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Users Manual | Users Manual | 132.43 KiB | December 23 2021 | |||
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Users Manual-Air | Users Manual | 3.23 MiB | December 23 2021 | |||
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Users Manual-Air | Users Manual | 3.09 MiB | December 23 2021 | |||
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Internal Photos | Internal Photos | 694.80 KiB | December 23 2021 | |||
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External Photos | External Photos | 64.09 KiB | December 23 2021 | |||
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ID Label/Location Info | ID Label/Location Info | 267.58 KiB | December 23 2021 | |||
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Confidentiality letter | Cover Letter(s) | 23.17 KiB | December 23 2021 | |||
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Declaration of authorization | Cover Letter(s) | 44.31 KiB | December 23 2021 | |||
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Test Report | Test Report | 1.03 MiB | December 23 2021 | |||
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Test Setup Photos | Test Setup Photos | 1.94 MiB | December 23 2021 | |||
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MPE-Air | RF Exposure Info | 87.87 KiB | December 23 2021 | |||
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MPE-Air | RF Exposure Info | 87.43 KiB | December 23 2021 | |||
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Test Report-Air | Test Report | 1.64 MiB | December 23 2021 | |||
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Test Report-Air | Test Report | 1.64 MiB | December 23 2021 |
1 2 | Users Manual | Users Manual | 132.43 KiB | December 23 2021 |
VEGA Grieshaber KG Am Hohenstein 113 77761 Schiltach VEGAPULS AIR 41 VEGAPULS AIR 42 1 European Union Hereby, VEGA Grieshaber KG declares that the radio equipment type VEGAPULS AIR 23 are in compliance with Directive 2014/53/EU. The full text of the EU declaration of conformity is available at the following internet address:
www.vega.com 2 USA FCC ID: O6QAIR4142 Contains FCC ID: VPYCMABZ Contains FCC ID: 2ANPO00NRF9160 Contains FCC ID: SQGBL652 FCC 15.19 Labelling requirements This device complies with part 15 of the FCC Rules and Industry Canada license-exempt RSS standard(s). Operation is subject to the following two conditions:
(1) This device may not cause harmful interference, and
(2) this device must accept any interference received, including interference that may cause undesired operation. FCC 15.21 Information to user
"Changes or modifications not expressly approved by the party responsible for compliance could void the user's authority to operate the equipment."
FCC 15.105 statement This equipment has been tested and found to comply with the limits for a Class B digital device, pursuant to part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference in a residential installation. This equipment generates, uses and can radiate radio frequency energy and, if not installed and used in accordance with the instructions, may cause harmful interference to radio communications. However, there is no guarantee that interference will not occur in a particular installation. If this equipment does cause harmful interference to radio or television reception, which can be determined by turning the equipment off and on, the user is encouraged to try to correct the interference by one or more of the following measures:
Reorient or relocate the receiving antenna. Increase the separation between the equipment and receiver. Connect the equipment into an outlet on a circuit different from that to which the receiver is connected. Consult the dealer or an experienced radio/TV technician for help. RF Exposure Requirements To comply with FCC RF exposure compliance requirements, the device must be installed to provide a separation distance of at least 20 cm from all persons. 3 Canada IC: 3892A-AIR4142 Contains IC: 772C-CMABZ Contains IC:24529-NRF9160 Contains IC: 3147A-BL652 This device complies with part 15 of the FCC Rules and Industry Canada license-exempt RSS standard(s). Operation is subject to the following two conditions:
(1) This device may not cause harmful interference, and
(2) this device must accept any interference received, including interference that may cause undesired operation. Le prsent appareil est conforme aux CNR d'Industrie Canada applicables aux appareils radio exempts de licence. L'exploitation est autorise aux deux conditions suivantes : (1) l'appareil ne doit pas produire de brouillage, et
(2) l'utilisateur de l'appareil doit accepter tout brouillage radiolectrique subi, mme si le brouillage est susceptible d'en compromettre le fonctionnement. Canada Class B statement This Class B digital apparatus complies with Canadian ICES-003 Cet appareil numrique de la classe B est conforme la norme NMB-003 du Canada. RF Exposure Requirements This equipment complies with Canada radiation exposure limits set forth for an uncontrolled environment. This equipment should be installed and operated with minimum distance 20cm between the radiator and your body. Dclaration dexposition aux radiations:
Cet quipement est conforme aux limites dexposition aux rayonnements IC tablies pour un environnement non contrl. Cet quipement doit tre install et utilis avec un minimum de 20 cm de distance entre la source de rayonnement et votre corps.
1 2 | Users Manual-Air | Users Manual | 3.23 MiB | December 23 2021 |
Operating Instructions Radar sensor for continuous level measurement VEGAPULS Air 41 Autarkic device with measured value trans-
mission via radio technology Document ID: 64808 Contents Contents 1 About this document ............................................................................................................... 4 Function ........................................................................................................................... 4 1.1 1.2 Target group ..................................................................................................................... 4 1.3 Symbols used................................................................................................................... 4 2 For your safety ......................................................................................................................... 5 2.1 Authorised personnel ....................................................................................................... 5 2.2 Appropriate use ................................................................................................................ 5 2.3 Warning about incorrect use ............................................................................................. 5 2.4 General safety instructions ............................................................................................... 5 2.5 Lithium cells ..................................................................................................................... 6 2.6 Country of use .................................................................................................................. 6 3 Product description ................................................................................................................. 7 3.1 Configuration .................................................................................................................... 7 3.2 Principle of operation........................................................................................................ 8 3.3 Adjustment ....................................................................................................................... 9 3.4 Packaging, transport and storage ................................................................................... 10 4 Mounting ................................................................................................................................. 11 4.1 General instructions ....................................................................................................... 11 4.2 Mounting instructions ..................................................................................................... 11 5 Access protection .................................................................................................................. 16 5.1 Bluetooth radio interface ................................................................................................ 16 5.2 Protection of the parameterization .................................................................................. 16 5.3 Storing the codes in myVEGA ........................................................................................ 17 6 Operating modes, activate device ........................................................................................ 18 7 Setup with smartphone/tablet (Bluetooth) .......................................................................... 21 7.1 Preparations ................................................................................................................... 21 7.2 Connecting ..................................................................................................................... 21 7.3 Parameter adjustment .................................................................................................... 22 8 Setup with PC/notebook (Bluetooth) ................................................................................... 23 8.1 Preparations ................................................................................................................... 23 8.2 Connecting ..................................................................................................................... 23 8.3 Parameter adjustment .................................................................................................... 24 9 Menu overview ....................................................................................................................... 26 10 Diagnostics and servicing .................................................................................................... 29 10.1 Maintenance .................................................................................................................. 29 10.2 Rectify faults ................................................................................................................... 29 10.3 Status messages according to NE 107 .......................................................................... 30 10.4 Treatment of measurement errors .................................................................................. 32 10.5 Replacing lithium cells .................................................................................................... 36 10.6 Software update ............................................................................................................. 37 10.7 How to proceed if a repair is necessary .......................................................................... 37 11 Dismount................................................................................................................................. 38 11.1 Dismounting steps.......................................................................................................... 38 2 VEGAPULS Air 41 Autarkic device with measured value transmission via radio technology 6 4 8 0 8
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2 0 1 2 1 5 Contents 11.2 Disposal ......................................................................................................................... 38 12 Certificates and approvals .................................................................................................... 39 12.1 Radio licenses ................................................................................................................ 39 12.2 EU conformity ................................................................................................................. 39 12.3 Environment management system ................................................................................. 39 13 Supplement ............................................................................................................................ 40 13.1 Technical data ................................................................................................................ 40 13.2 Radio networks LTE-M and NB-IoT ................................................................................ 43 13.3 Radio networks LoRaWAN - Data transmission ............................................................. 43 13.4 Dimensions .................................................................................................................... 46 13.5 Industrial property rights ................................................................................................. 47 13.6 Licensing information for open source software ............................................................. 47 13.7 Trademark ...................................................................................................................... 47 5 1 2 1 0 2
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8 0 8 4 6 Safety instructions for Ex areas Take note of the Ex specific safety instructions for Ex applications. These instructions are attached as documents to each instrument with Ex approval and are part of the operating instructions. Editing status: 2020-12-15 VEGAPULS Air 41 Autarkic device with measured value transmission via radio technology 3 1 About this document 1 About this document 1.1 Function This instruction provides all the information you need for mounting, connection and setup as well as important instructions for mainte-
nance, fault rectification, the exchange of parts and the safety of the user. Please read this information before putting the instrument into operation and keep this manual accessible in the immediate vicinity of the device. 1.2 Target group This operating instructions manual is directed to trained personnel. The contents of this manual must be made available to the qualified personnel and implemented. 1.3 Symbols used Document ID This symbol on the front page of this instruction refers to the Docu-
ment ID. By entering the Document ID on www.vega.com you will reach the document download. Information, note, tip: This symbol indicates helpful additional infor-
mation and tips for successful work. Note: This symbol indicates notes to prevent failures, malfunctions, damage to devices or plants. Caution: Non-observance of the information marked with this symbol may result in personal injury. Warning: Non-observance of the information marked with this symbol may result in serious or fatal personal injury. Danger: Non-observance of the information marked with this symbol results in serious or fatal personal injury. Ex applications This symbol indicates special instructions for Ex applications. List The dot set in front indicates a list with no implied sequence. 1 Sequence of actions Numbers set in front indicate successive steps in a procedure. Battery disposal This symbol indicates special information about the disposal of bat-
teries and accumulators. 4 VEGAPULS Air 41 Autarkic device with measured value transmission via radio technology 6 4 8 0 8
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2 0 1 2 1 5 2 For your safety 2 For your safety 2.1 Authorised personnel All operations described in this documentation must be carried out only by trained, qualified personnel authorised by the plant operator. During work on and with the device, the required personal protective equipment must always be worn. 2.2 Appropriate use The VEGAPULS Air 41 is an autarkic sensor for continuous level measurement. You can find detailed information about the area of application in chapter " Product description". Operational reliability is ensured only if the instrument is properly used according to the specifications in the operating instructions manual as well as possible supplementary instructions. 2.3 Warning about incorrect use Inappropriate or incorrect use of this product can give rise to applica-
tion-specific hazards, e.g. vessel overfill through incorrect mounting or adjustment. Damage to property and persons or environmental contamination can result. Also, the protective characteristics of the instrument can be impaired. 2.4 General safety instructions This is a state-of-the-art instrument complying with all prevailing regulations and directives. The instrument must only be operated in a technically flawless and reliable condition. The operator is responsi-
ble for the trouble-free operation of the instrument. When measuring aggressive or corrosive media that can cause a dangerous situation if the instrument malfunctions, the operator has to implement suitable measures to make sure the instrument is functioning properly. The safety instructions in this operating instructions manual, the na-
tional installation standards as well as the valid safety regulations and accident prevention rules must be observed by the user. For safety and warranty reasons, any invasive work on the device beyond that described in the operating instructions manual may be carried out only by personnel authorised by the manufacturer. Arbi-
trary conversions or modifications are explicitly forbidden. For safety reasons, only the accessory specified by the manufacturer must be used. To avoid any danger, the safety approval markings and safety tips on the device must also be observed. The low transmitting power of the radar sensor as well as the inte-
grated LTE-NB1, LTE-CAT-M1 or LoRa radio module is far below the internationally approved limits. No health impairments are to be expected with intended use. The band range of the transmission frequency can be found in chapter " Technical data". 5 1 2 1 0 2
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8 0 8 4 6 VEGAPULS Air 41 Autarkic device with measured value transmission via radio technology 5 2 For your safety 2.5 Lithium cells The power supply of the device is provided by integrated lithium cells in the housing. If the device is used as intended with the lid closed within the temperatures and pressures specified in the technical data, it is thus adequately protected. Note:
Please observe the specific safety instructions in the scope of deliv-
ery of the device. 2.6 Country of use Selection of the country of use defines country-specific settings for transmission into the mobile radio network or LoRaWan. It is impera-
tive to set the country of use with the respective operating tool in the operating menu at the beginning of the setup (see chapter " Menu Overview", " Main Menu", " Radio Transmission" . Caution:
Operation of the device without selecting the country of use can lead to malfunctions and constitutes a violation of the radio licensing regu-
lations of the respective country. 6 VEGAPULS Air 41 Autarkic device with measured value transmission via radio technology 6 4 8 0 8
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2 0 1 2 1 5 Scope of delivery 3 Product description 3 Product description 3.1 Configuration The scope of delivery encompasses:
Radar sensor Integrated identification card for LTE (eSIM) (optional) Magnet for activation Information sheet " Documents and software" with:
Instrument serial number QR code with link for direct scanning Information sheet " PINs and Codes" with:
Bluetooth access code Identifier for LoRaWAN network (Device EUI, Application EUI, Information sheet " Access protection" with:
Bluetooth access code Network access code (authentication/encryption for mobile Emergency Bluetooth unlock code Emergency device code Identifier for LoRaWAN network (Device EUI, Application EUI, App Key) radio) App Key) The further scope of delivery encompasses:
Documentation Safety instructions for lithium metal cell If necessary, further certificates Note:
Optional instrument features are also described in this operating instructions manual. The respective scope of delivery results from the order specification. Scope of this operating instructions This operating instructions manual applies to the following instrument versions:
Hardware version from 1.0.0 Software version from 1.0.0 5 1 2 1 0 2
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8 0 8 4 6 VEGAPULS Air 41 Autarkic device with measured value transmission via radio technology 7 3 Product description Constituent parts 5 4 3 2 1 Type label The type label contains the most important data for identification and use of the instrument. Fig. 1: Components of the VEGAPULS Air 41 sensor - Example version with thread G1 1 Radar antenna 2 Process fitting 3 Contact surface for NFC communication 4 Cover 5 Ventilation VEGAPULS Air 41 AR - 222 226 1 2 3 4 LTE-NB-IoT, LTE-Cat-M1, LoRa MWP: -1...+2bar(-100...+200kPa) Device EUI E8E8B7000040BA20 IP66/67 15m PVDF www.vega.com D-77761 Schiltach Made in Germany s/n: 49789937 7 5 6 Fig. 2: Layout of the type label (example) 1 Product code 2 Field for approvals 3 Wireless signal outputs, frequency bands 4 Device EUI LoRa 5 Technical data 6 Bluetooth access code 7 QR code for device documentation Application area 3.2 Principle of operation VEGAPULS Air 41 is an autarkic radar sensor with radio technology for continuous level measurement on vessels and tanks. The device is suitable for almost all liquids as well as for bulk solids. Depending on the version, mounting is carried out via thread:
G1 1 NPT R1 6 4 8 0 8
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2 0 1 2 1 5 Functional principle The measurement is carried out through a suitable nozzle opening on the vessel. 8 VEGAPULS Air 41 Autarkic device with measured value transmission via radio technology 3 Product description The instrument emits a continuous, frequency-modulated radar signal through its antenna. The emitted signal is reflected by the medium and received by the antenna as an echo with modified frequency. The frequency change is proportional to the distance and is converted into the level. The measured value is transmitted wirelessly as part of the data transmission. The measuring cycle described above is time-controlled via the integrated clock. Outside of the measuring cycle, the device is in a sleep mode. Measured value transmis-
sion Depending on the availability of the radio networks, the device trans-
mits its measured values wirelessly to an LTE-M (LTE-CAT-M1) or NB-
IoT (LTE-CAT-NB1) mobile radio or a plant-side LoRaWAN network. The transmission or evaluation is carried out via an Asset Manage-
ment System, e.g. VEGA Inventory System. Voltage supply The device is supplied with energy by integrated, exchangeable pri-
mary cells. The lithium cell used for this purpose is a compact storage device high cell voltage and capacity for a long service life. Activation Adjustment 3.3 Adjustment The device is activated contactlessly from outside:
Via magnet By NFC technology via smartphone/tablet with VEGA Tools app The device has an integrated Bluetooth module, can be operated wirelessly using standard operating tools:
Smartphone/tablet (iOS or Android operating system) PC/notebook with Bluetooth USB adapter (Windows operating system) 2 1 3 5 1 2 1 0 2
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8 0 8 4 6 Fig. 3: Wireless connection to standard operating devices via Bluetooth 1 Sensor 2 Smartphone/Tablet 3 PC/Notebook VEGAPULS Air 41 Autarkic device with measured value transmission via radio technology 9 3 Product description Packaging 3.4 Packaging, transport and storage Your instrument was protected by packaging during transport. Its capacity to handle normal loads during transport is assured by a test based on ISO 4180. The packaging consists of environment-friendly, recyclable card-
board. For special versions, PE foam or PE foil is also used. Dispose of the packaging material via specialised recycling companies. Transport Transport must be carried out in due consideration of the notes on the transport packaging. Nonobservance of these instructions can cause damage to the device. Transport inspection The delivery must be checked for completeness and possible transit damage immediately at receipt. Ascertained transit damage or con-
cealed defects must be appropriately dealt with. Storage Up to the time of installation, the packages must be left closed and stored according to the orientation and storage markings on the outside. Unless otherwise indicated, the packages must be stored only under the following conditions:
Not in the open Dry and dust free Not exposed to corrosive media Protected against solar radiation Avoiding mechanical shock and vibration Storage and transport temperature see chapter " Supplement -
Technical data - Ambient conditions"
Relative humidity 20 85 %
Storage and transport temperature 10 VEGAPULS Air 41 Autarkic device with measured value transmission via radio technology 6 4 8 0 8
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2 0 1 2 1 5 Transport, alignment, position detection The device measures the level only when aligned downwards. To ensure this, the device has a GPS position sensor and an inde-
pendent position sensor. 4 Mounting 4 Mounting 4.1 General instructions The instrument is suitable for standard and extended ambient condi-
tions acc. to DIN/EN/IEC/ANSI/ISA/UL/CSA 61010-1. It can be used indoors as well as outdoors. Note:
For safety reasons, the instrument must only be operated within the permissible process conditions. You can find detailed information on the process conditions in chapter " Technical data" of the operating instructions or on the type label. Hence make sure before mounting that all parts of the instrument ex-
posed to the process are suitable for the existing process conditions. Note:
If the container is aligned horizontally (e.g. tilted during transport of a mobile container) no measurement is taken. 4.2 Mounting instructions Radar sensors for level measurement emit electromagnetic waves. The polarization is the direction of the electrical component of these waves. The position of the polarisation is in the middle of the type label on the instrument. 1 Fig. 4: Position of the polarisation 1 Middle of the type label Note:
When the device is rotated, the direction of polarization changes and hence the influence of the false echo on the measured value. Please keep this in mind when mounting or making changes later. When mounting the device, keep a distance of at least 200 mm
(7.874 in) from the vessel wall. If the device is installed in the center of dished or round vessel tops, multiple echoes can arise. However, these can be suppressed by an appropriate adjustment (see chapter
" Setup"). If you cannot maintain this distance, you should carry out a false signal suppression during setup. This applies particularly if buildup on Ambient conditions Process conditions Polarisation Installation position 5 1 2 1 0 2
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8 0 8 4 6 VEGAPULS Air 41 Autarkic device with measured value transmission via radio technology 11 4 Mounting the vessel wall is expected. In such cases, we recommend repeating the false signal suppression at a later date with existing buildup.
