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Zebra R110Xi/R170Xi High-Performance Printers User Guide 2004 ZIH Corp. The copyrights in this manual and the label print engine described therein are owned by Zebra Technologies Corporation. Unauthorized reproduction of this manual or the software in the label print engine may result in imprisonment of up to one year and fines of up to $10,000 (17 U.S.C.506). Copyright violators may be subject to civil liability. This product may contain ZPL, ZPL II, and ZebraLink(tm) programs;
Element Energy Equalizer Circuit; E3; and AGFA fonts. Software ZIH Corp. All rights reserved worldwide. ZebraLink and all product names and numbers are trademarks, and Zebra, the Zebra logo, ZPL, ZPL II, Element Energy Equalizer Circuit, and E3 Circuit are registered trademarks of ZIH Corp. All rights reserved worldwide. CG Triumvirate is a trademark of AGFA Monotype Corporation. All rights reserved worldwide. CG Triumvirate font AGFA Monotype Corporation. Intellifont portion AGFA Monotype Corporation. All rights reserved worldwide. UFST is a registered trademark of AGFA Monotype Corporation. All rights reserved worldwide. All other brand names, product names, or trademarks belong to their respective holders. Customer Order # 23063L-003 Manufacturer Part # 23063L-003 Rev. 2 I have determined that the Zebra printers identified as the 90 III 140 III Xi Plus, Xi Plus, Series Xi Plus III 96 III 170 III Xi Plus, Xi Plus, 110 III Xi Plus, Xi Plus 220 III manufactured by:
Zebra Technologies 333 Corporate Woods Parkway Vernon Hills, Illinois 60061-3109 U.S.A. Have been shown to comply with the applicable technical standards of the FCC For Home, Office, Commercial, and industrial use If no unauthorized changed is made in the equipment, and if the equipment is properly maintained and operated. Notes ___________________________________________________________________ __________________________________________________________________________ __________________________________________________________________________ __________________________________________________________________________ __________________________________________________________________________ __________________________________________________________________________ __________________________________________________________________________ __________________________________________________________________________ __________________________________________________________________________ __________________________________________________________________________ Contents Preface . ix Contacts . x Support . x Document Conventions. xi Related Documents . xii 1 Introduction . 1 Exterior View. 2 Front Panel . 3 Front Panel Buttons . 4 Front Panel Lights. 5 Printer Components . 6 2 Printer Setup . 7 Before You Begin . 8 Unpack and Inspect the Printer. 9 Report Shipping Damage . 9 Store or Reship the Printer . 9 Select a Site for the Printer. 10 Select a Surface . 10 Provide Proper Operating Conditions . 10 Allow Proper Space . 10 Provide a Data Source . 10 Connect the Printer to a Power Source . 11 Power Cord Specifications . 11 Select a Communication Interface . 12 Data Cable Requirements. 13 Types of Media . 14 23063L-003 Rev. 2 12/17/04 R110Xi/R170Xi User Guide v Contents Ribbon. 16 When to Use Ribbon. 16 Coated Side of Ribbon . 16 3 Printer Operation . 19 Loading the Media . 20 Load Roll Media . 21 Load Fanfold Media . 24 Loading Ribbon. 26 Create a Ribbon Leader . 27 Load Ribbon . 27 Remove Used Ribbon. 31 Print a Printer Configuration Label . 32 Print a Network Configuration Label . 34 Calibrate the Printer . 35 Adjust Media Sensors. 37 Adjust Printhead Pressure and Toggle Position . 39 Toggle Position Adjustment . 39 Printhead Pressure Adjustment . 40 4 Front Panel Controls . 41 Overview. 42 Enter Setup Mode. 42 Exit Setup Mode . 42 Password-Protected Parameters . 43 Default Password Value . 43 Disable the Password Protection Feature . 43 Front Panel LCD . 44 Standard LCD Displays. 44 ZebraNet Wired and Wireless Print Server LCD Displays . 60 RFID LCD Displays. 62 5 RFID Guidelines . 65 Overview. 66 Transponder Placement . 66 ZPL Commands for RFID Applications. 66 Electronic Product Code (EPC) . 67 EPC Structure in RFID Labels . 67 XML-Enabled Printing. 67 Getting Started with RFID . 68 vi R110Xi/R170Xi User Guide 12/17/04 23063L-003 Rev. 2 Contents Creating Basic RFID Label Formats . 69 RFID Label Format 1Write a 96-bit Tag in Hexadecimal. 70 RFID Label Format 2Write a 64-bit Tag in Hexadecimal. 71 RFID Label Format 3Write a 96-bit Tag in ASCII . 72 RFID Label Format 4Read Data from Tag and Print on Label . 73 RFID Label Format 5Write Tag, Read Tag, and Print Data on Label . 74 RFID Label Format 6Write Tag, Read Tag, and Return Results to Host. 75 ZPL II Commands for RFID . 77
^HR Calibrate RFID Transponder Position . 78
^HV Host Verification . 80
^RB Define EPC Data Structure . 81
^RF Read or Write RFID Format . 83
^RM Enable RFID Motion . 85
^RR Specify RFID Retries for a Block . 86
^RS RFID Setup . 87
^RT Read RFID Tag . 91
^RW Set RFID Read and Write Power Levels . 93
^RZ Set RFID Tag Password . 94
^WT Write Tag . 95
^WV Verify RFID Write Operation . 97 6 Data Ports . 99 Parallel Port . 100 Serial Port . 102 Serial Pin Configuration . 103 RS-232 Interface Connections . 104 RS-422/RS-485 Interconnections . 106 USB 2.0 Port. 107 7 Memory Cards . 109 PCMCIA Memory Card . 110 CompactFlash Card . 112 8 Routine Maintenance . 115 Cleaning Schedule . 116 Clean Exterior . 116 Clean Interior . 117 Printhead and Platen Roller . 117 Sensors. 119 Snap Plate . 121 Replace Fuse . 122 23063L-003 Rev. 2 12/17/04 R110Xi/R170Xi User Guide vii Contents 9 Troubleshooting . 125 Troubleshooting . 126 LCD Error Messages . 127 Print Quality Problems . 130 Communications Problems. 132 Miscellaneous Printing Problems . 133 Printer Diagnostics . 134 Power-On Self Test. 134 Additional Printer Self Tests . 134 Communications Diagnostics Test . 139 Additional Printer Diagnostics. 139 A Specifications . 141 Features . 142 Standard Features . 142 Print Modes. 142 Zebra Programming Language (ZPL II) . 142 Bar Codes. 143 Agency Approvals. 143 General Specifications . 144 Electrical Specifications . 144 Environmental Conditions for Operation and Storage . 144 Print Specifications by Model . 145 Ribbon Specifications by Model . 147 Label Specifications . 148 Proprietary Statement . 151 Warranty Information . 153 Printer Software and Firmware License Agreement . 157 Index . 163 viii R110Xi/R170Xi User Guide 12/17/04 23063L-003 Rev. 2 Preface This section provides you with contact information, document structure and organization, and additional reference documents. Contents Contacts . x Support . x Document Conventions . xi Related Documents . xii 23063L-003 Rev. 2 12/17/04 R110Xi/R170Xi User Guide ix Preface Contacts Contacts You can contact Zebra Technologies at any of the following:
Visit us at: http://www.zebra.com Our Mailing Addresses:
Zebra Technologies Corporation 333 Corporate Woods Parkway Vernon Hills, Illinois 60061.3109 U.S.A Telephone: +1 847.634.6700 Fax: +1 847.913.8766 Zebra Technologies Europe Limited Zebra House The Valley Centre, Gordon Road High Wycombe Buckinghamshire HP13 6EQ, UK Telephone: +44 (0)1494 472872 Fax: +44 (0)1494 450103 Support You can contact Zebra support at:
Web Address: www.zebra.com/SS/service_support.htm Note The web address is case-sensitive. US Phone Number +1 847.913.2259 UK/International Phone Number +44 (0) 1494 768289 x R110Xi/R170Xi User Guide 23063L-003 Rev. 2 12/17/04 Document Conventions Preface Document Conventions The following conventions are used throughout this document to convey certain information:
Alternate Color (online only) Cross-references contain hot links to other sections in this guide. If you are viewing this guide online in .pdf format, you can click the cross-reference
(blue text) to jump directly to its location. Command Line Examples All command line examples appear in Courier New font. For example, type the following to get to the Post-Install scripts in the bin directory:
Ztools Files and Directories All file names and directories appear in Courier New font. For example, the Zebra<version number>.tar file and the /root directory. Cautions, Important, Note, and Example Caution Warns you of the potential for electrostatic discharge. Caution Warns you of a potential electric shock situation. Caution Warns you of a situation where excessive heat could cause a burn. Caution Advises you that failure to take or avoid a specific action could result in physical harm to you. Caution Advises you that failure to take or avoid a specific action could result in physical harm to the hardware. Important Advises you of information that is essential to complete a task. Note Indicates neutral or positive information that emphasizes or supplements important points of the main text. Example Provides an example, often a scenario, to better clarify a section of text. Tools Tells you what tools you need to complete a given task. 23063L-003 Rev. 2 12/17/04 R110Xi/R170Xi User Guide xi Preface Related Documents Illustration Callouts Callouts are used when an illustration contains information that needs to be labeled and described. A table that contains the labels and descriptions follows the graphic. Figure 1 provides an example. Figure 1 Sample Figure with Callouts 1 2 1 2 SETUP/EXIT button CALIBRATE button Related Documents The following documents might be helpful references:
ZPL II Programming Guide Volume I (part number 45541L) and Volume II (part number 45542L) ZebraNet PrintServer II Installation and User Guide (part number 45537L) Maintenance Manual (part number 48152L) xii R110Xi/R170Xi User Guide 23063L-003 Rev. 2 12/17/04 1 Introduction This chapter provides a high-level overview of the printer and its components. Contents Exterior View . 2 Front Panel. 3 Front Panel Buttons . 4 Front Panel Lights . 5 Printer Components . 6 23063L-003 Rev. 2 12/17/04 R110Xi/R170Xi User Guide 1 Introduction Exterior View Exterior View The following illustrations show the exterior of the printer. Figure 2 Printer ExteriorFront View Front panel 1 2 Media door Figure 3 Printer ExteriorRear View 1 2 1 2 3 1 2 3 Electronics cover Power switch AC power cord connection 2 R110Xi/R170Xi User Guide 23063L-003 Rev. 2 12/17/04 Introduction Front Panel Front Panel Figure 4 shows the buttons and lights on the front panel. For a description of the front panel buttons, see Table 1 on page 4, and for a description of the front panel lights, see Table 2 on page 5. Figure 4 Front Panel Buttons and Lights 23063L-003 Rev. 2 12/17/04 R110Xi/R170Xi User Guide 3 Introduction Front Panel Front Panel Buttons This table describes the function of the buttons shown in Figure 4. Table 1 Front Panel Buttons Button LEFT OVAL RIGHT OVAL SETUP/EXIT Details Changes parameter values. Common uses are to increase/decrease a value, answer yes or no, indicate on or off, scroll through several choices, input the password, or set up the printer for a firmware download. Changes parameter values. Common uses are to increase/decrease a value, answer yes or no, indicate on or off, scroll through several choices, input the password, or set up the printer for a firmware download. Enters and exits the setup mode. PREVIOUS While in setup mode, scrolls to the previous parameter. Press and hold this button to scroll back quickly through parameter sets. PAUSE NEXT/SAVE While in setup mode, scrolls to the next parameter. Press and hold this button to scroll forward quickly through parameter sets. When exiting setup mode, this button scrolls through the save options. Starts and stops the printing process and allows other buttons to be used. If an error messages is on the LCD, pressing this button after the problem is resolved clears the error and allows printing to resume. Forces the printer to feed a blank label each time the button is pressed. If the printer is not printing, one blank label immediately feeds. If the printer is printing, one blank label feeds after the current batch of labels is FEED complete. CANCEL CALIBRATE In the pause mode, this button cancels print jobs. If there are multiple print jobs in the print queue, press CANCEL once for each print job to be deleted. To delete all print jobs, hold CANCEL for several seconds. The DATA light turns off. This button can be used to calibrate the printer for the following:
Media length Media type (continuous or non-continuous) Print mode (direct thermal or thermal transfer) Sensor values For more information on calibration, see Calibrate the Printer on page 35. 4 R110Xi/R170Xi User Guide 23063L-003 Rev. 2 12/17/04 Introduction Front Panel Front Panel Lights This table details the lights shown in Figure 4 on page 3. Table 2 Front Panel Lights Light POWER TAKE LABEL ERROR Details Indicates printer power status. Off printer is off. On printer is on. Off Normal operation. Flashing (Peel-Off Mode only.) The label is available. Printing is paused until the label is removed. Indicates printer operation. Off Normal operation. Flashing printer pauses until the error condition is resolved and the PAUSE button is pressed. CHECK RIBBON Off Normal operation; ribbon (if used) is properly loaded. On No ribbon is detected under the ribbon sensor. Printing is paused, the LCD shows an error message, and the PAUSE light is on. PAPER OUT Indicates that labels need to be reloaded. PAUSE Off normal operation. On all printing operations have stopped. Either PAUSE was pressed, a pause command was included in the label format, the on-line verifier detected an error, or a printer error was detected. DATA Off Normal operation. No data being received or processed. On/Blinking Data processing or printing is taking place. Data is being received. 23063L-003 Rev. 2 12/17/04 R110Xi/R170Xi User Guide 5 Introduction Printer Components Printer Components Figure 5 shows a side view of the printers internal components. Note Depending on the printer options that you selected, your printer could look slightly different. For more about printer options, go to www.zebra.com. 1 Figure 5 Internal Components 2 3 4 7 8 5 6 11 10 9 Printhead lever Ribbon take-up spindle Ribbon supply spindle Ribbon dancer assembly (only on select models) 1 2 3 4 5 Media guide 6 Media dancer roller assembly 7 Media supply guide 8 Media supply hanger 9 10 11 Lower roller Platen roller Tear-off bar 6 R110Xi/R170Xi User Guide 23063L-003 Rev. 2 12/17/04 2 Printer Setup This chapter provides the tasks that you must complete and the issues that you must consider before you load and configure your printer. Contents Before You Begin . 8 Unpack and Inspect the Printer . 9 Report Shipping Damage. 9 Store or Reship the Printer. 9 Select a Site for the Printer . 10 Select a Surface. 10 Provide Proper Operating Conditions . 10 Allow Proper Space . 10 Provide a Data Source. 10 Connect the Printer to a Power Source . 11 Power Cord Specifications . 11 Select a Communication Interface . 12 Data Cable Requirements . 13 Types of Media. 14 Ribbon . 16 When to Use Ribbon . 16 Coated Side of Ribbon. 16 23063L-003 Rev. 2 12/17/04 R110Xi/R170Xi User Guide 7 Printer Setup Before You Begin Before You Begin Review this checklist, and resolve any issues before you begin setting up your printer. When you are ready, continue with Printer Operation on page 19.
! Unpack and Inspect Have you unpacked the printer and inspected it for damage? If you have not, see Unpack and Inspect the Printer on page 9.
! Select a Site Have you selected an appropriate location for the printer? If you have not, see Select a Site for the Printer on page 10.
! Attach Power Cord Do you have the correct power cord for your printer? If you are unsure, see Power Cord Specifications on page 11. To attach the power cord and connect the printer to a power source, see Connect the Printer to a Power Source on page 11.
! Connect to a Data Source Have you determined how the printer will be connected to a data source (usually a computer)? For more information, see Select a Communication Interface on page 12.
! Select Media Do you have the correct media for your application? If you are unsure, see Types of Media on page 14.
