Windy Plus Box PC Windy Plus Box PC for Vehicle Producing Examination USER MANUAL Version: 1.0 Attention!!!
This product is designed for vehicle producing examination only. It should be used in vehicle production line and required to be away from operator >30cm when operating. User Manual Windy Plus TABLE OF CONTENTS Windy Plus Box PC CHAPTER 1 READ ME FIRST ........................................ 3 IMPORTANT SAFETY INSTRUCTIONS ........................................................................ 4 Copyright Notice ......................................................................................................................... 5 Warranty .................................................................................................................................... 5 Customer Service ........................................................................................................................ 6 Notice ......................................................................................................................................... 6 Safety Precautions ...................................................................................................................... 6 CHAPTER 2 GETTING STARTED .................................. 7 CONNECTING THE AC POWER......................................................................................... 8 BOOT UP AND SHUT DOWN THE WINDY ............................................................................ 9 HOW TO WAKE UP WINDY BY TX BOX ............................................................................. 10 PRODUCT OVERVIEW .................................................................................................. 11 INSTRUCTION OF OSD & LED STATUS INDICATION ............................................................. 13 PRODUCT SPECIFICATION ............................................................................................. 15 CHAPTER 3 USEFUL INFORMATION.......................... 17 1. THE PROCEDURE TO TEST CONNECTING WITH OBD BOX ................................................. 18 2. THE PROCEDURE TO UPDATE BIOS OF MCU .................................................................. 20 3. THE PROCEDURE TO TEST ALL THE WAKE UP FUNCTION .................................................... 23 3.1 IR Wake up .......................................................................................................................... 23 3.2 OBD In Wake up................................................................................................................... 24 3.3 OBD Out Wake up ................................................................................................................ 25 3.4 Button Wake up ................................................................................................................... 26 3.5 RTC Wake up ....................................................................................................................... 27 3.6 DC In Wake up ..................................................................................................................... 28 3.7 DC Out Wake up .................................................................................................................. 29 3.8 G-Sensor Wake up ............................................................................................................... 29 CHAPTER 4 TROUBLESHOOTING ........................... 31 TROUBLESHOOTING ................................................................................................... 32 User Manual Windy Plus Windy Plus Box PC CHAPTER 1 Read Me First User Manual Windy Plus Attention!!!
Windy Plus Box PC This product is designed for vehicle producing examination only. It should be used in vehicle production line and required to be away from operator >30cm when operating. IMPORTANT SAFETY INSTRUCTIONS Please read these instructions carefully before using the product and save for later reference. Follow all warnings and instructions marked on the product. Unplug this product from the wall outlet before cleaning. Clean the product with a damp soft cloth. Do not use liquid or aerosol cleaners as it may cause permanent damage to the outer covering. Do not use this product near water. Do not place this product on an unstable cart, stand, or table. The product may fall, causing serious damage to the product. This product should be operated from the type of power indicated on the marking label. If you are not sure of the type of power available, consult your dealer or local power company. This product is equipped with a 3-wire grounding type plug, a plug having a third
(grounding) pin. This plug will only fit into a grounding-type power outlet. This is a safety feature. If you are unable to insert the plug into the outlet, contact your electrician to replace your obsolete outlet. (For AC version only) Do not defeat the purpose of the grounding-type plug. Do not allow anything to rest on the power cord. Do not locate this product where persons will walk on the cord. Never push objects of any kind into this product through cabinet slots as they may touch dangerous voltage points or short out parts that could result in a risk of fire or electric shock. Never spill liquid of any kind on the product. Do not attempt to service this product by yourself, as opening or removing covers may expose you to dangerous voltage points or other risks and will void the warranty. Refer all servicing to qualified service personnel. Unplug this product from the wall outlet and refer servicing to qualified service personnel under the following conditions:
When the power cord or plug is damaged or frayed. If liquid has been spilled into the product. If rainy or water has been exposed to the product. If the product does not operate normally that the operating instructions are followed. Adjust only those controls that are covered by the operating instructions since improper adjustment of other controls may result in damage and will often require extensive work by a qualified technician to restore the product to normal operation. If the product has been dropped or the cabinet has been damaged. If the product exhibited a distinct change in the performance, that indicates a need for service. User Manual Windy Plus Windy Box PC Copyright Notice Copyright 2008 Winmate Communication Inc., ALL RIGHTS RESERVED. No part of this document may be reproduced, copied, translated, or transmitted in any form or by any means, electronic or mechanical, for any purpose, without the prior written permission of the original manufacturer. Trademark Acknowledgement respective owners. Disclaimer Brand and product names are trademarks or registered trademarks of their Winmate Communication Inc. reserves the right to make any product changes without notice, including circuits and/or software described or contained in this manual in order to improve design and/or performance. Winmate Communication assumes no responsibility or liability for the use of the described product(s), conveys no license or title under any patent, copyright, or masks work rights to these products, and makes no representations or warranties that these products are free from patent, copyright, or mask work right infringement, unless otherwise specified. Applications that are described in this manual are for illustration purposes only. Winmate Communication Inc. makes no representation or warranty that such application will be suitable for the specified use without further testing or modification. Warranty Winmate warrants that each of its products will be free from material and workmanship defects for a period of one year from the invoice date. If the customer discovers a defect, Winmate will, at its option, repair or replace the defective product at no charge to the customer, provided it is returned during the warranty period of one year, with transportation charges prepaid. The returned product must be properly packaged in its original packaging to obtain warranty service. If the serial number and the product shipping data differ by over 30 days, the in-
warranty service will be made according to the shipping date. In the serial numbers the third and fourth two digits give the year of manufacture, and the fifth digit means the month (e. g., with A for October, B for November and C for December). For example, the serial number 1W15Axxxxxxxx means October of year 2015. Users Manual Rugged Box PC Customer Service Windy Plus Box PC We provide service guide for any problem as follow stepsFirst, visit the website at http://www.winmate.com.tw to find the update information about the product. Second, contact with your distributor, sales representative, or our customer service center for technical support if you need additional assistance. You may have the following information ready before you call Product serial number Peripheral attachments Software (OS, version, application software, etc.) Description of complete problem The exact wording of any error messages In addition, free technical support is available from our engineers every business day. We are always ready to give advice on application requirements or specific information on the installation and operation of any of our products. Please do not hesitate to call or e-mail us. Notice 1. Do not use abrasive cleaners, waxes or solvents for cleaning, use only a dry or 2. Use only with a high quality, safety-approved, AC/DC power adapter. damp, soft cloth. Safety Precautions Warning!
Always completely disconnect the power cord from your chassis whenever you work with the hardware. Do not make connections while the power is on. Sensitive electronic components can be damaged by sudden power surges. Only experienced electronics personnel should open the PC chassis. Caution!
Always ground yourself to remove any static charge before touching the CPU card. Modern electronic devices are very sensitive to static electric charges. As a safety precaution, use a grounding wrist strap at all times. Place all electronic components in a static-dissipative surface or static-shielded bag when they are not in the chassis. User Manual Windy Plus Windy Plus Box PC CHAPTER 2 Getting started User Manual Windy Plus Windy Plus Box PC CHAPTER 2 GETTING STARTED Congratulations for you to purchase this rugged box computer. This chapter tells you step by step how to boot up the box computer. You can find instructions for the following procedures:
Connecting the AC Power Our box PC can operate either on the external AC power adapter or internal battery power. It is suggested that you use AC power when you boot up the box PC first time. Caution !!!
Use only the AC adapter included with your box PC. Using aftermarket AC adapter may damage the box PC. When you disconnect the AC adapter, disconnect from the electrical outlet first and then from the box PC. When unplugging the connector, always hold the plug head. Never pull on the cord. 1. Make sure that the box PC has been shut down. 2. Rotate the box PC on the proper side and take off the battery cover, then put battery pack into the battery slot with cover. 4. Open the IO protect cover, then plug the DC cord of the AC adapter to the power connector of the box PC. 5. Plug the female end of the AC power cord to the AC adapter and the male end to the power 6. Boot up the Box PC few seconds later after power is being supplied from the electrical outlet electrical outlet. to the AC adapter. 7. When the AC adapter is connected, the Battery Pack is also under charging. You can check the battery status LED indicator to see the currently progress. The indicator turns to green User Manual Windy Plus Windy Plus Box PC when is fully charged. Boot up and shut down the Windy Boot up the Windy 1. Put your Windy on a flat and stable surface or holding the Windy on your hand. 2. Make sure that the Windy is either connected to AC power or the battery pack with power. 3. Press the power button by 3~4 seconds to boot it up. Shut down the Windy To turn off the Windy power, click the Shut Down command of your operating system. Caution !!!