> 200 mm
(7.87") Fig. 5: Mounting of the radar sensor on round vessel tops In vessels with conical bottom it can be advantageous to mount the device in the centre of the vessel, as measurement is then possible down to the bottom. Fig. 6: Mounting of the radar sensor on vessels with conical bottom Reference plane The sealing surface at the bottom of the hexagon is the beginning of the measuring range and at the same time the reference plane for the min./max. adjustment, see the following graphic:
1 Fig. 7: Reference plane 1 Reference plane Nozzle For nozzle mounting, the nozzle should be as short as possible and its end rounded. This reduces false reflections from the nozzle. The antenna edge should protrude at least 5 mm (0.2 in) out of the nozzle. 6 4 8 0 8
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2 0 1 2 1 5 12 VEGAPULS Air 41 Autarkic device with measured value transmission via radio technology 4 Mounting m m 5
0 2
. 0
Fig. 8: Recommended socket mounting of VEGAPULS Air 41 If the reflective properties of the medium are good, you can mount VEGAPULS Air 41 on sockets longer than the antenna. The socket end should be smooth and burr-free, if possible also rounded. Note:
When mounting on longer nozzles, we recommend carrying out a false signal suppression (see chapter " Parameter adjustment"). You will find recommended values for socket heights in the following illustration or the table. The values come from typical applications. Deviating from the proposed dimensions, also longer sockets are possible, however the local conditions must be taken into account. h d Fig. 9: Socket mounting with deviating socket dimensions Socket diameter d Socket length h 80 mm 100 mm 150 mm 3"
4"
6"
300 mm 400 mm 600 mm 11.8 in 15.8 in 23.6 in Alignment - Liquids In liquids, direct the device as perpendicular as possible to the me-
dium surface to achieve optimum measurement results. Fig. 10: Alignment in liquids Orientation - Bulk solids In order to measure as much of the vessel volume as possible, the device should be aligned so that the radar signal reaches the lowest level in the vessel. In a cylindrical silo with conical outlet, the sensor is mounted anywhere from one third to one half of the vessel radius from the outside wall (see following drawing). 5 1 2 1 0 2
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8 0 8 4 6 VEGAPULS Air 41 Autarkic device with measured value transmission via radio technology 13 4 Mounting r
/1 3 r...
/1 2 r Fig. 11: Mounting position and orientation Due to optimum socket design, the device can be easily aligned to the vessel centre. The necessary angle of inclination depends on the vessel dimensions. It can be easily checked with a suitable bubble tube or mechanic's level on the sensor. d a Fig. 12: Proposal for installation after orientation VEGAPULS Air 41 The following table shows the necessary angle of inclination. It depends on the measuring distance and the distance "a" between vessel centre and installation position. 6 4 8 0 8
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2 0 1 2 1 5 14 VEGAPULS Air 41 Autarkic device with measured value transmission via radio technology 4 Mounting Distance d
(m) 2 2 4 6 8 10 15 0.1 0.1 0.2 0.3 0.3 0.5 4 0.1 0.3 0.4 0.6 0.7 1 6 0.2 0.4 0.6 0.8 1.1 1.6 8 0.3 0.6 0.8 1.1 1.4 2.1 10 0.4 0.7 1.1 1.4 1.8 2.6 Example:
In a vessel 10 m high, the installation position of the sensor is 0.7 m from the vessel centre. The necessary angle of inclination of 4 can be read out from this table. 5 1 2 1 0 2
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8 0 8 4 6 VEGAPULS Air 41 Autarkic device with measured value transmission via radio technology 15 5 Access protection Bluetooth access code Emergency Bluetooth unlock code Device code Emergency device code 5 Access protection 5.1 Bluetooth radio interface Devices with a Bluetooth radio interface are protected against un-
wanted access from outside. This means that only authorized persons can receive measured and status values and change device settings via this interface. A Bluetooth access code is required to establish Bluetooth com-
munication via the adjustment tool (smartphone/tablet/notebook). This code must be entered once when Bluetooth communication is established for the first time in the adjustment tool. It is then stored in the adjustment tool and does not have to be entered again. The Bluetooth access code is individual for each device. It is printed on the device housing and is also supplied with the device in the infor-
mation sheet " PINs and Codes". It can be changed by the user after the first connection has been established. If the Bluetooth access code has not been entered correctly, a new entry can only be made after a waiting period has elapsed. The waiting time increases with each additional incorrect entry. The emergency Bluetooth access code enables Bluetooth communi-
cation to be established in the event that the Bluetooth access code is no longer known. It can't be changed. The emergency Bluetooth access code can be found in information sheet " Access protection". If this document is lost, the emergency Bluetooth access code can be retrieved from your personal contact person after legitimation. The storage and transmission of Bluetooth access codes is always encrypted (SHA 256 algorithm). 5.2 Protection of the parameterization The settings (parameters) of the device can be protected against un-
wanted changes. The parameter protection is deactivated on delivery, all settings can be made. To protect the parameterization, the device can be locked by the user with the aid of a freely selectable device code. The settings (param-
eters) can then only be read out, but not changed. The device code is also stored in the adjustment tool. However, unlike the Bluetooth access code, it must be re-entered for each unlock. When using the adjustment app or DTM, the stored device code is then suggested to the user for unlocking. The emergency device code allows unlocking the device in case the device code is no longer known. It can't be changed. The emergency device code can also be found on the supplied information sheet " Ac-
cess protection". If this document is lost, the emergency device code can be retrieved from your personal contact person after legitimation. The storage and transmission of the device codes is always encrypt-
ed (SHA 256 algorithm). 6 4 8 0 8
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2 0 1 2 1 5 16 VEGAPULS Air 41 Autarkic device with measured value transmission via radio technology 5 Access protection 5.3 Storing the codes in myVEGA If the user has a " myVEGA" account, then the Bluetooth access code as well as the device code are additionally stored in his account under
" PINs and Codes". This greatly simplifies the use of additional adjust-
ment tools, as all Bluetooth access and device codes are automati-
cally synchronized when connected to the " myVEGA" account 5 1 2 1 0 2
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8 0 8 4 6 VEGAPULS Air 41 Autarkic device with measured value transmission via radio technology 17 6 Operating modes, activate device Operating modes Deactivated Activate 6 Operating modes, activate device The VEGAPULS Air 41 has the following operating modes that can be set via operating tools:
Deactivated Activated Information:
On delivery, the device is in the deactivated state and must be acti-
vated for operation using a smartphone or magnet. The activation and function of these operating modes is described below. In the deactivated state, the device is not woken up by the integrated clock despite a set measuring interval. The fact that the sensor does not wake up and does not carry out measurement cycles or communication means that the lithium cell is not unnecessarily discharged. In this state, longer storage is possible until the device is used. The following options are available for activating the device from the deactivated delivery status:
By smartphone with VEGA Tools app via NFC Via magnet By smartphone Proceed as follows for activation by NFC:
1. Start VEGA Tools app on smartphone 2. Activate NFC communication 3. Hold the adjustment tool tightly on the instrument side with the lettering " VEGA"
2 1 Fig. 13: Activate the sensor 1 Adjustment tool, e.g. smartphone 2 Contact surface for NFC communication The app confirms successful activation and the device is ready for a radio connection for 60 seconds. Via magnet Proceed as follows for activation by magnet:
6 4 8 0 8
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2 0 1 2 1 5 18 VEGAPULS Air 41 Autarkic device with measured value transmission via radio technology 6 Operating modes, activate device Hold the magnet close to the side of the device and move it towards the housing cover N T I O T I V C A N T I O T I V C A A A e t e t n n g g a a M M 2 1 Fig. 14: Activate the sensor 1 Radar sensor 2 Contact surface for magnet 3 Magnet The device is ready for a radio connection for 60 s. Note:
If no Bluetooth connection is established within these 60 seconds, the device automatically returns to sleep mode. If an established Bluetooth connection is interrupted, a new connection is possible for a further 10 seconds, etc. When activated, the device is woken up by the integrated clock and carries out a measurement cycle (measurement and transmission). It then automatically switches to an energy-saving sleep mode. The measuring interval runs on the basis of the factory pre-configura-
tion or a user-set configuration. Note:
In sleep mode, it is not possible to connect to the device via Bluetooth. The instrument can be deactivated via the VEGA Tools app or the DTM, e.g. for temporary shutdown. The device is reactivated as described above. To transmit the measured values to the cloud, the device requires ac-
cess to mobile network or a LoRaWAN network at the installation site, depending on the version. If no corresponding network is available, a LoRaWAN gateway must be installed. Note:
Ensure free access to the radio network. The device must not be cov-
ered by metal - especially at medium height - or even enclosed. Note:
Simultaneous operation of LTE-M or LTE-IoT and LoRaWAN is not supported. The following measured values are transmitted:
Activated Deactivate Communication 5 1 2 1 0 2
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8 0 8 4 6 VEGAPULS Air 41 Autarkic device with measured value transmission via radio technology 19 6 Operating modes, activate device Distance Electronics temperature Position determined by GNSS Position Remaining life of Lithium cell Device status Position determination The position is determined by an integrated GNSS sensor via naviga-
tion satellites. It is optionally available with the LTE-M/NB-IoT version of the instrument and can be switched on/off via the VEGA Tools app or PACTware/DTM. 1) If position determination is activated, it is carried out once after tilting the device by 90. If no satellite signal has been found and no position determined after 180 s, the procedure is aborted. 1) No position determination in LoRa mode 20 VEGAPULS Air 41 Autarkic device with measured value transmission via radio technology 6 4 8 0 8
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2 0 1 2 1 5 System requirements 7 Setup with smartphone/tablet (Bluetooth) 7 Setup with smartphone/tablet (Bluetooth) 7.1 Preparations Make sure that your smartphone/tablet meets the following system requirements:
Operating system: iOS 8 or newer Operating system: Android 5.1 or newer Bluetooth 4.0 LE or newer Download the VEGA Tools app from the " Apple App Store", " Goog-
le Play Store" or " Baidu Store" to your smartphone or tablet. Device activated Make sure that the VEGAPULS Air 41 is activated, see chapter "
Operating modus, activate device". Connecting Authenticate 7.2 Connecting Start the adjustment app and select the function " Setup". The smart-
phone/tablet searches automatically for Bluetooth-capable instru-
ments in the area. The message " Connecting " is displayed. The devices found are listed and the search is automatically contin-
ued. Select the requested instrument in the device list. When establishing the connection for the first time, the operating tool and the sensor must authenticate each other. After the first correct authentication, each subsequent connection is made without a new authentication query. Enter Bluetooth access code For authentication, enter the 6-digit Bluetooth access code in the next menu window. You can find the code on the outside of the device housing and on the information sheet " Pins and Codes" in the device packaging. Fig. 15: Enter Bluetooth access code Note:
If an incorrect code is entered, the code can only be entered again after a delay time. This time gets longer after each incorrect entry. The message " Waiting for authentication" is displayed on the smart-
phone/tablet. 5 1 2 1 0 2
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8 0 8 4 6 VEGAPULS Air 41 Autarkic device with measured value transmission via radio technology 21 7 Setup with smartphone/tablet (Bluetooth) Connected Change device code Enter parameters After connection, the sensor adjustment menu is displayed on the respective adjustment tool. If the Bluetooth connection is interrupted, e.g. due to a too large distance between the two devices, this is displayed on the adjustment tool. The message disappears when the connection is restored. Parameter adjustment of the device is only possible if the parameter protection is deactivated. When delivered, parameter protection is deactivated by default and can be activated at any time. It is recommended to enter a personal 6-digit device code. To do this, go to menu " Extended functions", " Access protection", menu item "
Protection of the parameter adjustment". 7.3 Parameter adjustment The sensor adjustment menu is divided into two areas, which are arranged next to each other or one below the other, depending on the adjustment tool. Navigation section Menu item display The selected menu item can be recognized by the colour change. Fig. 16: Example of an app view - Setup measured values Enter the requested parameters and confirm via the keyboard or the editing field. The settings are then active in the sensor. Close the app to terminate connection. 6 4 8 0 8
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2 0 1 2 1 5 22 VEGAPULS Air 41 Autarkic device with measured value transmission via radio technology System requirements Activate Bluetooth con-
nection 8 Setup with PC/notebook (Bluetooth) 8 Setup with PC/notebook (Bluetooth) 8.1 Preparations Make sure that your PC/notebook meets the following system require-
ments:
Operating system Windows 10 DTM Collection 10/2020 or newer Bluetooth 4.0 LE or newer Activate the Bluetooth connection via the project assistant. Note:
Older systems do not always have an integrated Bluetooth LE. In these cases, a Bluetooth USB adapter is required. Activate the Bluetooth USB adapter using the Project Wizard. After activating the integrated Bluetooth or the Bluetooth USB adapt-
er, devices with Bluetooth are found and created in the project tree. Device activated Make sure that the VEGAPULS Air 41 is activated, see chapter "
Operating modus, activate device". Connecting Authenticate 8.2 Connecting Select the requested device for the online parameter adjustment in the project tree. When establishing the connection for the first time, the operating tool and the device must authenticate each other. After the first correct authentication, each subsequent connection is made without a new authentication query. Enter Bluetooth access code For authentication, enter in the next menu window the 6-digit Bluetooth access code:
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8 0 8 4 6 VEGAPULS Air 41 Autarkic device with measured value transmission via radio technology 23 8 Setup with PC/notebook (Bluetooth) Connected After connection, the device DTM appears. Change device code Prerequisites Fig. 17: Enter Bluetooth access code You can find the code on the outside of the device housing and on the information sheet " PINs and Codes" in the device packaging. Note:
If an incorrect code is entered, the code can only be entered again after a delay time. This time gets longer after each incorrect entry. The message " Waiting for authentication" is displayed on the PC/
notebook. If the connection is interrupted, e.g. due to a too large distance be-
tween device and adjustment tool, this is displayed on the adjustment tool. The message disappears when the connection is restored. Parameter adjustment of the device is only possible if the parameter protection is deactivated. When delivered, parameter protection is deactivated by default and can be activated at any time. It is recommended to enter a personal 6-digit device code. To do this, go to menu " Extended functions", " Access protection", menu item "
Protection of the parameter adjustment". 8.3 Parameter adjustment For parameter adjustment of the instrument via a Windows PC, the configuration software PACTware and a suitable instrument driver
(DTM) according to FDT standard are required. The latest PACTware version as well as all available DTMs are compiled in a DTM Collec-
tion. The DTMs can also be integrated into other frame applications according to FDT standard. 6 4 8 0 8
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2 0 1 2 1 5 24 VEGAPULS Air 41 Autarkic device with measured value transmission via radio technology 8 Setup with PC/notebook (Bluetooth) Fig. 18: Example of a DTM view - Setup, sensor adjustment 5 1 2 1 0 2
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8 0 8 4 6 VEGAPULS Air 41 Autarkic device with measured value transmission via radio technology 25 9 Menu overview Menu item Parameter Selection Basic settings Activated, deactivated Deactivated Sensor Application Medium Liquid, bulk solid Bulk solid Vessel height/Operating range 15,000 m 9 Menu overview Basic functions Operating mode Measurement loop name
Vessel height/Operat-
ing range Radio transmission Menu item Parameter Selection Basic settings Transmission mode NB-IoT/CAT-M1 + LoRa NB-IoT/CAT-M1 +
LoRa LoRa Country of use Country list Germany Transmit current measured value Execute LoRa settings Band EU868, US915, AS923 EU868
Adaptive Data Rate (ADR) Activate, deactivate Activated NB-IoT/Cat-M1 set-
tings LTE Mode Automatically, NB-IoT, LTE Cat-M1 Device EUI Join EUI APP Key Join Process COAP settings Host Name Port URI
Measuring and trans-
mission interval Trigger for dispatch Time, time interval Time Transmission takes place at/every -
Extended functions Menu item Date/Time Parameter Selection Basic settings Date with weekday, format, time, accept PC system time, write data into the device
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2 0 1 2 1 5 26 VEGAPULS Air 41 Autarkic device with measured value transmission via radio technology Menu item Parameter Selection Basic settings Access protection Bluetooth access code Activated, deactivated Deactivated 9 Menu overview False signal suppres-
sion False signal suppression Create new, expand, delete all Protection of the parame-
terization Network access code Sounded distance to the medium from the sealing surface Localization GPS On, off Units Distance unit of the device mm, m, in, ft Temperature unit of the in-