! Select Ribbon Do you need to use ribbon, and is the appropriate ribbon available, if needed? If you are unsure, see Ribbon on page 16. 8 R110Xi/R170Xi User Guide 23063L-003 Rev. 2 12/17/04 Printer Setup Unpack and Inspect the Printer Unpack and Inspect the Printer When you unpack the printer, save all packing materials. When the printer is out of the box, raise the printers media door, and remove the power cord. Inspect the printer for possible damage incurred during shipment. Check all exterior surfaces for damage. Raise the media door, and inspect the media compartment for damage to components. Report Shipping Damage If you discover shipping damage upon inspection:
Immediately notify the shipping company of the damage, and file a damage report with them. Zebra is not responsible for any damage incurred during shipment of the equipment and does not repair this damage under warranty. Keep all packaging material for shipping company inspection. Notify your authorized Zebra reseller. Store or Reship the Printer If you are not placing the printer into immediate operation, repackage it using the original packing materials. You may store the printer under the following conditions:
Temperature: 40 to 140F (40 to 60C) Relative humidity: 5% to 85% non-condensing If you must ship the printer, remove any ribbon and media from the supply spools to avoid damaging the printer. Carefully pack the printer into the original container or a suitable alternate container to avoid damage during transit. 23063L-003 Rev. 2 12/17/04 R110Xi/R170Xi User Guide 9 Printer Setup Select a Site for the Printer Select a Site for the Printer Consider the following when selecting an appropriate location for your printer. Select a Surface Select a solid, level surface of sufficient size and strength to accommodate the printer and other equipment (such as a computer), if necessary. The choices include a table, countertop, desk, or cart. Provide Proper Operating Conditions Because the printer was designed and is fabricated as an industrial-type unit, it functions satisfactorily in a location that conforms to specified environmental and electrical conditions, including a warehouse or factory floor. For more information on the required conditions, see General Specifications on page 144. Table 3 shows the temperature and relative humidity requirements for the printer when it is operating. Table 3 Operating Temperature and Humidity Mode Thermal Transfer Direct Thermal Temperature 41 to 104F (5 to 40C) 32 to 104F (0 to 40C) Relative Humidity 20 to 85% non-condensing 20 to 85% non-condensing Allow Proper Space The printer should have enough space around it for you to be able to open the media door. To allow for proper ventilation and cooling, leave open space on all sides of the printer. Caution Do not place any padding or cushioning material behind or under the printer because this restricts air flow and could cause the printer to overheat. Provide a Data Source If the printer will be located away from the data source, the selected site must provide the appropriate connections to that data source. For more information on the types of communication interfaces, see Select a Communication Interface on page 12. 10 R110Xi/R170Xi User Guide 23063L-003 Rev. 2 12/17/04 Printer Setup Connect the Printer to a Power Source Connect the Printer to a Power Source Caution For personnel and equipment safety, always use an approved three-conductor power cord specific to the region or country intended for installation. This cord must use an IEC 320 female connector and the appropriate region-specific three-conductor grounded plug configuration. To connect the printer to a power source, complete these steps:
1. Turn the printer power switch (located on the rear of the printer) to the Off (O) position. 2. Plug the power cord into the mating connector on the rear of the printer. 3. Plug the other end of the power cord into the power source. Power Cord Specifications Depending on how your printer was ordered, a power cord may or may not be included. If one is not included or if the one included is not suitable for your requirements, refer to the following guidelines:
The overall cord length must be less than 9.8 ft (3.0 m). The cord must be rated for at least 5 A, 250 V. The chassis ground (earth) must be connected to ensure safety and reduce electromagnetic interference. The third wire in the power cord grounds the connection (Figure 6). Figure 6 Power Cord Specifications 1 2 3 4 1 2 3 4 AC power plug for your country 3-conductor HAR cable IEC 320 connector Neutral, earth, live in contact view The AC power plug and the IEC 320 connector must bear the certification mark of at least one of the known international safety organizations shown in Figure 7. Figure 7 International Safety Organization Marks
R 23063L-003 Rev. 2 12/17/04 R110Xi/R170Xi User Guide 11 Printer Setup Select a Communication Interface Select a Communication Interface The way that you connect your printer to a data source depends on the communication options installed in the printer. Standard interfaces: The standard communication interfaces are an RS-232 serial data port, a bidirectional parallel port, and a USB 2.0 port. Note RS-422 and RS-485 serial data ports are available through an adapter. A DB-25 cable and a USB 2.0 cable are also available. Figure 8 shows the location of the communication interfaces on the back of the printer. For more information about these interfaces, see Data Ports on page 99. Figure 8 Communication Interfaces 1 2 3 1 2 3 Parallel port USB 2.0 port Serial port Optional Print Servers:
ZebraNet PrintServer II (PSII). For more information on PSII, see the PrintServer II User and Reference Guide (Zebra part number 45537L). 12 R110Xi/R170Xi User Guide 23063L-003 Rev. 2 12/17/04 Data Cable Requirements Printer Setup Select a Communication Interface Data cables must be fully shielded and fitted with metal or metallized connector shells. Shielded cables and connectors are required to prevent radiation and reception of electrical noise. To minimize electrical noise pickup in the cable:
Keep data cables as short as possible. Do not bundle the data cables tightly with the power cords. Do not tie the data cables to power wire conduits. Note Zebra printers comply with FCC Rules and Regulations, Part 15 for Class B Equipment using fully shielded, 6.5 ft (2 m) data cables. Use of unshielded cables may increase radiation above the Class B limits. Note RS-422 and RS-485 applications should use twisted shielded pairs as recommended in the TIA/EIA-485 Specification. 23063L-003 Rev. 2 12/17/04 R110Xi/R170Xi User Guide 13 Printer Setup Types of Media Types of Media The printer can use various types of media (Table 4). We strongly recommend the use of Zebra-brand supplies for continuous high-quality printing. A wide range of paper, polypropylene, polyester, and vinyl stock has been specifically engineered to enhance the printing capabilities of the printer and to ensure against premature printhead wear. Table 4 Types of Media Media Type Non-Continuous Roll Media How It Looks Description The media is wound on a core. Individual labels are separated by a gap, black mark, notch, or hole, which enables you to see where one label ends and the next one begins. When using media that has holes or notches, position the media sensor directly over a hole or notch. Figure 9 shows different types of non-continuous media. Figure 9 Non-Continuous Web Media Continuous Roll Media The media is wound on a core and is without gaps, holes, notches, or black marks. This allows the image to be printed anywhere on the label. 14 R110Xi/R170Xi User Guide 23063L-003 Rev. 2 12/17/04 Table 4 Types of Media (Continued) Media Type Fanfold Media How It Looks Description The media is folded in a zigzag pattern. Printer Setup Types of Media RFID Smart Media Each label has a radio frequency identification
(RFID) chip and antenna inlay embedded between the label and the liner. The media is made from the same materials and adhesives as non-RFID labels. The outline of the transponder
(which varies by manufacturer) can be seen through the label. All smart labels have memory that can be read, and many have memory that can be encoded. 23063L-003 Rev. 2 12/17/04 R110Xi/R170Xi User Guide 15 Printer Setup Ribbon Ribbon Ribbon is a thin film that is coated on one side with wax, resin, or wax resin, which is transferred to the media during the thermal transfer process. The media determines whether you need to use ribbon and how wide the ribbon must be. When ribbon is used, it must be as wide as or wider than the media being used. If the ribbon is narrower than the media, areas of the printhead are unprotected and subject to premature wear. When to Use Ribbon Thermal transfer media requires ribbon for printing while direct thermal media does not. To determine if ribbon must be used with a particular media, perform a media scratch test. To perform a label scratch test, complete these steps:
1. Scratch the print surface of the media rapidly with your fingernail. 2. Did a black mark appear on the media?
If a black mark... Does not appear on the media Appears on the media Then the media is... Thermal transfer. A ribbon is required. Direct thermal. No ribbon is required. Coated Side of Ribbon Ribbon can be wound with the coated side on the inside or outside (Figure 10). This printer can only use ribbon that is coated on the outside. If you are unsure which side of a particular roll of ribbon is coated, perform an adhesive test or a ribbon scratch test to determine which side is coated. Figure 10 Ribbon Coated on Outside or Inside Outside Inside 16 R110Xi/R170Xi User Guide 23063L-003 Rev. 2 12/17/04 Printer Setup Ribbon Adhesive Test If you have labels available, perform the adhesive test to determine which side of a ribbon is coated. This method works well for ribbon that is already installed. To perform an adhesive test, complete these steps:
1. Peel a label from its liner. 2. Press a corner of the sticky side of the label to the outer surface of the roll of ribbon. 3. Peel the label off of the ribbon. 4. Observe the results. Did flakes or particles of ink from the ribbon adhere to the label?
If ink from the ribbon... Then... Adhered to the label Did not adhere to the label The ribbon is coated on the outer surface. The ribbon is coated on the inner surface. To verify this, repeat the test on the inner surface of the roll of ribbon. Ribbon Scratch Test Perform the ribbon scratch test when labels are unavailable. To perform a ribbon scratch test, complete these steps:
1. Unroll a short length of ribbon. 2. Place the unrolled section of ribbon on a piece of paper with the outer surface of the ribbon in contact with the paper. 3. Scratch the inner surface of the unrolled ribbon with your fingernail. 4. Lift the ribbon from the paper. 5. Observe the results. Did the ribbon leave a mark on the paper?
Then... If the ribbon... Left a mark on the paper The ribbon is coated on the outer surface. Did not leave a mark on the paper The ribbon is coated on the inner surface. To verify this, repeat the test on the other surface of the roll of ribbon. 23063L-003 Rev. 2 12/17/04 R110Xi/R170Xi User Guide 17 Printer Setup Ribbon Notes ___________________________________________________________________ __________________________________________________________________________ __________________________________________________________________________ __________________________________________________________________________ __________________________________________________________________________ __________________________________________________________________________ __________________________________________________________________________ __________________________________________________________________________ __________________________________________________________________________ __________________________________________________________________________ 18 R110Xi/R170Xi User Guide 23063L-003 Rev. 2 12/17/04 3 Printer Operation If you have completed the tasks and resolved the issues in the checklist in Before You Begin on page 8, follow the instruction in this chapter to load and calibrate your printer and to print configuration labels. Contents Loading the Media . 20 Load Roll Media . 21 Load Fanfold Media . 24 Loading Ribbon . 26 Remove Used Ribbon . 31 Print a Printer Configuration Label. 32 Print a Network Configuration Label . 34 Calibrate the Printer . 35 Adjust Media Sensors . 37 Adjust Printhead Pressure and Toggle Position. 39 Toggle Position Adjustment . 39 Printhead Pressure Adjustment . 40 23063L-003 Rev. 2 12/17/04 R110Xi/R170Xi User Guide 19 Printer Operation Loading the Media Loading the Media This section gives you a series of instructions to load labels for a standard printer in Tear-Off mode (Figure 11). You can use roll or fanfold media in this printer. For more information about the types of media, see Types of Media on page 14. To load roll media, see Load Roll Media on page 21. To load fanfold media, see Load Fanfold Media on page 24. Caution Be sure the printer is Off (O) if you have connected the power cable. Figure 11 Printer Loaded in Tear-Off Mode 20 R110Xi/R170Xi User Guide 23063L-003 Rev. 2 12/17/04 Printer Operation Loading the Media Load Roll Media Roll media feeds through the printer from the media hanger or media supply spindle. Figure 12 identifies the components of the printer with which you need to be familiar to load roll media in Tear-Off mode. Figure 12 Interior Components for Media Loading (Tear-Off Mode) 1 2 3 4 5 Printhead lever 1 2 Media guide 3 Media guide roller 4 Media guide on media hanger 5 Media hanger 23063L-003 Rev. 2 12/17/04 R110Xi/R170Xi User Guide 21 Printer Operation Loading the Media To load roll media, complete these steps:
1. Open the printhead. 2. See Figure 13. Slide the media guide away from the printer frame. You may need to loosen the media guide thumb screw. Figure 13 Adjusting the Media Guide 1 2 3 4 Location of media guide thumb screw 1 Media guide 2 3 Media guide on media hanger 4 Media hanger 3. Place the roll of media on the media hanger. 4. Push the media core toward the printer frame. Make sure that the labels are aligned with the media core. 5. Adjust the media guide on the media hanger so it just touches but does not restrict the media. 6. See Figure 14. Feed the media under the media guide roller and under the upper media sensor assembly. Important Be sure to thread the media under the upper media sensor assembly and the ribbon guide roller. If you thread the media over these, the media blocks the ribbon sensor. 22 R110Xi/R170Xi User Guide 23063L-003 Rev. 2 12/17/04 Printer Operation Loading the Media Figure 14 Threading Media 1 2 3 4 5 Ribbon guide roller Upper media sensor assembly 1 2 3 Media guide roller 4 Media guide 5 Media 7. Pull the media through under the printhead. 8. Adjust the media guide so that it just touches but does not restrict the media. The labels should lie flat. 9. Which type of media are you using?
If you are... Using direct thermal media Then... Close the printhead, and then go to Print a Printer Configuration Label on page 32. Using thermal transfer media Go to Loading Ribbon on page 26. Not sure Go to When to Use Ribbon on page 16. 23063L-003 Rev. 2 12/17/04 R110Xi/R170Xi User Guide 23 Printer Operation Loading the Media Load Fanfold Media Fanfold media feeds through either the bottom or rear access slot from outside the printer. The media hanger and media supply spindle are not used with fanfold media. To load fanfold labels, complete these steps:
1. Slide the printhead lever to the Open position. 2. See Figure 13 on page 22. Slide the media guide away from the printer frame. You may need to loosen the media guide screw. 3. How do you want to feed the fanfold labels?
From the bottom slot in the printer body. Figure 15 shows the printer with fanfold labels loaded through the bottom slot. Figure 15 Fanfold MediaBottom Loading 1 2 3 Printhead lever (shown in the Open position) 1 2 Media guide Fanfold labels 3 24 R110Xi/R170Xi User Guide 23063L-003 Rev. 2 12/17/04 Printer Operation Loading the Media From the rear slot in the printer body. Figure 16 shows the printer with fanfold labels loaded through the rear slot. Figure 16 Fanfold MediaRear Loading 1 2 3 Printhead lever (shown in the Open position) 1 2 Media guide Fanfold labels 3 4. See Figure 14 on page 23. Feed the media under the media guide roller and under the upper media sensor assembly. Important Be sure to thread the media under the upper media sensor assembly and the ribbon guide roller. If you thread the media over these, the media blocks the ribbon sensor. 5. Pull the media through under the printhead. 6. Adjust the media guide so that it just touches, but does not restrict, the edge of the media. The labels should lie flat. 7. Which type of media are you using?
If you are... Using direct thermal media Using thermal transfer media Not sure Then... Close the printhead, and then go to Print a Printer Configuration Label on page 32. Go to Loading Ribbon on page 26. Go to When to Use Ribbon on page 16. 23063L-003 Rev. 2 12/17/04 R110Xi/R170Xi User Guide 25 Printer Operation Loading Ribbon Loading Ribbon Before you load ribbon, make sure that the media that you are using needs ribbon. Only thermal transfer media requires ribbon. Ribbon is not required with direct thermal media, though it may be used to protect the printhead from abrasion. For more information, see When to Use Ribbon on page 16. Caution Use ribbon that is wider than the thermal transfer media. If the printhead is not protected by the ribbon, the resulting abrasion from the media may cause premature printhead wear. Figure 17 shows the printer components that are mentioned in the ribbon loading procedure. Figure 17 Interior Components for Ribbon Loading Figure 18 Ribbon Path 1 2 3 8 7 6 5 4 1 2 3 4 5 6 7 8 Top roller Ribbon take-up spindle Ribbon supply spindle Ribbon dancer assembly upper roller (only on some models) Ribbon dancer assembly lower roller (only on some models) Ribbon guide roller Platen roller (not shown) Printhead lever (shown in the Closed position) 26 R110Xi/R170Xi User Guide 23063L-003 Rev. 2 12/17/04 Printer Operation Loading Ribbon Create a Ribbon Leader A ribbon leader makes it easier to load and unload ribbon. Make a leader for your ribbon roll if it does not already have one. To make a ribbon leader, complete these steps:
1. Unroll the ribbon about 6 in. (15 cm). 2. Tear off a strip of labels and backing about 6 in. (15 cm) long from the label roll. 3. Peel a label from the backing. 4. Overlap the ribbon and the backing with the ribbon on top, and use the label to tape them together. This serves as a ribbon leader (Figure 19). Figure 19 Ribbon Leader Load Ribbon To load the ribbon, complete these steps:
1. See Figure 20. Align the segments of the ribbon supply spindle. Figure 20 Ribbon Supply Spindle Segments 2. Place the roll of ribbon on the ribbon supply spindle, and push the core as far back as it can go. 3. If the printhead is closed, open it using the printhead lever. 23063L-003 Rev. 2 12/17/04 R110Xi/R170Xi User Guide 27 Printer Operation Loading Ribbon 4. Does your printer contain a ribbon dancer assembly?
If... No Then... See Figure 21. Thread the ribbon under the ribbon guide roller. Figure 21 Loading Ribbon, No Dancer Assembly 1 1 Ribbon guide roller Yes a. See Figure 22. Thread the ribbon under the upper roller of the ribbon dancer assembly and then over the lower roller. b. Thread the ribbon under the ribbon guide roller. Figure 22 Loading Ribbon through the Dancer Assembly 1 2 3 1 2 3 Ribbon guide roller Ribbon dancer assembly lower roller Ribbon dancer assembly upper roller 28 R110Xi/R170Xi User Guide 23063L-003 Rev. 2 12/17/04 Printer Operation Loading Ribbon 5. See Figure 23. Thread the ribbon under the printhead and past the platen roller. Figure 23 Threading Ribbon Under the Printhead 1 2 3 4 1 2 3 4 Ribbon leader Top roller Printhead Platen roller 6. Pull the ribbon leader over the printhead and above the top roller. 23063L-003 Rev. 2 12/17/04 R110Xi/R170Xi User Guide 29 Printer Operation Loading Ribbon 7. See Figure 24. Bring the ribbon under the ribbon take-up spindle, and wrap it around the spindle counter-clockwise. Figure 24 Winding Ribbon around the Ribbon Take-up Spindle 1 2 1 2 Ribbon leader Ribbon take-up spindle 8. Turn the ribbon take-up spindle counterclockwise until the ribbon stays on it, as shown. 9. Close the printhead. 30 R110Xi/R170Xi User Guide 23063L-003 Rev. 2 12/17/04 Remove Used Ribbon When the ribbon has run out or must be changed, remove the used ribbon from the take-up spindle (Figure 25). Printer Operation Loading Ribbon Figure 25 Ribbon Take-Up Spindle 1 2 3 4 5 6 1 2 3 4 5 6 Used ribbon Ribbon take-up spindle Ribbon release bars Notch in ribbon take-up spindle Arrow on ribbon take-up spindle Ribbon release knob To remove used ribbon, complete these steps:
1. Open the printhead. 2. Has the ribbon run out?
If the ribbon... Ran out Did not run out Then Continue with the next step. Tear or cut the ribbon as close to the ribbon take-up spindle as possible. Caution Do not cut through the ribbon that is on the take-up spindle because you may damage the spindle. Use the ribbon release knob to slide the ribbon off of the spindle. 3. While holding the ribbon take-up spindle, turn the ribbon release knob clockwise until it stops. The ribbon release bars pivot down, easing the spindles grip on the used ribbon. 4. Slide the used ribbon off of the ribbon take-up spindle. 5. Align the arrow on the ribbon take-up spindle knob with the notch in the ribbon take-up spindle. 23063L-003 Rev. 2 12/17/04 R110Xi/R170Xi User Guide 31 Printer Operation Print a Printer Configuration Label Print a Printer Configuration Label When you have loaded the media and ribbon (if necessary), print a configuration label as a record of your printers current settings. Keep the label to use when troubleshooting printing problems. Caution For personal and equipment safety, always use an approved three-conductor power cord specific to the region or country intended for installation. This cord must use an IEC 320 female connector and the appropriate region-specific three-conductor grounded plug configuration. To print a configuration label, complete these steps:
1. Connect the power cord to the power connection on the back of the printer. 2. To confirm the power connection, turn the printer On (I). The printer performs the power-up self test (POST). When the test is complete, PRINTER READY displays on the front panel LCD. 3. Does the front panel LCD display PRINTER READY?
If... Yes No Then... Continue with the next step. Go to Troubleshooting on page 125. 4. Turn the printer Off (O). 5. Press and hold CANCEL while turning the printer On (I). 6. Release CANCEL when the DATA light turns off (approximately five seconds). The configuration label prints (Figure 26). 7. Did the label print?
