation confirmation, avoid continuous operation over a long time. 4-21 Chapter 4 Trouble Shooting and Performance Test Chapter 1 xxxxxxxxxxxxxxxxxxxxxxx
(18) Motor Test 8 7 6 5 4 3 2 1 OFF Set the DIP switch as shown above, and then turn on the power. The unit goes to the Motor Test Mode. Set one of the bits 4 to 1 from OFF to ON, and the corresponding motor starts driving. When the motor keeps driving during a given time or when the bit is returned from ON to OFF, the motor stops driving. Power up Note Perform the following DIP switch settings without turning the power OFF/ON. When having turned the power OFF/ON, restart from above setting. 8 7 6 5 4 3 2 1 OFF Bit 1 Driving the Feeding Motor When the bit 6 is set OFF, set the bit 1 ON, and the Feeding Motor rotates forward, and then stops. 8 7 6 5 4 3 2 1 8 7 6 5 4 3 2 1 OFF OFF When the bit 6 is set ON, set the bit 1 ON, and the Feeding Motor rotates back, and then stops. 8 7 6 5 4 3 2 1 OFF 8 7 6 5 4 3 2 1 OFF Bit 2 Driving the Skew Correction Motor (PM Motor-PM20S) When the shutters are opened, set the bit 2 ON, and the shutters are closed. When the shutters are closed, set the bit 2 ON, and the shutters are opened. Bit 3 Driving the Clamp Motor (PM Motor-PM20S) When the Roller CL is in "UP" position, set the bit 3 ON, and the Roller CL is moved down. When the Roller CL is in "DOWN" position, set the bit 3 ON, and the Roller CL is moved up. 8 7 6 5 4 3 2 1 OFF Bit 4 Driving the Stack Motor (DC Motor-CN26) When the bit 6 is set OFF, set the bit 4 ON, and the Stack Motor (DC Motor-CN26) rotates in "push" direction, and then stops. 8 7 6 5 4 3 2 1 8 7 6 5 4 3 2 1 OFF OFF When the bit 6 is set ON, set the bit 4 ON, and the Stack Motor (DC Motor-CN26) rotates in "pull" direction, and then stops. Bit 5
(Unused) 4-22 Chapter 4 Trouble Shooting and Performance Test
(19) Blank Paper Correction 8 7 6 5 4 3 2 1 OFF Set the DIP switch as shown above, and then turn on the power. The unit operates in the Blank Paper Correction Mode. This mode is used for two purposes:
Blank paper correction (CIS sensitivity) adjustment Bar-code sensor gain adjustment When the green LED lights, insert designated blank paper. The blank paper stops at the skew correction position in an instant, and then is fed to the escrow position without the skew correction shutter operation and stops at the escrow position. Blank paper correction (CIS sensitivity) adjustment is automatically performed in the process described above. Adjust the Bar-code sensor gain in this status if necessary. Refer to Adjustment of 3-4-4. Others on Upper Chassis Assy. Set the bit 5 of the DIP switch OFF to return the blank paper.
(20) Bill-less Continuous Operation Test 8 7 6 5 4 3 2 1 OFF Set the DIP switch as shown above, and then turn on the power. The unit operates in the Bill-less Continuous Operation Test Mode. Ensure that the Feeding Motor (PM Motor-PM35L), Clamp Motor (PM Motor-PM20S), Skew Correction Motor (PM Motor-PM20S), and Stack Motor (DC Motor-CN26) repeat sequentially their operation from feeding to storing without bills.