If you have to boot up the Box PC again immediately after shut it down, wait for at least five seconds. Turning the Box PC off and on rapidly may damage it. User Manual Windy Plus Windy Plus Box PC How to wake up Windy by TX box When the Windy is in S3 or S5 mode, you can wake it up with a TX box (optional). Please follow the steps list below to apply this function. 1. Set the Windy from working state (S0) into sleep state (S3) or Soft Off state (S5) 2. Take out the TX box and connect it to power source (5V DC in). 5V DC in 3. Aim the IR receiver (either of three) on Windy with TX box. From distant location (<10m), please push the button on top of TX box. The red cross laser should be helpful for alignment. Push button
(for laser) 4. To avoid the repeat signal interference, Windy is designed to ignore same wake up signal from TX box in 30sec. Its recommended to adjust the DIP switch on the bottom of TX box after wake up the Windy from S3 or S5 mode. User Manual Windy Plus Windy Plus Box PC Product Overview DIP switch User Manual Windy Plus LED Indicator
(Defined & Controlled by customer) IR receiver Suction cup OBD connector
(VGA type) Battery cover Handle Windy Plus Box PC Diagram of front view I/O protect cover Diagram of Side view Diagram of Rear view Epaper Didplay LED Indicator
(Defined & Controlled by customer) Microphone User Manual Windy Plus Windy Plus Box PC Diagram of I/O view IR receiver VGA output Instruction of OSD & LED Status Indication RJ45 USB 3.0 19V DC in LED Status Indication Power button LED Status Indication Description LED Term LED Indicator Indicator Status Description Power mode Battery Status Storage
\\\Status Green lightPower On No light : Power Off No lightCharge completely or Normal using (>10%) Orange Light Under charging Red Light BlinkingLow Battery (<10%) Green lightStorage operating User Manual Windy Plus Windy Plus Box PC Wi-Fi Status Green lightWi-Fi operating No light : Wi-Fi suspend User Manual Windy Plus Windy Plus Box PC Product Specification The product specification(default) as the following table description:
System Main board Spec Processor BIOS Insyde System BIOS Intel Pentium Processor N4200 1. 1GHz, turbo up to 2.5GHz System Memory 1 x 8GB SODIMM DDR3L-1866 (Max 8GB) LAN Controller Intel I210 Storage 1 x M.2 2242 Key B 256GB SSD, 1 x M.2 2242 Key B SSD slot (empty as default) Audio Microphone(-423dB) x1 External I/O & Buttons OSD LAN USB VGA 2.5 Power Jack 1x 19V DC in (I/O side) 1x Power Button (Top side) 1x RJ45 (I/O side) 1x USB 3.0/2.0 (I/O side) 1x VGA (I/O side) Docking connector OBD type Internal I/O & Buttons SSD/Wi-Fi M.2 x4 (2 for SSD / 1 for Wi-Fi/1 for WWAN) LAN Wafer for e-COM CAN BUS LED panel GPIO (PWM) x3 Wireless Communication Wi-Fi + BT 802.11 ac,a/b/g/n Wi-Fi M.2 card Wake up sensors G sensor 3D acceleration sensor up to 10g Drop detection and motion wake up Controlled by software API (Customization) IR Sensor IR Sensor x3, Wake up function with TX Box (16bit ID signal) LED indicator OSD LED pane Software OS Indicator of Power/SSD/Battery/Wi-Fi/ operating status 3x pairs for indicating Undefined status (front & back side) LED light by RGB combined colors Windows 10 IOT Enterprise User Manual Windy Plus Windy Plus Box PC Product Specification (continue) Mechanical and Environment 1.3 Kg (w/o accessories)
-10~50 Operating Humidity 10% to 95% (non condensing) Weight Operating Temperature Mounting Shock Vibration Drop Suction cup with handle MIL-STD-810G M516.6 (By request) MIL-STD-810G M514.6 (By request) 4 ft, Free to concrete Certifications CE, CE Wi-Fi, FCC, CCC Power Management Power Input 19V DC in Battery Adapter Li-Ion battery 3000mAh, 7.4V 100-240V, 50-60Hz, 19VDC User Manual Windy Plus Windy Plus Box PC CHAPTER 3 Useful Information User Manual Windy Plus Windy Plus Box PC To implement the process of function test or BIOS update, you have to use VGA connector to show the Windy's output to a display (Resolution will be adjusted automatically). 