If a configuration label... Printed Did not print Then... Connect the printer to your data source. Communication can be handled in many different ways. More information about the options is available in Select a Communication Interface on page 12. Sensors out of position is a common cause of printing problems. Refer to Adjust Media Sensors on page 37. For additional assistance, refer to Troubleshooting on page 125. 32 R110Xi/R170Xi User Guide 23063L-003 Rev. 2 12/17/04 Printer Operation Print a Printer Configuration Label Figure 26 Printer Configuration Label 23063L-003 Rev. 2 12/17/04 R110Xi/R170Xi User Guide 33 Printer Operation Print a Network Configuration Label Print a Network Configuration Label If you are using a print server, you can print a network configuration label after the printer is connected to the network. To print a network configuration label, complete these steps:
1. On the front panel, press SETUP/EXIT. 2. Use the left or right oval to scroll through the parameters until you reach LIST NETWORK. 3. Press the right oval to confirm printing. A network configuration label prints (Figure 27). An asterisk designates whether the wired or wireless print server is active. If no wireless print server is installed, the wireless portion of the label does not print. Figure 27 Network Configuration Label (With a Wireless Print Server Installed) asterisk indicating the active print server 34 R110Xi/R170Xi User Guide 23063L-003 Rev. 2 12/17/04 Printer Operation Calibrate the Printer Calibrate the Printer Calibrate the printer when it is first put into service. Calibration allows the printer to establish the proper settings for the specific media and ribbon used in your application. You may calibrate the printer at other times as needed. Table 5 shows the different methods for calibration. Table 5 Types of Calibration Type of Calibration Auto-calibration Description The printer automatically sets the value it detects for the spaces between labels. Long (Standard) Calibration Short Calibration The printer does the following:
feeds media and ribbon sets the values it detects for media length, media type (continuous or non-continuous), and print mode
(thermal transfer or direct thermal) updates the sensor values The printer calibrates using the current sensor values rather than detecting the spaces between labels and resetting the sensors. This calibration sequence uses fewer labels than the long calibration sequence, but it is less reliable because the values that are stored in the sensors could be incorrect. When/How It Occurs Occurs at the following times:
When the printer is first turned on if CALIBRATION is selected for MEDIA POWER UP (see Media Power Up on page 54) When the printer feeds media after the printhead is closed if CALIBRATION is selected for HEAD CLOSE (see Head Close on page 54). As part of both the sensor profile and media and ribbon sensor calibration procedures. To perform a long calibration, do one of the following:
Press PAUSE on the front panel to pause the printer, and then press CALIBRATE. Select CALIBRATION for the MEDIA POWER UP or HEAD CLOSE parameter (see Media Power Up on page 54 or Head Close on page 54). Select SHORT CAL for the MEDIA POWER UP or HEAD CLOSE parameter (see Media Power Up on page 54 or Head Close on page 54). 23063L-003 Rev. 2 12/17/04 R110Xi/R170Xi User Guide 35 Printer Operation Calibrate the Printer Table 5 Types of Calibration (Continued) Type of Calibration Sensor Profile Calibration Description The printer auto-calibrates and prints a media sensor profile. Media and Ribbon Sensor Sensitivity Calibration One of the most common adjustments to printer settings. The printer resets the sensitivity of the sensors to detect correctly the media and ribbon that you are using. If you change the type of ribbon and/or media, you might need to reset the sensitivity of the media and ribbon sensors. When the sensors are at their new sensitivity, the printer performs an auto-calibration. When/How It Occurs Select the SENSOR PROFILE option on the front panel. See Sensor Profile on page 49 for instructions. Select the MEDIA AND RIBBON CALIBRATE option on the front panel. See Calibrate Media and Ribbon Sensors on page 50 for instructions. 36 R110Xi/R170Xi User Guide 23063L-003 Rev. 2 12/17/04 Adjust Media Sensors Printer Operation Adjust Media Sensors The transmissive sensor consists of two sections: a light source (the lower media sensor) and a light sensor (the upper media sensor). The media passes between the two. Adjust these sensors only when the printer cannot detect the top of the label. The front panel LCD displays ERROR CONDITION PAPER OUT, even though there are labels loaded in the printer. Note The upper media sensor can be positioned along the inside half of the media (the side closest to the back of the printer) or the outside half of the media (the side farthest from the back of the printer). To adjust the upper media sensor for the inside half of the media, complete these steps:
1. Remove the ribbon (if ribbon is used). 2. Locate the upper media sensor (Figure 28). The upper media sensor eye is directly below the adjustment screw head. Figure 28 Upper Media Sensor Location 1 2 1 2 Upper media sensor adjustment screw Upper media sensor 3. Using a Phillips-head screwdriver, slightly loosen the upper media sensor adjustment screw. 4. Using the tip of the screwdriver, slide the upper sensor along the slot to the desired position (for non-continuous media with a notch or hole in the media, the sensor must be directly above the notch or hole). 5. Tighten the adjustment screw to secure the upper media sensor. 23063L-003 Rev. 2 12/17/04 R110Xi/R170Xi User Guide 37 Printer Operation Adjust Media Sensors To adjust the upper media sensor for the outside half of the media:
1. Remove the ribbon (if ribbon is used). 2. Locate the upper media sensor. The upper media sensor eye is directly below the adjustment screw head. 3. Using a Phillips-head screwdriver, remove the upper media sensor adjustment screw. 4. Lift the upper media sensor assembly from the slot, and move it and the wire cover to the outside slot. Carefully pull the wires through the cable tie. You may need to set aside the sensor wire cover if the adjustment is too far to the outside. 5. Replace and slightly tighten the adjustment screw. 6. Slide the upper media sensor along the slot to the desired position (for non-continuous media with a notch or hole in the media, the sensor must be directly above the notch or hole). 7. Tighten the adjustment screw. 8. Make sure that the wires are routed back into the groove of the media sensor bracket. To adjust the lower media sensor, complete these steps:
1. Locate the lower media sensor assembly under the rear roller (Figure 29). The sensor is a spring clip holding a circuit board. Figure 29 Lower Media Sensor Location 1 Lower media sensor 1 2. Slide the lower sensor until it is under the upper media sensor. Gently pull wires out as needed (wires should have a little slack). 3. If you move the sensor inward and a large loop of wire develops, remove the electronics cover from the side of the printer, and gently pull the wires through. Clamp the wires so that they do not touch any drive belts. 38 R110Xi/R170Xi User Guide 23063L-003 Rev. 2 12/17/04 Printer Operation Adjust Printhead Pressure and Toggle Position Adjust Printhead Pressure and Toggle Position Printhead pressure is one factor that affects print quality. If the toggle pressure is too light or uneven, the labels and ribbon may slip. Important Print quality depends on the labels and ribbon used as well as the toggle pressure. Make sure that your labels and ribbon are right for your application. Direct thermal media does not need ribbon. Thermal transfer media needs ribbon. Toggle Position Adjustment You may need to adjust the toggles if printing is too light on one side or if thick labels are used. To position the toggles, complete these steps:
1. Loosen the locking nuts at the top of the toggle assemblies (Figure 31). Figure 30 Adjusting Toggle Assembly Positions 1 1 Locking nuts 2. Slide the toggles until they provide even pressure on the media. For extremely narrow media, position one toggle over the center of the labels, and decrease the pressure on the unused toggle. 3. Tighten the locking nuts. 23063L-003 Rev. 2 12/17/04 R110Xi/R170Xi User Guide 39 Printer Operation Adjust Printhead Pressure and Toggle Position Printhead Pressure Adjustment If positioning the toggles properly does not solve the problem, adjust printhead pressure. Maximize printhead life by using the lowest pressure that produces the desired print quality. Caution Observe proper electrostatic safety precautions when handling any static-
sensitive components such as circuit boards and printheads. To adjust printhead pressure, complete these steps:
1. Print some labels at 2.4 in. (61 mm) per second by running the PAUSE Self Test on page 137. 2. While printing labels, use the front panel controls to lower the darkness setting until the labels are printing gray instead of black. 3. Loosen the upper knurled nuts on the toggle assemblies (Figure 31). Figure 31 Adjusting Printhead Pressure 1 2 1 2 Upper knurled nuts Lower knurled nuts 4. Some media types require higher pressure to print well. For these media types, increase or decrease pressure using the lower knurled nuts until the left and right edges of the printed area are equally dark. 5. Increase the darkness level using the front panel controls until the printing is clear. 6. Tighten the upper knurled nuts. 40 R110Xi/R170Xi User Guide 23063L-003 Rev. 2 12/17/04 4 Front Panel Controls This chapter describes the function of the front panel. Contents Overview . 42 Enter Setup Mode . 42 Exit Setup Mode. 42 Password-Protected Parameters . 43 Default Password Value. 43 Disable the Password Protection Feature . 43 Front Panel LCD . 44 ZebraNet Wired and Wireless Print Server LCD Displays. 60 RFID LCD Displays . 62 23063L-003 Rev. 2 12/17/04 R110Xi/R170Xi User Guide 41 Front Panel Controls Overview Overview After you have installed media and ribbon and printed a configuration label, you can change the printers settings using the front panel controls. For an overview of the front panel, including descriptions of the buttons and lights, see Front Panel on page 3. If you need to restore the printer to its factory default settings, see FEED and PAUSE Self Test on page 139. Many printer settings may be controlled by your printers driver or label preparation software. Refer to the driver or software documentation for more information. Enter Setup Mode To enter Setup Mode, complete these steps:
1. Press SETUP/EXIT to enter Setup Mode. 2. Press either NEXT/SAVE or PREVIOUS to scroll through the parameters. Exit Setup Mode To leave Setup Mode, complete these steps:
1. Press SETUP/EXIT. The LCD displays SAVE CHANGES. 2. Press the left or right oval to display the save options (Table 6). Table 6 Save Options When Leaving Setup Mode LCD Display PERMANENT TEMPORARY CANCEL LOAD DEFAULTS LOAD LAST SAVE DEFAULT NET Description Permanently saves the changes. Values are stored in the printer even when power is turned off. Saves the changes until you change them again or until power is turned off. Cancels all changes from the time you pressed SETUP/EXIT except the darkness and tear-off settings (if they were changed). Sets all parameters other than the network settings back to the factory defaults. To see the factory default values, see Front Panel LCD on page 44. Note Loading factory defaults causes the printer to auto-calibrate. Loads values from the last permanent save. Sets the wired and wireless network settings back to factory defaults. 3. Press NEXT/SAVE to select the displayed choice. When the configuration and calibration sequence is done, PRINTER READY displays. 42 R110Xi/R170Xi User Guide 23063L-003 Rev. 2 12/17/04 Password-Protected Parameters Front Panel Controls Password-Protected Parameters Certain parameters are password-protected by factory default, including the communication parameters. Note If the parameters are set incorrectly, the printer may function unpredictably. The first attempt to change a password-protected parameter (pressing one of the ovals) requires you to enter a four-digit password at the ENTER PASSWORD display. The left oval changes the selected digit position; the right oval increases the selected digit value. After entering the password, press NEXT/SAVE. The parameter you wish to change is displayed. If the password was entered correctly, you can now change the value. The first time that you attempt to change a password-protected parameter, the printer displays ENTER PASSWORD. Before you can change the parameter, you must enter the four-digit password. After you have entered the password correctly, you do not have to enter it again unless you leave Setup Mode by pressing SETUP/EXIT or by turning the printer Off (O). To Enter a Password for a Password-Protected Parameter, complete these steps:
1. At the password prompt, use the left oval to change the selected digit position. 2. When you have selected the digit that you wish to change, use the right oval to increase the selected digit value. Repeat these two steps for each digit of the password. 3. After entering the password, press NEXT/SAVE. The parameter you selected to change is displayed. If the password was entered correctly, you can change the value. Default Password Value The default password value is 1234. The password can be changed using the ^KP (Define Password) ZPL II instruction or through ZebraLink WebView (ZebraNet PrintServer II required). Disable the Password Protection Feature You can disable the password protection feature so that it no longer prompts you for a password. To do this, set the password to 0000 by sending the ZPL/ZPL II command ^KP to the printer. To reenable the password-protection feature, send the command ^KPx, where x can be any number from 1 to 9999. 23063L-003 Rev. 2 12/17/04 R110Xi/R170Xi User Guide 43 Front Panel Controls Front Panel LCD Front Panel LCD Use the LCD display on the front panel to adjust printer settings. The tables in this section show parameters in the order in which they are displayed when you press NEXT/SAVE after entering setup mode. Throughout this process, press NEXT/SAVE to continue to the next parameter, or press PREVIOUS to return to the previous parameter in the cycle. Standard LCD Displays Table 7 lists the standard parameters displayed on all models of this printer. Additional parameters may appear when different options are installed in the printer. See ZebraNet Wired and Wireless Print Server LCD Displays on page 60 and RFID LCD Displays on page 62 for more parameters. Parameter DARKNESS PRINT SPEED Table 7 Standard LCD Displays (Page 1 of 16) Action/Explanation Adjusting Print Darkness Darkness settings depend on a variety of factors, including ribbon type, labels, and the condition of the printhead. You may adjust the darkness for consistent high-
quality printing. If printing is too light, or if there are voids in printed areas, you should increase the darkness. If printing is too dark, or if there is spreading or bleeding of printed areas, you should decrease the darkness. Darkness settings also may be changed by the driver or software settings. The FEED Self Test described in FEED Self Test on page 138 can also be used to determine the best darkness setting. Because the darkness setting takes effect immediately, you can see the results on labels that are currently printing. Important Set the darkness to the lowest setting that provides good print quality. If the darkness is set too high, the ink may smear, the ribbon may burn through, or the printhead may wear prematurely. Press the right oval to increase darkness. Press the left oval to decrease darkness. Default: +4 Range: 0 to +30.0 Adjusting Print Speed Slower print speeds typically yield better print quality. Print speed changes take effect upon exiting the menu mode. Press the right oval to increase print speed. Press the left oval to decrease print speed. Default: 2 ips Range: 2 ips to +12 ips (depends on specific printer) 44 R110Xi/R170Xi User Guide 23063L-003 Rev. 2 12/17/04 Parameter TEAR OFF PRINT MODE MEDIA TYPE SENSOR TYPE Front Panel Controls Front Panel LCD Table 7 Standard LCD Displays (Page 2 of 16) Action/Explanation Adjusting the Tear-Off Position This parameter establishes the position of the labels over the tear-off/peel-off bar after printing. Each press of an oval adjusts the tear-off position by four dot rows. Press the right oval to increase value. Press the left oval to decrease value. Default: +0 Range: 120 to +120 Selecting Print Mode Print mode settings tell the printer the method of label delivery that you wish to use. Be sure to select a print mode that your hardware configuration supports because some of the selections displayed are for optional printer features. Press either oval to display choices. Default: Tear-Off Selections: Tear-Off, Peel-Off, Cutter, Applicator, Rewind Note Only Tear-Off mode is supported. Setting Media Type This parameter tells the printer the type of media that you are using. Selecting continuous media requires that you include a label length instruction in your label format (^LLxxxx if you are using ZPL or ZPL II). When non-continuous media is selected, the printer feeds media to calculate label length (the distance between two recognized registration points of the inter-label gap, webbing, or alignment notch or hole). Press either oval to display choices. Default: Non-Continuous Selections: Continuous, Non-Continuous Setting the Sensor Type This parameter tells the printer whether you are using media with a web (gap/space between labels, notch, or hole) to indicate the separations between labels or if you are using media with a black mark printed on the back. If your media does not have black marks for registration on the back, leave your printer at the default (web). Press either oval to display other choices. Default: WEB Selections: WEB, MARK 23063L-003 Rev. 2 12/17/04 R110Xi/R170Xi User Guide 45 Front Panel Controls Front Panel LCD Parameter PRINT METHOD PRINT WIDTH MAXIMUM LENGTH Table 7 Standard LCD Displays (Page 3 of 16) Action/Explanation Selecting Print Method The print method parameter tells the printer the method of printing that you wish to use: direct thermal (no ribbon) or thermal transfer (using thermal transfer media and ribbon). Press either oval to display choices. Default: THERMAL-TRANS. Selections: THERMAL-TRANS., DIRECT-THERMAL Note Selecting direct thermal when using thermal transfer media and ribbon creates a printer error condition, but printing continues. Setting Print Width Print width determines the printable area across the width of the label. To change value shown:
1. Press the left oval to move the cursor. 2. Press the right oval to increase the value of the digit. Note The printer does not accept any value larger than the maximum print width listed in General Specifications on page 144. To change the unit of measurement:
a. Press the left oval until the unit of measurement is active. b. Press the right oval to toggle to a different unit of measure (mm, inches, or dots). Default Range: The default and range of acceptable values vary depending on the printer. See General Specifications on page 144 for further information about the ranges available for your model. Setting Maximum Length Maximum length is used in conjunction with the calibration procedure. The value of this setting is the maximum label length that is used during the media portion of the calibration process. Only a few labels are required to set media sensors. Always set the value that is at least 1 in. (25.4 mm) longer than the longest label to be used on the printer. To increase the value, press the right oval. To decrease the value, press the left oval. Default Range: The default and range of acceptable values vary depending on your printers configuration. Values are adjustable in 1 in. (25.4 mm) increments. 46 R110Xi/R170Xi User Guide 23063L-003 Rev. 2 12/17/04 Parameter EARLY WARNING Front Panel Controls Front Panel LCD Table 7 Standard LCD Displays (Page 4 of 16) Action/Explanation Setting Early Warning When this parameter is enabled, the printer provides warnings when labels or ribbons are running low or when the printhead needs to be cleaned. Note Labels per roll and ribbon length need to be updated when beginning use of the Early Warning System. Also, the printer does not make any adjustments when power is turned off and on. Press the right or left oval to display other choices. Default: MEDIA DISABLED, MAINTENANCE OFF Selections: MEDIA DISABLED, MEDIA ENABLED, MAINTENANCE OFF, MAINTENANCE ON To change the Early Warning settings, 1. When the LCD displays EARLY WARNING, press the right or left oval until the desired setting is listed on the LCD. (If you are prompted for a password, enter your password using the instructions in Password-Protected Parameters on page 43.) 2. Press NEXT/SAVE to access the next early warning option. 3. Repeat this process to set the early warning for ribbon or maintenance
(printhead cleaning). When the printer detects that less than 15% of the labels or ribbon remain, WARNING MEDIA LOW appears on the LCD. If the alert function has been enabled, an alert is also sent. When the printhead is opened then closed after a media or ribbon warning has been received, the LCD prompts with MEDIA REPLACED?. Press the right oval to select YES to clear the warning and reset the label counter. When setting the Early Warning for maintenance, the LCD prompts HEAD CLEAN?. 4. Press the right oval to select YES. 5. Press SETUP/EXIT to exit setup mode. 6. Press NEXT/SAVE to save changes. LABELS PER ROLL Setting Labels Per Roll This parameter needs to be updated when setting the Early Warning System so the printer can provide early warnings when labels are running low. Press the right or left oval to display other choices. Default: 900 labels Range: 100 labels to 9999 labels List Fonts Press the right oval to print a label that lists the available fonts in the printer, including standard printer fonts plus any optional fonts. Fonts may be stored in RAM, Flash memory, font EPROMs, or font cards. LIST FONTS LIST BAR CODES List Bar Codes Press the right oval to print a label that lists the available bar codes in the printer. 23063L-003 Rev. 2 12/17/04 R110Xi/R170Xi User Guide 47 Front Panel Controls Front Panel LCD Parameter LIST IMAGES LIST FORMATS LIST SETUP LIST NETWORK LIST ALL FORMAT CARD A: B:
Table 7 Standard LCD Displays (Page 5 of 16) Action/Explanation List Images Press the right oval to print a label that lists the available images stored in the printers RAM, Flash memory, optional EPROM, or optional memory card. List Formats Press the right oval to print a label that lists the available formats stored in the printers RAM, Flash memory, optional EPROM, or optional memory card. List Setup Press the right oval to print a label that lists the current printer configuration.