(21) Cash-Box-less Test 8 7 6 5 4 3 2 1 OFF Other than (1) DIP Switch Test 1 Set the DIP switch as shown above, and then turn on the power. The unit operates in the Cash-
Box-less Test Mode. The unit operates without the Cash Box. It does not perform the stack operation after bills are fed into the Cash Box even if the Cash Box is mounted. Errors related to STACKER FULL, STACKER REMOVED, and RF TAG are not detected. Inserted bills are validated whether they are genuine or counterfeit. Genuine bills are stored in the Cash Box and counterfeit bills are returned from the unit, as in the Normal Validation Mode (Stand-
alone use). 4-23 Chapter 4 Trouble Shooting and Performance Test Chapter 1 xxxxxxxxxxxxxxxxxxxxxxx
(22) RF-Tag-less Cash Box 8 7 6 5 4 3 2 1 OFF Other than (2) DIP Switch Test 2 Set the DIP switch as shown above, and then turn on the power. The unit operates in the RF-tag-
less Cash Box Test Mode. Reading/writing from the RF Tag and error detection for the RF Tag do not operate. The unit operates in the Stand-alone Normal Validation mode other than above. This mode is available for the unit without the RF Tag also.
(23) Normal Validation Mode (Host Communication Use) 8 7 6 5 4 3 2 1 OFF Set the DIP switch as shown above (any of OFF/ON for the blank bits), and then turn on the power. The unit operates in the Normal Validation Mode (Host Communication use). In the Host Communication use, the unit operates according to the communication commands from upper host. For details, refer to the Universal Bill Validator Communication Specification.
(24) Normal Validation Mode (Stand-alone Use) 8 7 6 5 4 3 2 1 OFF Set the DIP switch as shown above (any of OFF/ON for the blank bits), and then turn on the power. The unit operates in the Normal Validation Mode (Stand-alone use). In the Stand-alone use, inserted bills are validated whether they are genuine or counterfeit. Genuine bills are stored in the Cash Box and counterfeit bills are returned from the unit.
(25) Return Test (Host Communication Use)
(26) Return Test (Stand-alone Use)
(25) Host Communication 8 7 6 5 4 3 2 1
(26) Stand-alone 8 7 6 5 4 3 2 1 OFF OFF Set the DIP switch as shown above (any of OFF/ON for the blank bits), and then turn on the power. Or, when the unit is activated in the Normal Validation Mode, set the DIP switch as shown above. The unit operates in the Return Test Mode. Regardless of the consequence of bill validation, all inserted bills are returned from the unit. 4-24 Chapter 4 Trouble Shooting and Performance Test
(27) Storage Test (Host Communication Use)
(28) Storage Test (Stand-alone Use)
(27) Host Communication 8 7 6 5 4 3 2 1