strument C, F, K Off mm C Delivery status, basic settings, re-
start
Reset Reset Special parameters
Diagnostics Menu item Parameter Selection/Display Basic settings Status Device status Parameter modification counter
Measured value status Distance, measurement reliability Status additional measured values Electronics temperature Battery status Location Last detected position Last measured value trans-
mission Date, time, transmit LoRa, NB-
IoT, Cat-M Location Location in degrees Network information Signal strength, provider, roaming, connection type, mobile phone lo-
cation data
Echo curve Indication of echo curve
Peak value indicator Peak values, distance Current distance Peak values, measurement reliability Current measurement reliability Current distance min. distance, max. distance, reset pointer func-
tion Current measurement reliabili-
ty, min. measurement reliability, max. measurement reliability, reset pointer function Peak values, electronic tem-
perature Minimum electronics temperature, maximum electronics tempera-
ture, reset pointer function Current electronics temperature 5 1 2 1 0 2
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8 0 8 4 6 VEGAPULS Air 41 Autarkic device with measured value transmission via radio technology 27 Menu item Parameter Selection/Display Basic settings 9 Menu overview Event memory
Sensor information Device name, serial number, hardware/software version, device revision, factory cali-
bration date Sensor characteristics Sensor features from or-
der text Simulation Measured value Distance Simulation value Measured value mem-
ory (DTM) Indication measured value memory from DTM
28 VEGAPULS Air 41 Autarkic device with measured value transmission via radio technology 6 4 8 0 8
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2 0 1 2 1 5 Maintenance Precaution measures against buildup Cleaning Reaction when malfunc-
tion occurs Causes of malfunction Fault rectification 10 Diagnostics and servicing 10 Diagnostics and servicing 10.1 Maintenance If the device is used properly, no special maintenance is required in normal operation. In some applications, buildup on the antenna system can influence the measuring result. Depending on the sensor and application, take measures to avoid heavy soiling of the antenna system. If necessary, clean the antenna system in certain intervals. The cleaning helps that the type label and markings on the instrument are visible. Take note of the following:
Use only cleaning agents which do not corrode the housings, type Use only cleaning methods corresponding to the housing protec-
label and seals tion rating 10.2 Rectify faults The operator of the system is responsible for taking suitable meas-
ures to rectify faults. The device offers maximum reliability. Nevertheless, faults can occur during operation. These may be caused by the following, e.g.:
Sensor Process Charge state of the lithium cell Availability/quality of radio transmission Signal processing The first measures are:
Evaluation of fault messages Checking the output signal Checking the radio quality or availability of the radio standard Treatment of measurement errors A smartphone/tablet with the adjustment app or a PC/notebook with the software PACTware and the suitable DTM offer you further com-
prehensive diagnostic possibilities. In many cases, the causes can be determined in this way and the faults eliminated. 5 1 2 1 0 2
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8 0 8 4 6 Reaction after fault recti-
fication Depending on the reason for the fault and the measures taken, the steps described in chapter " Setup" must be carried out again or must be checked for plausibility and completeness. 24 hour service hotline Should these measures not be successful, please call in urgent cases the VEGA service hotline under the phone no. +49 1805 858550. The hotline is also available outside normal working hours, seven days a week around the clock. VEGAPULS Air 41 Autarkic device with measured value transmission via radio technology 29 10 Diagnostics and servicing Status messages Since we offer this service worldwide, the support is provided in English. The service itself is free of charge, the only costs involved are the normal call charges. 10.3 Status messages according to NE 107 The instrument features self-monitoring and diagnostics according to NE 107 and VDI/VDE 2650. In addition to the status messages in the following tables there are more detailed error messages available under the menu item " Diagnostics" via the respective adjustment module. The status messages are divided into the following categories:
Failure Function check Out of specification Maintenance required and explained by pictographs:
1 2 3 4 Fig. 19: Pictographs of the status messages 1 Failure - red 2 Out of specification - yellow 3 Function check - orange 4 Maintenance required - blue Failure: Due to a malfunction in the instrument, a fault message is output. This status message is always active. It cannot be deactivated by the user. Function check: The instrument is being worked on, the measured value is temporarily invalid (for example during simulation). This status message is inactive by default. Out of specification: The measured value is unreliable because an instrument specification was exceeded (e.g. electronics temperature). This status message is inactive by default. Maintenance required: Due to external influences, the instrument function is limited. The measurement is affected, but the measured value is still valid. Plan in maintenance for the instrument because a failure is expected in the near future (e.g. due to buildup). This status message is inactive by default. 6 4 8 0 8
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2 0 1 2 1 5 30 VEGAPULS Air 41 Autarkic device with measured value transmission via radio technology 10 Diagnostics and servicing Cause Rectification No measured value in the switch-on phase or during operation Check or correct installation and/or pa-
rameter settings no measured value available Sensor tilted Adjustment not within specification Clean the antenna system Change adjustment according to the limit values (difference between min. and max. 10 mm) Index markers are not continuously rising, for example illogical value pairs Check linearization table Delete table/Create new No operable software Checksum error if software update failed or aborted Repeat software update Send instrument for repair Error in the electronics Hardware error Send instrument for repair Limit value exceeded in signal processing Restart instrument General software error Restart instrument The instrument is still in the switch-on phase, the measured value could not yet be determined Wait for the end of the switch-on phase Duration up to 3 minutes depending on the measurement environment and pa-
rameter settings Checksum error in the calibration values Send instrument for repair Error in the calibration Error in the EEPROM Error in the instrument settings Error during setup Repeat setup False signal suppression faulty Carry out a reset Error when carrying out a reset Program sequence of the measuring func-
tion disturbed Device restarts automatically Cause Rectification A simulation is active Finish simulation Wait for the automatic end after 60 mins. Cause Rectification Temperature of the electronics in the non-
specified range Check ambient temperature Insulate electronics Failure Code Text message Adjustment span too small Error in the lineariza-
tion table General software error Determine measured value F013 F017 F025 F036 F040 F080 F105 F260 F261 F265 Measurement function disturbed Function check Text message Code C700 Simulation active Out of specification Text message Code S600 Impermissible electron-
ics temperature 5 1 2 1 0 2
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8 0 8 4 6 VEGAPULS Air 41 Autarkic device with measured value transmission via radio technology 31 Cause Rectification Danger of vessel overfilling Make sure that there is no further filling Check level in the vessel Lithium cell voltage too low Check the voltage of the lithium cell 10 Diagnostics and servicing Code Text message S601 Overfilling S603 Impermissible operating voltage Maintenance Text message Code M500 Error in the delivery status Error in the delivery status No executable Bluetooth software Software update running Cause Rectification The data could not be restored during the reset to delivery status Repeat reset Load XML file with sensor data into the sensor M501 Hardware error EEPROM Send instrument for repair M507 Error during setup Carry out reset and repeat setup Error in the instrument settings Error when carrying out a reset False signal suppression faulty M508 Checksum error in Bluetooth software Carry out software update M509 Software update running Wait until software update is finished 10.4 Treatment of measurement errors The tables below give typical examples of application-related meas-
urement errors. The images in column " Error description" show the actual level as a dashed line and the output level as a solid line. l e v e L 0 1 2 time 1 Real level 2 Level displayed by the sensor 6 4 8 0 8
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2 0 1 2 1 5 32 VEGAPULS Air 41 Autarkic device with measured value transmission via radio technology Liquids: Measurement error at constant level Fault description Cause Rectification Measured value shows a too low or too high level Min./max. adjustment not correct Adapt min./max. adjustment Incorrect linearization curve Adapt linearization curve 10 Diagnostics and servicing Measured value jumps to-
wards 100 %
Due to the process, the amplitude of the level echo sinks Carry out a false signal suppression A false signal suppression was not car-
ried out Amplitude or position of a false signal has changed (e.g. condensation, build-
up); false signal suppression no longer matches actual conditions Determine the reason for the changed false signals, carry out false signal sup-
pression, e.g. with condensation. Liquids: Measurement error during filling Fault description Cause Rectification Measured value remains un-
changed during filling False signals in the close range too big or level echo too small Eliminate false signals in the close range Strong foam or vortex generation Max. adjustment not correct Check measuring point: Antenna should protrude out of the threaded mounting socket, possible false echoes through flange socket?
Remove contamination on the antenna In case of interferences due to instal-
lations in the close range, change polarisation direction Create a new false signal suppression Adapt max. adjustment Chose a more suitable installation po-
sition Carry out a false signal suppression Measured value jumps to-
wards 0 % during filling The level echo cannot be distinguished from the false signal at a false signal po-
sition (jumps to multiple echo) In case of interferences due to instal-
lations in the close range: Change polarisation direction Measured value jumps to-
wards 100 % during filling Due to strong turbulence and foam gen-
eration during filling, the amplitude of the level echo sinks. Measured value jumps to false signal time time time time time l e v e L 0 l e v e L 0 l e v e L 0 l e v e L 0 l e v e L 0 5 1 2 1 0 2
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8 0 8 4 6 VEGAPULS Air 41 Autarkic device with measured value transmission via radio technology 33 10 Diagnostics and servicing Fault description Cause Rectification Measured value jumps spo-
radically to 100 % during filling Varying condensation or contamination on the antenna Carry out a false signal suppression or increase false signal suppression with condensation/contamination in the close range by editing Measured value jumps to 100 % or 0 m distance time time Level echo is no longer detected in the close range due to foam genera-
tion or false signals in the close range. The sensor goes into overfill protection mode. The max. level (0 m distance) as well as the status message " Overfill protection" are output. Check measuring point: Antenna should protrude out of the threaded mounting socket, possible false echoes through flange socket?
Remove contamination on the antenna Liquids: Measurement error during emptying Fault description Cause Rectification Measured value remains un-
changed in the close range during emptying False signal larger than the level echo Level echo too small Check measuring point: Antenna should protrude out of the threaded mounting socket, possible false echoes through flange socket?
Remove contamination on the antenna In case of interferences due to instal-
lations in the close range: Change polarisation direction After eliminating the false signals, the false signal suppression must be de-
leted. Carry out a new false signal suppression Carry out false signal suppression or in-
crease false signal suppression in the close range by editing With bulk solids, use radar sensor with purging air connection Measured value jumps spo-
radically towards 100 %
during emptying Varying condensation or contamination on the antenna Bulk solids: Measurement error at constant level Fault description Cause Rectification Measured value shows a too low or too high level Min./max. adjustment not correct Adapt min./max. adjustment Incorrect linearization curve Adapt linearization curve VEGAPULS Air 41 Autarkic device with measured value transmission via radio technology 6 4 8 0 8
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2 0 1 2 1 5 l e v e L 0 l e v e L 0 l e v e L l e v e L 0 time 0 time time l e v e L 0 34 10 Diagnostics and servicing Fault description Cause Rectification Measured value jumps to-
wards 100 %
Due to the process, the amplitude of the product echo decreases Carry out a false signal suppression A false signal suppression was not car-
ried out Amplitude or position of a false signal has changed (e.g. condensation, build-
up); false signal suppression no longer matches actual conditions Determine the reason for the changed false signals, carry out false signal sup-
pression, e.g. with condensation. Bulk solids: Measurement error during filling Fault description Cause Rectification Measured value jumps to-
wards 0 % during filling The level echo cannot be distinguished from the false signal at a false signal po-
sition (jumps to multiple echo) Remove/reduce false signal: minimize interfering installations by changing the polarization direction Chose a more suitable installation po-
sition Transverse reflection from an extraction funnel, amplitude of the transverse re-
flection larger than the level echo Direct sensor to the opposite fun-
nel wall, avoid crossing with the filling stream Measured value fluctuates around 10 20 %
Various echoes from an uneven medi-
um surface, e.g. a material cone Check parameter "Material Type" and adapt, if necessary Reflections from the medium surface via the vessel wall (deflection) Measured value jumps spo-
radically to 100 % during filling Changing condensation or contamina-
tion on the antenna Optimize installation position and sen-
sor orientation Select a more suitable installation po-
sition, optimize sensor orientation, e.g. with a swivelling holder Carry out a false signal suppression or increase false signal suppression with condensation/contamination in the close range by editing time time time time l e v e L 0 l e v e L 0 l e v e L 0 l e v e L 0 Bulk solids: Measurement error during emptying Fault description Cause Rectification Measured value remains un-
changed in the close range during emptying l e v e L False signal greater than level echo or level echo too small Eliminate false signals in the close range. Check: Antenna must protrude out of the nozzle Remove contamination on the antenna Minimize interfering installations in the close range by changing the polariza-
tion direction After eliminating the false signals, the false signal suppression must be de-
leted. Carry out a new false signal suppression 0 time 5 1 2 1 0 2
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8 0 8 4 6 VEGAPULS Air 41 Autarkic device with measured value transmission via radio technology 35 10 Diagnostics and servicing Fault description Cause Rectification Measured value jumps spo-
radically towards 100 %
during emptying Changing condensation or contamina-
tion on the antenna Carry out false signal suppression or in-
crease false signal suppression in the close range by editing Measured value fluctuates around 10 20 %
Various echoes from an uneven medi-
um surface, e.g. an extraction funnel Check parameter "Material Type" and adapt, if necessary Reflections from the medium surface via the vessel wall (deflection) Optimize installation position and sen-
sor orientation l e v e L 0 0 l e v e L time time Preparation 10.5 Replacing lithium cells The lithium cells in the device should be replaced in the following cases:
Low reported remaining life of the cells used Longer deactivation or storage of the device Device can no longer be activated Only use the specified cell type and replace all cells (for type and number see chapter " Technical data"). 2) 1. Unscrew the housing lid 2. Push the cell retaining clip in the direction of the arrow and re-
move 3. Remove old cells minutes 4. Leave the device without power, i. e. without cells, for at least 4 5. Insert new cells, observe -polarity at the bottom of the cell holder 6. Press the cell retaining clip in the middle, arrow direction to the plus pole, must click into place audibly 7. Screw on housing cover This completes the cell replacement, the capacity is reset automati-
cally to 100 % for operating app and DTM. Note:
All user settings in the adjustment menu are retained, i.e. an activated sensor remains activated. Only the internal clock must be reset via the operating tool. Cell exchange Proceed as follows when carrying out the exchange:
2) The cells are all connected in parallel. If the polarity is incorrect, the affected cell is disconnected by electrical measures. 36 VEGAPULS Air 41 Autarkic device with measured value transmission via radio technology 6 4 8 0 8
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2 0 1 2 1 5 10 Diagnostics and servicing 10.6 Software update The following components are required for an update of the instru-
ment software:
Instrument PC with PACTware/DTM and Bluetooth USB adapter Current instrument software as file You can find the current instrument software as well as detailed information on the procedure in the download area of our homepage:
www.vega.com. Caution:
Instruments with approvals can be bound to certain software versions. Therefore make sure that the approval is still effective after a software update is carried out. You can find detailed information in the download area at www.vega.com. 10.7 How to proceed if a repair is necessary You can find an instrument return form as well as detailed information about the procedure in the download area of our homepage. By doing this you help us carry out the repair quickly and without having to call back for needed information. In case of repair, proceed as follows:
Print and fill out one form per instrument Clean the instrument and pack it damage-proof Attach the completed form and, if need be, also a safety data sheet outside on the packaging Ask the agency serving you to get the address for the return ship-