(Same label as shown in Print a Printer Configuration Label on page 32.) List Network Settings This selection is used to print a network configuration label, which lists the settings for the wired ZebraNet PrintServer II (PSII) and the ZebraNet Wireless Print Server
(if installed). Press the right oval to print a label that lists the current network configuration.
(Same label as shown in Print a Network Configuration Label on page 34.) List All Press the right oval to print labels that list the available fonts, bar codes, images, formats, and the current printer and network configurations. Format Memory Card Caution Perform this operation only when it is necessary to erase all previously stored information from the memory card. 1. When the LCD displays INITIALIZE CARD, press the left oval to select the A memory (internal CompactFlash) or the right oval to select B memory
(PCMCIA card). (If you are prompted for a password, enter your password using the instructions in Password-Protected Parameters on page 43.) The front panel LCD asks ARE YOU SURE?. 2. Do you wish to continue?
Press the left oval to select NO to cancel the request and return to INITIALIZE CARD prompt. Press the right oval to select YES and begin initialization. FORMATTING CARD displays. When formatting is complete, INITIALIZE CARD displays. Note Depending on the amount of memory in the memory card, initialization may take up to three minutes to complete. 48 R110Xi/R170Xi User Guide 23063L-003 Rev. 2 12/17/04 Parameter INIT FLASH MEM SENSOR PROFILE Front Panel Controls Front Panel LCD Table 7 Standard LCD Displays (Page 6 of 16) Action/Explanation Initialize Flash Memory Caution Perform this operation only when it is necessary to erase all previously stored information from Flash memory. 1. When the LCD displays INITIALIZE CARD, press the right oval to select YES. (If you are prompted for a password, enter your password using the instructions in Password-Protected Parameters on page 43.) The LCD asks INITIALIZE FLASH. 2. Press the right oval to select YES. The LCD asks ARE YOU SURE?. 3. Do you wish to continue?
Press the left oval to select NO to cancel the request and return to the INIT FLASH MEM prompt. Press the right oval to select YES and begin initialization. When formatting is complete, INIT FLASH MEM displays. Sensor Profile The media sensor profile may be used to troubleshoot registration problems that may be caused when the media sensor detects preprinted areas on the media or experiences difficulty in determining web location. Press the right oval to start this standard calibration procedure and print a media sensor profile. Figure 32 shows a media sensor profile. If the sensitivity of the media and/or ribbon sensors must be adjusted, use Calibrate Media and Ribbon Sensors on page 50 to adjust the media and ribbon sensor sensitivity. Figure 32 Media Sensor Profile 23063L-003 Rev. 2 12/17/04 R110Xi/R170Xi User Guide 49 Front Panel Controls Front Panel LCD Parameter MEDIA AND RIBBON CALIBRATE PARALLEL COMM SERIAL COMM Table 7 Standard LCD Displays (Page 7 of 16) Action/Explanation Calibrate Media and Ribbon Sensors Use this procedure to adjust sensitivity of media and ribbon sensors. Important This procedure must be followed exactly as presented. All of the steps must be performed even if only one of the sensors requires adjustment. You may press the left oval at any step in this procedure to cancel the procedure. 1. Press the right oval to start the calibration procedure. The LOAD BACKING prompt displays. 2. Open the printhead. 3. Remove approximately 8 in. (203 mm) of labels from the backing, and pull the media into the printer so that only the backing is between the media sensors. 4. Leave the printhead open. 5. Press the right oval to continue. The REMOVE RIBBON prompt displays. 6. Remove the ribbon. 7. Close the printhead. 8. Press the right oval to continue. The message CALIBRATING PLEASE WAIT displays. The printer adjusts the scale (gain) of the signals that it receives from the media and ribbon sensors. On the sensor profile, this essentially corresponds to moving the peak of the graph up or down to optimize the readings for your application. When calibration is complete, RELOAD ALL displays. 9. Open the printhead and pull the media forward until a label is positioned under the media sensor. 10. Reload the ribbon. 11. Close the printhead. 12. Press the right oval to continue. The printer does a calibration equivalent to pressing CALIBRATE; during this process, the printer determines the label length. To see the new readings on the new scale, print a sensor profile. Setting Parallel Communications Select the communications port that matches the one being used by the host computer. Press the right or left oval to display other choices. Default: BIDIRECTIONAL Selections: BIDIRECTIONAL, UNIDIRECTIONAL, OR TWINAX/COAX Setting Serial Communications Select the communications port that matches the one being used by the host computer. Press the right or left oval to display other choices. Default: RS-232 Selections: RS-232, RS-422/485, RS485MULTIDROP 50 R110Xi/R170Xi User Guide 23063L-003 Rev. 2 12/17/04 Parameter BAUD DATA BITS PARITY HOST HANDSHAKE PROTOCOL Front Panel Controls Front Panel LCD Table 7 Standard LCD Displays (Page 8 of 16) Action/Explanation Setting Baud The baud setting of the printer must match the baud setting of the host computer for accurate communications to take place. Select the value that matches the one being used by the host computer. Press the right or left oval to display other choices. Default: 9600 Selections: 110, 300, 600, 1200, 2400, 4800, 9600, 14400, 19200, 28800, 38400, 57600, 115200 Setting Data Bits The data bits of the printer must match the data bits of the host computer for accurate communications to take place. Set the data bits to match the setting being used by the host computer. Note Code Page 850 requires the data bits to be set to 8 bits. Press the right or left oval to display other choices. Default: 8 BITS Selections: 7 BITS, 8 BITS Setting Parity The parity of the printer must match the parity of the host computer for accurate communications to take place. Select the parity that matches the one being used by the host computer. Press the right or left oval to display other choices. Default: NONE Selections: NONE, ODD, EVEN Setting Host Handshake The handshake protocol of the printer must match the handshake protocol of the host computer for proper communications to take place. Select the handshake protocol that matches the one being used by the host computer. Press the right or left oval to display other choices. Default: XON/XOFF Selections: XON/XOFF, DSR/DTR, RTS/CTS Setting Protocol Protocol is a type of error checking system. Depending on the selection, an indicator may be sent from the printer to the host computer signifying that data has been received. Select the protocol that is requested by the host computer. Further details on protocol can be found in the ZPL II Programming Guide. Press the right or left oval to display other choices. Default: NONE Selections: NONE, ZEBRA, ACK_NAK Note Zebra is the same as ACK_NAK, except that Zebra response messages are sequenced. If Zebra is selected, the printer must use DSR/DTR host handshake protocol. 23063L-003 Rev. 2 12/17/04 R110Xi/R170Xi User Guide 51 Front Panel Controls Front Panel LCD Parameter NETWORK ID COMMUNICATIONS CONTROL PREFIX Table 7 Standard LCD Displays (Page 9 of 16) Action/Explanation Setting Network ID Network ID is used to assign a unique number to a printer used in an RS-422/RS-
485 network. This gives the host computer the means to address a specific printer. If the printer is used in an RS-422/RS-485 network, you must select a network ID number. This does not affect TCP/IP or IPX networks. 1. Press the left oval to move to the next digit position. 2. Press the right oval to increase the value of the digit. Default: 000 Range: 000 to 999 Setting Communications Mode The communication diagnostics mode is a troubleshooting tool for checking the interconnection between the printer and the host computer. When DIAGNOSTICS is selected, all data sent from the host computer to the printer is printed as straight ASCII characters, with the hex value below the ASCII text. The printer prints all characters received, including control codes, like CR (carriage return). A sample printout is shown in Communications Diagnostics Test on page 139. Notes on diagnostic printouts are:
FE indicates a framing error. OE indicates an overrun error. PE indicates a parity error. NE indicates noise. 1. Press the right or left oval to toggle between the choices. 2. For any errors, check that your communication parameters are correct. 3. Set the print width equal to or less than the label width used for the test. See Label Specifications on page 148 for more information. Default: NORMAL MODE Selections: NORMAL MODE, DIAGNOSTICS Control Prefix Character The printer looks for this two-digit hex character to indicate the start of a ZPL/ZPL II control instruction. Note Do not use the same hex value for the control, format, and delimiter character. The printer must see different characters to work properly. 1. Press the left oval to move to the next digit position. 2. Press the right oval to increase the value of the digit. Default: 7E (tildedisplayed as a black square) Range: 00 to FF 52 R110Xi/R170Xi User Guide 23063L-003 Rev. 2 12/17/04 Parameter FORMAT PREFIX DELIMITER CHAR ZPL MODE Front Panel Controls Front Panel LCD Table 7 Standard LCD Displays (Page 10 of 16) Action/Explanation Format Prefix Character The format prefix is a two-digit hex value used as a parameter place marker in ZPL/ZPL II format instructions. The printer looks for this hex character to indicate the start of a ZPL/ZPL II format instruction. See the ZPL II Programming Guide Volume I for more information. Note Do not use the same hex value for the control, format, and delimiter character. The printer must see different characters to work properly. 1. Press the left oval to move to the next digit position. 2. Press the right oval to increase the value of the digit. Default: 5E (caret) Range: 00 to FF Delimiter Character The delimiter character is a two-digit hex value used as a parameter place marker in ZPL/ZPL II format instructions. See the ZPL II Programming Guide Volume I for more information. Note Do not use the same hex value for the control, format, and delimiter character. The printer must see different characters to work properly. 1. Press the left oval to move to the next digit position. 2. Press the right oval to increase the value of the digit. Default: 2C (comma) Range: 00 to FF Selecting ZPL Mode The printer remains in the selected mode until it is changed by this front panel instruction or by using a ZPL/ZPL II command. The printer accepts label formats written in either ZPL or ZPL II, eliminating the need to rewrite any ZPL formats that already exist. See the ZPL II Programming Guide for more information on the differences between ZPL and ZPL II. Press the right or left oval to display other choices. Default: ZPL II Selections: ZPL II, ZPL 23063L-003 Rev. 2 12/17/04 R110Xi/R170Xi User Guide 53 Front Panel Controls Front Panel LCD Table 7 Standard LCD Displays (Page 11 of 16) Parameter MEDIA POWER UP Media Power Up Action/Explanation This parameter sets the action of the labels when the printer is turned on. Press the right or left oval to display the choices. HEAD CLOSE Note For best results with RFID labels, set this parameter to FEED or LENGTH. Default: CALIBRATION Selections:
FEEDfeeds the labels to the first registration point. CALIBRATIONdetermines the length of the label and adjusts the sensor settings. LENGTHIn continuous mode, feeds the last stored label length. In non-continuous mode, calibrates based on the maximum label length setting
(see Setting Maximum Length on page 46). SHORT CALcalibrates label length using the current sensor settings. NO MOTIONthe media does not move. You must press FEED to cause the printer to resynch to the start of the next label. Head Close This parameter sets the action of the labels when the printhead is closed. Press the right or left oval to display the choices. Note For best results with RFID labels, set this parameter to FEED or LENGTH. Default: CALIBRATION Selections:
FEEDfeeds the labels to the first registration point. CALIBRATIONdetermines the length of the label and adjusts the sensor settings. LENGTHIn continuous mode, feeds the last stored label length. In non-continuous mode, calibrates based on the maximum label length setting
(see Setting Maximum Length on page 46). SHORT CALcalibrates label length using the current sensor settings. NO MOTIONthe media does not move. You must press FEED to cause the printer to resynch to the start of the next label. 54 R110Xi/R170Xi User Guide 23063L-003 Rev. 2 12/17/04 Parameter BACKFEED LABEL TOP LEFT POSITION Front Panel Controls Front Panel LCD Table 7 Standard LCD Displays (Page 12 of 16) Action/Explanation Backfeed Sequence This parameter establishes when and how much label backfeed occurs after a label is removed or cut in Peel-Off, Cutter, and Applicator modes. It has no effect in Rewind or Tear-Off modes. This parameter setting can be superseded by the ~JS instruction when received as part of a label format (see the ZPL II Programming Guide). Note The difference between the value entered and 100% establishes how much backfeed occurs before the next label prints. For example, a value of 40 means that 40% of the backfeed takes place after the label is removed or cut. The remaining 60% takes place before the next label prints. A value of BEFORE means that all backfeed takes place before the next label prints. Press the right or left oval to display other choices. Default: DEFAULT (90%) Selections: DEFAULT, AFTER, OFF, BEFORE, 10%, 20%, 30%, 40%, 50%, 60%, 70%, 80%
Adjusting Label Top Position The label top position adjusts the print position vertically on the label. Positive numbers adjust the label top position further down the label (away from the printhead), negative numbers adjust the position up the label (toward the printhead). The displayed value represents dots. To increase the value, press the right oval. To decrease the value, press the left oval. Default: +0 Range: 120 to +120 dot rows Adjusting Left Position This parameter establishes how far from the left edge of a label the format begins to print by adjusting horizontal positioning on the label. Positive numbers adjust the printing to the left by the number of dots selected; negative numbers shift printing to the right. The displayed value represents dots. 1. Press the left oval to move the cursor. 2. Press the right oval to change between + and to increase the value of the digit. 3. For a negative value, enter the value before changing to the minus sign. Default: 0000 Range: 9999 to +9999 23063L-003 Rev. 2 12/17/04 R110Xi/R170Xi User Guide 55 Front Panel Controls Front Panel LCD Table 7 Standard LCD Displays (Page 13 of 16) Parameter HEAD TEST COUNT Setting the Head Test Count Action/Explanation The printer periodically performs a test of the printhead functionality, called a printhead test or head test. This parameter establishes how many labels are printed between these internal tests. 1. Press the left oval to move to the next digit position. 2. Press the right oval to increase the value of the digit. Default: 0000 (disables the test) Range: 0000 to 9999 HEAD RESISTOR VERIFIER PORT Setting the Head Resistor Value Caution This parameter should be changed only by qualified service personnel. Do not set the value higher than that shown on the printhead. Setting a higher value may damage the printhead. This value has been preset at the factory to match the resistance value of the printhead. It does not need to be changed unless the printhead or the main logic board is replaced. 1. Look on the printhead for the label that shows the resistance value ( value). 2. Press the left oval to move to the next digit position. 3. Press the right oval to increase the value of the digit. Initial Value: Factory-set to match the printhead shipped with your printer. Default Value: 0500 Range: 0500 to 2500 Setting the Verifier Port The auxiliary port is used to determine how the printer reacts to the online verifier. The three operating conditions for this port are:
OFF: The verifier port is off. VER-RPRNT ERR: Label reprinted if verifier detects an error. If a bar code is near the upper edge of the label, the label is fed out far enough to be verified and then backfed to allow the next label to print and be verified. VER-THRUPUT: Allows greatest throughput but may not indicate a verification error immediately upon detection. May print from one to three labels before an error is recognized and printing stops. Press the right or left oval to display other choices. Default: OFF Selections: OFF, VER-RPRNT, VER-THRUPUT For more information on the operation of the optional verifier, see the documentation provided with that option. 56 R110Xi/R170Xi User Guide 23063L-003 Rev. 2 12/17/04 Table 7 Standard LCD Displays (Page 14 of 16) Front Panel Controls Front Panel LCD Parameter APPLICATOR PORT Setting the Applicator Port Action/Explanation Determines the action of the applicator port. Note Set this value as suggested by the applicator manufacturer. Off: The applicator port is off. Mode 1: Asserts the ~END_PRINT signal low while the printer is moving the label forward. Mode 2: Asserts the ~END_PRINT signal high while the printer is moving the label forward. Mode 3: Asserts the ~END_PRINT signal low for 20 milliseconds when a label has been completed and positioned. Not asserted during continuous printing modes. Mode 4: Asserts the ~END_PRINT signal high for 20 milliseconds when a label has been completed and positioned. Not asserted during continuous printing modes. Press the right or left oval to display other choices. Default: OFF Selections: OFF, MODE 1, MODE 2, MODE 3, MODE 4 START PRINT SIG Start Print Signal This parameter determines how the printer reacts to the Start Print Signal input on pin 3 of the applicator interface connector at the rear of the printer. In Pulse Mode, labels print when the signal transitions from HIGH to LOW. In Level Mode, labels print as long as the signal is asserted LOW. Caution Start Print Signal is set by the applicator manufacturer and should not be changed unless the factory defaults have been reloaded. The printer must be returned to its designated setting for it to work properly. Press the right or left oval to display other choices. Default: PULSE MODE Selections: PULSE MODE, LEVEL MODE 23063L-003 Rev. 2 12/17/04 R110Xi/R170Xi User Guide 57 Front Panel Controls Front Panel LCD Parameter RESYNCH MODE WEB S. MEDIA S. RIBBON S. TAKE LABEL MARK S. MARK MED S. MEDIA LED RIBBON LED MARK LED LCD ADJUST FORMAT CONVERT Table 7 Standard LCD Displays (Page 15 of 16) Action/Explanation Resynch Mode This parameter determines how the printer reacts if the label synchronization is lost and the label top is not where expected. Feed ModeIf the label top is not where expected, the printer feeds a blank label to find the label top position. Error ModeIf the label top is not where expected, the printer stops, enters Pause Mode, displays the message Error Condition Feed Label, flashes the ERROR light, and asserts the Service Required signal (pin 10 on the Applicator Interface Connector). To resynch the media to the top of the label in Error Mode, press PAUSE to exit Pause Mode. The ERROR light stops flashing, and the Service Required signal is deactivated. The action of the printer is determined by the Head Close configuration selection (see Head Close on page 54). Press the right or left oval to toggle between choices. Default: FEED MODE Selections: FEED MODE, ERROR MODE These parameters are automatically set during the calibration procedure. They should be changed only by a qualified service technician. See the Maintenance Manual for more information on these parameters. Press NEXT/SAVE to scroll through these parameters. Adjust LCD Contrast This parameter allows you to adjust the contrast of your LCD if it is difficult to read. 1. Press the left oval to move the cursor. 2. Press the right oval to toggle +/- or to increase the value of the digit. Range: 00 to 19 Select Format Conversion Factor Selects the bitmap scaling factor. The first number is the original dots per inch (dpi) value; the second, the dpi to which you would like to scale. Note Not applicable on all printers. Press the right or left oval to display other choices. Default: None Selections: None, 150 300, 150 600, 200 600, 300 600 58 R110Xi/R170Xi User Guide 23063L-003 Rev. 2 12/17/04 Parameter IDLE DISPLAY RTC DATE RTC TIME LANGUAGE Front Panel Controls Front Panel LCD Table 7 Standard LCD Displays (Page 16 of 16) Action/Explanation Select Idle Display This parameter selects the LCD options for the real-time clock. Note If the default value is not selected, pressing either oval briefly displays the firmware version of the printer. Press the right or left oval to display other choices. Default: FW (firmware) VERSION Selections: FW VERSION, MM/DD/YY (24 HR), MM/DD/YY (12 HR), DD/MM/YY (24 HR), DD/MM/YY (12 HR) Set RTC (Real-time clock) Date This parameter allows you to set the date following the convention selected in IDLE DISPLAY. 1. Press the left oval to move to the next digit position. 2. Press the right oval to change the value of the digit. Set RTC (Real-time clock) Time This parameter allows you to set the time following the convention selected in IDLE DISPLAY. 1. Press the left oval to move to the next digit position. 