(28) Stand-alone 8 7 6 5 4 3 2 1 OFF OFF Set the DIP switch as shown above (any of OFF/ON for the blank bits), and then turn on the power. Or, when the unit is activated in the Normal Validation Mode, set the DIPswitch as shown above. The unit operates in the Storage Test Mode. Regardless of the consequence of bill validation, all inserted bills are stored in the Cash Box. However, bills are returned from the unit when feeding errors occur, such as a paper jam, overlapped bills are inserted and you do not let bills go. 4-25 Universal Bill Validator AZ-KT101-500/1000 Service Manual Chapter 5 Software Download Chapter 1 xxxxxxxxxxxxxxxxxxxxxxx Chapter 5 Software Download 5-1. Required Items DC 12 V Power (Refer to 1-3-1. General Specifications.) PC (with USB port, OS: Windows 2000 or XP) USB Cable (A Type Male B Type Male) The latest Aruze Bill Validator Setup CD (Supplied from Aruze Corporation) 5-2. Downloader and Device Driver Download When the PC is first connected to this unit, be sure to download the downloader and device driver to the PC as described below. 5-2-1. Downloader Installation Aruze Bill Validator Setup CD PC 1) Insert the Aruze Bill Validator Setup CD into the PC. The installer is automatically activated and the Downloader Setup Wizard screen appears. If it is not automatically activated, open the CD drive with Windows Explorer, and then execute Setup.exe. Click [ Next >] to continue installation. 5-2 Chapter 5 Software Download 2) The screen to assign the destination folder to install the downloader appears. Confirm the destination folder, and then click [ Next >]. 3) The screen to assign the Start Menu folder appears. Confirm the destination folder, and then click [ Next >]. 5-3 Chapter 1 xxxxxxxxxxxxxxxxxxxxxxx Chapter 5 Software Download 4) The wizard is ready to start installing the program. The following screen appears. Click [ Install ] to start installation. 5) When installation is finished, the following screen appears. Click [ Finish ] to close the downloader setup wizard. The downloader has been installed to the PC. 5-4 Chapter 5 Software Download 5-2-2. Device Driver Installation 1) Connect the PC to the unit with the USB cable. 2) Feed DC 12 V power to the Interface Connector of the unit. 3) Insert the Aruze Bill Validator Setup CD into the PC. When the Downloader Setup Wizard screen appears, cancel it. USB Connector Type A (Male) USB Connector Type B (Male) MAIN PCB Assy Aruze Bill Validator Setup CD PC USB Cable 4) The following screen appears. Click [ Next >]. Interface Connector 2 1 DC 12V GND 5-5 Chapter 1 xxxxxxxxxxxxxxxxxxxxxxx Chapter 5 Software Download 5) The following screen appears. Click Search for a suitable driver for my device (recommended), and then [ Next >]. 6) The following screen appears. Confirm that CD-ROM Drive is checked, and then click [ Next >]. 5-6 Chapter 5 Software Download 7) Device driver aruze_uusbd.inf is found, and the following screen appears. Click [ Next >] to start installing the device driver. 