1. The procedure to test connecting with OBD BOX 1.1 After running the program, please select the "P-Module VBat Test". User Manual Windy Plus Windy Plus Box PC 1.2 Click all the testing Item sequentially. It will show green when it Pass, but red when Fail. 1.3 After all the test has been done, please click the "EXIT icon. User Manual Windy Plus Windy Plus Box PC 2. The procedure to update bios of MCU 2.1 Open MCU AP folder and run SerialBootloaderDataSource.exe 2.2. a. Click Select Hex File(s) b. Click .hex file c. Click Open d. Run the Hex file successfully as follow. IBWD_PWC User Manual Windy Plus Windy Plus Box PC 2.3 a. Click COM Port b. Click Open COM Port Please do not close the whole program window. 2.4 Run DaimlerMCUControl.exe 2.5 Click Enter Burn User Manual Windy Plus Windy Plus Box PC 2.6 If the program shows the notice Click the Update Application Firmware button to continue ,please click Update Application Firmware . 2.7 When the message Bootload process completed successfully! appears in the columm, it means update boot loader process was fully completed. User Manual Windy Plus Windy Plus Box PC 3. The procedure to test all the Wake up function 3.1 IR Wake up a. Implement Daimler MCU Control and perform COM Port Connect to COM3 then set IR Enable. b. Click Get IR Wake and make sure IR Wake Status=Enable c. Let the system to Sleep / Hibernate / Shout down Mode, then use the TX BOX to wake Windy up and get event to confirm which IR worked. d. Click Get IR Table and make sure if it has count, the information of time and ID need to be correct. User Manual Windy Plus Windy Plus Box PC 3.2 OBD In Wake up a. Implement Daimler MCU Control and perform COM Port connect to COM3 then set OBD In Enable. b. Click Get OBD In and make sure OBD In Wake Status=Enable c. Allow the system to enter the Sleep / Hibernate / Shout down Mode and plug in the OBD cable to wake up the Porty G3 S. Click get Event to confirm whether wake up by OBD In. d. Click OBD In Setting make sure whether the count and time information are correct. User Manual Windy Plus Windy Plus Box PC 3.3 OBD Out Wake up a. Implement Daimler MCU Control and perform COM Port connect to COM3 then set OBD out enable. b. Click Get OBD Out and make sure OBD Out Wake Status=Enable c. Allow the system to enter the Sleep / Hibernate / Shut down Mode and un-plug the OBD cable to wake up the Porty G3 S. Click get Event to confirm whether wake up by OBD Out. d. Click OBD Out settings and make sure whether the count and time information are correct. User Manual Windy Plus Windy Plus Box PC 3.4 Button Wake up a. Implement Daimler MCU Control and perform COM Port connect to COM3 then set Button out enable b. Click Get Button settings and make sure Button Wake Status=Enable c. Allow the system to enter the Sleep /
Hibernate / Shut down Mode and press the power button to wake up the Porty G3 S. Click get Event to confirm whether wake d. Click OBD Out setting make sure whether the count and time information are up by Button. correct. User Manual Windy Plus Windy Plus Box PC 3.5 RTC Wake up a. Implement Daimler MCU Control and perform COM Port connect to COM1 then set RTC enable. b. Click Get RTC Wake and make sure RTC Wake Status=Enable. c. Click on the Time Sync and allow time synchronization d. Click Get Time, confirm the time is synchronized e. Set Alarm Time in order to set the wake-up time. f. Allow the system to enter the Sleep / Hibernate / Shut down Mode and after a specified time to wake up Windy Plus. Click get Event to confirm whether wake up by RTC. g. Click Get RTC Table and make sure whether the count and time information are User Manual Windy Plus Windy Plus Box PC correct. h. You can choose Year/Month/Day/Hour/Minute in Alarm Repeat Mode. 3.6 Docking In Wake up a. Implement Daimler MCU Control and perform COM Port connect to COM1 then set DC In enable. b. Click Get Docking In Wake and make sure Docking in Wake Status=Enable c. Allow the system to enter the Sleep / Hibernate / Shut down Mode and plug in the power adapter to wake up the Windy Plus, Click get Event to confirm whether wake up by DC Power In. d. Click Get Docking In Table and make sure whether the count and time information are correct User Manual Windy Plus Windy Plus Box PC 3.7 Docking Out Wake up a. Implement Daimler MCU Control and perform COM Port connect to COM1 then set Docking Out enable. b. Click Get Docking Out Wake and make sure Docking Out Wake Status=Enable. c. Allow the system to enter the Sleep / Hibernate / Shut down Mode and unplug the power adapter to wake up the Windy Plus. Click get Event to confirm whether wake up by DC Power Out. d. Click Get Docking Out Table and make sure whether the count and time information are correct. 