2. Press the right oval to change the value of the digit. Selecting the Display Language This parameter allows you to change the language used on the LCD. Press the right or left oval to display other choices. Default: ENGLISH Selections: ENGLISH, SPANISH, FRENCH, GERMAN, ITALIAN, NORWEGIAN, PORTUGUESE, SWEDISH, DANISH, SPANISH 2, DUTCH, FINNISH, JAPANESE 23063L-003 Rev. 2 12/17/04 R110Xi/R170Xi User Guide 59 Front Panel Controls Front Panel LCD ZebraNet Wired and Wireless Print Server LCD Displays The menu options shown in Table 8 display only if you have the ZebraNet PrintServer II, or 10/100 PrintServer, or Wireless Print Server installed. Table 8 Print Server LCD Displays Parameter LOAD LAN FROM?1 This parameter, which serves the same function as the ^NP ZPL command, specifies Action/Explanation WIRED PS CHECK?1 IP PROTOCOL2 IP ADDRESS2 SUBNET MASK2 whether to use the printers or the print servers IP settings at bootup. Accepted Values: PRINTER, PRINTSERVER Default Value: PRINTER This parameter, which serves the same function as the ^NB ZPL command, tells the printer whether to search for a wired print server at bootup. Accepted Values: YES, NO Default Value: NO IP Protocol Allows either the user (permanent) or the server (dynamic) to select the IP address. If a dynamic option is chosen, this selection determines the method(s) by which the print server receives the IP address from the server. Press the right or left oval to display other choices. Default: ALL Selections: ALL, GLEANING ONLY, RARP, BOOTP, DHCP, DHCP AND BOOTP, PERMANENT Note Use of GLEANING ONLY is not recommended when the Wireless Print Server is installed. IP Address This parameter allows you to select the IP address if PERMANENT was chosen in IP PROTOCOL. (If a dynamic option was chosen, the user cannot select the address.) 1. Press the left oval to move to the next digit position. 2. Press the right oval to increase the value of the digit. Subnet Mask This parameter selects the part of the IP address that is considered to be part of the local network. It can be reached without going through the default gateway. 1. Press the left oval to move to the next digit position. 2. Press the right oval to increase the value of the digit. 1 Appears only when the ZebraNet Wireless Print Server is installed. 2 These parameters appear after the system recognizes the existence of a ZebraNet print server (wired or wireless). After the print server is recognized, all zeroes (000.000.000.000) will display until the printer obtains an IP address or defaults to address 192.168.254.254. 3 If a wireless password is set, you must enter the wireless password (not the printer password) to access this parameter. 4 This parameter appears 1) when no wireless card is inserted or 2) when the wireless card is associated to the WLAN and the card supports LEAP. 60 R110Xi/R170Xi User Guide 23063L-003 Rev. 2 12/17/04 Parameter DEFAULT GATEWAY2 MAC ADDRESS1,3 ESSID1,3 AUTH. TYPE1,3 LEAP MODE3,4 ENCRYPTION MODE1,3 ENCRYPTION INDEX1,3 RESET NETWORK2,3 Front Panel Controls Front Panel LCD Table 8 Print Server LCD Displays (Continued) Action/Explanation Default Gateway This parameter allows you to select the IP address that the network traffic is routed through if the destination address is not part of the local network. 1. Press the left oval to move to the next digit position. 2. Press the right oval to increase the value of the digit. MAC Address This parameter cannot be changed through the front panel. ESSID This parameter cannot be changed through the front panel. Authentication Type Default: OPEN Selections: OPEN, SHARED An encryption method that is available with some wireless cards. Set the LEAP user name and password through the printer web pages. Accepted Values: ON, OFF Default Value: OFF Encryption Mode Default: OFF Selections: OFF, 40-BIT, 128-BIT Encryption Index Default: 1 Selections: 1, 2, 3, 4 Reset Network This option resets the wireless card and the print server when the wireless option is running. Selecting this option has no effect when the wireless option is not running, when there is no card inserted, or when the wireless password is anything other than the default (zero). 1. Press the right oval to select YES. The LCD prompts ARE YOU SURE?. Press the left oval to select NO to cancel the request. Press the right oval to select YES and reset the network. 1 Appears only when the ZebraNet Wireless Print Server is installed. 2 These parameters appear after the system recognizes the existence of a ZebraNet print server (wired or wireless). After the print server is recognized, all zeroes (000.000.000.000) will display until the printer obtains an IP address or defaults to address 192.168.254.254. 3 If a wireless password is set, you must enter the wireless password (not the printer password) to access this parameter. 4 This parameter appears 1) when no wireless card is inserted or 2) when the wireless card is associated to the WLAN and the card supports LEAP. 23063L-003 Rev. 2 12/17/04 R110Xi/R170Xi User Guide 61 Front Panel Controls Front Panel LCD RFID LCD Displays The menu options shown in Table 9 display only if you have a Radio Frequency Identification
(RFID) reader installed. Table 9 RFID LCD Displays Parameter RFID TEST QUICK SLOW Action/Explanation Perform RFID Test In both versions of this test, the printer attempts to read and write to a transponder. In the slow test, the printer also checks the reader version number. If the printer fails the test, the front panel displays an error message. No label movement occurs with this test. 1. Position an RFID label so that the transponder is over the antenna support. 2. Press the left oval to select QUICK. OR Press the right oval to select SLOW. If necessary, press the right arrow to select CONTINUE. 3. Figure 33 Antenna Support Location 1 1 Antenna support 62 R110Xi/R170Xi User Guide 23063L-003 Rev. 2 12/17/04 Parameter RFID TAG CALIB RESTORE RUN Front Panel Controls Front Panel LCD Table 9 RFID LCD Displays (Continued) Action/Explanation Calibrate RFID Tag This option allows you to have the printer determine the optimum programming position for a given label or to bypass this function and use a default position if the media conforms to Zebras placement requirements. An auto-calibration occurs after this tag calibration to realign the media to its proper rest position and to update the media tracking values in the printer. 1. Place an RFID label over the reader (no movement occurs with the test). 2. Press the left oval to select RESTORE. OR Press the right oval to select RUN. RESTORESelecting this option resets the programming position to the label length minus 1 mm (0.04 in.). RUNThis option performs an RFID transponder calibration for a specific RFID label. The printer feeds the RFID label one dot-row at a time while taking readings (via the READ TAG command and the WRITE TAG commands) to profile the RFID transponder. Based on the results, the printer determines the optimum programming position for the label. The calibrated value is used as the programming position for the ^RS command, can be overwritten by the ^RS command, and is saved to nonvolatile memory (the value is saved even if the power is turned off). This calibration takes into account the print mode, backfeed mode, and tear off position. The ^HR ZPL command performs the same calibration and returns a results table to the host. RFID READ PWR RFID WRITE PWR View or Change RFID Read Power This parameter displays the current value for RFID read power. Selections: HI, MED, LOW Default: HI View or Change RFID Write Power This parameter displays the current value for RFID write power. Selections: HI, MED, LOW Default: HI RFID ERR STATUS RFID Error Status RFID TAG TYPE If an error condition exists, a message may be displayed here. Specify RFID Tag Type Selections:
CLASS 1 64-BIT CLASS 1 96-BIT ISO18000 NONE CLASS 0 CLASS 0+
Default: CLASS 1 96-BIT 23063L-003 Rev. 2 12/17/04 R110Xi/R170Xi User Guide 63 Front Panel Controls Front Panel LCD Parameter RFID TAG DATA Table 9 RFID LCD Displays (Continued) Action/Explanation Read and Display RFID Tag Data When this option is selected, the reader attempts to read a tag over the reader, even if the printhead is open. If no tag data can be read, the text NO DATA appears on the bottom line of the display. If a tag is present, the data for that tag appears on the bottom line of the display in hexadecimal format. If there is more data than can fit on the bottom line (such as for 96-bit tags), the bottom line will cycle from the first 8 bytes (most significant) to the next 4 bytes (least significant) approximately every 2 seconds. Whatever hexadecimal data that can fit on two screens is displayed and cycled through. For example, if the tag contains the data 0x112233445566778899001122, when this option is selected, the bottom line of the display shows:
1122334455667788 for 2 seconds followed by 99001122 for 2 seconds. The printer cycles through these indefinitely. The printer rereads the tag every cycle, so if the tag changes, data is displayed for the current tag over the antenna. 64 R110Xi/R170Xi User Guide 23063L-003 Rev. 2 12/17/04 5 RFID Guidelines This chapter describes how Radio Frequency Identification (RFID) works and provides the commands used to create RFID labels. Contents Overview . 66 Transponder Placement. 66 ZPL Commands for RFID Applications . 66 Electronic Product Code (EPC) . 67 EPC Structure in RFID Labels . 67 Getting Started with RFID . 68 Creating Basic RFID Label Formats . 69 RFID Label Format 1Write a 96-bit Tag in Hexadecimal . 70 RFID Label Format 2Write a 64-bit Tag in Hexadecimal . 71 RFID Label Format 3Write a 96-bit Tag in ASCII . 72 RFID Label Format 4Read Data from Tag and Print on Label . 73 RFID Label Format 5Write Tag, Read Tag, and Print Data on Label . 74 RFID Label Format 6Write Tag, Read Tag, and Return Results to Host . 75 ZPL II Commands for RFID . 77
^HR Calibrate RFID Transponder Position . 78
^HV Host Verification . 80
^RB Define EPC Data Structure . 81
^RF Read or Write RFID Format . 83
^RM Enable RFID Motion. 85
^RR Specify RFID Retries for a Block . 86
^RS RFID Setup . 87
^RT Read RFID Tag . 91
^RW Set RFID Read and Write Power Levels . 93
^RZ Set RFID Tag Password. 94
^WT Write Tag . 95
^WV Verify RFID Write Operation. 97 23063L-003 Rev. 2 12/17/04 R110Xi/R170Xi User Guide 65 RFID Guidelines Overview Overview The R110Xi/R170Xi RFID label printers/encoders serve as dynamic tools for both printing and encoding RFID labels, tickets, and tags. The printer encodes information on ultra-thin UHF RFID transponders that are embedded in smart labels. It then immediately verifies proper encoding and prints bar codes, graphics, and/or text on the labels surface. For more information about RFID media, see Table 4, Types of Media on page 14. How well that an encoded RFID label functions depends on factors such as where the label is placed on an item as well as on the contents of the item (such as metals or liquids). Contact the supplier of your RFID transponders for assistance with these types of issues. Transponder Placement The RFID transponder, which is sometimes called the RFID tag, is usually comprised of an antenna that is bonded to an integrated circuit (IC) chip. The IC chip contains the RF circuit, coders, decoders, and memory. If you hold an RFID label up to the light, you can see the transponders antenna embedded within the label, and you can feel a bump in the label where the IC chip is located. Communication between the RFID label and the printer is established when the labels transponder lines up with the printers antenna. The optimal transponder programming position varies with the transponder size, its configuration, and the type of RFID IC chip used. Print quality may be affected by printing directly over the transponder. In particular, there is an area on each label immediately around the location of the IC chip where the printer may print with low quality. Design your printed label around the location of the chip in the type of approved RFID label that you select. Important It is important to use transponders that have been specifically approved for use in this RFID printer. Failure to do so may result in the inability to read or write to the embedded RFID tags. As new transponders become commercially available, Zebra will evaluate them for compatibility with this printer. To order labels with transponders that are approved for your specific RFID printer, contact your authorized Zebra reseller. ZPL Commands for RFID Applications Each RFID label has memory that can be read and most have memory that can be written to through Zebra Programming Language (ZPL) commands. Use ZPL to read and encode
(write to) RFID labels just as you would use ZPL to print data on the labels. You can use serialized fields, field variables, and any other ZPL features (such as the command ^HV on page 80 to return the results to a host computer). The RFID-specific ZPL commands for this printer are described in ZPL II Commands for RFID on page 77. For examples of how you may use the ZPL commands, see Creating Basic RFID Label Formats on page 69. For more information about non-RFID ZPL commands and how to use them, refer to the ZPL II Programming Guide (part number 46530L). A copy is available on the R110Xi/R170Xi User CD (part number 23062-003) and online at http://www.zebra.com/manuals. 66 R110Xi/R170Xi User Guide 12/17/04 23063L-003 Rev. 2 RFID Guidelines Overview Electronic Product Code (EPC) EPC is a product numbering standard that can be used to identify a variety of items by using RFID technology. The 96-bit EPC code links to an online database, providing a secure way of sharing product-specific information along the supply chain. As with bar codes, EPC is divided into numbers that identify the manufacturer and product type. However, EPC contains the following additional information:
Headeridentifies the length, type, structure, version, and generation of EPC Manager Numberidentifies the company or company entity Object Classsimilar to a stock keeping unit (SKU) Serial Numberthe specific instance of the Object Class being tagged Additional fields may be used as part of the EPC code to encode and decode information from different numbering systems into human-readable form. EPC Structure in RFID Labels In the printer, you can subdivide transponder data into unique fields. You can customize these fields to create smart labels that meet your needs or that meet the standards necessary in EPC programming. The ^RB ZPL command is used to define EPC structure. EPC field data can be delimited with any of the following characters:
See ^RB on page 81 for more information about and examples for defining EPC structure. XML-Enabled Printing This printer contains the XML-Enabled Printing option, which offers increased flexibility and interoperability by making it possible to integrate Zebra printers quickly and easily into most Enterprise Resource Planning (ERP) systems and their applications. XML-enabled printers print directly from Oracle Warehouse Management System (WMS), Mobile Supply Chain Applications (MSCA), and many other ERP vendor applications. XML-enabled label formats upload directly to the label printer, and the XML data stream is sent via TCP/IP directly to the appropriate Zebra printer. For more information about XML-Enabled Printing, refer to the Zebra XML-Enabled Printer Reference Guide (part number 13426L-001). A copy is available on the R110Xi/R170Xi User CD (part number 23062-003) and online at http://www.zebra.com/manuals. 23063L-003 Rev. 2 12/17/04 R110Xi/R170Xi User Guide 67 RFID Guidelines Getting Started with RFID Getting Started with RFID How you set up your printer for RFID applications is determined in part by the transponder that you select. This section guides you through that selection and the settings that you may need to change on your printer to make RFID reading and encoding possible. When you have completed this section, you will be ready to program your RFID label formats. Select a Transponder Type Before you purchase RFID labels, determine what type of RFID transponder to use (Table 10). Different transponder types can have different attributes. Some transponders can only be read while others can be read and written to repeatedly. Transponders also have different amounts of available memory, which corresponds to the amount of data that can be encoded in it. Select the combination that best suits your needs. Table 10 Characteristics of Different Transponder Types Transponder Type Class 0 Class 0+
Class 1 64 bits Class 1 96 bits ISO18000 Read Write X X X X X X X X X Size (in bits) 96 bits 96 bit (ID) 104 bit (USER) 64 bits 96 bits Varies Set Tag Type After you have selected a transponder type and purchased labels, set the transponder (tag) type on the printer. Do this through the front panel menu (see Specify RFID Tag Type on page 63) or through the ^RS ZPL command (see ^RS on page 87). Set Power Settings Each transponder has specific power setting requirements, which define how much power the printers antenna will emit to energize the transponder in its program field. The tag type that you are using must match the RFID power settings of the printer. If necessary, you can change the power settings through the front panel (see View or Change RFID Read Power or View or Change RFID Write Power on page 63) or through the
^RW ZPL command (see ^RW on page 93). Perform RFID Transponder Calibration If you are using RFID labels that were designed to meet the specifications of this printer, you do not need to perform RFID transponder calibration. The printer will automatically place the labels in the optimal programming position. However, if you are using RFID labels that were not designed to meet the specifications of this printer, you may need to perform an RFID transponder calibration to determine the optimal programming position for your media. If necessary, you can perform this calibration through the front panel (see Calibrate RFID Tag on page 63) or through the ^HR ZPL command (see
^HR on page 78). 68 R110Xi/R170Xi User Guide 12/17/04 23063L-003 Rev. 2 Creating Basic RFID Label Formats RFID Guidelines Creating Basic RFID Label Formats After you have selected a transponder type and set your printer appropriately, use the ZPL samples in this section as a base for programming your own RFID label formats. For specific information about individual ZPL commands, see ZPL II Commands for RFID on page 77. To create an RFID label based on a sample label, complete these steps:
1. Set up the printer, and turn the power On (I). 2. Using any word processor or text editor that is capable of creating ASCII-only files (for example, use Microsoft Word and save as a .txt file), type in the label format exactly as shown in the desired sample. 3. Save the file to your computer. When naming the file, use .zpl as the extension for the file (for example, you may choose to name a file format1.zpl). 4. Copy the file to the printer. If you are connected to the printer via the parallel port, from the DOS command window, use the COPY command to send a file to the printer. For example, if your file name is format1.zpl, type COPY FORMAT1.ZPL XXXX where XXXX is the port to which your printer is connected (such as LPT1). 5. Compare your label results with those shown in the sample. If your printout does not look like the one shown, confirm that the file you created is identical to the format shown, then repeat the printing procedure. 6. Check the RFID data on your label. a. Open the printhead, and place the label above the reader in the printer. b. Use the front panel to view the transponder data (see Read and Display RFID Tag Data on page 64). c. Compare your RFID data with that shown in the sample. If your front panel display does not look like what is shown, confirm that the file you created is identical to the format shown, then repeat the printing procedure. 7. If nothing prints, make sure that your system is set up correctly by referring to the following:
Printer Setup on page 7 Printer Operation on page 19 Front Panel Controls on page 41 Troubleshooting on page 125 23063L-003 Rev. 2 12/17/04 R110Xi/R170Xi User Guide 69 RFID Guidelines Creating Basic RFID Label Formats RFID Label Format 1Write a 96-bit Tag in Hexadecimal Line Number 1 2 3 4 5 Type This ZPL Code
^XA
^RS4
^FO50,50
^A0N,65
^FDSimple write example
^FS
^RFW,H
^FD112233445566778899001122
^FS
^XZ Resulting Label Simple write example Function of ZPL Code Indicates start of label format. Sets tag type to EPC Class 1 96-bit. Prints Simple write example on the label at location 50,50. W,H = write hex Writes the 12 bytes of data (96 bits) to the tag. The data written is:
112233445566778899001122 Indicates end of label format. Programmed to Transponder 112233445566778899001122 Front Panel Display (toggles between these two) RFID TAG DATA 1122334455667788 RFID TAG DATA 99001122 70 R110Xi/R170Xi User Guide 12/17/04 23063L-003 Rev. 2 RFID Label Format 2Write a 64-bit Tag in Hexadecimal RFID Guidelines Creating Basic RFID Label Formats Line Number 1 2 3 4 5 Type This ZPL Code
^XA
^RS3
^FO50,50
^A0N,65
^FDSimple write example
^FS
^RFW,H
^FD1122334455667788
^FS
^XZ Resulting Label Simple write example Function of ZPL Code Indicates start of label format. Sets tag type to EPC Class 1 64-bit. Prints Simple write example on the label at location 50,50. W,H = write hex Writes the 8 bytes of data (64 bits) to the tag. The data written is: 1122334455667788 Indicates end of label format. Programmed to Transponder 1122334455667788 Front Panel Display RFID TAG DATA 1122334455667788 23063L-003 Rev. 2 12/17/04 R110Xi/R170Xi User Guide 71 RFID Guidelines Creating Basic RFID Label Formats RFID Label Format 3Write a 96-bit Tag in ASCII This label format is different in what shows on the front panel. The front panel always displays RFID data in hexadecimal. Line Number 1 2 3 4 5 Type This ZPL Code
^XA
^RS4
^FO50,50
^A0N,65
^FDSimple write example
^FS
^RFW,A
^FD00 rfid data
^FS
^XZ Resulting Label Simple write example Function of ZPL Code Indicates start of label format. Sets tag type to EPC Class 1 96-bit. Prints Simple write example on the label at location 50,50. W,A = write ASCII Writes the 12 bytes of data (96 bits) to the tag. The data written is: 00 rfid data Indicates end of label format. Programmed to Transponder 00 rfid data Front Panel Display (toggles between these two) RFID TAG DATA 3030207266696420 RFID TAG DATA 64617461 72 R110Xi/R170Xi User Guide 12/17/04 23063L-003 Rev. 2 RFID Guidelines Creating Basic RFID Label Formats RFID Label Format 4Read Data from Tag and Print on Label This example assumes that the tag created using RFID Label Format 1Write a 96-bit Tag in Hexadecimal on page 70 is being read. Function of ZPL Code Indicates start of label format. Sets tag type to EPC Class 1 96-bit.