8) When installation of the device driver is completed, the following screen appears. Click [ Finish ] to close the installation of the device driver. The device driver has been installed to the PC. 5-7 Chapter 1 xxxxxxxxxxxxxxxxxxxxxxx Chapter 5 Software Download 5-3. Software Download The following instructions describe the procedure to download the program stored on the PC to the unit. 1) Set the DIP switch on the Front Cover of the unit as shown below. 8 7 6 5 4 3 2 1 OFF 2) Connect the PC to the unit with the USB cable. Feed DC 12 V power to the Interface Connector of the unit. USB Connector Type A (Male) USB Connector Type B (Male) MAIN PCB Assy PC USB Cable Interface Connector 2 1 DC 12V GND 3) Click [Start] [Program] [ARUZE] on the PC to activate the Aruze Bill-Validator 4) The Downloader starts and the following screen appears. Downloader. Click [ Browse... ]. 5) Select the file to be downloaded to the unit, and then click [ Open ]. 5-8 Chapter 5 Software Download 6) The downloader is ready to start downloading. Click [ Download ] to start downloading the file. 7) After download is finished, click [ OK ] on the progress window. 8) When other files should be downloaded, repeat steps 4) to 7). 9) After having downloaded all files to be downloaded, close the downloader. 10) Set the DIP switch on the Front Cover of the unit as shown below (any of ON/OFF for the blank bits), and then turn on the power. Host Communication Use 8 7 6 5 4 3 2 1 Stand-alone Use 8 7 6 5 4 3 2 1 OFF OFF Note After software is downloaded to the unit, it is recommended to test the bill validation operation to confirm the software is successfully downloaded. Refer to 4-2-2. Normal Operation. 5-9 Universal Bill Validator AZ-KT101-500/1000 Service Manual Chapter 6 Exploded Views and Parts List Chapter 6 Exploded Views and Parts List Chapter 1 xxxxxxxxxxxxxxxxxxxxxxx 6-1. FULL ASSY ACC1 ACC2 51 601 OPTION No. DWG No. Title ACC1 ACC2 S411755 S311425 S411921 S411922 S411795 S311430 KEY LOCK PLATE KEY HOLE CAP NAME PLATE (500) NAME PLATE (1000) CURRENCY CHECK LABEL 351 Remarks 1 pc 1 pc BEZEL SCREW 3BW 3X12 option option 6-2 Chapter 6 Exploded Views and Parts List 6-2. TRANSPORT ASSY 67 51 65 73 59 58 69 60 61 101 68 75 55 54 64 53 52 76 72 56 53 74 57 66 78 71 201 F or 1 0 0 0 Bills F or 5 0 0 Bills 63 77 62 73 79 70 6-3 Chapter 6 Exploded Views and Parts List Chapter 1 xxxxxxxxxxxxxxxxxxxxxxx TRANSPORT ASSY Title No. DWG No. Remarks 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 S210630 S210658 S210661 S210666 S210646 S411805 S411807 S411808 D S411758 S210637 S411773 S411774 S210638 S411775 S110388 S210634 S110383 S110384 S110385 MA1559 SA1794 SA1793 TRANSPORT ASSY TRANSPORT ASSY IC TAG TRANSPORT ASSY TRANSPORT ASSY IC TAG UPPER GUIDE
*1
*2
*3
*4 UP ROLLER ROLLER SPRING TENSION ROLLER BUSHING PRISM LENS HINGE SHAFT TR LATCH TR LATCH COVER TR LATCH SPRING FRONT COVER DOOR SHAFT BOTTOM UP GUIDE COVER LOWER COVER L LOWER COVER R UPPER COVER INTERRUPTER PCB MAIN PCB ASSY READER-WRITER MODULE RSW PCB ASSY WASHER 2.6X7.5X0.5t