ment. You can find the agency on our homepage. 5 1 2 1 0 2
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8 0 8 4 6 VEGAPULS Air 41 Autarkic device with measured value transmission via radio technology 37 11 Dismount 11 Dismount 11.1 Dismounting steps Warning:
Before dismounting, be aware of dangerous process conditions such as e.g. pressure in the vessel or pipeline, high temperatures, cor-
rosive or toxic media etc. Take note of chapters " Mounting" and " Connecting to voltage sup-
ply" and carry out the listed steps in reverse order. 11.2 Disposal The device is made of recyclable materials. For this reason, it should be disposed of by a specialist recycling company. Observe the ap-
plicable national regulations. 38 VEGAPULS Air 41 Autarkic device with measured value transmission via radio technology 6 4 8 0 8
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2 0 1 2 1 5 12 Certificates and approvals 12 Certificates and approvals 12.1 Radio licenses Radar The device has been tested and approved in accordance with the cur-
rent edition of the applicable country-specific norms or standards. Regulations for use can be found in the document " Regulations for radar level measuring instruments with radio licenses" on our home-
page. Bluetooth The Bluetooth radio module in the device has been tested and approved according to the current edition of the applicable country-
specific norms or standards. The confirmations as well as regulations for use can be found in the document " Radio licenses" supplied or on our homepage. Mobile network The radio modules in the device have been tested and approved ac-
cording to the current edition of the applicable country-specific norms or standards. The confirmations as well as regulations for use can be found in the document " Radio licenses" supplied or on our homepage. LPWAN The radio module in the device has been tested and approved ac-
cording to the current edition of the applicable country-specific norms or standards. The confirmations as well as regulations for use can be found in the document " Radio licenses" supplied or on our homepage. 12.2 EU conformity The device fulfils the legal requirements of the applicable EU direc-
tives. By affixing the CE marking, we confirm the conformity of the instrument with these directives. The EU conformity declaration can be found on our homepage. 12.3 Environment management system Protection of the environment is one of our most important duties. That is why we have introduced an environment management system with the goal of continuously improving company environmental pro-
tection. The environment management system is certified according to DIN EN ISO 14001. Please help us fulfil this obligation by observ-
ing the environmental instructions in chapters " Packaging, transport and Lagestoragerung", " Disposal" of these operating instructions. 5 1 2 1 0 2
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8 0 8 4 6 VEGAPULS Air 41 Autarkic device with measured value transmission via radio technology 39 13 Supplement 13 Supplement 13.1 Technical data Note for approved instruments The technical data in the respective safety instructions which are included in delivery are valid for approved instruments (e.g. with Ex approval). These data can differ from the data listed herein, for example regarding the process conditions or the voltage supply. All approval documents can be downloaded from our homepage. Materials and weights Materials, wetted parts Thread Process seal Antenna lens Materials, non-wetted parts Housing Instrument weight, depending on pro-
cess fitting PVDF PVDF PVDF Process fitting Thread G1, R1, 1 NPT 0.7 3.4 kg (1.543 7.496 lbs) FKM (G type threaded connections only) Torques Torque counter nut max. Input variable Measured variable 7 Nm (5.163 lbf ft) The measured quantity is the distance between the end of the sensor antenna and the medium surface. The reference plane for the measurement is the sealing face at the bottom of the hexagon. 1 2 Fig. 20: Data of the input variable 1 Reference plane 2 Measured variable, max. measuring range Max. measuring range 15 m (49.21 ft) Deviation (according to DIN EN 60770-1) Process reference conditions according to DIN EN 61298-1 Temperature
+18 +30 C (+64 +86 F) 6 4 8 0 8
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2 0 1 2 1 5 40 VEGAPULS Air 41 Autarkic device with measured value transmission via radio technology 13 Supplement Relative humidity Air pressure Installation reference conditions Distance to installations Reflector False reflections Deviation 45 75 %
860 1060 mbar/86 106 kPa (12.5 15.4 psig)
> 200 mm (7.874 in) Flat plate reflector See following graphic:
Biggest false signal, 20 dB smaller than the useful signal 10 mm (0.3937 in) 2 mm (0.0787 in)
- 2 mm (- 0.0787 in) 0
- 10 mm (- 0.3937 in) 0,25 m (0.8202 ft) 21 Fig. 21: Deviation under reference conditions 1 Reference plane 2 Antenna edge 3 Recommended measuring range 3 Characteristics and performance data Measuring frequency Measuring cycle time 5 s W-band (80 GHz technology) Interval Beam angle 3) Emitted HF power (depending on the parameter setting) 4) Average spectral transmission power 8
-86.2 dBm/MHz EIRP 1 96 measurements per day (adjustable) Max. spectral transmission power
< 34 dBm/50 MHz EIRP Max. power density at a distance of
< 0.3 W/cm Alignment for measurement vertical 90, 10 Switch-on phase Start-up time to the first valid measured value
< 10 s density density 1 m 5 1 2 1 0 2
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8 0 8 4 6 3) Outside the specified beam angle, the energy level of the radar signal is 50% (-3 dB) less. 4) EIRP: Equivalent Isotropic Radiated Power VEGAPULS Air 41 Autarkic device with measured value transmission via radio technology 41 13 Supplement Wireless data transmission Frequency bands 5) NB-IoT (LTE-Cat-NB1) LTE-M (LTE-CAT-M1) Bluetooth interface Bluetooth standard Frequency Max. emitted power Max. number of participants Effective range typ. 6) Ambient conditions Ambient temperature LoRaWAN EUR868, US915, AS923 B1, B2, B3, B4, B5, B6, B8, B12, B13, B17, B19, B20, B25, B26, B28, B66 B1, B2, B3, B4, B5, B6, B8, B12, B13, B14, B17, B18, B19, B20, B25, B26, B28, B66 Bluetooth 5.0 (downward compatible to Bluetooth 4.0 LE) 2.402 2.480 GHz
+2.2 dBm 1 25 m (82 ft) Storage and transport temperature
-20 +60 C (-4 +140 F)
-20 +60 C (-4 +140 F) Mechanical environmental conditions Vibrations (oscillations) Class 4M8 acc. to IEC 60271-3-4 (5 g, 4 200 Hz) Impacts (mechanical shock) Class 6M4 acc. to IEC 60271-3-6 (50 g, 2.3 ms) Impact resistance IK07 acc. to IEC 62262 Process conditions For the process conditions, please also note the specifications on the type label. The lowest value
(amount) always applies.
-20 +60 C (-4 +140 F)
-1 2 bar (-100 200 kPa/-14.5 29.01 psig) Process temperature Process pressure Integrated clock Date format Time format Time zone, factory setting Max. rate deviation Integrated primary cell Cell type Number of single cells Cell voltage, each Cell capacitiance, each Day.Month.Year 12 h/24 h CET 10.5 min/year 5 3.6 V 3.6 Ah LS 17500, Lithium metal (Li/SOCL2), not rechargeable 5) Delivery country-specific according to order configuration 6) Depending on the local conditions 42 VEGAPULS Air 41 Autarkic device with measured value transmission via radio technology 6 4 8 0 8
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2 0 1 2 1 5 13 Supplement Energy content, each Lithium content, each Weight, per typ. Self-discharge Running time 7) Interval 1 h 4 h 6 h 12 h 24 h 12.96 Wh approx. 0.9 g 23 g
< 1 % after 1 year at 20 C LoRaWAN
> 7 years
> 9 years
> 10 years NB-IoT/LTE-M
> 2 years
> 6 years
> 8 years
> 10 years Additional output parameter - Electronics temperature Range
-20 +60 C (-4 +140 F) Resolution Deviation
< 0.1 K 3 K Mechanical environmental conditions Vibrations (oscillations) Class 4M8 acc. to IEC 60271-3-4 (5 g, 4 200 Hz) Impacts (mechanical shock) Class 6M4 acc. to IEC 60271-3-6 (50 g, 2.3 ms) Impact resistance IK07 acc. to IEC 62262 13.2 Radio networks LTE-M and NB-IoT LTE-M and NB-IoT LTE-M (Long Term Evolution for Machines) and NB-IoT (Narrow Band Internet of Things) are exten-
sions of the LTE mobile radio standard to IoT applications. Both enable the wireless connection of mobile, physical objects to the Internet via the mobile network. You can find more information about the respective mobile phone provider. 13.3 Radio networks LoRaWAN - Data transmission LoRaWAN LoRaWAN (Long Range Wide Area Network) is a network protocol for wireless signal transmission to a corresponding gateway. LoRaWan enables a range of several kilometres outdoors and good building penetration with low power consumption of the transmission module. In the following, the necessary device-specific details are shown. You can find further information of LoRaWAN on www.lora-alliance.org. 5 1 2 1 0 2
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8 0 8 4 6 7) Specifications apply to this cell type at approx. +25 C (+77 F) ambient temperature and strong reception sig-
nal (mobile radio/LoRa). Actual running time may vary greatly depending on the network provider, temperature or humidity. Small measuring intervals generally shorten the running time. VEGAPULS Air 41 Autarkic device with measured value transmission via radio technology 43 13 Supplement Data stream, byte order, packet structure The data are transferred as a byte stream in packets. Each packet is given an identifier at the begin-
ning which defines the meaning of the following bytes. The byte order corresponds to the Cayenne Low Power Payload (LPP) Guideline as BigEndian. Packet 2 is transferred as standard. Alternative packets are required if additional characteristic val-
ues (error status, position) occur in the sensor. The maximum packet size is 52 bytes in Europe and 11 bytes in the USA with maximum splay factor. A LoRa standard function additionally transmits a packet counter and the serial number of the LoRa module with every packet. Packet 6 (USA) 7 (USA) 254 Number of bytes Note 1 Packet identifier Packet structure 2 1 1 4 1 1 2 3 1 1 4 1 1 2 8 4 1 1 4 1 1 2 4 1 5 1 1 4 1 1 2 8 4 1 1 1 8 1 1 4 6 Packet assignment sensor status Sensor status Sensor function error-free Sensor function error-free plus GPS infor-
mation Sensor function error-free plus GPS informa-
tion (USA) Fault Error case plus GPS Fault (USA) Error case plus GPS (USA) Sensor in horizontal position Sensor in horizontal position plus GPS 2 X X X X Namur status of the device Measured value as floating point num-
ber Unit, measured value Remaining battery capacity in %
Temperature in C, resolution 0,1 K Location (GNSS) VEGA Device status Angle of inclination to the perpendicular Packet 4 5 6
(USA) 7
(USA) 254 3 X X X X X X X X X 6 4 8 0 8
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2 0 1 2 1 5 1 11 1 19 15 23 10 1 Total 44 VEGAPULS Air 41 Autarkic device with measured value transmission via radio technology 13 Supplement Packet 3 4 5 6
(USA) 7
(USA) 254 X X X X Sensor status Sensor in horizontal position (USA) Sensor in horizontal position plus GPS (USA) X Dummy required 2 X Example data transmission Packet 2, data record 02003FA31F152D2400FA09 Byte 1 0x02 Packet iden-
tifier Byte 2 0x00 Byte 3-6 Byte 7 0x3FA31F15 0x2D Namur status Measured Unit value Byte 8 0x24 Battery Byte 9-10 Byte 11 0x00FA 0x09 Temperature Angle of incli-
nation 2 0 = OK 1.27439 0x2D = 45 = m 36 %
25 C 9 Packet 5, data record 05047FFFFFFF2D24010442412A784105329B0000565409 Byte 1 Byte 2 Byte 3-6 Byte 7 Byte 8 Byte 11-18 Byte 19-22 Byte 23 0x05 0x04 0x7FFFFFFF 0x2D 0x24 0x0104 0x00005654 0x09 Byte 9-
10 0x42412A 784105329B Packet identifier Namur status Measured value Unit Battery Position Temper-
ature VEGA Device status Angle of inclina-
tion 5 4 = fault 7FFFFFFF =
Not a Number 0x2D =
45 = m 36 %
26 C 22100 9 48.2915 8.32485 5 1 2 1 0 2
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8 0 8 4 6 VEGAPULS Air 41 Autarkic device with measured value transmission via radio technology 45 13 Supplement 13.4 Dimensions 102 mm
(4.02") m m 2 0 1
1 0
. 4
m m 2 2
6 8
. 0
m m 3
, 5 2
9 9
. 0
1 35,5 mm
(1.40") 90 mm
(3.54") Fig. 22: Dimensions VEGAPULS Air 41 1 2 3 Thread G Thread NPT Thread R G 1 1 NPT R 1 2 3 46 VEGAPULS Air 41 Autarkic device with measured value transmission via radio technology 6 4 8 0 8
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2 0 1 2 1 5 13 Supplement 13.5 Industrial property rights VEGA product lines are global protected by industrial property rights. Further information see www.vega.com. VEGA Produktfamilien sind weltweit geschtzt durch gewerbliche Schutzrechte. Nhere Informationen unter www.vega.com. Les lignes de produits VEGA sont globalement protges par des droits de proprit intellec-
tuelle. Pour plus d'informations, on pourra se rfrer au site www.vega.com. VEGA lineas de productos estn protegidas por los derechos en el campo de la propiedad indus-
trial. Para mayor informacin revise la pagina web www.vega.com. www.vega.com. VEGA
< www.vega.com 13.6 Licensing information for open source software Open source software components are also used in this device. A documentation of these compo-
nents with the respective license type, the associated license texts, copyright notes and disclaimers can be found on our homepage. 13.7 Trademark All the brands as well as trade and company names used are property of their lawful proprietor/
originator. 5 1 2 1 0 2
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8 0 8 4 6 VEGAPULS Air 41 Autarkic device with measured value transmission via radio technology 47 Printing date:
All statements concerning scope of delivery, application, practical use and operat-
ing conditions of the sensors and processing systems correspond to the information available at the time of printing. Subject to change without prior notice VEGA Grieshaber KG, Schiltach/Germany 2020 5 1 2 1 0 2
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8 0 8 4 6 VEGA Grieshaber KG Am Hohenstein 113 77761 Schiltach Germany Phone +49 7836 50-0 Fax +49 7836 50-201 E-mail: info.de@vega.com www.vega.com
1 2 | Users Manual-Air | Users Manual | 3.09 MiB | December 23 2021 |
Operating Instructions Radar sensor for continuous level measurement VEGAPULS Air 42 Autarkic device with measured value trans-
mission via radio technology Document ID: 64579 Contents Contents 1 About this document ............................................................................................................... 4 Function ........................................................................................................................... 4 1.1 1.2 Target group ..................................................................................................................... 4 1.3 Symbols used................................................................................................................... 4 2 For your safety ......................................................................................................................... 5 2.1 Authorised personnel ....................................................................................................... 5 2.2 Appropriate use ................................................................................................................ 5 2.3 Warning about incorrect use ............................................................................................. 5 2.4 General safety instructions ............................................................................................... 5 2.5 Lithium cells ..................................................................................................................... 6 2.6 Country of use .................................................................................................................. 6 3 Product description ................................................................................................................. 7 3.1 Configuration .................................................................................................................... 7 3.2 Principle of operation........................................................................................................ 8 3.3 Adjustment ....................................................................................................................... 9 3.4 Packaging, transport and storage ................................................................................... 10 4 Mounting ................................................................................................................................. 11 4.1 General instructions ....................................................................................................... 11 4.2 Mounting instructions ..................................................................................................... 11 5 Access protection .................................................................................................................. 16 5.1 Bluetooth radio interface ................................................................................................ 16 5.2 Protection of the parameterization .................................................................................. 16 5.3 Storing the codes in myVEGA ........................................................................................ 17 6 Operating modes, activate device ........................................................................................ 18 7 Setup with smartphone/tablet (Bluetooth) .......................................................................... 21 7.1 Preparations ................................................................................................................... 21 7.2 Connecting ..................................................................................................................... 21 7.3 Parameter adjustment .................................................................................................... 22 8 Setup with PC/notebook (Bluetooth) ................................................................................... 23 8.1 Preparations ................................................................................................................... 23 8.2 Connecting ..................................................................................................................... 23 8.3 Parameter adjustment .................................................................................................... 24 9 Menu overview ....................................................................................................................... 26 10 Diagnostics and servicing .................................................................................................... 29 10.1 Maintenance .................................................................................................................. 29 10.2 Rectify faults ................................................................................................................... 29 10.3 Status messages according to NE 107 .......................................................................... 30 10.4 Treatment of measurement errors .................................................................................. 32 10.5 Replacing lithium cells .................................................................................................... 36 10.6 Software update ............................................................................................................. 37 10.7 How to proceed if a repair is necessary .......................................................................... 37 11 Dismount................................................................................................................................. 38 11.1 Dismounting steps.......................................................................................................... 38 2 VEGAPULS Air 42 Autarkic device with measured value transmission via radio technology 6 4 5 7 9