^FN0 is a placeholder field variable for the tag data that will be read in the following line. When the label prints, the data read from the tag will be printed at 50,50. R,H = read hexadecimal The read results are put into field variable 0 (^FN0). At this point, the printer substitutes previous instances of ^FN0 in the label format with the data from this field. The data read from the tag will be padded with zeroes to the maximum bit size. Indicates end of label format. Line Number 1 2 3 4 5 Type This ZPL Code
^XA
^RS4
^FO50,50
^A0N,40
^FN0
^FS
^FN0
^RFR,H
^FS
^XZ Read from Transponder 112233445566778899001122 Resulting Label 112233445566778899001122 Front Panel Display (toggles between these two) RFID TAG DATA 1122334455667788 RFID TAG DATA 99001122 23063L-003 Rev. 2 12/17/04 R110Xi/R170Xi User Guide 73 RFID Guidelines Creating Basic RFID Label Formats RFID Label Format 5Write Tag, Read Tag, and Print Data on Label Line Number 1 2 3 4 5 6 Type This ZPL Code
^XA
^RS4
^FO60,60
^A0N,40
^FN7
^FS
^RFW,A
^FD0data
^FS
^FN7
^RFR,A
^FS
^XZ Function of ZPL Code Indicates start of label format. Sets tag type to EPC Class 1 96-bit. When the label prints, the data read from the tag at field variable 7 (^FN7) will be printed at location 60,60. W,A = write ASCII Writes 0data into the block padded with 8 bytes of zeroes to make the data 12 bytes. The data written is:
306461746100000000000000 (0data in ASCII) R,A = read ASCII Reads the tag data into field variable 7 (^FN7). After this occurs, any fields in this label format that have
^FN7 will be replaced with this read data. Indicates end of label format. Programmed to Transponder 306461746100000000000000 Read from Transponder 306461746100000000000000 Resulting Label 0data Front Panel Display (toggles between these two) RFID TAG DATA 3064617461000000 RFID TAG DATA 00000000 74 R110Xi/R170Xi User Guide 12/17/04 23063L-003 Rev. 2 RFID Guidelines Creating Basic RFID Label Formats RFID Label Format 6Write Tag, Read Tag, and Return Results to Host Function of ZPL Code Indicates start of label format. Sets tag type to EPC Class 1 64-bit. When the label prints, the data read from the tag at field variable 3 (^FN3) will be printed at location 50,50. W,H = write hex Writes 8 bytes of data (64 bits) to the tag with 3 bytes of zeroes as padding. The data written is:
0102030405000000 R,H = read hexadecimal Reads the tag data into field variable 3 (^FN3). After this occurs, any fields in this label format that have
^FN3 will be replaced with this read data. Return the value in ^FN3 to the host computer. Data is sent over whichever communication channel is established with the host (such as parallel, serial, USB, ethernet) In this example, 0102030405000000 would be returned to the host. Indicates end of label format. Line Number 1 2 3 4 5 6 7 Type This ZPL Code
^XA
^RS3
^FO50,50
^A0N,65
^FN3
^FS
^RFW,H
^FD0102030405
^FS
^FN3
^RFR,H
^FS
^HV3
^XZ Programmed to Transponder 0102030405000000 Read from Transponder 0102030405000000 Resulting Label 0102030405000000 23063L-003 Rev. 2 12/17/04 R110Xi/R170Xi User Guide 75 RFID Guidelines Creating Basic RFID Label Formats Front Panel Display RFID TAG DATA 0102030405000000 Sent to Host Computer 0102030405000000 76 R110Xi/R170Xi User Guide 12/17/04 23063L-003 Rev. 2 ZPL II Commands for RFID RFID Guidelines ZPL II Commands for RFID This section contains the ZPL commands for RFID-specific applications. For non-RFID ZPL commands, refer to the ZPL II Programming Guide (part number 46530L). A copy is available on the R110Xi/R170Xi User CD (part number 23062-003) and online at http://www.zebra.com/manuals. In addition to reading or encoding RFID tags, these ZPL commands also provide for RFID exception handling, such as setting the number of read/write retries before declaring a transponder defective (set with ^RT and ^WT) or setting the number of labels that will be attempted if an error occurs (set with ^RS). For example, if an RFID label fails to program correctly or if the transponder cannot be detected, the printer ejects the label and prints VOID across it. The printer will try to print another label with the same data and format for the number of RFID labels specified by the
^RS command. If the problem persists, the printer follows the error handling instructions specified by the ^RS command: the printer may remove the problematic format from the print queue and proceed with the next format (if one exists in the buffer), or it may place the printer in Pause or Error mode. Important If a parameter in the following tables is designated as not applicable, any value entered for the parameter will be ignored, but the place holder for the field is required. 23063L-003 Rev. 2 12/17/04 R110Xi/R170Xi User Guide 77 RFID Guidelines
^HR
^HR Calibrate RFID Transponder Position Description This command initiates an RFID transponder calibration for a specific RFID label and returns the results to the host computer. This calibration is used to determine the optimal programming position for RFID media that may not meet the transponder placement specifications for the printer. Note You do not need to perform transponder calibration for RFID media that meets the transponder placement specifications for the printer. To order media that is designed for use with your RFID printer, contact your authorized Zebra reseller. During transponder calibration, the printer feeds the RFID label one-dot row at a time while taking readings (via the READ TAG command and the WRITE TAG commands) to profile the RFID transponder. Based on the results, the printer determines the optimal programming position for the label and returns a results table to the host. The calibrated value is used as the programming position for the ^RS command, can be overwritten by the ^RS command, and is saved to nonvolatile memory (the value is saved even if the power is turned off). This calibration takes into account the print mode, backfeed mode, and tear off position. The RUN option in the RFID TAG CALIB front panel parameter performs the same calibration but does not create a results table. If a label format specifies a value for parameter p (read/write position of the transponder) in the ^RS command, that value will be used for the programming position for all RFID labels until a new position is specified or until the printer is turned Off (O) and then back On (I). Format ^HRa,b The following table identifies the parameters for this format. Parameters a = start string b = end string Details User text to appear before the results table. Accepted values: any string less than 65 characters Default value: start User text to appear after the results table. Accepted values: any string less than 65 characters Default value: end Comments Based on the recommended transponder placement position for most RFID labels, the printers default RFID programming position is the label length minus 1 mm (1/16 in.). To return to the default programming position at any time, use the RESTORE option in the RFID TAG CALIB front panel parameter (see Calibrate RFID Tag on page 63). 78 R110Xi/R170Xi User Guide 12/17/04 23063L-003 Rev. 2 RFID Guidelines
^HR At the end of calibration, a results table is returned to the host. Each line in the results table appears as:
Row, Read Result, Write Result where Row = the dot row where calibration occurred Read Result = results of calibration (R = read, = unable to read) Write Result = results of calibration (W = write, = unable to write) Example If the following command is sent to the printer:
^XA^HR^XZ The printer starts the transponder calibration and returns a results table such as the following:
start position=195 215, , 214, , 213, , 212, , 211, , 210, ,W 209,R, 208, , 207, , 206, ,W 205,R, 204, , 203, , 202, ,W 201,R,W 200,R,W 199,R,W 198,R,W 197,R,W 196,R,W 195,R,W <---****
194,R,W 193,R,W 192,R,W 191,R,W 190,R,W 189,R, 188, , 187, , 186, , 185, ,
. end In this example, the optimal programming position is 195. This is identified at the top of the table (position=195) and with an the arrow (<---****) in the table. 23063L-003 Rev. 2 12/17/04 R110Xi/R170Xi User Guide 79 RFID Guidelines
^HV
^HV Host Verification Description This command is used to return data from specified fields, along with an optional ASCII header, to the host computer. The command can be used with any field that has been assigned a number with the ^RT command or the ^FN and ^RF commands. Format ^HV#,n,h The following table identifies the parameters for this format. Parameters
# = field number specified with another command n = number of bytes to be returned h = header Details The value assigned to this parameter should be the same as the one used in another command. Accepted values: 0 to 9999 Default value: 0 Accepted values: 1 to 256 Default value: 64 Header (in uppercase ASCII characters) to be returned with the data. Acceptable values: 0 to 3072 characters Default value: no header 80 R110Xi/R170Xi User Guide 12/17/04 23063L-003 Rev. 2
^RB Define EPC Data Structure RFID Guidelines
^RB Description This command defines the structure of EPC data, which can be read from or written to an RFID transponder. RFID transponders can have different partitions defined. This command specifies the number of partitions and how many bits are in each partition. Important All parameters in this command are persistent and will be used in subsequent formats if not provided. The values are initially set to the default values. Format ^RBn,p0,p1,p2, ..., p15 The following table identifies the parameters for this format. Parameters n = total bit size of the field p1 ... p15 =
partition sizes Details Accepted values: 1 to n, where n is the bit size of the tag. Default value: 96 Specify each partition size. These must add up to the total bit size. Accepted values: 1 to 64 bit total bit size Default value: 1 Example 1 The following command specifies that there are 96 bits used with three fields. Fields 1, 2, and 3 contain 10, 26, and 60 bits, respectively.
^RB96,10,26,60 The ZPL code to write to a tag with this format would look like this:
^RFW,E^FD1000.67108000.1122921504606846976^FS When writing to the tag, the data will be stored in the tag in the following way:
Field 1 contains 1000. This value is stored in the first 10 bits Field 2 contains 67108000. This value is stored in the next 26 bits. Field 3 contains 1122921504606846976. This value is stored in the remaining 60 bits. Example 2 The following command specifies that there are 64 bits used with eight 8-bit fields.
^RB64,8,8,8,8,8,8,8,8^FS The ZPL code to write to a tag with this format would look like this:
^RFW,E^FD1.123.160.200.249.6.1.0^FS When writing to the tag, each set of data is written in its respective 8-bit field. 23063L-003 Rev. 2 12/17/04 R110Xi/R170Xi User Guide 81 RFID Guidelines
^RB Example 3 This example uses the SCTIN-64 standard, which defines 64-bit structure in the following way:
Header Filter Value Company Prefix Index Item Reference SGTIN-64 2 10
(binary value) 3 8
(decimal capacity) 14 16,383
(decimal capacity) 20 9 to 1,048,575
(decimal capacity*) 33,554,431
(decimal capacity) Serial Number 25
* Capacity of Item Reference field varies with the length of the company prefix. The ZPL code to write to a tag with this format would look like this:
^XA
^RB64,2,3,14,20,25
^RFW,E^FD0,3,12345,544332,22335221^FS
^XZ These commands would put 0 in the header 3 as the filter value 12345 as the company prefix 544332 as the item reference 22335221 as the serial number To read this EPC data and print the results on the label, you would use the following code:
^XA
^RB64,2,3,14,20,25
^FO50,50^A0N,40^FN0^FS
^FN0^RFR,E^FS
^XZ The resulting label would look like this:
0.3.12345.544332.22335221 82 R110Xi/R170Xi User Guide 12/17/04 23063L-003 Rev. 2 RFID Guidelines
^RF
^RF Read or Write RFID Format Description This command allows you to read or write to an RFID tag. Note To read into a field variable, you must have a ^FN command in the Format ^RFo,t,b,n The following table identifies the parameters for this format. Parameters o = operation t = type Details The action to be performed. Accepted values:
W = write to the tag L = write with LOCK (if supported by tag type) R = read the tag Default value: W Accepted values:
A = ASCII H = Hexadecimal E = EPC (ensure proper setup with the ^RB command) Default value: H b = starting block number Accepted values: 0 to n, where n is the maximum number of blocks for the tag. n = number of blocks to read*
Default value: 0 This parameter is valid only for the read operation. Accepted values: 1 to n, where n is the maximum number of blocks for the tag type minus the starting block number. For example, if the tag has 8 blocks
(starting with block 0) and you start with block 6, n can be 2. This would return block 6 and block 7 information. Default value: 1
*Not applicable for R110Xi/R170Xi 23063L-003 Rev. 2 12/17/04 R110Xi/R170Xi User Guide 83 RFID Guidelines
^RF Examples Write ASCII This example writes 96-bit data.
^XA
^RS4
^RFw,a^FD00 my data^FS
^XZ Write Hex This example writes 64-bit data.
^XA
^RS3
^RFW,H^FD1122334455667788^FS
^XZ Write EPC This example writes 96-bit data, as specified by the ^RB command.