*1. 3 E RING-3.0 E RING-4.0 SCREW 3BW 2X6 PT SCREW 3BW 2.5X6 PT SCREW 3PW 3X8 PT W412406 W412408 HARNESS (CN8) HARNESS (CN14)
*1. 3
*1: For 500-bill Cash Box without RF Tag
*2: For 500-bill Cash Box with RF Tag
*3: For 1000-bill Cash Box without RF Tag
*4: For 1000-bill Cash Box with RF Tag 6-4 Chapter 6 Exploded Views and Parts List 6-3. UPPER CHASSIS ASSY 101 124 124 117 151 103 119 113 123 110 111 122 119 118 124 121 121 123 105 109 109 106 108 114 120 108 107 106 102 112 120 116 123 115 104 115 123 123 106 6-5 Chapter 6 Exploded Views and Parts List Chapter 1 xxxxxxxxxxxxxxxxxxxxxxx UPPER CHASSIS ASSY No. DWG No. Title S210633 S110387 /
S110391 S211645 S311436 S411804 S411805 S411806 S411807 S411808 S210644 S411811 S411812 MA1559 B413100 D D W412397 W412398 W412405 W412399 101 102 103 104 105 106 107 108 109 110 111 112 113 114 115 116 117 118 119 120 121 122 123 124 UPPER CHASSIS ASSY UPPER CHASSIS SENSOR HOLDER SENSOR LEVER SENSOR LEVER SPRING UP ROLLER UP ROLLER SHAFT ROLLER SPRING TENSION ROLLER BUSHING OPEN LEVER KNOB SPRING OPEN LATCH SHAFT INTERRUPTER PCB BAR PCB ASSY PRISM LENS CIS HARNESS (CN4) HARNESS (CN5) HARNESS (RELAY) HARNESS (CN7) WASHER 2.6X7.5X0.5t E RING-2.0 SCREW 3BW 2X6 PT SCREW 3BW 2.5X6 PT 6-6 Chapter 6 Exploded Views and Parts List 6-4. CLAMP ROLLER ASSY 151 163 158 159 154 155 156 No. 151 152 153 154 155 DWG No. Title S411802 S411814 S311438 S411820 S411821 S411815 S311439 S411823 S411825 S411826 CLAMP ROLLER ASSY CLAMP BASE SUB ASSY CLAMP BASE GEAR SHAFT A GEAR SHAFT B ARM A SUB ASSY ARM A CAM SHAFT A ARM B ROLLER CL 157 161 152 160 164 162 153 No. 156 157 158 159 160 161 162 163 164 DWG No. Title S411827 S411789 S311437 S411817 S411818 D ROLLER SHAFT A GEAR MI CAM GEAR CL ARM SPRING ARM SHAFT PM MOTOR-PM20S E RING-2.0 E RING-3.0 SCREW 3PW 2X4 6-7 Chapter 6 Exploded Views and Parts List Chapter 1 xxxxxxxxxxxxxxxxxxxxxxx 6-5. LOWER CHASSIS ASSY 201 (1/2) 229 207 235 209 208 235 209 208 207 229 216 229 227 211 212 230 206 215 227 230 226 206 226 228 229 207 229 230 210 206 227 226 228 237 244 223 205 205 205 230 230 230 251 236 236 238 202 233 203 204 203 213 224 235 243 6-8 Chapter 6 Exploded Views and Parts List
(LOWER CHASSIS ASSY) 201 (2/2) 234 242 221 239 217 241 218 219 230 220 232 225 301 222 240 240 222 222 231 235 214 233 6-9 Chapter 6 Exploded Views and Parts List Chapter 1 xxxxxxxxxxxxxxxxxxxxxxx LOWER CHASSIS ASSY No. DWG No. Title S210632 S411761 S411762 S411763 S411764 S311427 S411765 S411801 S411800 S311428 S311435 S411796 D D D D S411766 S411767 S411768 S411769 S411770 D S411771 S311429 S411772 S411776 D D W412400 W412401 W412402 W412403 D W412404 201 202 203 204 205 206 207 208 209 210 211 212 213 214 215 216 217 218 219 220 221 222 223 224 225 226 227 228 229 230 231 232 233 234 235 236 237 238 239 240 241 242 243 244 LOWER CHASSIS ASSY FRONT ROLLER ROLLER REAR ROLLER ROLLER BUSH TIM GEAR 1.5GT-33 IDLE PULLEY IDLE SHAFT B IDLE