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2 0 1 2 1 5 Contents 11.2 Disposal ......................................................................................................................... 38 12 Certificates and approvals .................................................................................................... 39 12.1 Radio licenses ................................................................................................................ 39 12.2 EU conformity ................................................................................................................. 39 12.3 Environment management system ................................................................................. 39 13 Supplement ............................................................................................................................ 40 13.1 Technical data ................................................................................................................ 40 13.2 Radio networks LTE-M and NB-IoT ................................................................................ 43 13.3 Radio networks LoRaWAN - Data transmission ............................................................. 43 13.4 Dimensions .................................................................................................................... 46 13.5 Industrial property rights ................................................................................................. 47 13.6 Licensing information for open source software ............................................................. 47 13.7 Trademark ...................................................................................................................... 47 5 1 2 1 0 2
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9 7 5 4 6 Safety instructions for Ex areas Take note of the Ex specific safety instructions for Ex applications. These instructions are attached as documents to each instrument with Ex approval and are part of the operating instructions. Editing status: 2020-12-15 VEGAPULS Air 42 Autarkic device with measured value transmission via radio technology 3 1 About this document 1 About this document 1.1 Function This instruction provides all the information you need for mounting, connection and setup as well as important instructions for mainte-
nance, fault rectification, the exchange of parts and the safety of the user. Please read this information before putting the instrument into operation and keep this manual accessible in the immediate vicinity of the device. 1.2 Target group This operating instructions manual is directed to trained personnel. The contents of this manual must be made available to the qualified personnel and implemented. 1.3 Symbols used Document ID This symbol on the front page of this instruction refers to the Docu-
ment ID. By entering the Document ID on www.vega.com you will reach the document download. Information, note, tip: This symbol indicates helpful additional infor-
mation and tips for successful work. Note: This symbol indicates notes to prevent failures, malfunctions, damage to devices or plants. Caution: Non-observance of the information marked with this symbol may result in personal injury. Warning: Non-observance of the information marked with this symbol may result in serious or fatal personal injury. Danger: Non-observance of the information marked with this symbol results in serious or fatal personal injury. Ex applications This symbol indicates special instructions for Ex applications. List The dot set in front indicates a list with no implied sequence. 1 Sequence of actions Numbers set in front indicate successive steps in a procedure. Battery disposal This symbol indicates special information about the disposal of bat-
teries and accumulators. 4 VEGAPULS Air 42 Autarkic device with measured value transmission via radio technology 6 4 5 7 9
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2 0 1 2 1 5 2 For your safety 2 For your safety 2.1 Authorised personnel All operations described in this documentation must be carried out only by trained, qualified personnel authorised by the plant operator. During work on and with the device, the required personal protective equipment must always be worn. 2.2 Appropriate use The VEGAPULS Air 42 is an autarkic sensor for continuous level measurement. You can find detailed information about the area of application in chapter " Product description". Operational reliability is ensured only if the instrument is properly used according to the specifications in the operating instructions manual as well as possible supplementary instructions. 2.3 Warning about incorrect use Inappropriate or incorrect use of this product can give rise to applica-
tion-specific hazards, e.g. vessel overfill through incorrect mounting or adjustment. Damage to property and persons or environmental contamination can result. Also, the protective characteristics of the instrument can be impaired. 2.4 General safety instructions This is a state-of-the-art instrument complying with all prevailing regulations and directives. The instrument must only be operated in a technically flawless and reliable condition. The operator is responsi-
ble for the trouble-free operation of the instrument. When measuring aggressive or corrosive media that can cause a dangerous situation if the instrument malfunctions, the operator has to implement suitable measures to make sure the instrument is functioning properly. The safety instructions in this operating instructions manual, the na-
tional installation standards as well as the valid safety regulations and accident prevention rules must be observed by the user. For safety and warranty reasons, any invasive work on the device beyond that described in the operating instructions manual may be carried out only by personnel authorised by the manufacturer. Arbi-
trary conversions or modifications are explicitly forbidden. For safety reasons, only the accessory specified by the manufacturer must be used. To avoid any danger, the safety approval markings and safety tips on the device must also be observed. The low transmitting power of the radar sensor as well as the inte-
grated LTE-NB1, LTE-CAT-M1 or LoRa radio module is far below the internationally approved limits. No health impairments are to be expected with intended use. The band range of the transmission frequency can be found in chapter " Technical data". 5 1 2 1 0 2
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9 7 5 4 6 VEGAPULS Air 42 Autarkic device with measured value transmission via radio technology 5 2 For your safety 2.5 Lithium cells The power supply of the device is provided by integrated lithium cells in the housing. If the device is used as intended with the lid closed within the temperatures and pressures specified in the technical data, it is thus adequately protected. Note:
Please observe the specific safety instructions in the scope of deliv-
ery of the device. 2.6 Country of use Selection of the country of use defines country-specific settings for transmission into the mobile radio network or LoRaWan. It is impera-
tive to set the country of use with the respective operating tool in the operating menu at the beginning of the setup (see chapter " Menu Overview", " Main Menu", " Radio Transmission" . Caution:
Operation of the device without selecting the country of use can lead to malfunctions and constitutes a violation of the radio licensing regu-
lations of the respective country. 6 VEGAPULS Air 42 Autarkic device with measured value transmission via radio technology 6 4 5 7 9
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2 0 1 2 1 5 Scope of delivery 3 Product description 3 Product description 3.1 Configuration The scope of delivery encompasses:
Radar sensor Integrated identification card for LTE (eSIM) (optional) Magnet for activation Information sheet " Documents and software" with:
Instrument serial number QR code with link for direct scanning Information sheet " PINs and Codes" with:
Bluetooth access code Identifier for LoRaWAN network (Device EUI, Application EUI, Information sheet " Access protection" with:
Bluetooth access code Network access code (authentication/encryption for mobile Emergency Bluetooth unlock code Emergency device code Identifier for LoRaWAN network (Device EUI, Application EUI, App Key) radio) App Key) The further scope of delivery encompasses:
Documentation Safety instructions for lithium metal cell If necessary, further certificates Note:
Optional instrument features are also described in this operating instructions manual. The respective scope of delivery results from the order specification. Scope of this operating instructions This operating instructions manual applies to the following instrument versions:
Hardware version from 1.0.0 Software version from 1.0.0 5 1 2 1 0 2
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9 7 5 4 6 VEGAPULS Air 42 Autarkic device with measured value transmission via radio technology 7 3 Product description Constituent parts 5 4 3 2 1 Fig. 1: Components of the VEGAPULS Air 42 sensor (Example version with compression flange DN 80) 1 Radar antenna 2 Compression flange 3 Contact surface for NFC communication or magnet 4 Cover 5 Ventilation Type label The type label contains the most important data for identification and use of the instrument. VEGAPULS Air 41 AR - 222 226 1 2 3 4 LTE-NB-IoT, LTE-Cat-M1, LoRa MWP: -1...+2bar(-100...+200kPa) Device EUI E8E8B7000040BA20 IP66/67 15m PVDF www.vega.com D-77761 Schiltach Made in Germany s/n: 49789937 7 5 6 Fig. 2: Layout of the type label (example) 1 Product code 2 Field for approvals 3 Wireless signal outputs, frequency bands 4 Device EUI LoRa 5 Technical data 6 Bluetooth access code 7 QR code for device documentation 3.2 Principle of operation VEGAPULS Air 42 is an autarkic radar sensor with radio technology for continuous, time-controlled level measurement on vessels and tanks. The device is suitable for almost all bulk solids and liquids. Depending on the version, mounting is carried out via:
Compression flange for 3", DN 80 Adapter flanges 6 4 5 7 9
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2 0 1 2 1 5 Application area 8 VEGAPULS Air 42 Autarkic device with measured value transmission via radio technology Functional principle 3 Product description The measurement is carried out through a suitable nozzle opening on the vessel. The instrument emits a continuous, frequency-modulated radar signal through its antenna. The emitted signal is reflected by the medium and received by the antenna as an echo with modified frequency. The frequency change is proportional to the distance and is converted into the level. The measured value is transmitted wirelessly as part of the data transmission. The measuring cycle described above is time-controlled via the integrated clock. Outside of the measuring cycle, the device is in a sleep mode. Measured value transmis-
sion Depending on the availability of the radio networks, the device trans-
mits its measured values wirelessly to an LTE-M (LTE-CAT-M1) or NB-
IoT (LTE-CAT-NB1) mobile radio or a plant-side LoRaWAN network. The transmission or evaluation is carried out via an Asset Manage-
ment System, e.g. VEGA Inventory System. Voltage supply The device is supplied with energy by integrated, exchangeable pri-
mary cells. The lithium cell used for this purpose is a compact storage device high cell voltage and capacity for a long service life. Activation Adjustment 3.3 Adjustment The device is activated contactlessly from outside:
Via magnet By NFC technology via smartphone/tablet with VEGA Tools app The device has an integrated Bluetooth module, can be operated wirelessly using standard operating tools:
Smartphone/tablet (iOS or Android operating system) PC/notebook with Bluetooth USB adapter (Windows operating system) 2 1 3 5 1 2 1 0 2
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9 7 5 4 6 Fig. 3: Wireless connection to standard operating devices via Bluetooth 1 Sensor 2 Smartphone/Tablet 3 PC/Notebook VEGAPULS Air 42 Autarkic device with measured value transmission via radio technology 9 3 Product description Packaging 3.4 Packaging, transport and storage Your instrument was protected by packaging during transport. Its capacity to handle normal loads during transport is assured by a test based on ISO 4180. The packaging consists of environment-friendly, recyclable card-
board. For special versions, PE foam or PE foil is also used. Dispose of the packaging material via specialised recycling companies. Transport Transport must be carried out in due consideration of the notes on the transport packaging. Nonobservance of these instructions can cause damage to the device. Transport inspection The delivery must be checked for completeness and possible transit damage immediately at receipt. Ascertained transit damage or con-
cealed defects must be appropriately dealt with. Storage Up to the time of installation, the packages must be left closed and stored according to the orientation and storage markings on the outside. Unless otherwise indicated, the packages must be stored only under the following conditions:
Not in the open Dry and dust free Not exposed to corrosive media Protected against solar radiation Avoiding mechanical shock and vibration Storage and transport temperature see chapter " Supplement -
Technical data - Ambient conditions"
Relative humidity 20 85 %
Storage and transport temperature 10 VEGAPULS Air 42 Autarkic device with measured value transmission via radio technology 6 4 5 7 9
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2 0 1 2 1 5 Transport, alignment, position detection The device measures the level only when aligned downwards. To ensure this, the device has a GPS position sensor and an inde-
pendent position sensor. 4 Mounting 4 Mounting 4.1 General instructions The instrument is suitable for standard and extended ambient condi-
tions acc. to DIN/EN/IEC/ANSI/ISA/UL/CSA 61010-1. It can be used indoors as well as outdoors. Note:
For safety reasons, the instrument must only be operated within the permissible process conditions. You can find detailed information on the process conditions in chapter " Technical data" of the operating instructions or on the type label. Hence make sure before mounting that all parts of the instrument ex-
posed to the process are suitable for the existing process conditions. Note:
If the container is aligned horizontally (e.g. tilted during transport of a mobile container) no measurement is taken. 4.2 Mounting instructions Radar sensors for level measurement emit electromagnetic waves. The polarization is the direction of the electrical component of these waves. The position of the polarisation is in the middle of the type label on the instrument. 1 Fig. 4: Position of the polarisation 1 Middle of the type label Note:
When the device is rotated, the direction of polarization changes and hence the influence of the false echo on the measured value. Please keep this in mind when mounting or making changes later. When mounting the device, keep a distance of at least 200 mm
(7.874 in) from the vessel wall. If the device is installed in the center of dished or round vessel tops, multiple echoes can arise. However, these can be suppressed by an appropriate adjustment (see chapter
" Setup"). Ambient conditions Process conditions Polarisation Installation position 5 1 2 1 0 2
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9 7 5 4 6 VEGAPULS Air 42 Autarkic device with measured value transmission via radio technology 11 4 Mounting If you cannot maintain this distance, you should carry out a false signal suppression during setup. This applies particularly if buildup on the vessel wall is expected. In such cases, we recommend repeating the false signal suppression at a later date with existing buildup.
> 200 mm
(7.87") Fig. 5: Mounting of the radar sensor on round vessel tops In vessels with conical bottom it can be advantageous to mount the device in the centre of the vessel, as measurement is then possible down to the bottom. Fig. 6: Mounting of the radar sensor on vessels with conical bottom Reference plane The sealing surface at the bottom of the flange is the beginning of the measuring range and at the same time the reference plane for the min./max. adjustment, see the following graphic:
Fig. 7: Reference plane 1 Reference plane 1 Nozzle For nozzle mounting, the nozzle should be as short as possible and its end rounded. This reduces false reflections from the nozzle. The antenna edge should protrude at least 5 mm (0.2 in) out of the nozzle. 12 VEGAPULS Air 42 Autarkic device with measured value transmission via radio technology 6 4 5 7 9
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2 0 1 2 1 5 4 Mounting m m 5
0 2
. 0
Fig. 8: Recommended socket mounting of VEGAPULS Air 42 If the reflective properties of the medium are good, you can mount VEGAPULS Air 42 on sockets longer than the antenna. The socket end should be smooth and burr-free, if possible also rounded. Note:
When mounting on longer nozzles, we recommend carrying out a false signal suppression (see chapter " Parameter adjustment"). You will find recommended values for socket heights in the following illustration or the table. The values come from typical applications. Deviating from the proposed dimensions, also longer sockets are possible, however the local conditions must be taken into account. h d Fig. 9: Socket mounting with deviating socket dimensions Socket diameter d Socket length h 80 mm 100 mm 150 mm 3"
4"
6"
300 mm 400 mm 600 mm 11.8 in 15.8 in 23.6 in Alignment - Liquids In liquids, direct the device as perpendicular as possible to the me-
dium surface to achieve optimum measurement results. 5 1 2 1 0 2
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9 7 5 4 6 Fig. 10: Alignment in liquids Orientation - Bulk solids In order to measure as much of the vessel volume as possible, the device should be aligned so that the radar signal reaches the lowest VEGAPULS Air 42 Autarkic device with measured value transmission via radio technology 13 4 Mounting level in the vessel. In a cylindrical silo with conical outlet, the sensor is mounted anywhere from one third to one half of the vessel radius from the outside wall (see following drawing). r
/1 3 r...