^XA
^RB96,8,3,3,20,24,38
^RFw,e^FD16,3,5,78742,146165,1234567891^FS
^XZ 84 R110Xi/R170Xi User Guide 12/17/04 23063L-003 Rev. 2 RFID Guidelines
^RM
^RM Enable RFID Motion Description This command enables or disables RFID motion. By default, labels automatically print at the end of the format. This command allows you to inhibit the label from actually moving when it reaches the program position, which is useful for debugging, setup, and custom applications. This parameter is not persistent (carried over from label to label). Format ^RMe The following table identifies the parameters for this format. Parameters e = enable Details Accepted values: Y (Yes, move the label), N (No, do not move the label) Default value: Y 23063L-003 Rev. 2 12/17/04 R110Xi/R170Xi User Guide 85 RFID Guidelines
^RR
^RR Specify RFID Retries for a Block Description This command changes the number of times that the printer attempts to read or write to a particular block of a single RFID tag. By default, the printer will attempt six retries. This command is persistent and will be used in subsequent formats if not provided. Important This command is not the same as the number of labels to try parameter in the
^RS command. Format ^RRn The following table identifies the parameters for this format. Parameters n = number of retries Details Accepted values: 0 to 10 Default value: 0 Examples Set read block retries to 5
^XA
^FN1^RR5^RFR,H^FS
^HV1^FS
^XZ Set write block retries to 2
^XA
^RR2^RFW,H^FD1234^FS
^XZ 86 R110Xi/R170Xi User Guide 12/17/04 23063L-003 Rev. 2 RFID Guidelines
^RS
^RS RFID Setup Description This command sets up parameters including tag type, read/write position of the transponder, and error handling. Important Use care when using this command in combination with ^RT or ^RFR for reading tag data. Problems can occur if the data read from the tag is going to be printed on the label. Any data read from the transponder must be positioned to be printed above the read/write position. Failure to do this will prevent read data from being printed on the label. Format ^RSt,p,v,n,e,a,c,s The following table identifies the parameters for this format. Parameters t = tag type p = read/write position of the transponder v = length of void printout n = number of labels Details Accepted values:
0 = None 1 = EPC Class 0 2 = EPC Class 0 Plus 3 = EPC Class 1 64-bit 4 = EPC Class 1 96-bit 5 = ISO 18000-06B Default value: 4 Sets the read/write position of the transponder in the vertical (Y axis) in dot rows from the top of the label. Set to 0 (no movement) if the transponder is already in the effective area without moving the media. Important If a label format specifies a value for this parameter, this value will be used for the programming position for all labels until a new position is specified or until the printer is powered Off (O) and then back On (I). Accepted values: 0 to label length Default value: label length minus 1 mm (1/16 in.) Sets the length of the void printout in vertical (Y axis) dot rows. Accepted values: 0 to label length Default value: label length The number of labels that will be attempted in case of read/encode failure. Accepted values: 1 to 10 Default value: 3 23063L-003 Rev. 2 12/17/04 R110Xi/R170Xi User Guide 87 RFID Guidelines
^RS Parameters e = error handling Details If an error persists after the specified number of labels are tried, perform this error handling action. Accepted values:
N = No action (printer drops the label format causing the error and moves to the next queued label) P = Place printer in Pause mode (label format stays in the queue until the user cancels) E = Place printer in Error mode (label format stays in the queue until the user cancels) Default value: N Note You can set the printer to send an error message to the host as an unsolicited message for each failure. To enable or disable the unsolicited error message, refer to the ^SX and ^SQ ZPL commands. The parameter for the RFID error in these commands is V. a = signals on applicator When the value for parameter p (read/write position of the transponder) is nonzero, this parameter changes the number of start and stop print signals required for printing. In Single mode, one start print command is required. In Double mode, two are required, so the printer will resume printing only after the second start print command is received. Accepted values:
S (single) signal D (double) signal Default value: S
* Not used in this version of the printer. The encoder does this automatically. c = certify tag with a pre-read*
s = void print speed If a label is voided, the speed at which VOID will be printed across the label. Accepted values: any valid print speed Default value: the printers maximum print speed 88 R110Xi/R170Xi User Guide 12/17/04 23063L-003 Rev. 2 RFID Guidelines
^RS Example 1 This example sets the printer to move the media to 800 dots from the top of the media [or label length minus 800 from the bottom (leading edge) of the media] and voids the rest of the media in case of an error. The printer will try to print two labels and then will pause if printing and encoding fail.
^XA
^RS,800,,2,P^FS
^XZ The following illustration shows the resulting voided label. Note where the void starts. The media has been moved 800 dot rows from the top of the label (label length minus 800 dot rows from the bottom (leading edge) of a label) to bring the transponder into the effective area to read/write a tag. If the printer fails the operation, the rest of the media is voided. Top of label 800 dot rows Start of RFID operation Label length minus 800 dot rows Bottom of label 23063L-003 Rev. 2 12/17/04 R110Xi/R170Xi User Guide 89 RFID Guidelines
^RS Example 2 This example sets the printer to move the media to 800 dots from the top of the media [or label length - 500 from the bottom (leading edge) of the media] and prints VOID 500 dots in vertical length (Y axis) in case of an error.
^XA
^RS,800,500,2,P^FS
^XZ The following illustration shows the resulting voided label. Note where the void starts. The media has been moved 800 dot rows from the top of the label [label length minus 800 dot rows from the bottom (leading edge) of a label] to bring the transponder into the effective area to read/write a tag. If the printer fails the operation, an area that is 500 dot rows of the media is voided instead of the entire rest of the media. Top of label 800 dot rows 500 dot rows Start of RFID operation Label length minus 800 dot rows Bottom of label 90 R110Xi/R170Xi User Guide 12/17/04 23063L-003 Rev. 2
^RT Read RFID Tag RFID Guidelines
^RT Description This command tells the printer to read the current RFID tag data. The data can be sent back to the host via the ^HV command. Note It is recommended that you use the ^RF, ^RM, and ^RR commands rather than the
^RT command. The ^RT command is provided only for backward-compatibility with label formats that were developed for other Zebra RFID printers. Format ^RT#,b,n,f,r,m,s The following table identifies the parameters for this format. Parameters
# = number to be assigned to the field Details Accepted values: 0 to 9999 Default value: 0 b = starting block number Accepted values: 0 to n, where n is the maximum number of blocks for the tag. n = number of blocks to read*
f = format r = number of retries m = motion s = special mode*
Default value: 0 Accepted values: 1 to n, where n is the maximum number of blocks for the tag type minus the starting block number. For example, if the tag has 8 blocks
(starting with block 0) and you start with block 6, n can be 2. This would return block 6 and block 7 information. Default value: 1 Accepted values:
0 (ASCII) 1 (Hexadecimal) Default value: 0 Changes the number of times that the printer attempts to read a particular block of a single RFID tag. (Same retry rules as the ^RR command.) Accepted values: 0 to 10 Default value: 0 Enables or disables RFID motion for the current field. Accepted values:
0 (Feed label after writing.) 1 (No feed after writing. Other ZPL may cause a feed.) Default value: 0 For EPC Class 1 (Alien reader) only. Not applicable for EPC class 0. Default value: 0 Accepted values:
0 (Do not read if mismatched checksum.) 1 (Read even if mismatched checksum.)
*Not applicable for R110Xi/R170Xi 23063L-003 Rev. 2 12/17/04 R110Xi/R170Xi User Guide 91 RFID Guidelines
^RT Example This sample reads a tag, prints the data on a label, and sends the string Tag Data:xxxxxxxx back to the host. The data read will go into the ^FN1 location of the format. The printer will retry the command five times, if necessary.
^XA
^FO20,120^A0N,60^FN1^FS
^RT1,,,,5^FS
^HV1,,Tag Data:^FS
^XZ 92 R110Xi/R170Xi User Guide 12/17/04 23063L-003 Rev. 2 RFID Guidelines
^RW
^RW Set RFID Read and Write Power Levels Description This command sets the read and write power levels. This function is useful when using different tag types or transponders that require different power levels to obtain the best read and write abilities. Format ^RWr,w This table identifies the parameters for this format:
Parameters r = read power w = write power Details Sets the power level to match the desired output as calibrated in the factory. Accepted Values: H (high), M (medium), or L (low) Default Value: H Sets the power level to match the desired output as calibrated in the factory. Accepted Values: H (high), M (medium), or L (low) Default Value: H 23063L-003 Rev. 2 12/17/04 R110Xi/R170Xi User Guide 93 RFID Guidelines
^RZ
^RZ Set RFID Tag Password Description This command lets you define the password for the tag during writing. Important Only certain tags support this feature, so check to ensure that this command can be used with your particular tag type. Format ^RZp The following table identifies the parameters for this format. Parameters p = password Details Accepted values: 00 to FF (hexadecimal) Default value: 00 94 R110Xi/R170Xi User Guide 12/17/04 23063L-003 Rev. 2 RFID Guidelines
^WT
^WT Write Tag Description This command allows you to program the current RFID tag. Note It is recommended that you use the ^RF, ^RM, ^RR, and ^WV commands rather than the ^WT command. The ^WT command is provided only for backward-compatibility with label formats that were developed for other Zebra RFID printers. Important Check the amount of data memory available for the tag that you will be using. If more is sent than the memory can hold, the printer truncates the data. Format ^WTb,r,m,w,f,v The following table identifies the parameters for this format. Parameters b = block number r = number of retries m = motion w = write protect Details This parameter is tag-dependent. For most tags, use block 0. For EPC Class 0 Plus, block 0 is EPC data, and block 1 is user data. Accepted values: 0 to n, where n is the maximum number of blocks for the tag. Default value: 0 Changes the number of times that the printer attempts to write to a particular block of a single RFID tag. (Same function as the ^RR command.) Accepted values: 0 to 10 Default value: 0 Enables or disables RFID motion. (Same function as the ^RM command.) Accepted values:
0 (Feed label after writing.) 1 (No Feed after writing. Other ZPL may cause a feed.) Default value: 0 Accepted values:
0 (Not write protected.) 1 (Write protect.) Default value: 0 23063L-003 Rev. 2 12/17/04 R110Xi/R170Xi User Guide 95 RFID Guidelines
^WT Parameters f = data format Details Accepted values:
0 (ASCII) 1 (Hexadecimal) Default value: 0 v = verify valid data Used only for Alien Class 1 tags, which have preprogrammed data in them. This parameter flags whether the preprogrammed data is verified. (Same function as the
^WV command) Default value: N Accepted values:
N (Do not verify) Y (Verify valid data [Hex A5A5 in the first two bytes] before writing) Example This sample encodes data RFIDRFID and will try writing up to five times, if necessary.
^XA
^WT,5^FDRFIDRFID^FS
^XZ 96 R110Xi/R170Xi User Guide 12/17/04 23063L-003 Rev. 2 RFID Guidelines
^WV
^WV Verify RFID Write Operation Description If write verify is enabled, this command verifies the RFID write operation to ensure that the tag about to be programmed contains the hex data A5A5 in the first two bytes. This parameter is not persistent (carried over from label to label). Important This command is valid with Class 1 Alien tags only. Format ^WVe The following table identifies the parameters for this format. Parameters e = enable Details Accepted values: Y or N Default value: N 23063L-003 Rev. 2 12/17/04 R110Xi/R170Xi User Guide 97 RFID Guidelines
^WV Notes ___________________________________________________________________ __________________________________________________________________________ __________________________________________________________________________ __________________________________________________________________________ __________________________________________________________________________ __________________________________________________________________________ __________________________________________________________________________ __________________________________________________________________________ __________________________________________________________________________ __________________________________________________________________________ 98 R110Xi/R170Xi User Guide 12/17/04 23063L-003 Rev. 2 6 Data Ports This chapter describes the standard communication ports available to connect the printer to your computer or network. Contents Parallel Port . 100 Serial Port . 102 Serial Pin Configuration . 103 RS-232 Interface Connections. 104 RS-422/RS-485 Interconnections . 106 USB 2.0 Port . 107 23063L-003 Rev. 2 12/17/04 R110Xi/R170Xi User Guide 99 Data Ports Parallel Port Parallel Port When communicating via the parallel port, the values selected must be the same as those used by the host equipment connected to the printer. Port selection for status information is determined by the channel sending the request. The parallel port can be set for bidirectional or unidirectional communication. The default setting is bidirectional. A standard 36-pin parallel connector (Figure 34) is available on the back of the printer for connection to the data source. Figure 34 Parallel Connector Table 11 shows the pin configuration and function of a standard computer-to-printer parallel cable. Table 11 Parallel Cable Pin Configuration 36-Pin Connectors Description 1 29 10 11 12 13 14 15 16, 17 nStrobe/HostClk Data Bits 18 nACK/PtrClk Busy/PtrBusy PError/ACKDataReq Select/Xflag nAutoFd/HostBusy Not used Ground 100 R110Xi/R170Xi User Guide 23063L-003 Rev. 2 12/17/04 Data Ports Parallel Port Table 11 Parallel Cable Pin Configuration (Continued) 36-Pin Connectors Description 18 1930 31 32 33, 34 35 36
+5 V at 750 mA The maximum current draw may be limited by option configuration. Ground ninit nFault/NDataAvail Not used
+5 V through a 1.8 K Resistor NSelectin/1284 active 23063L-003 Rev. 2 12/17/04 R110Xi/R170Xi User Guide 101 Data Ports Serial Port Serial Port To communicate using the serial data port of the printer, you must choose the number of data and stop bits, parity, and handshaking. Parity applies only to data transmitted by the printer because the parity of received data is ignored. The values selected must be the same as those used by the host equipment connected to the printer. Default settings are 9600 baud, 8 data bits, 1 stop bit, no parity, and XON/XOFF. Connect the serial data cable to the female DB-9 connector (Figure 35) on the back panel of the printer. Figure 35 Serial Connector Use a DB-9 to DB-25 interface module for all RS-232 connections through a DB-25 cable. An interface module is required for RS-422/RS-485 interface support (see RS-422/RS-485 Interconnections on page 106). Note For all RS-232 input and output signals, the printer follows the specifications of the Electronics Industries Association (EIA) RS-232 and the Consultative Committee for International Telegraph and Telephone (CCITT) V.24. 102 R110Xi/R170Xi User Guide 23063L-003 Rev. 2 12/17/04 Serial Pin Configuration Table 12 shows the pin configuration and function of the rear panel serial data connector on the printer. Data Ports Serial Port Table 12 Serial Connector Pin Configuration
Pin No. Name 1 2 3 4 5 6 7 8 9 RXD TXD DTR SG DSR RTS CTS
+5 VDC Description Not connected Receive datadata input to printer Transmit datadata output from printer Data terminal readyoutput from printer Signal ground Data set readyinput to printer Request to sendoutput from printer Clear to sendinput to printer
+5 VDC at 750 mA The maximum current draw may be limited by option configuration. 23063L-003 Rev. 2 12/17/04 R110Xi/R170Xi User Guide 103 Data Ports Serial Port RS-232 Interface Connections Note Adapters are available from Zebra Technologies LLC. RS-422/RS-485 adapter, Zebra part number 33114M RS-232 DB-9 to DB-25 adapter, Zebra part number 33109M Direct Connection to a Computer The printer is configured as Data Terminal Equipment (DTE). Note Use a null modem (crossover) cable to connect the printer to a computer or any other DTE device. Figure 36 shows the internal connections of the printers RS-232 connector. Figure 36 RS-232 Connections RS-232 Connector (DTE) Rear Panel Female DB-9 2 3 4 5 6 7 8 9 RXD (receive data) input TXD (transmit data) output DTR (data terminal ready) output SG (signal ground) DSR (data set ready) input RTS (request to send) output CTS (clear to send) input
+5 VDC signal source
+5 VDC R1 1 K NOTE: Pin 1 is unused and unterminated. Pin 9 is also available as a +5 VDC signal source at 750 mA. The maximum current draw may be limited by option configuration. Caution To enable this capability, a qualified service technician must install a jumper on the printers main logic board on JP1, pins 2 and 3. 104 R110Xi/R170Xi User Guide 23063L-003 Rev. 2 12/17/04 Data Ports Serial Port DB-9 to DB-25 Connections An interface adapter is required (Zebra part number 33109M) to connect the printers DB-9 interface to a DB-25 connector. A generic DB-25 adapter CAN be used, although the +5 VDC signal source would not be passed through the adapter. Figure 37 shows the connections required for the DB-9 to DB-25 interface. Figure 37 DB-9 to DB-25 Connections Male DB-9 Adapter Connector
(plugs into printer) Female DB-25 Adapter Connector
(plugs into cable) 2 3 4 5 6 7 8 9 RXD TXD DTR SG DSR RTS CTS
+5 VDC SIGNAL FG TXD RXD RTS CTS DSR SG
+5 VDC SIGNAL 1 2 3 4 5 6 7 9 DTR 20 NOTE: Pin 1 of DB-9 connector is unused and unterminated. Modem Connection When the printer is connected via its RS-232 interface to Data Communication Equipment
(DCE) such as a modem, use a standard RS-232 (straight-through) interface cable. Figure 38 shows the connections required for this cable. Figure 38 RS-232 Connections DTE
(Printer) DCE
(Modem, etc.) 2 3 4 5 6 7 8 9 RXD (receive data) TXD (transmit data) DTR (data terminal ready) SG (signal ground) DSR (data set ready) RTS (request to send) CTS (clear to send)
+5 VDC signal source 2 3 4 5 6 7 8 9 NOTE: Pin 1 is unused and unterminated at the printer. 23063L-003 Rev. 2 12/17/04 R110Xi/R170Xi User Guide 105 Data Ports Serial Port RS-422/RS-485 Interconnections Caution A qualified service technician must install a jumper on the printers main logic board at JP1, pins 2 and 3, for the RS-422/RS-485 interface adapter to function properly. An interface adapter (Zebra part number 33114M) is required to connect the printers RS-232 DB-9 interface to a host computer through an RS-422 or RS-485 interface. A generic DB-25 adapter can be used. Figure 39 shows the cable wiring for interconnecting the DB-9 to the interface adapters DB-25 female connector. Figure 39 DB-9 to DB-25 Connections Female DB-25 Connector on RS-422/RS-485 Adapter Frame ground
+5 VDC 725 mA source Signal ground ref. Data input B () Data output B () Data input A (+) Data output A (+) 1 9 11 13 14 16 19 NOTE: Pins 28, 10, 12, 15, 17, 18, and 2025 are unused and unterminated. 106 R110Xi/R170Xi User Guide 23063L-003 Rev. 2 12/17/04 Data Ports USB 2.0 Port USB 2.0 Port A USB 2.0 port (which is USB 1.1 and 1.0 compatible) is available to connect your printer to the host equipment. The industry-standard USB cable has an A-male connector on one end and a B-male connector on the other end as shown in Figure 40. Figure 40 USB Connectors
16.4 ft (5 m) maximum Note Use a USB 2.0-certified compliant cable no longer than 16.4 ft (5 m) long. A cable that meets these requirements is available from Zebra (part number 33011). 23063L-003 Rev. 2 12/17/04 R110Xi/R170Xi User Guide 107 Data Ports USB 2.0 Port Notes ___________________________________________________________________ __________________________________________________________________________ __________________________________________________________________________ __________________________________________________________________________ __________________________________________________________________________ __________________________________________________________________________ __________________________________________________________________________ __________________________________________________________________________ __________________________________________________________________________ __________________________________________________________________________ 108 R110Xi/R170Xi User Guide 23063L-003 Rev. 2 12/17/04 7 Memory Cards This chapter describes the optional cards that can be used with the printer and gives instructions for installation. Contents PCMCIA Memory Card . 110 CompactFlash Card . 112 23063L-003 Rev. 2 12/17/04 R110Xi/R170Xi User Guide 109 Memory Cards PCMCIA Memory Card PCMCIA Memory Card A Type I- or Type II-compliant PCMCIA memory card holds extra memory or font options for the printer. The card is hot-swappable (it can be installed while the printer is on). Electrostatic Discharge Caution Observe proper electrostatic safety precautions when handling any static-sensitive components such as circuit boards and printheads. To install the PCMCIA card, complete these steps:
1. Remove the PCMCIA card shield from the rear of the printer (Figure 41). Figure 41 PCMCIA Card Installation 1 2 3 4 1 2 3 4 PCMCIA card shield PCMCIA card Notch Card-eject button 2. Insert the PCMCIA card, with the notch up, into the card slot as shown. Insert it far enough to make the eject button pop out. 110 R110Xi/R170Xi User Guide 23063L-003 Rev. 2 12/17/04 Memory Cards PCMCIA Memory Card 3. Reinstall the PCMCIA card shield over the PCMCIA card and card slot. Note The PCMCIA card may take a few minutes to initialize. The PAUSE light flashes while the card initializes. If the card is already initialized, the PAUSE light flashes only once or twice after the card is installed. The printer is ready to operate with the additional memory or font option. To be sure that the card has successfully initialized, print a configuration label as instructed in Print a Printer Configuration Label on page 32 and review it to see whether the new memory card information is listed. 23063L-003 Rev. 2 12/17/04 R110Xi/R170Xi User Guide 111 Memory Cards CompactFlash Card CompactFlash Card A CompactFlash card is a nonvolatile memory card that stores data even when the power to the printer is turned off. A Type I-compliant CompactFlash card holds extra memory or optional fonts for your printer. Caution This procedure should only be performed by qualified service technicians. Electrostatic Discharge Caution Observe proper electrostatic safety precautions when handling any static-sensitive components such as circuit boards and printheads. To install a CompactFlash card, complete these steps:
1. Turn the AC power Off (O). 2. Disconnect the AC power cord from the printer. 3. Remove the two screws near the bottom of the electronics cover (Figure 42). Figure 42 Printer Exterior 1 3 4 2 1 2 3 4 Electronics cover Screws Channel Lip of cover 4. Lift the electronics cover at the rear top corner. Pull the corner forward and up, then lift the cover up and away from the printer. 112 R110Xi/R170Xi User Guide 23063L-003 Rev. 2 12/17/04 Memory Cards CompactFlash Card 5. Insert the CompactFlash card into the card slot on the upper portion of the option board. Insert the card with the back (unlabeled) side of the card facing out. The card can be inserted only one way and should snap into place. Figure 43 shows where to insert the CompactFlash card. Figure 43 Compact Flash Card Insertion 1 2 3 1 2 3 Option board Card slot Compact flash card 6. Reinstall the electronics cover by lowering the cover so the lip of the cover goes into the channel on the top of the printer. 7. Secure the cover by reinstalling the two screws near the bottom of the cover. 8. Reconnect the printer AC power cord. 9. Press and hold CANCEL while turning the printer On (I). The printer prints a configuration label. 10. Check for the presence of additional memory or optional fonts by looking at the information on the configuration label. Note The CompactFlash card may take a few minutes to initialize. If the process is not successfully completed within 10 minutes, contact Technical Support at http://www.zebra.com/SS/service_support.htm for assistance. 23063L-003 Rev. 2 12/17/04 R110Xi/R170Xi User Guide 113 Memory Cards CompactFlash Card Notes ___________________________________________________________________ __________________________________________________________________________ __________________________________________________________________________ __________________________________________________________________________ __________________________________________________________________________ __________________________________________________________________________ __________________________________________________________________________ __________________________________________________________________________ __________________________________________________________________________ __________________________________________________________________________ 114 R110Xi/R170Xi User Guide 23063L-003 Rev. 2 12/17/04 8 Routine Maintenance Cleaning your printer regularly maintains print quality and may extend the life of the printer. This section provides routine cleaning and maintenance procedures. Contents Cleaning Schedule. 116 Clean Exterior . 116 Clean Interior . 117 Printhead and Platen Roller . 117 Sensors . 119 Snap Plate . 121 Replace Fuse. 122 23063L-003 Rev. 2 12/17/04 R110Xi/R170Xi User Guide 115 Routine Maintenance Cleaning Schedule Cleaning Schedule The recommended cleaning schedule is shown in Table 13. See the following pages for specific procedures. Caution Use only the cleaning agents indicated. Zebra is not responsible for damage caused by any other fluids being used on this printer. Table 13 Recommended Printer Cleaning Schedule Interval Perform these procedures at the following times:
When CLEAN HEAD NOW appears. Direct Thermal Print Mode: After every roll of labels Area Printhead Platen roller Transmissive (media) sensor Media path Ribbon sensor Label-available sensors Tear-off bar Snap plate
* Use Preventative Maintenance kit, part number 47362, or a solution of 90% isopropyl alcohol and 10%
deionized water. Method Solvent*
Solvent*
Air blow Solvent*
Air blow Air blow Solvent*
Solvent*
Thermal Transfer Print Mode: After every roll or 500 ft (150 m) of fanfold labels.