ARM W TM PULLEY PULLEY GEAR FLANGE PM MOTOR-PM35L DC MOTOR-CN26 TIMING BELT-240 TIMING BELT-384 STACK GEAR A STACK GEAR B STACK GEAR C GEAR PLATE PRISM SENSOR HOLDER PRISM SENSOR BEZEL PLATE WIRE PLATE CN BKT PIN 1.6X7.5 BEARING DDL-730ZZ BEARING DDL-840ZZ E RING-2.0 E RING-3.0 WASHER 2.6X7.5X0.5t SCREW 3BW 2X4 SELF LOCKING SCREW 3X5 SCREW 3BW 3X10 SCREW 3BW 2.5X6 PT SCREW 3PW 2.5X10 PT HARNESS (CN3) HARNESS (CN6) HARNESS (CN9) HARNESS (CN10) FPC I/F HARNESS TIE BAND SCREW 3PW 3X8 PT 6-10 Chapter 6 Exploded Views and Parts List 6-6. SKEW ASSY 251 255 255 258 260 256 259 260 257 252 261 264 262 265 265 No. 251 252 253 254 255 256 257 DWG No. Title S311426 S411787 S210642 S411793 S411794 S411788 S411789 S411790 S311431 S311432 SKEW ASSY BASE SUB ASSY BASE CAM SHAFT SK GEAR SHAFT SK CAM GEAR SK GEAR MI GUIDE SHAFT RACK L RACK R 253 261 264 DWG No. Title S311433 S311434 S411791 MA1559 D GUIDE L GUIDE R SKEW SPRING INTERRUPTER PCB PM MOTOR-PM20S E RING-2.0 SCREW 3BW 2X6 PT SCREW 3PW 2X6 W 254 263 No. 258 259 260 261 262 263 264 265 6-11 Chapter 6 Exploded Views and Parts List Chapter 1 xxxxxxxxxxxxxxxxxxxxxxx 6-7. LOWER CHASSIS SUB ASSY and CIS 301 302 304 303 No. 301 302 303 304 DWG No. Title S210636 S110386 /
S110390 S411778 S411779 S411780 S411781 S411782 S411783 S411784 S210640 S210641 S411785 S411786 D LOWER CHASSIS SUB ASSY LOWER CHASSIS GEAR SHAFT ST GEAR SHAFT ST B GEAR SHAFT ST C GEAR SHAFT ST D TR SHAFT A W PULLEY SHAFT IDLE SHAFT A ENTRANCE L ENTRANCE R LOCK SHAFT FPC SHAFT CIS SCREW 3PW 3X8 PT SCREW W 3X8 PT HEXAGON 6-12 Chapter 6 Exploded Views and Parts List 6-8. CASH BOX ASSY 351 551 401 353 353 FG Wire 352 No. 351 352 353 DWG No. Title Remarks S311458 S311424 S311470 S311464 CASH BOX ASSY IC TAG CASH BOX ASSY CASH BOX ASSY IC TAG CASH BOX ASSY
*1
*2
*3
*4 SCREW 3PW 2.5X5 SCREW 3PW 2.5X8
*1: For 500-bill Cash Box with RF Tag
*2: For 500-bill Cash Box without RF Tag
*3: For 1000-bill Cash Box with RF Tag
*4: For 1000-bill Cash Box without RF Tag 6-13 Chapter 6 Exploded Views and Parts List Chapter 1 xxxxxxxxxxxxxxxxxxxxxxx 6-9. PANTO ASSY 401 430 410 409 416 408 427 425 501 429 414 404 430 405 431 424 431 428 413 418 432 432 403 428 402 407 412 413 406 415 419 451 409 410 426 411 430 430 404 417 428 420 422 423 421 423 422 420 432 432 6-14 Chapter 6 Exploded Views and Parts List PANTO ASSY No. DWG No. Title S311442 S411852 S411860 S411851 S411853 S411854 S411855 S411856 S411857 S411858 S411859 S411850 S411888 S311453 D S411889 S411851 D S411861 S311449 S411862 S411863 S210652 S210653 S411848 S411847 S411807 S411808 S311447 S411864 S411865 S411866 401 402 403 404 405 406 407 408 409 410 411 412 413 414 415 416 417 418 419 420 421 422 423 424 425 426 427 428 429 430 431 432 PANTO ASSY LEVER SENSOR A CAM LEVER SPRING BELT PULLEY LINK LOCK SHAFT RACK SPRING RACK DRIVE SHAFT RACK GEAR CENTER PULLEY ST BUSH B GEAR C ST TRN SHAFT SUB ASSY OL PULLEY SUB ASSY OL