/1 2 r Fig. 11: Mounting position and orientation Due to optimum socket design, the device can be easily aligned to the vessel centre. The necessary angle of inclination depends on the vessel dimensions. It can be easily checked with a suitable bubble tube or mechanic's level on the sensor. d a Fig. 12: Proposal for installation after orientation VEGAPULS Air 42 14 VEGAPULS Air 42 Autarkic device with measured value transmission via radio technology 6 4 5 7 9
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2 0 1 2 1 5 4 Mounting The following table shows the necessary angle of inclination. It depends on the measuring distance and the distance "a" between vessel centre and installation position. Distance d
(m) 2 2 4 6 8 10 15 20 25 30 0.1 0.1 0.2 0.3 0.3 0.5 0.7 0.9 1 4 0.1 0.3 0.4 0.6 0.7 1 1.4 1.7 2.1 6 0.2 0.4 0.6 0.8 1.1 1.6 2.1 2.6 3.2 8 0.3 0.6 0.8 1.1 1.4 2.1 2.8 3.5 4.2 10 0.4 0.7 1.1 1.4 1.8 2.6 3.5 4.4 5.3 Example:
In a vessel 20 m high, the installation position of the sensor is 1.4 m from the vessel centre. The necessary angle of inclination of 4 can be read out from this table. 5 1 2 1 0 2
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9 7 5 4 6 VEGAPULS Air 42 Autarkic device with measured value transmission via radio technology 15 5 Access protection Bluetooth access code Emergency Bluetooth unlock code Device code Emergency device code 5 Access protection 5.1 Bluetooth radio interface Devices with a Bluetooth radio interface are protected against un-
wanted access from outside. This means that only authorized persons can receive measured and status values and change device settings via this interface. A Bluetooth access code is required to establish Bluetooth com-
munication via the adjustment tool (smartphone/tablet/notebook). This code must be entered once when Bluetooth communication is established for the first time in the adjustment tool. It is then stored in the adjustment tool and does not have to be entered again. The Bluetooth access code is individual for each device. It is printed on the device housing and is also supplied with the device in the infor-
mation sheet " PINs and Codes". It can be changed by the user after the first connection has been established. If the Bluetooth access code has not been entered correctly, a new entry can only be made after a waiting period has elapsed. The waiting time increases with each additional incorrect entry. The emergency Bluetooth access code enables Bluetooth communi-
cation to be established in the event that the Bluetooth access code is no longer known. It can't be changed. The emergency Bluetooth access code can be found in information sheet " Access protection". If this document is lost, the emergency Bluetooth access code can be retrieved from your personal contact person after legitimation. The storage and transmission of Bluetooth access codes is always encrypted (SHA 256 algorithm). 5.2 Protection of the parameterization The settings (parameters) of the device can be protected against un-
wanted changes. The parameter protection is deactivated on delivery, all settings can be made. To protect the parameterization, the device can be locked by the user with the aid of a freely selectable device code. The settings (param-
eters) can then only be read out, but not changed. The device code is also stored in the adjustment tool. However, unlike the Bluetooth access code, it must be re-entered for each unlock. When using the adjustment app or DTM, the stored device code is then suggested to the user for unlocking. The emergency device code allows unlocking the device in case the device code is no longer known. It can't be changed. The emergency device code can also be found on the supplied information sheet " Ac-
cess protection". If this document is lost, the emergency device code can be retrieved from your personal contact person after legitimation. The storage and transmission of the device codes is always encrypt-
ed (SHA 256 algorithm). 6 4 5 7 9
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2 0 1 2 1 5 16 VEGAPULS Air 42 Autarkic device with measured value transmission via radio technology 5 Access protection 5.3 Storing the codes in myVEGA If the user has a " myVEGA" account, then the Bluetooth access code as well as the device code are additionally stored in his account under
" PINs and Codes". This greatly simplifies the use of additional adjust-
ment tools, as all Bluetooth access and device codes are automati-
cally synchronized when connected to the " myVEGA" account 5 1 2 1 0 2
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9 7 5 4 6 VEGAPULS Air 42 Autarkic device with measured value transmission via radio technology 17 6 Operating modes, activate device Operating modes Deactivated Activate 6 Operating modes, activate device The VEGAPULS Air 42 has the following operating modes that can be set via operating tools:
Deactivated Activated Information:
On delivery, the device is in the deactivated state and must be acti-
vated for operation using a smartphone or magnet. The activation and function of these operating modes is described below. In the deactivated state, the device is not woken up by the integrated clock despite a set measuring interval. The fact that the sensor does not wake up and does not carry out measurement cycles or communication means that the lithium cell is not unnecessarily discharged. In this state, longer storage is possible until the device is used. The following options are available for activating the device from the deactivated delivery status:
By NFC technology via smartphone with VEGA Tools app Via magnet By NFC technology Proceed as follows for activation by NFC:
1. Start VEGA Tools app on smartphone 2. Activate NFC communication 3. Hold the adjustment tool tightly on the instrument side with the lettering " VEGA"
Note:
The NFC antenna of the adjustment tool should be located directly on the VEGA lettering. If the position of the antenna is unknown, it is advisable to change the position of the adjustment tool. 2 1 6 4 5 7 9
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2 0 1 2 1 5 Fig. 13: Sensor activation via NFC technology 1 Adjustment tool, e.g. smartphone 2 Contact surface for NFC communication 18 VEGAPULS Air 42 Autarkic device with measured value transmission via radio technology 6 Operating modes, activate device The app confirms successful activation and the device is ready for a Bluetooth radio connection for 60 seconds. Via magnet Proceed as follows for activation by magnet:
Hold the magnet close to the side of the device and move it towards the housing cover N T I O T I V C A N T I O T I V C A A A e t e t n n g g a a M M 2 1 Fig. 14: Activate sensor by magnet 1 Radar sensor 2 Contact point for magnet 3 Magnet The device is ready for a radio connection for 60 s. Note:
If no Bluetooth connection is established within these 60 seconds, the device automatically returns to sleep mode. If an established Bluetooth connection is interrupted, a new connection is possible for a further 10 seconds, etc. When activated, the device is woken up by the integrated clock and carries out a measurement cycle (measurement and transmission). It then automatically switches to an energy-saving sleep mode. The measuring interval runs on the basis of the factory pre-configura-
tion or a user-set configuration. Note:
In sleep mode, it is not possible to connect to the device via Bluetooth. The instrument can be deactivated via the VEGA Tools app or the DTM, e.g. for temporary shutdown. The device is reactivated as described above. To transmit the measured values to the cloud, the device requires ac-
cess to mobile network or a LoRaWAN network at the installation site, depending on the version. If no corresponding network is available, a LoRaWAN gateway must be installed. Note:
Ensure free access to the radio network. The device must not be cov-
ered by metal - especially at medium height - or even enclosed. Activated Deactivate Communication 5 1 2 1 0 2
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9 7 5 4 6 VEGAPULS Air 42 Autarkic device with measured value transmission via radio technology 19 6 Operating modes, activate device Note:
Simultaneous operation of LTE-M or LTE-IoT and LoRaWAN is not supported. The following measured values are transmitted:
Distance Electronics temperature Position determined by GNSS Position Remaining life of Lithium cell Device status Position determination The position is determined by an integrated GNSS sensor via naviga-
tion satellites. It is optionally available with the LTE-M/NB-IoT version of the instrument and can be switched on/off via the VEGA Tools app or PACTware/DTM. 1) If position determination is activated, it is carried out once after tilting the device by 90. If no satellite signal has been found and no position determined after 180 s, the procedure is aborted. 1) No position determination in LoRa mode 20 VEGAPULS Air 42 Autarkic device with measured value transmission via radio technology 6 4 5 7 9
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2 0 1 2 1 5 System requirements 7 Setup with smartphone/tablet (Bluetooth) 7 Setup with smartphone/tablet (Bluetooth) 7.1 Preparations Make sure that your smartphone/tablet meets the following system requirements:
Operating system: iOS 8 or newer Operating system: Android 5.1 or newer Bluetooth 4.0 LE or newer Download the VEGA Tools app from the " Apple App Store", " Goog-
le Play Store" or " Baidu Store" to your smartphone or tablet. Device activated Make sure that the VEGAPULS Air 42 is activated, see chapter "
Operating modus, activate device". Connecting Authenticate 7.2 Connecting Select the requested device for the online parameter adjustment in the project tree. When establishing the connection for the first time, the operating tool and the device must authenticate each other. After the first correct authentication, each subsequent connection is made without a new authentication query. Enter Bluetooth access code For authentication, enter in the next menu window the 6-digit Bluetooth access code:
5 1 2 1 0 2
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9 7 5 4 6 Fig. 15: Enter Bluetooth access code You can find the code on the outside of the device housing and on the information sheet " PINs and Codes" in the device packaging. Note:
If an incorrect code is entered, the code can only be entered again after a delay time. This time gets longer after each incorrect entry. VEGAPULS Air 42 Autarkic device with measured value transmission via radio technology 21 7 Setup with smartphone/tablet (Bluetooth) Connected After connection, the device DTM appears. The message " Waiting for authentication" is displayed on the PC/
notebook. If the connection is interrupted, e.g. due to a too large distance be-
tween device and adjustment tool, this is displayed on the adjustment tool. The message disappears when the connection is restored. Parameter adjustment of the device is only possible if the parameter protection is deactivated. When delivered, parameter protection is deactivated by default and can be activated at any time. It is recommended to enter a personal 6-digit device code. To do this, go to menu " Extended functions", " Access protection", menu item "
Protection of the parameter adjustment". 7.3 Parameter adjustment The sensor adjustment menu is divided into two areas, which are arranged next to each other or one below the other, depending on the adjustment tool. Navigation section Menu item display The selected menu item can be recognized by the colour change. Change device code Enter parameters Fig. 16: Example of an app view - Setup measured values Enter the requested parameters and confirm via the keyboard or the editing field. The settings are then active in the sensor. Close the app to terminate connection. 6 4 5 7 9
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2 0 1 2 1 5 22 VEGAPULS Air 42 Autarkic device with measured value transmission via radio technology System requirements Activate Bluetooth con-
nection 8 Setup with PC/notebook (Bluetooth) 8 Setup with PC/notebook (Bluetooth) 8.1 Preparations Make sure that your PC/notebook meets the following system require-
ments:
Operating system Windows 10 DTM Collection 10/2020 or newer Bluetooth 4.0 LE or newer Activate the Bluetooth connection via the project assistant. Note:
Older systems do not always have an integrated Bluetooth LE. In these cases, a Bluetooth USB adapter is required. Activate the Bluetooth USB adapter using the Project Wizard. After activating the integrated Bluetooth or the Bluetooth USB adapt-
er, devices with Bluetooth are found and created in the project tree. Device activated Make sure that the VEGAPULS Air 42 is activated, see chapter "
Operating modus, activate device". Connecting Authenticate 8.2 Connecting Select the requested device for the online parameter adjustment in the project tree. When establishing the connection for the first time, the operating tool and the device must authenticate each other. After the first correct authentication, each subsequent connection is made without a new authentication query. Enter Bluetooth access code For authentication, enter in the next menu window the 6-digit Bluetooth access code:
5 1 2 1 0 2
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9 7 5 4 6 VEGAPULS Air 42 Autarkic device with measured value transmission via radio technology 23 8 Setup with PC/notebook (Bluetooth) Connected After connection, the device DTM appears. Change device code Prerequisites Fig. 17: Enter Bluetooth access code You can find the code on the outside of the device housing and on the information sheet " PINs and Codes" in the device packaging. Note:
If an incorrect code is entered, the code can only be entered again after a delay time. This time gets longer after each incorrect entry. The message " Waiting for authentication" is displayed on the PC/
notebook. If the connection is interrupted, e.g. due to a too large distance be-
tween device and adjustment tool, this is displayed on the adjustment tool. The message disappears when the connection is restored. Parameter adjustment of the device is only possible if the parameter protection is deactivated. When delivered, parameter protection is deactivated by default and can be activated at any time. It is recommended to enter a personal 6-digit device code. To do this, go to menu " Extended functions", " Access protection", menu item "
Protection of the parameter adjustment". 8.3 Parameter adjustment For parameter adjustment of the instrument via a Windows PC, the configuration software PACTware and a suitable instrument driver
(DTM) according to FDT standard are required. The latest PACTware version as well as all available DTMs are compiled in a DTM Collec-
tion. The DTMs can also be integrated into other frame applications according to FDT standard. 6 4 5 7 9
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2 0 1 2 1 5 24 VEGAPULS Air 42 Autarkic device with measured value transmission via radio technology 8 Setup with PC/notebook (Bluetooth) Fig. 18: Example of a DTM view - Setup, sensor adjustment 5 1 2 1 0 2
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9 7 5 4 6 VEGAPULS Air 42 Autarkic device with measured value transmission via radio technology 25 9 Menu overview Menu item Parameter Selection Basic settings Activated, deactivated Deactivated Sensor Application Medium Liquid, bulk solid Bulk solid Vessel height/Operating range 30,000 m 9 Menu overview Basic functions Operating mode Measurement loop name
Vessel height/Operat-
ing range Radio transmission Menu item Parameter Selection Basic settings Transmission mode NB-IoT/CAT-M1 + LoRa NB-IoT/CAT-M1 +
LoRa LoRa Country of use Country list Germany Transmit current measured value Execute LoRa settings Band EU868, US915, AS923 EU868
Adaptive Data Rate (ADR) Activate, deactivate Activated NB-IoT/Cat-M1 set-
tings LTE Mode Automatically, NB-IoT, LTE Cat-M1 Device EUI Join EUI APP Key Join Process COAP settings Host Name Port URI
Measuring and trans-
mission interval Trigger for dispatch Time, time interval Time Transmission takes place at/every -
Extended functions Menu item Date/Time Parameter Selection Basic settings Date with weekday, format, time, accept PC system time, write data into the device
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2 0 1 2 1 5 26 VEGAPULS Air 42 Autarkic device with measured value transmission via radio technology Menu item Parameter Selection Basic settings Access protection Bluetooth access code Activated, deactivated Deactivated 9 Menu overview False signal suppres-
sion False signal suppression Create new, expand, delete all Protection of the parame-
terization Network access code Sounded distance to the medium from the sealing surface Localization GPS On, off Units Distance unit of the device mm, m, in, ft Temperature unit of the in-
strument C, F, K Off mm C Delivery status, basic settings, re-
start
Reset Reset Special parameters
Diagnostics Menu item Parameter Selection/Display Basic settings Status Device status Parameter modification counter
Measured value status Distance, measurement reliability Status additional measured values Electronics temperature Battery status Location Last detected position Last measured value trans-
mission Date, time, transmit LoRa, NB-
IoT, Cat-M Location Location in degrees Network information Signal strength, provider, roaming, connection type, mobile phone lo-
cation data
Echo curve Indication of echo curve
Peak value indicator Peak values, distance Current distance Peak values, measurement reliability Current measurement reliability Current distance min. distance, max. distance, reset pointer func-
tion Current measurement reliabili-
ty, min. measurement reliability, max. measurement reliability, reset pointer function Peak values, electronic tem-
perature Minimum electronics temperature, maximum electronics tempera-
ture, reset pointer function Current electronics temperature 5 1 2 1 0 2
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9 7 5 4 6 VEGAPULS Air 42 Autarkic device with measured value transmission via radio technology 27 Menu item Parameter Selection/Display Basic settings 9 Menu overview Event memory
Sensor information Device name, serial number, hardware/software version, device revision, factory cali-
bration date Sensor characteristics Sensor features from or-
der text Simulation Measured value Distance Simulation value Measured value mem-
ory (DTM) Indication measured value memory from DTM
28 VEGAPULS Air 42 Autarkic device with measured value transmission via radio technology 6 4 5 7 9
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2 0 1 2 1 5 Maintenance Precaution measures against buildup Cleaning Reaction when malfunc-
tion occurs Causes of malfunction Fault rectification 10 Diagnostics and servicing 10 Diagnostics and servicing 10.1 Maintenance If the device is used properly, no special maintenance is required in normal operation. In some applications, buildup on the antenna system can influence the measuring result. Depending on the sensor and application, take measures to avoid heavy soiling of the antenna system. If necessary, clean the antenna system in certain intervals. The cleaning helps that the type label and markings on the instrument are visible. Take note of the following:
Use only cleaning agents which do not corrode the housings, type Use only cleaning methods corresponding to the housing protec-
label and seals tion rating 10.2 Rectify faults The operator of the system is responsible for taking suitable meas-
ures to rectify faults. The device offers maximum reliability. Nevertheless, faults can occur during operation. These may be caused by the following, e.g.:
Sensor Process Charge state of the lithium cell Availability/quality of radio transmission Signal processing The first measures are:
Evaluation of fault messages Checking the output signal Checking the radio quality or availability of the radio standard Treatment of measurement errors A smartphone/tablet with the adjustment app or a PC/notebook with the software PACTware and the suitable DTM offer you further com-
prehensive diagnostic possibilities. In many cases, the causes can be determined in this way and the faults eliminated. 5 1 2 1 0 2
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9 7 5 4 6 Reaction after fault recti-
fication Depending on the reason for the fault and the measures taken, the steps described in chapter " Setup" must be carried out again or must be checked for plausibility and completeness. 24 hour service hotline Should these measures not be successful, please call in urgent cases the VEGA service hotline under the phone no. +49 1805 858550. The hotline is also available outside normal working hours, seven days a week around the clock. VEGAPULS Air 42 Autarkic device with measured value transmission via radio technology 29 10 Diagnostics and servicing Status messages Since we offer this service worldwide, the support is provided in English. The service itself is free of charge, the only costs involved are the normal call charges. 10.3 Status messages according to NE 107 The instrument features self-monitoring and diagnostics according to NE 107 and VDI/VDE 2650. In addition to the status messages in the following tables there are more detailed error messages available under the menu item " Diagnostics" via the respective adjustment module. The status messages are divided into the following categories:
Failure Function check Out of specification Maintenance required and explained by pictographs:
1 2 3 4 Fig. 19: Pictographs of the status messages 1 Failure - red 2 Out of specification - yellow 3 Function check - orange 4 Maintenance required - blue Failure: Due to a malfunction in the instrument, a fault message is output. This status message is always active. It cannot be deactivated by the user. Function check: The instrument is being worked on, the measured value is temporarily invalid (for example during simulation). This status message is inactive by default. Out of specification: The measured value is unreliable because an instrument specification was exceeded (e.g. electronics temperature). This status message is inactive by default. Maintenance required: Due to external influences, the instrument function is limited. The measurement is affected, but the measured value is still valid. Plan in maintenance for the instrument because a failure is expected in the near future (e.g. due to buildup). This status message is inactive by default. 6 4 5 7 9
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2 0 1 2 1 5 30 VEGAPULS Air 42 Autarkic device with measured value transmission via radio technology 10 Diagnostics and servicing Cause Rectification No measured value in the switch-on phase or during operation Check or correct installation and/or pa-
rameter settings no measured value available Sensor tilted Adjustment not within specification Clean the antenna system Change adjustment according to the limit values (difference between min. and max. 10 mm) Index markers are not continuously rising, for example illogical value pairs Check linearization table Delete table/Create new No operable software Checksum error if software update failed or aborted Repeat software update Send instrument for repair Error in the electronics Hardware error Send instrument for repair Limit value exceeded in signal processing Restart instrument General software error Restart instrument The instrument is still in the switch-on phase, the measured value could not yet be determined Wait for the end of the switch-on phase Duration up to 3 minutes depending on the measurement environment and pa-
rameter settings Checksum error in the calibration values Send instrument for repair Error in the calibration Error in the EEPROM Error in the instrument settings Error during setup Repeat setup False signal suppression faulty Carry out a reset Error when carrying out a reset Program sequence of the measuring func-
tion disturbed Device restarts automatically Cause Rectification A simulation is active Finish simulation Wait for the automatic end after 60 mins. Cause Rectification Temperature of the electronics in the non-
specified range Check ambient temperature Insulate electronics Failure Code Text message Adjustment span too small Error in the lineariza-
tion table General software error Determine measured value F013 F017 F025 F036 F040 F080 F105 F260 F261 F265 Measurement function disturbed Function check Text message Code C700 Simulation active Out of specification Text message Code S600 Impermissible electron-
ics temperature 5 1 2 1 0 2
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9 7 5 4 6 VEGAPULS Air 42 Autarkic device with measured value transmission via radio technology 31 Cause Rectification Danger of vessel overfilling Make sure that there is no further filling Check level in the vessel Lithium cell voltage too low Check the voltage of the lithium cell 10 Diagnostics and servicing Code Text message S601 Overfilling S603 Impermissible operating voltage Maintenance Text message Code M500 Error in the delivery status Error in the delivery status No executable Bluetooth software Software update running Cause Rectification The data could not be restored during the reset to delivery status Repeat reset Load XML file with sensor data into the sensor M501 Hardware error EEPROM Send instrument for repair M507 Error during setup Carry out reset and repeat setup Error in the instrument settings Error when carrying out a reset False signal suppression faulty M508 Checksum error in Bluetooth software Carry out software update M509 Software update running Wait until software update is finished 10.4 Treatment of measurement errors The tables below give typical examples of application-related meas-
urement errors. The images in column " Error description" show the actual level as a dashed line and the output level as a solid line. l e v e L 0 1 2 time 1 Real level 2 Level displayed by the sensor 6 4 5 7 9
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2 0 1 2 1 5 32 VEGAPULS Air 42 Autarkic device with measured value transmission via radio technology Liquids: Measurement error at constant level Fault description Cause Rectification Measured value shows a too low or too high level Min./max. adjustment not correct Adapt min./max. adjustment Incorrect linearization curve Adapt linearization curve 10 Diagnostics and servicing Measured value jumps to-
wards 100 %
Due to the process, the amplitude of the level echo sinks Carry out a false signal suppression A false signal suppression was not car-
ried out Amplitude or position of a false signal has changed (e.g. condensation, build-
up); false signal suppression no longer matches actual conditions Determine the reason for the changed false signals, carry out false signal sup-
pression, e.g. with condensation. Liquids: Measurement error during filling Fault description Cause Rectification Measured value remains un-
changed during filling False signals in the close range too big or level echo too small Eliminate false signals in the close range Strong foam or vortex generation Max. adjustment not correct Check measuring point: Antenna should protrude out of the threaded mounting socket, possible false echoes through flange socket?