3.8 G-Sensor Wake up a. Implement Daimler MCU Control and perform COM Port connect to COM1 then set G-Sensor enable. b. Click Get G-Sensor Wake and make sure G-Sensor Status =Enable c. Click on the G-Sensor lnt to adjust the sensitivity of G-Sensor (10 to 0). d. Allow the system to enter the Sleep / Hibernate / Shut down Mode and motion the Windy Plus to wake up it. Click get Event to confirm whether wake up by G-Sensor. e. Click Get G-Sensor Table and make sure whether the count and time information are correct. User Manual Windy Plus Windy Plus Box PC User Manual Windy Plus Windy Plus Box PC CHAPTER 4 Troubleshooting User Manual Windy Plus Windy Plus Box PC Troubleshooting Problem Solution The removable battery is not charging. Make sure the AC adapter is properly Nothing appears on the output display. The Windy may be in sleep mode. Press Wireless LAN signal quality is poor. The Windy may be out of wireless Can't connect to other wireless LAN Make sure that function of wireless LAN device. has been turned on. Can't connect to other device with Make sure that both devices have Bluetooth. Bluetooth turned on. connected, and that the removable battery is properly inserted. the power button to wake it up. sufficient range. Move the Windy to be more closer to the access point. Check if your surroundings have interferences, such as microwave ovens, cordless phones. Move the Windy away from objects causing interference. Make sure that the SSID setting is the same for every wireless LAN device in the network. Restart the Windy. Make sure the IP address or subnet mask setting is correct. Make sure that the distance between both devices is within 10 meters and there are no walls or large obstructions between the devices. Make sure the both devices are turned on and configured to be discoverable. Make sure that both devices are compatible. User Manual Windy Plus Windy Plus Box PC Winmate INC. 9F, No.111-6, Shing-De Rd., San-Chung District, New Taipei City 241, Taiwan, R.O.C Web Site: http://www.winmate.com.tw User Manual Windy Plus FCC Warning This device complies with part 15 of the FCC Rules. Operation is subject to the following two conditions:
(1) This device may not cause harmful interference, and (2) this device must accept any interference received, including interference that may cause undesired operation. Any Changes or modifications not expressly approved by the party responsible for compliance could void the user's authority to operate the equipment. Note: This equipment has been tested and found to comply with the limits for a Class B digital device, pursuant to part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference in a residential installation. This equipment generates uses and can radiate radio frequency energy and, if not installed and used in accordance with the instructions, may cause harmful interference to radio communications. However, there is no guarantee that interference will not occur in a particular installation. If this equipment does cause harmful interference to radio or television reception, which can be determined by turning the equipment off and on, the user is encouraged to try to correct the interference by one or more of the following measures:
-Reorient or relocate the receiving antenna.
-Increase the separation between the equipment and receiver.
-Connect the equipment into an outlet on a circuit different from that to which the receiver is
-Consult the dealer or an experienced radio/TV technician for help. This equipment complies with FCC radiation exposure limits set forth for an uncontrolled environment. This equipment should be installed and operated with minimum distance 20cm between the radiator &
your body. connected.