PULLEY O RING 3X8.1 TRANSPORT DRIVE SHAFT BELT PULLEY TIMING BELT-232.5 TRN GEAR C PUSH PLATE U ARM PIN L ARM SHAFT PANTO GUIDE L PANTO GUIDE R ROLLER PT ROLLER SHAFT PT ROLLER SPRING TENSION ROLLER BUSHING LOCK PLATE PIN 2X6 PIN 2X7.5 PIN 2X10 E RING-2.0 E RING-3.0 E RING-4.0 SCREW 3PW 2.5X10 PT SCREW 3PW 3X8 PT 6-15 Chapter 6 Exploded Views and Parts List Chapter 1 xxxxxxxxxxxxxxxxxxxxxxx 6-10. LINK SUB ASSY 451 454 452 453 456 455 DWG No. Title S411849 S411878 S311452 S411882 S411883 S411884 S411880 S411879 S411886 S311451 LINK SUB ASSY LATCH UP SUB ASSY LATCH UP RACK SHAFT RACK ROLLER LINK SLIDE SHAFT LINK B LINK B SUB ASSY LINK SHAFT LINK A E RING-2.0 No. 451 452 453 454 455 456 6-16 Chapter 6 Exploded Views and Parts List 6-11. PANTO GEAR SUB ASSY 501 502 502 No. 501 502 DWG No. Title S311448 S210655 S411867 S411868 S411869 S411870 S411871 S411873 S411874 S411875 S411876 S411872 PANTO GEAR SUB ASSY PANTO BASE TRN GEAR B TRN GEAR B SHAFT GEAR B ST GEAR B ST SHAFT PULLEY SHAFT GEAR A ST GEAR A ST SHAFT TRN GEAR A TRN GEAR A SHAFT BUSH A 6-17 Chapter 6 Exploded Views and Parts List Chapter 1 xxxxxxxxxxxxxxxxxxxxxxx 6-12. BOX ASSY 551 553 552 561 562 565 565 562 555 564 564 555 560 557 558 563 554 556 559 6-18 Chapter 6 Exploded Views and Parts List BOX ASSY DWG No. No. Title S311460 S311441 S311472 S311466 S210647 S210663 S210650 S210664 S411833 S411836 S210648 D S411838 W412407 S411837 S210649 S411844 S411841 S411842 S411842 S411917 S411846 S411834 S411835 551 552 553 554 555 556 557 558 559 560 561 562 563 564 565 Remarks
*1
*2
*3
*4
*1, 2
*3, 4
*1, 2
*3, 4
*1, 3 BOX ASSY IC TAG BOX ASSY BOX ASSY IC TAG BOX ASSY BOX BOX BOX DOOR BOX DOOR FULCRUM SHAFT BLINDER BOX2 RF TAG SHIELD PLATE FG WIRE FIXED PLATE STACK PLATE MAGNET 5X5X10 BACK UP PLATE SPRING 500 U *1, 2
*3, 4 BACK UP PLATE SPRING BACK UP PLATE SPRING
*1, 2 BACK UP PLATE SPRING 1000 L *3, 4 BOX WINDOW HANDLE HANDLE CAP SCREW 3PW 2.5X5
*1, 2 SCREW 3BW 2.5X6 PT SCREW 3BW 3X10 PT
*1, 2
*1, 2
*1: For 500-bill Cash Box with RF Tag
*2: For 500-bill Cash Box without RF Tag
*3: For 1000-bill Cash Box with RF Tag
*4: For 1000-bill Cash Box without RF Tag 6-19 Chapter 6 Exploded Views and Parts List Chapter 1 xxxxxxxxxxxxxxxxxxxxxxx 6-13. STAND ASSY 601 612 604 606 602 612 611 603 605 610 606 610 609 607 608 609 6-20 Chapter 6 Exploded Views and Parts List STAND ASSY No. DWG No. Title 601 602 S411754 S411893 S110389 /
S110392 S411903 STAND ASSY STAND SUB ASSY STAND STACK GEAR ST S411904 S411905 S411906 S411908 S411909 S411902 S411899 S311454 S311455 S411894 S411896 S210656 S411792 603 604 605 606 607 608 609 610 611 612 STAND GEAR TR STAND GEAR STAND GEAR SHAFT HP LEVER A HP LEVER SHAFT HP LEVER B HP LEVER SPRING CASH BOX HOLDER L CASH BOX HOLDER R HOLDER SPRING FRAME ANGLE FRAME SCREW 3BW 3X6 SCREW 3PW 3X8 PT CONNECTOR HOLDER SCREW 3BW 3X10 PT 6-21 ARUZE CORP. Copyright 2008 ARUZE CORP. All Rights Reserved.