Remove contamination on the antenna In case of interferences due to instal-
lations in the close range, change polarisation direction Create a new false signal suppression Adapt max. adjustment Chose a more suitable installation po-
sition Carry out a false signal suppression Measured value jumps to-
wards 0 % during filling The level echo cannot be distinguished from the false signal at a false signal po-
sition (jumps to multiple echo) In case of interferences due to instal-
lations in the close range: Change polarisation direction Measured value jumps to-
wards 100 % during filling Due to strong turbulence and foam gen-
eration during filling, the amplitude of the level echo sinks. Measured value jumps to false signal time time time time time l e v e L 0 l e v e L 0 l e v e L 0 l e v e L 0 l e v e L 0 5 1 2 1 0 2
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9 7 5 4 6 VEGAPULS Air 42 Autarkic device with measured value transmission via radio technology 33 10 Diagnostics and servicing Fault description Cause Rectification Measured value jumps spo-
radically to 100 % during filling Varying condensation or contamination on the antenna Carry out a false signal suppression or increase false signal suppression with condensation/contamination in the close range by editing Measured value jumps to 100 % or 0 m distance time time Level echo is no longer detected in the close range due to foam genera-
tion or false signals in the close range. The sensor goes into overfill protection mode. The max. level (0 m distance) as well as the status message " Overfill protection" are output. Check measuring point: Antenna should protrude out of the threaded mounting socket, possible false echoes through flange socket?
Remove contamination on the antenna Liquids: Measurement error during emptying Fault description Cause Rectification Measured value remains un-
changed in the close range during emptying False signal larger than the level echo Level echo too small Check measuring point: Antenna should protrude out of the threaded mounting socket, possible false echoes through flange socket?
Remove contamination on the antenna In case of interferences due to instal-
lations in the close range: Change polarisation direction After eliminating the false signals, the false signal suppression must be de-
leted. Carry out a new false signal suppression Carry out false signal suppression or in-
crease false signal suppression in the close range by editing With bulk solids, use radar sensor with purging air connection Measured value jumps spo-
radically towards 100 %
during emptying Varying condensation or contamination on the antenna Bulk solids: Measurement error at constant level Fault description Cause Rectification Measured value shows a too low or too high level Min./max. adjustment not correct Adapt min./max. adjustment Incorrect linearization curve Adapt linearization curve VEGAPULS Air 42 Autarkic device with measured value transmission via radio technology 6 4 5 7 9
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2 0 1 2 1 5 l e v e L 0 l e v e L 0 l e v e L l e v e L 0 time 0 time time l e v e L 0 34 10 Diagnostics and servicing Fault description Cause Rectification Measured value jumps to-
wards 100 %
Due to the process, the amplitude of the product echo decreases Carry out a false signal suppression A false signal suppression was not car-
ried out Amplitude or position of a false signal has changed (e.g. condensation, build-
up); false signal suppression no longer matches actual conditions Determine the reason for the changed false signals, carry out false signal sup-
pression, e.g. with condensation. Bulk solids: Measurement error during filling Fault description Cause Rectification Measured value jumps to-
wards 0 % during filling The level echo cannot be distinguished from the false signal at a false signal po-
sition (jumps to multiple echo) Remove/reduce false signal: minimize interfering installations by changing the polarization direction Chose a more suitable installation po-
sition Transverse reflection from an extraction funnel, amplitude of the transverse re-
flection larger than the level echo Direct sensor to the opposite fun-
nel wall, avoid crossing with the filling stream Measured value fluctuates around 10 20 %
Various echoes from an uneven medi-
um surface, e.g. a material cone Check parameter "Material Type" and adapt, if necessary Reflections from the medium surface via the vessel wall (deflection) Measured value jumps spo-
radically to 100 % during filling Changing condensation or contamina-
tion on the antenna Optimize installation position and sen-
sor orientation Select a more suitable installation po-
sition, optimize sensor orientation, e.g. with a swivelling holder Carry out a false signal suppression or increase false signal suppression with condensation/contamination in the close range by editing time time time time l e v e L 0 l e v e L 0 l e v e L 0 l e v e L 0 Bulk solids: Measurement error during emptying Fault description Cause Rectification Measured value remains un-
changed in the close range during emptying l e v e L False signal greater than level echo or level echo too small Eliminate false signals in the close range. Check: Antenna must protrude out of the nozzle Remove contamination on the antenna Minimize interfering installations in the close range by changing the polariza-
tion direction After eliminating the false signals, the false signal suppression must be de-
leted. Carry out a new false signal suppression 0 time 5 1 2 1 0 2
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9 7 5 4 6 VEGAPULS Air 42 Autarkic device with measured value transmission via radio technology 35 10 Diagnostics and servicing Fault description Cause Rectification Measured value jumps spo-
radically towards 100 %
during emptying Changing condensation or contamina-
tion on the antenna Carry out false signal suppression or in-
crease false signal suppression in the close range by editing Measured value fluctuates around 10 20 %
Various echoes from an uneven medi-
um surface, e.g. an extraction funnel Check parameter "Material Type" and adapt, if necessary Reflections from the medium surface via the vessel wall (deflection) Optimize installation position and sen-
sor orientation l e v e L 0 0 l e v e L time time Preparation 10.5 Replacing lithium cells The lithium cells in the device should be replaced in the following cases:
Low reported remaining life of the cells used Longer deactivation or storage of the device Device can no longer be activated Only use the specified cell type and replace all cells (for type and number see chapter " Technical data"). 2) 1. Unscrew the housing lid 2. Push the cell retaining clip in the direction of the arrow and re-
move 3. Remove old cells minutes 4. Leave the device without power, i. e. without cells, for at least 4 5. Insert new cells, observe -polarity at the bottom of the cell holder 6. Press the cell retaining clip in the middle, arrow direction to the plus pole, must click into place audibly 7. Screw on housing cover This completes the cell replacement, the capacity is reset automati-
cally to 100 % for operating app and DTM. Note:
All user settings in the adjustment menu are retained, i.e. an activated sensor remains activated. Only the internal clock must be reset via the operating tool. Cell exchange Proceed as follows when carrying out the exchange:
2) The cells are all connected in parallel. If the polarity is incorrect, the affected cell is disconnected by electrical measures. 36 VEGAPULS Air 42 Autarkic device with measured value transmission via radio technology 6 4 5 7 9
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2 0 1 2 1 5 10 Diagnostics and servicing 10.6 Software update The following components are required for an update of the instru-
ment software:
Instrument PC with PACTware/DTM and Bluetooth USB adapter Current instrument software as file You can find the current instrument software as well as detailed information on the procedure in the download area of our homepage:
www.vega.com. Caution:
Instruments with approvals can be bound to certain software versions. Therefore make sure that the approval is still effective after a software update is carried out. You can find detailed information in the download area at www.vega.com. 10.7 How to proceed if a repair is necessary You can find an instrument return form as well as detailed information about the procedure in the download area of our homepage. By doing this you help us carry out the repair quickly and without having to call back for needed information. In case of repair, proceed as follows:
Print and fill out one form per instrument Clean the instrument and pack it damage-proof Attach the completed form and, if need be, also a safety data sheet outside on the packaging Ask the agency serving you to get the address for the return ship-
ment. You can find the agency on our homepage. 5 1 2 1 0 2
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9 7 5 4 6 VEGAPULS Air 42 Autarkic device with measured value transmission via radio technology 37 11 Dismount 11 Dismount 11.1 Dismounting steps Warning:
Before dismounting, be aware of dangerous process conditions such as e.g. pressure in the vessel or pipeline, high temperatures, cor-
rosive or toxic media etc. Take note of chapters " Mounting" and " Connecting to voltage sup-
ply" and carry out the listed steps in reverse order. 11.2 Disposal The device is made of recyclable materials. For this reason, it should be disposed of by a specialist recycling company. Observe the ap-
plicable national regulations. 38 VEGAPULS Air 42 Autarkic device with measured value transmission via radio technology 6 4 5 7 9
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2 0 1 2 1 5 12 Certificates and approvals 12 Certificates and approvals 12.1 Radio licenses Radar The device has been tested and approved in accordance with the cur-
rent edition of the applicable country-specific norms or standards. Regulations for use can be found in the document " Regulations for radar level measuring instruments with radio licenses" on our home-
page. Bluetooth The Bluetooth radio module in the device has been tested and approved according to the current edition of the applicable country-
specific norms or standards. The confirmations as well as regulations for use can be found in the document " Radio licenses" supplied or on our homepage. Mobile network The radio modules in the device have been tested and approved ac-
cording to the current edition of the applicable country-specific norms or standards. The confirmations as well as regulations for use can be found in the document " Radio licenses" supplied or on our homepage. LPWAN The radio module in the device has been tested and approved ac-
cording to the current edition of the applicable country-specific norms or standards. The confirmations as well as regulations for use can be found in the document " Radio licenses" supplied or on our homepage. 12.2 EU conformity The device fulfils the legal requirements of the applicable EU direc-
tives. By affixing the CE marking, we confirm the conformity of the instrument with these directives. The EU conformity declaration can be found on our homepage. 12.3 Environment management system Protection of the environment is one of our most important duties. That is why we have introduced an environment management system with the goal of continuously improving company environmental pro-
tection. The environment management system is certified according to DIN EN ISO 14001. Please help us fulfil this obligation by observ-
ing the environmental instructions in chapters " Packaging, transport and Lagestoragerung", " Disposal" of these operating instructions. 5 1 2 1 0 2
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9 7 5 4 6 VEGAPULS Air 42 Autarkic device with measured value transmission via radio technology 39 13 Supplement 13 Supplement 13.1 Technical data Note for approved instruments The technical data in the respective safety instructions which are included in delivery are valid for approved instruments (e.g. with Ex approval). These data can differ from the data listed herein, for example regarding the process conditions or the voltage supply. All approval documents can be downloaded from our homepage. Materials and weights Materials, wetted parts Adapter flange Seal, adapter flange Antenna lens Materials, non-wetted parts Compression flange Housing FKM (COG VI500), EPDM (COG AP310) PP-GF30 black PVDF PP-GF30 black PVDF Instrument weight, depending on pro-
cess fitting 0.7 3.4 kg (1.543 7.496 lbs) Flange screws, compression flange 5 Nm (3.689 lbf ft) Terminal screws, adapter flange -
2.5 Nm (1.844 lbf ft) Flange screws, adapter flange DN 100 7 Nm (5.163 lbf ft) Torques Max. torques DN 80 antenna Input variable Measured variable The measured quantity is the distance between the end of the sensor antenna and the medium surface. The reference plane for the min./max. adjustment is the sealing face at the lower side of the flange, see following diagram:
1 2 Fig. 20: Data of the input variable 1 Reference plane 2 Measured variable, max. measuring range 40 VEGAPULS Air 42 Autarkic device with measured value transmission via radio technology 6 4 5 7 9
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2 0 1 2 1 5 13 Supplement Max. measuring range 30 m (98.42 ft) Deviation (according to DIN EN 60770-1) Process reference conditions according to DIN EN 61298-1 Temperature Relative humidity Air pressure Installation reference conditions Distance to installations Reflector False reflections Deviation
+18 +30 C (+64 +86 F) 45 75 %
860 1060 mbar/86 106 kPa (12.5 15.4 psig)
> 200 mm (7.874 in) Flat plate reflector See following graphic:
Biggest false signal, 20 dB smaller than the useful signal 10 mm (0.3937 in) 2 mm (0.0787 in)
- 2 mm (- 0.0787 in) 0
- 10 mm (- 0.3937 in) 1 0,25 m (0.8202 ft) 2 Fig. 21: Deviation under reference conditions 1 Reference plane 2 Antenna edge 3 Recommended measuring range Characteristics and performance data Measuring frequency Measuring cycle time W-band (80 GHz technology) 5 s 1 96 measurements per day 3) 4 Interval Beam angle 4) Emitted HF power (depending on the parameter setting) 5) Average spectral transmission power
-86.2 dBm/MHz EIRP Max. spectral transmission power
< 34 dBm/50 MHz EIRP Max. power density at a distance of
< 0.3 W/cm Alignment for measurement vertical 90, 10 density density 1 m 5 1 2 1 0 2
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9 7 5 4 6 3) adjustable 4) Outside the specified beam angle, the energy level of the radar signal is 50% (-3 dB) less. 5) EIRP: Equivalent Isotropic Radiated Power VEGAPULS Air 42 Autarkic device with measured value transmission via radio technology 41 13 Supplement Switch-on phase Start-up time to the first valid measured value
< 10 s Wireless data transmission Frequency bands 6) NB-IoT (LTE-Cat-NB1) LTE-M (LTE-CAT-M1) Bluetooth interface Bluetooth standard Frequency Max. emitted power Max. number of participants Effective range typ. 7) Ambient conditions Ambient temperature LoRaWAN EUR868, US915, AS923 B1, B2, B3, B4, B5, B6, B8, B12, B13, B17, B19, B20, B25, B26, B28, B66 B1, B2, B3, B4, B5, B6, B8, B12, B13, B14, B17, B18, B19, B20, B25, B26, B28, B66 Bluetooth 5.0 (downward compatible to Bluetooth 4.0 LE) 2.402 2.480 GHz
+2.2 dBm 1 25 m (82 ft) Storage and transport temperature
-20 +60 C (-4 +140 F)
-20 +60 C (-4 +140 F) Mechanical environmental conditions Vibrations (oscillations) Class 4M8 acc. to IEC 60271-3-4 (5 g, 4 200 Hz) Impacts (mechanical shock) Class 6M4 acc. to IEC 60271-3-6 (50 g, 2.3 ms) Impact resistance IK08 acc. to IEC 62262 Process conditions For the process conditions, please also note the specifications on the type label. The lowest value
(amount) always applies.
