ZAIoT-VTC01 ZETA Edge-AI Vibration Sensor 1 ZAIoT-VTC01 ZAIoT-VTC01 Content Device configuration Operating Instructions 1. Product Description ............................................................................................................ 3 2. Appearance and size ........................................................................................................... 4 3. Product Specification ..........................................................................................................5 4. Installation guide ..................................................................................................................6
...................................................................................................... 8 5. 5.1. Platform login ...........................................................................................................8 5.2. ...........................................................................................8 5.3. Check Status........................................................................................................... 11 6. Sensor functions .................................................................................................................12 6.1. Equipment vibration data acquisition .......................................................12 6.2. Vibration index report .......................................................................................13 6.3. Power button and status indicator ..............................................................13 6.4. Battery replacement ...........................................................................................13 7. Common faults and precautions ................................................................................ 15 8. Safety instructions ............................................................................................................ 16
................................................................................................................................. 17 9. Revision 2 1. Product Description ZAIoT-VTC01 performance, communication ZAIoT-VTC01 is a low-power design, plug-and-play wireless vibration and temperature integrated collection terminal product, with high-precision vibration acceleration and temperature collection functions. The product has built-in 10kHz (Z-axis) and 6kHz (XY-axis) high-frequency response acceleration and temperature sensors. By carrying the ZETA high-speed protocol, the original waveform can be transmitted while ensuring wide-coverage effective communication line-of-sight is greater than 800 meters. Powered by a large-capacity lithium sub-battery, it can work continuously for 3 years at a typical transmission interval (6h). At the same time, the product has built-in end-side analysis and AI alarm algorithms, and can flexibly configure various combination strategies of original waveform and feature edge calculation to meet the needs of multiple use scenarios. The product complies with IEC 60079 intrinsically safe explosion-proof standard, the explosion-proof mark is Ex ia IIC T4 Ga, and the operating environment industrial and chemical temperature is -20~+60. Suitable for scenarios. and the Suitable for general rotating equipment application scenarios: motors, bearings, pumps, fans, air compressors, gearboxes... Three-axis vibration + temperature monitoring, supporting 10000Hz high frequency vibration eigenvalues + waveform monitoring. Support for synchronous acquisition between different nodes to meet applications with synchronous monitoring requirements. Supports multiple installation methods, plug and play, rapid deployment ZETA network wireless transmission and deployment, low cost, wide coverage, stable connection, local deployable Low power consumption design, battery powered life of approximately 3 Web platform and mobile client APP support, view data and track device years (default configuration) status anytime, anywhere 3 2. Appearance and size ZAIoT-VTC01 Unit: mm ZAIoT-VTC01 Sensor Appearance 4 ZAIoT-VTC01 Z-axis: configurable by class: 25600 12800 6400 3200 3. Product Specification Hardware Specification Frequency response Z-axis: 10kHz (1dB point) XY-axis: 6kHz (3dB point) Sampling frequency Frequency resolution Measuring range XY-axis: 26667Hz 1Hz 33g Working temperature
-30~85 Ingress level Mounting Size Weight IP66 Magnetic, adhesive, M5 stud 50*50*87mm
~400g (With battery) Battery capacity Wireless Specification Battery life 9600mAh (Replaceable)
~3 years (default setting) Wireless Protocol ZETA H Frequency band Sub-GHz, adjustable according to local regulations Gateway coverage Functional Specification Antenna type
~1km PCB Antenna Tri-axis vibration + temperature data acquisition and Data collection and return, supporting synchronous acquisition between return different nodes, to meet the application of synchronous Vibration index report vibration velocity rms, vibration acceleration rms monitoring requirements 5 ZAIoT-VTC01 4. Installation guide Step1 - Measurement point selection Sensors are generally deployed on flat surfaces with high stiffness on the equipment, as close as possible to the rotating bearings, such as the drive end bearings of motors. Please refer to national and industry standards for the number and location Step2 - Surface treatment of measurement points for each equipment model. The mounting surface should be as flat as possible, if necessary sandpapered and cleaned with acetone to remove oil and dirt. The bottom surface of the installation can be coated with a suitable amount of silicone oil to increase the accuracy of the vibration signal. Step3 - Sensor installation Check the grounding of the equipment before installation to ensure safe use. The sensor supports three types of mounting: magnet, adhesive and M5 bolt, with the threaded connection mounting being preferred. If the equipment does not have the conditions for drilling, a transition plate can also be used to thread the terminal first and then weld the transition plate to the surface of the equipment. If magnetic adsorption is used, the terminal can be fixed by applying quick-drying adhesive on the bottom surface and silicone around the outer ring to play a sealing and long-term fixing role. Step4 - Sensor online Installation direction: vertical, horizontal and axial are all possible. Ensure that the gateway is powered up and covered by the ZETA network and add the terminal to the platform. Press and hold the button on the front of the terminal for 5 seconds, the device powers up and the blue light flashes to indicate that the terminal is attempting to register the gateway (the internal battery was powered up 6 ZAIoT-VTC01 when shipped). Check the status of the terminal on the platform to see if it is online. 