frequency | equipment class | purpose | ||
---|---|---|---|---|
1 | 2009-07-20 | 13.56 ~ 13.56 | DXX - Part 15 Low Power Communication Device Transmitter | Original Equipment |
app s | Applicant Information | |||||
---|---|---|---|---|---|---|
1 | Effective |
2009-07-20
|
||||
1 | Applicant's complete, legal business name |
UNIVERSAL ENTERTAINMENT CORPORATION
|
||||
1 | FCC Registration Number (FRN) |
0018861187
|
||||
1 | Physical Address |
Ariake Frontier Bldg A 3-1-26 Ariake Tokyo
|
||||
1 |
Koto-ku, N/A
|
|||||
1 |
Japan
|
|||||
app s | TCB Information | |||||
1 | TCB Application Email Address |
M******@us.ul.com
|
||||
1 | TCB Scope |
A1: Low Power Transmitters below 1 GHz (except Spread Spectrum), Unintentional Radiators, EAS (Part 11) & Consumer ISM devices
|
||||
app s | FCC ID | |||||
1 | Grantee Code |
XHE
|
||||
1 | Equipment Product Code |
AZKT101
|
||||
app s | Person at the applicant's address to receive grant or for contact | |||||
1 | Name |
K******** E********
|
||||
1 | Title |
Assistant General Manager
|
||||
1 | Telephone Number |
+81-3********
|
||||
1 | Fax Number |
+81-3********
|
||||
1 |
e******@rd.universal-777.com
|
|||||
app s | Technical Contact | |||||
1 | Firm Name |
UL Japan Inc
|
||||
1 | Name |
T**** I********
|
||||
1 | Physical Address |
907 Kawanishi, Yamakita-machi
|
||||
1 |
Ashigarakami-gun, Kanagawa-ken, 258-0124
|
|||||
1 |
Japan
|
|||||
1 | Telephone Number |
81-46********
|
||||
1 | Fax Number |
81-46********
|
||||
1 |
T******@jp.ul.com
|
|||||
app s | Non Technical Contact | |||||
1 | Firm Name |
UL Japan Inc
|
||||
1 | Name |
M****** M****
|
||||
1 | Physical Address |
4383-326 Asama-cho
|
||||
1 |
Ise-shi, Mie-ken, 516-0021
|
|||||
1 |
Japan
|
|||||
1 | Telephone Number |
81-59********
|
||||
1 | Fax Number |
81-59********
|
||||
1 |
M******@jp.ul.com
|
|||||
app s | Confidentiality (long or short term) | |||||
1 | Does this application include a request for confidentiality for any portion(s) of the data contained in this application pursuant to 47 CFR § 0.459 of the Commission Rules?: | Yes | ||||
1 | Long-Term Confidentiality Does this application include a request for confidentiality for any portion(s) of the data contained in this application pursuant to 47 CFR § 0.459 of the Commission Rules?: | No | ||||
if no date is supplied, the release date will be set to 45 calendar days past the date of grant. | ||||||
app s | Cognitive Radio & Software Defined Radio, Class, etc | |||||
1 | Is this application for software defined/cognitive radio authorization? | No | ||||
1 | Equipment Class | DXX - Part 15 Low Power Communication Device Transmitter | ||||
1 | Description of product as it is marketed: (NOTE: This text will appear below the equipment class on the grant) | Universal Bill Validator | ||||
1 | Related OET KnowledgeDataBase Inquiry: Is there a KDB inquiry associated with this application? | No | ||||
1 | Modular Equipment Type | Does not apply | ||||
1 | Purpose / Application is for | Original Equipment | ||||
1 | Composite Equipment: Is the equipment in this application a composite device subject to an additional equipment authorization? | No | ||||
1 | Related Equipment: Is the equipment in this application part of a system that operates with, or is marketed with, another device that requires an equipment authorization? | No | ||||
1 | Is there an equipment authorization waiver associated with this application? | No | ||||
1 | If there is an equipment authorization waiver associated with this application, has the associated waiver been approved and all information uploaded? | No | ||||
app s | Test Firm Name and Contact Information | |||||
1 | Firm Name |
UL Japan Inc
|
||||
1 | Name |
O**** W****
|
||||
1 | Telephone Number |
81-46********
|
||||
1 | Fax Number |
81-46********
|
||||
1 |
O******@jp.ul.com
|
|||||
Equipment Specifications | |||||||||||||||||||||||||||||||||||||||||
---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
Line | Rule Parts | Grant Notes | Lower Frequency | Upper Frequency | Power Output | Tolerance | Emission Designator | Microprocessor Number | |||||||||||||||||||||||||||||||||
1 | 1 | 15C | 13.56000000 | 13.56000000 |
some individual PII (Personally Identifiable Information) available on the public forms may be redacted, original source may include additional details
This product uses the FCC Data API but is not endorsed or certified by the FCC