-20 +60 C (-4 +140 F)
-1 2 bar (-100 200 kPa/-14.5 29.01 psig) Process temperature Process pressure Integrated clock Date format Time format Time zone, factory setting Max. rate deviation Integrated primary cell Cell type Day.Month.Year 12 h/24 h CET 10.5 min/year LS 17500, Lithium metal (Li/SOCL2), not rechargeable 6) Delivery country-specific according to order configuration 7) Depending on the local conditions 42 VEGAPULS Air 42 Autarkic device with measured value transmission via radio technology 6 4 5 7 9
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2 0 1 2 1 5 13 Supplement Number of single cells Cell voltage, each Cell capacitiance, each Energy content, each Lithium content, each Weight, per typ. Self-discharge Running time 8) Interval 1 h 4 h 6 h 12 h 24 h 5 3.6 V 3.6 Ah 12.96 Wh approx. 0.9 g 23 g
< 1 % after 1 year at 20 C LoRaWAN
> 7 years
> 9 years
> 10 years NB-IoT/LTE-M
> 2 years
> 6 years
> 8 years
> 10 years Additional output parameter - Electronics temperature Range
-20 +60 C (-4 +140 F) Resolution Deviation
< 0.1 K 3 K Electrical protective measures Protection rating IP66/IP67 acc. to IEC 60529, Type 4P acc. to NEMA Altitude above sea level 2000 m (6562 ft) Protection class Overvoltage category Pollution degree None (autarcic operation) None (autarcic operation) 4 13.2 Radio networks LTE-M and NB-IoT LTE-M and NB-IoT LTE-M (Long Term Evolution for Machines) and NB-IoT (Narrow Band Internet of Things) are exten-
sions of the LTE mobile radio standard to IoT applications. Both enable the wireless connection of mobile, physical objects to the Internet via the mobile network. You can find more information about the respective mobile phone provider. 13.3 Radio networks LoRaWAN - Data transmission 5 1 2 1 0 2
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9 7 5 4 6 LoRaWAN LoRaWAN (Long Range Wide Area Network) is a network protocol for wireless signal transmission to a corresponding gateway. LoRaWan enables a range of several kilometres outdoors and good 8) Specifications apply to this cell type at approx. +25 C (+77 F) ambient temperature and strong reception sig-
nal (mobile radio/LoRa). Actual running time may vary greatly depending on the network provider, temperature or humidity. Small measuring intervals generally shorten the running time. VEGAPULS Air 42 Autarkic device with measured value transmission via radio technology 43 13 Supplement building penetration with low power consumption of the transmission module. In the following, the necessary device-specific details are shown. You can find further information of LoRaWAN on www.lora-alliance.org. Data stream, byte order, packet structure The data are transferred as a byte stream in packets. Each packet is given an identifier at the begin-
ning which defines the meaning of the following bytes. The byte order corresponds to the Cayenne Low Power Payload (LPP) Guideline as BigEndian. Packet 2 is transferred as standard. Alternative packets are required if additional characteristic val-
ues (error status, position) occur in the sensor. The maximum packet size is 52 bytes in Europe and 11 bytes in the USA with maximum splay factor. A LoRa standard function additionally transmits a packet counter and the serial number of the LoRa module with every packet. Packet 6 (USA) 7 (USA) 254 Number of bytes Note 1 Packet identifier Packet structure 2 1 1 4 1 1 2 3 1 1 4 1 1 2 8 4 1 1 4 1 1 2 4 1 5 1 1 4 1 1 2 8 4 1 1 1 8 1 1 4 6 Packet assignment sensor status Sensor status Sensor function error-free Sensor function error-free plus GPS infor-
mation Sensor function error-free plus GPS informa-
tion (USA) Fault Error case plus GPS Fault (USA) 3 X 2 X X X 1 11 1 19 15 23 10 1 Total Namur status of the device Measured value as floating point num-
ber Unit, measured value Remaining battery capacity in %
Temperature in C, resolution 0,1 K Location (GNSS) VEGA Device status Angle of inclination to the perpendicular Packet 4 5 6
(USA) 7
(USA) 254 X X X X 6 4 5 7 9
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2 0 1 2 1 5 44 VEGAPULS Air 42 Autarkic device with measured value transmission via radio technology Packet 5 X X X 13 Supplement 6
(USA) 7
(USA) 254 X X X X Sensor status Error case plus GPS (USA) Sensor in horizontal position Sensor in horizontal position plus GPS Sensor in horizontal position (USA) Sensor in horizontal position plus GPS (USA) X Dummy required 3 4 X 2 X X Example data transmission Packet 2, data record 02003FA31F152D2400FA09 Byte 1 0x02 Packet iden-
tifier Byte 2 0x00 Byte 3-6 Byte 7 0x3FA31F15 0x2D Namur status Measured Unit value Byte 8 0x24 Battery Byte 9-10 Byte 11 0x00FA 0x09 Temperature Angle of incli-
nation 2 0 = OK 1.27439 0x2D = 45 = m 36 %
25 C 9 Packet 5, data record 05047FFFFFFF2D24010442412A784105329B0000565409 Byte 1 Byte 2 Byte 3-6 Byte 7 Byte 8 Byte 11-18 Byte 19-22 Byte 23 0x05 0x04 0x7FFFFFFF 0x2D 0x24 0x0104 0x00005654 0x09 Byte 9-
10 0x42412A 784105329B Packet identifier Namur status Measured value Unit Battery Position Temper-
ature VEGA Device status Angle of inclina-
tion 5 4 = fault 7FFFFFFF =
Not a Number 0x2D =
45 = m 36 %
26 C 22100 9 48.2915 8.32485 5 1 2 1 0 2
N E
9 7 5 4 6 VEGAPULS Air 42 Autarkic device with measured value transmission via radio technology 45 102 mm
(4.02") 91 mm
(3.58") 76 mm
(2.99") 115 mm
(4.53") 156 mm
(6.14") 200 mm
(7.87") m m 3 2 1
4 8
. 4
m m 8 0 1
5 2
. 4
13 Supplement 13.4 Dimensions m m 5 8 1
3 7
. 0
1
6 9 4
. m m 6 2 1 m m 5
, 6 3
4 4
. 1
m m 0 2
9 7
. 0
2 76 mm (2.99") 98 mm (3.86") m m 5
, 7 1
7 6
. 0
Fig. 22: Dimensions VEGAPULS Air 42 1 Compression flange 2 Adapter flange 46 VEGAPULS Air 42 Autarkic device with measured value transmission via radio technology 6 4 5 7 9
E N
2 0 1 2 1 5 13 Supplement 13.5 Industrial property rights VEGA product lines are global protected by industrial property rights. Further information see www.vega.com. VEGA Produktfamilien sind weltweit geschtzt durch gewerbliche Schutzrechte. Nhere Informationen unter www.vega.com. Les lignes de produits VEGA sont globalement protges par des droits de proprit intellec-
tuelle. Pour plus d'informations, on pourra se rfrer au site www.vega.com. VEGA lineas de productos estn protegidas por los derechos en el campo de la propiedad indus-
trial. Para mayor informacin revise la pagina web www.vega.com. www.vega.com. VEGA
< www.vega.com 13.6 Licensing information for open source software Open source software components are also used in this device. A documentation of these compo-
nents with the respective license type, the associated license texts, copyright notes and disclaimers can be found on our homepage. 13.7 Trademark All the brands as well as trade and company names used are property of their lawful proprietor/
originator. 5 1 2 1 0 2
N E
9 7 5 4 6 VEGAPULS Air 42 Autarkic device with measured value transmission via radio technology 47 Printing date:
All statements concerning scope of delivery, application, practical use and operat-
ing conditions of the sensors and processing systems correspond to the information available at the time of printing. Subject to change without prior notice VEGA Grieshaber KG, Schiltach/Germany 2020 5 1 2 1 0 2
N E
9 7 5 4 6 VEGA Grieshaber KG Am Hohenstein 113 77761 Schiltach Germany Phone +49 7836 50-0 Fax +49 7836 50-201 E-mail: info.de@vega.com www.vega.com
1 2 | ID Label/Location Info | ID Label/Location Info | 267.58 KiB | December 23 2021 |
Label drafts VEGAPULS Air 41, VEGAPULS Air 42 The label is located on the housing of the devices. Location for FCC/IC FCC ID: O6QAIR4142; IC: 3892A-AIR4142 Location for FCC/IC
1 2 | Confidentiality letter | Cover Letter(s) | 23.17 KiB | December 23 2021 |
FCC, Request for non-disclosure RF_501, Issue 6 Date: 16-Jul-10 Page 1 of 1 Company Name: VEGA Grieshaber KG Address:
City:
Country:
Am Hohenstein 113 77761 Schiltach Germany Edisonstraat 12A 6902 PK ZEVENAAR The Netherlands To: Telefication B.V., Dept. FCC TCB Subject: Request for confidentiality FCC ID: O6QAIR4142 Reference number: ######
Dear FCC TCB, 1. Long-Term Confidentiality Pursuant to 47 CFR Section 0.459(a) & (b), we hereby requests non-disclosure and confidential treatment of the following materials submitted in support of FCC certification application:
Bill(s) of Material Block Diagrams Operational Description Schematic Diagrams Tune-up Procedure Above materials contain secrets, proprietary and technical information, which would customarily be guarded from competitors under 47 CFR, section 0.457(d)(2). Disclosure or publication or any portion of this company confidential material to other parties could cause substantial competitive harm and provide unjustified benefits for competitors. 2. Short-Term Confidentiality (STC) Pursuant to Public Notice DA 04-1705 of the Commissions policy, in order to comply with the marketing regulations in 47 CFR 2.803 and the importation rules in 47 CFR 2.1204, applicant hereby requests Short-Term Confidential treatment of the following materials (note 1):
Internal Photos Users Manual Test Set-up Photos External Photos Justification:
Planned Release Date STC: (notes 2, 3, 4, 5) Name and signature of applicant: Abdellah Ahakki Date: 09/15/2021 Notes:
1) A document or type of document can only have ONE type of confidentiality!
2) Short-Term confidentiality is in principle for 45 days from date of grant; it can be extended max 3 times (total time 180 days max.)!
3) FCC must be informed when marketing begins earlier. 4) Release takes place automatically thus extension must be requested in time. Telefication does not remind you of this!
5) Request for extension or for release must be received by Telefication at least 7 days before date of actual marketing or before expiration of the STC period
1 2 | Declaration of authorization | Cover Letter(s) | 44.31 KiB | December 23 2021 |
VEGA Declaration of Authorization We Name: VEGA Grieshaber KG Address Am Hohenstein 113 City: 77761 Schiltach Country: Germany Declare that:
Looking Forward Name Representative of agent: Abdellah Ahakki, Imad Hije Agent Company name: 7layers GmbH Address: Borsigstr. 11 City: 44880 Ratingen Country Germany is authorized to apply for Certification of the following product(s) Product description: Radar sensors for continuous level measurement Type designation: | VEGAPULS AIR 23, VEGAPULS AIR 41, VEGAPULS 42 Trademark: VEGAPULS on our behalf Date: 02.11.2020 City: Schiltach Name: Patrick Friedmann Function Approval department Signature VEGA Grieshaber KG Limited Partnership Am Hohenstein 113 Registered office: Wolfach 77761 Schiltach Registrar of companies:
Germany Freiburg HRA 680687 Phone +49 7836 50-0 Fax +49 7836 50-201 Commerzbank Villingen-Schwenningen info de@vega com IBAN: DE89 6424 0071 0220 0657 00 www vega com BIC: COBADEFF642 Personally liable partners:
Isabel Grieshaber Grieshaber Holding GmbH Registered office: Wolfach HRB 680271 Baden-Wuerttembergische Bank IBAN: DES1 6005 0101 7413 5002 00 BIC: SOLADEST600 Directors:
Isabel Grieshaber Guenter Kech Rainer Waltersbacher Deutsche Bank Freiburg IBAN: DE79 6647 0035 0044 2400 00 Bic: DEUTDE6FE54 Tax no : 14079/33608 Tax office Offenburg VAT no : DE143030199 EORI no : DE2446677 VEGA Gr Aim Hohe 77761 Schiltach/Germany Tel. +49 7836 50-0 E-mail Info@vega.com - www.vega.com
frequency | equipment class | purpose | ||
---|---|---|---|---|
1 | 2021-12-23 | JBP - Part 15 Class B Computing Device Peripheral | Original Equipment | |
2 | 77670.2 ~ 83032.8 | LPR - Level Probing Radar |
app s | Applicant Information | |||||
---|---|---|---|---|---|---|
1 2 | Effective |
2021-12-23
|
||||
1 2 | Applicant's complete, legal business name |
VEGA Grieshaber KG
|
||||
1 2 | FCC Registration Number (FRN) |
0011099314
|
||||
1 2 | Physical Address |
Am Hohenstein 113
|
||||
1 2 |
Schiltach, N/A
|
|||||
1 2 |
Germany
|
|||||
app s | TCB Information | |||||
1 2 | TCB Application Email Address |
c******@telefication.com
|
||||
1 2 | TCB Scope |
A1: Low Power Transmitters below 1 GHz (except Spread Spectrum), Unintentional Radiators, EAS (Part 11) & Consumer ISM devices
|
||||
1 2 |
A2: Low Power Transmitters (except Spread Spectrum) and radar detectors operating above 1 GHz
|
|||||
app s | FCC ID | |||||
1 2 | Grantee Code |
O6Q
|
||||
1 2 | Equipment Product Code |
AIR4142
|
||||
app s | Person at the applicant's address to receive grant or for contact | |||||
1 2 | Name |
J******** M****
|
||||
1 2 | Title |
Project Manager
|
||||
1 2 | Telephone Number |
++49 ********
|
||||
1 2 | Fax Number |
++49 ********
|
||||
1 2 |
J******@de.vega.com
|
|||||
app s | Technical Contact | |||||
1 2 | Firm Name |
VEGA Grieshaber KG
|
||||
1 2 | Name |
P****** F********
|
||||
1 2 | Physical Address |
Am Hohenstein 113
|
||||
1 2 |
Schiltach, 77761
|
|||||
1 2 |
Germany
|
|||||
1 2 | Telephone Number |
49783********
|
||||
1 2 |
p******@vega.com
|
|||||
app s | Non Technical Contact | |||||
1 2 | Firm Name |
VEGA Grieshaber KG
|
||||
1 2 | Name |
P****** F********
|
||||
1 2 | Physical Address |
Am Hohenstein 113
|
||||
1 2 |
Schiltach, 77761
|
|||||
1 2 |
Germany
|
|||||
1 2 | Telephone Number |
49783********
|
||||
1 2 |
p******@vega.com
|
|||||
app s | Confidentiality (long or short term) | |||||
1 2 | Does this application include a request for confidentiality for any portion(s) of the data contained in this application pursuant to 47 CFR § 0.459 of the Commission Rules?: | Yes | ||||
1 2 | Long-Term Confidentiality Does this application include a request for confidentiality for any portion(s) of the data contained in this application pursuant to 47 CFR § 0.459 of the Commission Rules?: | No | ||||
if no date is supplied, the release date will be set to 45 calendar days past the date of grant. | ||||||
app s | Cognitive Radio & Software Defined Radio, Class, etc | |||||
1 2 | Is this application for software defined/cognitive radio authorization? | No | ||||
1 2 | Equipment Class | JBP - Part 15 Class B Computing Device Peripheral | ||||
1 2 | LPR - Level Probing Radar | |||||
1 2 | Description of product as it is marketed: (NOTE: This text will appear below the equipment class on the grant) | Radar sensors for continuous level measurement | ||||
1 2 | Related OET KnowledgeDataBase Inquiry: Is there a KDB inquiry associated with this application? | No | ||||
1 2 | Modular Equipment Type | Does not apply | ||||
1 2 | Purpose / Application is for | Original Equipment | ||||
1 2 | Composite Equipment: Is the equipment in this application a composite device subject to an additional equipment authorization? | Yes | ||||
1 2 | Related Equipment: Is the equipment in this application part of a system that operates with, or is marketed with, another device that requires an equipment authorization? | Yes | ||||
1 2 | Grant Comments | This device must be professionally installed. The power listed is peak EIRP calculated in 50MHz bandwidth. Restrictions for use under 15.209: This device is approved when installed in a fully enclosed stationary metal or concrete vessel only. Restrictions for use under 15.256: For operation outside of closed metal vessels, this device must be installed and maintained to ensure a vertically downward orientation of the transmit antennas main beam. This device may only operate at fixed locations and may not operate while being moved, or while inside a moving container. Hand-held applications are prohibited. | ||||
1 2 | Is there an equipment authorization waiver associated with this application? | No | ||||
1 2 | If there is an equipment authorization waiver associated with this application, has the associated waiver been approved and all information uploaded? | No | ||||
app s | Test Firm Name and Contact Information | |||||
1 2 | Firm Name |
7layers GmbH
|
||||
1 2 | Name |
B****** R********
|
||||
1 2 | Telephone Number |
0049 ********
|
||||
1 2 | Fax Number |
0049 ********
|
||||
1 2 |
B******@7layers.com
|
|||||
Equipment Specifications | |||||||||||||||||||||||||||||||||||||||||
---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
Line | Rule Parts | Grant Notes | Lower Frequency | Upper Frequency | Power Output | Tolerance | Emission Designator | Microprocessor Number | |||||||||||||||||||||||||||||||||
1 | 1 | 15B | CC | ||||||||||||||||||||||||||||||||||||||
Line | Rule Parts | Grant Notes | Lower Frequency | Upper Frequency | Power Output | Tolerance | Emission Designator | Microprocessor Number | |||||||||||||||||||||||||||||||||
2 | 1 | 15.209,15.256 | CC | 77670.2 | 83032.8 | 0.543 | |||||||||||||||||||||||||||||||||||
2 | 2 | 15.209,15.256 | CC | 77670.2 | 82004.2 | 0.426 |
some individual PII (Personally Identifiable Information) available on the public forms may be redacted, original source may include additional details
This product uses the FCC Data API but is not endorsed or certified by the FCC