7 5. Operating Instructions 5.1. Platform login ZAIoT-VTC01 Log in to ZETA network management platform, platform address https://platforms.zifisense.com/network/#/login 5.2. Device configuration Network Device ZETA MS After logging in, go to the Add button to add a new device. And add the Sensor information in the pop-up window (see the actual device nameplate information for details). page and click the
8 ZAIoT-VTC01 Select from the left menu: Network Device ZETA MS Add The red asterisk is a required item, after filling in, press OK to add the device Check the device, apply Device Control Settings, as shown below:
9 ZAIoT-VTC01 Among them, the following parameters need to be set according to the function of different rotating machinery:
Acquisition of raw vibration data according to the configuration period and wirelessly backhauled through ZETA-H protocol The sampling frequency and the number of spectral lines can be configured The acquisition cycle can be configured Support different terminals to send and set synchronous acquisition time 10 5.3. Check Status ZAIoT-VTC01 After the device is added, you can view the data of the added device in the list. When the device is powered on, the online status will change from
"offline" to "online", and the startup time, registration time and heartbeat time are updated. If the data is underlined, you can click to view the detailed data Click the device ID to view the detailed status, as shown below:
11 ZAIoT-VTC01 Through the platform command, you can actively query the device status and parameter setting information as follows:
Device status query Detection parameter query Version number query 6. Sensor functions 6.1. Equipment vibration data acquisition Acquisition of equipment triaxial vibration data Remote configuration of the reporting period Remote configuration of sampling frequency Remote configuration of linear resolution Support for setting the acquisition time synchronisation of different node sensors 12 ZAIoT-VTC01 6.2. Vibration index report Velocity rms (10Hz to 1kHz) in mm/s Acceleration rms (10Hz~10kHz) in m/s2 Surface temperature of the measurement point in 6.3. Power button and status indicator Press and hold for 3 seconds to turn off the power Power button Press and hold for 3 seconds to turn on the power Power on: blue light flashing (10ms every 1s for 5s) Status indicator Power off: red light flashing (10ms every 1s for 5s) Complete acquisition and upload: green light flashing (10ms every 1s for 3s) 6.4. Battery replacement When the platform reports a "low battery" alarm, please replace the battery promptly. Replacement procedure Unscrew the four screws securing the terminal housing and open the housing by gently lifting upwards. Unplug the old battery from the battery supply plug on the PCB. Replace the battery with a new one, taking care to snap it in place and insert the battery supply plug to the PCB. Cover the housing gently and tighten the 4 fixing screws, taking care that the side with the buttons and indicators corresponds to the front of the PCB. The battery will automatically start the terminal registration when it is powered up, the blue indicator light flashes, check at the platform if the 13 ZAIoT-VTC01 terminal is successfully connected. If unsuccessful, operate the button to restart once. 14 ZAIoT-VTC01 7. Common faults and precautions Device cannot connect to network Check that the gateway is powered up to ensure ZETA signal coverage is in place Check the detection cycle, if it is offline after a proper connection, even if the gateway is properly powered up, you still need to wait for the detection cycle to arrive before you can complete the connection, at this point you can initiate the connection via a button restart, which is the fastest means Check the power level reported on the last platform to see if there is a possibility of low battery Battery power drops badly Collection cycles are too frequent, a collection frequency of 4 hours/time or more is recommended Check signal quality, poor signal and frequent dropouts and uplinks will accelerate power consumption Periodically check the installation of the terminal for any loose or displaced measurement points Deploy the terminal in a suitable location with reference to the operating temperature range and protection class Replace the battery in case of a low battery alarm 15 8. Safety instructions ZAIoT-VTC01 1. Potential electrostatic charging hazard: clean only with a damp cloth. 2. Only ER26500 lithium thionyl chloride battery produced by EVE Energy Co., Ltd. is allowed to be used as the power supply. Do not charge the battery. Do not replace battery when an explosive atmosphere is present. 16 9. Revision Version File name Revised by Date Description V1.0.0 Vibration Sensor OUYI 2021.12.6 First edition V1.0.1 Vibration Sensor OUYI 2022.6.1 ZETA Edge-AI User Manual ZETA Edge-AI User Manual ZAIoT-VTC01 Add Operating Instruction part FCC Statement:
Any Changes or modifications not expressly approved by the party responsible for compliance could void the users authority to operate the equipment. This device complies with part 15 of the FCC Rules. Operation is subject to the following two conditions:
(1) This device may not cause harmful interference, and
(2) This device must accept any interference received, including interference that may cause undesired operation. 17 ZAIoT-VTC01 18