(1500 ft or 450 m) of ribbon. As needed Monthly Clean Exterior Clean the outside surfaces of the printer with a lint-free cloth. Use a mild detergent solution or desktop cleaner sparingly, as needed. Caution Do not use harsh or abrasive cleaning agents or solvents. 116 R110Xi/R170Xi User Guide 23063L-003 Rev. 2 12/17/04 Routine Maintenance Clean Interior Clean Interior After every four rolls of media, inspect the inside of the printer. Use a soft bristle brush or a vacuum cleaner to remove any dirt and lint from the interior of the printer. Printhead and Platen Roller After every roll of ribbon, clean the printhead. Clean the printhead more often if you see inconsistent print quality, such as voids in the bar code or graphics. Clean after every roll (1500 feet or 450 m) of thermal transfer ribbon or after every roll
(500 feet or 150 m) of direct thermal labels or when CLEAN HEAD NOW appears on the LCD. Note You do not need to turn off the printer before cleaning the printhead. If power is turned off, all label formats and images, as well as any temporarily saved parameter settings stored in the printers internal memory, are lost. When power is turned back on, these items must be reloaded. If print quality does not improve after you perform this procedure, clean the printhead with Save-a-Printhead cleaning film. This specially coated material removes contamination buildup without damaging the printhead. Call your authorized Zebra reseller or distributor for more information. Caution The printhead is hot and can cause severe burns. Allow the printhead to cool. Caution Observe proper electrostatic safety precautions when handling any static-
sensitive components such as circuit boards and printheads. To clean the printhead and platen roller, complete these steps:
1. Open the printhead. 2. Remove the media and ribbon (if loaded). 3. Use Preventative Maintenance kit, part number 47362 or a solution of 90% isopropyl alcohol and 10% deionized water on an applicator to wipe along the print elements from end to end, as shown in Figure 44. (The print elements are on the brown strip on the printhead.) Allow a few seconds for the solvent to evaporate. 23063L-003 Rev. 2 12/17/04 R110Xi/R170Xi User Guide 117 Routine Maintenance Clean Interior 1 Figure 44 Cleaning the Printhead 3 4 2 1 2 3 4 Applicator Platen roller Printhead print elements Printhead lever 4. Rotate the platen roller and clean thoroughly with solvent and an applicator. 5. Brush or vacuum any accumulated paper lint and dust away from the rollers. 6. Reload the media and the ribbon (if required). 7. Close the printhead. 118 R110Xi/R170Xi User Guide 23063L-003 Rev. 2 12/17/04 Routine Maintenance Clean Interior Sensors Brush or vacuum any accumulated paper lint and dust off the sensors whenever the sensors are blocked. At minimum, clean the sensors according to the recommendations in Cleaning Schedule on page 116. Ribbon and Label-Available Sensor Locations The ribbon sensor and optional label-available sensor are shown in Figure 45. Figure 45 Sensor Locations 1 2 1 2 Label-available sensors Ribbon sensor 23063L-003 Rev. 2 12/17/04 R110Xi/R170Xi User Guide 119 Routine Maintenance Clean Interior Transmissive (Media) Sensor Locations The locations of the upper and lower transmissive (media) sensors are shown in Figure 46 and Figure 47. Figure 46 Upper Media Sensor 1 1 Upper media sensor Figure 47 Lower Media Sensor 1 Lower media sensor 1 120 R110Xi/R170Xi User Guide 23063L-003 Rev. 2 12/17/04 Routine Maintenance Clean Interior Snap Plate Clean the snap plate when label adhesive or a label is stuck to the underside. Figure 48 shows the location of the snap plate Figure 48 Snap Plate Location 1 2 6 5 4 3 1 2 3 4 5 6 Antenna support screws Location of right-side snap plate screw
(screw not shown) Snap plate Antenna support Antenna support frame Left-side snap plate screw To clean the snap plate, complete these steps:
1. Remove the two screws that secure the snap plate to the antenna support frame. Important Do not remove the antenna support screws. 2. Remove the snap plate from the printer. 3. Clean the snap plate with cleaning solvent and a soft cloth. 4. To reinstall the snap plate, slide it back into place until the screw holes on the snap plate line up with the screw holes in the antenna support frame. 5. Reinstall the two snap plate screws to secure the snap plate to the antenna support frame. 23063L-003 Rev. 2 12/17/04 R110Xi/R170Xi User Guide 121 Routine Maintenance Replace Fuse Replace Fuse The R110Xi fuse must be replaced only by an authorized service technician. Caution Turn the AC power switch Off (O) and remove the power cord before performing this procedure. The printer uses a metric-style fuse (5 20 mm IEC) rated at F5A, 250 V. The AC power entry module comes with two approved fuses in the fuse holder: one is in-circuit, and the second is provided as a spare. The end caps of the fuse must bear the certification mark of a known international safety organization (see Figure 7 on page 11). To replace a faulty fuse, complete these steps:
1. Use a small-blade screwdriver or similar tool to remove the fuse holder. The fuse holder is part of the AC power entry module at the rear of the printer (Figure 49). Figure 49 AC Power Entry Module 1 2 3 4 1 2 3 4 Power switch Fuse holder AC power entry module Small-blade screwdriver 2. Remove the faulty fuse and install a new fuse in the in-circuit position (Figure 50). Important If you use the spare fuse, be sure to order a replacement fuse from your authorized Zebra distributor. The spare fuse should be the exact type and rating as the original in-circuit fuse. 122 R110Xi/R170Xi User Guide 23063L-003 Rev. 2 12/17/04 Routine Maintenance Replace Fuse Figure 50 Fuse Locations 1 2 3 1 2 3 In-circuit fuse Fuse holder Spare fuse 3. Snap the fuse holder back into the AC power entry module. 4. Reconnect the power cord, and turn the printer On (I). Note If the printer does not power on, an internal component failure may have occurred, and the printer requires servicing by an authorized service technician. 23063L-003 Rev. 2 12/17/04 R110Xi/R170Xi User Guide 123 Routine Maintenance Replace Fuse Notes ___________________________________________________________________ __________________________________________________________________________ __________________________________________________________________________ __________________________________________________________________________ __________________________________________________________________________ __________________________________________________________________________ __________________________________________________________________________ __________________________________________________________________________ __________________________________________________________________________ __________________________________________________________________________ 124 R110Xi/R170Xi User Guide 23063L-003 Rev. 2 12/17/04 9 Troubleshooting This chapter provides you with information about LCD, print quality, communications, and other errors that you might need to troubleshoot. Contents Troubleshooting . 126 LCD Error Messages . 127 Print Quality Problems . 130 Communications Problems . 132 Printer Diagnostics. 134 Power-On Self Test . 134 Additional Printer Self Tests . 134 Communications Diagnostics Test . 139 Additional Printer Diagnostics . 139 23063L-003 Rev. 2 12/17/04 R110Xi/R170Xi User Guide 125 Troubleshooting Troubleshooting Troubleshooting If an error condition exists with the printer, review this checklist:
! Is there an error message on the LCD? If yes, see LCD Error Messages on page 127 for more information.
! Is the CHECK RIBBON light on when ribbon is loaded properly, or are non-continuous labels being treated as continuous labels? If yes, see Calibrate Media and Ribbon Sensors on page 50.
! Are you experiencing problems with print quality? If yes, see Print Quality Problems on page 130.
! Are you experiencing communications problems? If yes, see Communications Problems on page 132. If the labels are not printing or advancing correctly, review this checklist:
! Are you using the correct type of labels? Review the types of label in Types of Media on page 14.
! Review the label- and ribbon-loading illustrations, starting with Loading the Media on page 20.
! Check the position of the media sensor and move if necessary, as shown in Adjust Media Sensors on page 37.
! Does the printhead need to be adjusted? See Adjust Printhead Pressure and Toggle Position on page 39 for more information.
! Do the sensors need to be calibrated? See Calibrate Media and Ribbon Sensors on page 50 for more information. If none of the above suggestions correct the problem, review this checklist:
! Perform one or more of the self-tests given in Printer Diagnostics on page 134. Use the results to help identify the problem.
! If you are still having problems, see Support on page x for customer support information. 126 R110Xi/R170Xi User Guide 23063L-003 Rev. 2 12/17/04 Troubleshooting LCD Error Messages LCD Error Messages The LCD displays messages when there is an error. See Table 14 for LCD errors, the possible causes, and the recommended solutions. Table 14 LCD Error Messages LCD RIBBON OUT PAPER OUT Possible Cause Thermal Transfer Mode Ribbon is not loaded or is loaded incorrectly. Thermal Transfer Mode Ribbon is loaded but the ribbon sensor is not sensing the ribbon. Direct Thermal Mode Ribbon is loaded. Direct Thermal Mode Settings are incorrect. Labels are not loaded or are loaded incorrectly. Media Sensor is not adjusted correctly. Printer is set for non-continuous labels but continuous labels are loaded. The MAX LENGTH setting is set to a value that is shorter than the actual length of the label. The printhead is not fully closed. One or more of the printhead elements failed the printhead element test. HEAD OPEN HEAD ELEMENT BAD Recommended Solution Load the ribbon correctly, following directions in Loading Ribbon on page 26. Adjust the media and ribbon sensors. See Calibrate Media and Ribbon Sensors on page 50. Make sure that ribbon is not loaded and that the printer is in Direct Thermal Print Mode. See Selecting Print Method on page 46. Make sure the printer driver and software settings are compatible with Direct Thermal Print Mode. Load the labels correctly. See Loading the Media on page 20. Check the position of the media sensors, and adjust if necessary. See Calibrate Media and Ribbon Sensors on page 50. Make sure the labels and the Media Type settings match. See Setting Media Type on page 45. Make sure the printer driver or software settings match the label and Media Type settings. Calibrate the printer. For more information, see Calibrate the Printer on page 35. Change the MAX LENGTH setting to a value that is at least 1 in. (25 mm) longer than the labels. Close the printhead. If the failed elements affect your printing application, replace the printhead. To override this error, disable the head test count feature on the front panel by defaulting the value to 0000. 23063L-003 Rev. 2 12/17/04 R110Xi/R170Xi User Guide 127 Troubleshooting LCD Error Messages Table 14 LCD Error Messages (Continued) LCD RIBBON IN Possible Cause Ribbon is loaded, but the printer is set for Direct Thermal mode. Recommended Solution To operate in Direct Thermal mode, remove the ribbon. HEAD TOO HOT The printhead is over temperature. CLEAN HEAD NOW The printhead requires cleaning. To operate in Thermal Transfer mode, leave the ribbon loaded and change the print method to Thermal Transfer. See Selecting Print Method on page 46. Ensure that the printer driver and/or software settings are correctly set (if applicable). Printing automatically resumes when the printhead elements cool to an acceptable operating temperature. Caution The printhead is hot and can cause severe burns. Allow the printhead to cool. Caution Observe proper electrostatic safety precautions when handling any static-sensitive components such as circuit boards and printheads. Clean the printhead according to the instructions in Printhead and Platen Roller on page 117. Caution The printhead is hot and can cause severe burns. Allow the printhead to cool. Caution Observe proper electrostatic safety precautions when handling any static-sensitive components such as circuit boards and printheads. If the message does not go away after the printhead is cleaned, open the printhead and then close it. 128 R110Xi/R170Xi User Guide 23063L-003 Rev. 2 12/17/04 Troubleshooting LCD Error Messages LCD HEAD COLD Table 14 LCD Error Messages (Continued) Possible Cause Recommended Solution Caution An improperly connected printhead data or power cable can cause this error message. The printhead can still be hot enough to cause severe burns. Allow the printhead to cool. The printhead is under temperature. Printhead data cable is not properly connected. OUT OF MEMORY There is not enough memory to perform the function shown on the second line of the error message. Continue printing while the printhead reaches the correct operating temperature. If the error remains, the environment may be too cold for proper printing. Relocate the printer to a warmer area. Caution You must turn off the printer before performing this procedure. Failure to do so can damage the printhead. 1. Turn off (O) the printer. 2. Disconnect and reconnect the data cable to the printhead. 3. Ensure that the cable connector is fully inserted into the printhead connector. 4. Turn on (I) the printer. Caution Observe proper electrostatic safety precautions when handling any static-sensitive components such as circuit boards and printheads. Turn the printer off then back on to clear memory, and try to print again. If the error recurs, there is insufficient memory for the label length, downloaded fonts or graphics, and images. Ensure that the device, such as Flash memory or PCMCIA card, is installed and not write-protected or full. See Memory Cards on page 109. Caution Observe proper electrostatic safety precautions when handling any static-sensitive components such as circuit boards and printheads. Ensure that the data is not directed to a device that is not installed or available. 23063L-003 Rev. 2 12/17/04 R110Xi/R170Xi User Guide 129 Troubleshooting Print Quality Problems Print Quality Problems Table 15 identifies problems with print quality, the possible causes, and the recommended solutions. Table 15 Print Quality Problems Problem General print quality issues Possible Cause You are using an incorrect combination of labels and ribbon for your application. The printer is set at the incorrect print speed. The printer is set at an incorrect darkness level. The printhead is dirty. There is light printing (or no printing) on the left or right side of the label or the printed image is not sharp. Gray lines on blank labels with no consistent pattern The toggle pressure needs to be adjusted. The printhead is dirty. Recommended Solution Consult your authorized Zebra reseller or distributor for information and advice. For optimal print quality, set the print speed to the lowest possible setting for your application via ZPL II, the driver, or the software. See Adjusting Print Speed on page 44. For optimal print quality, set the darkness to the lowest possible setting for your application via the front panel, the driver, or the software. See Adjusting Print Darkness on page 44. Clean the printhead according to the instructions in Printhead and Platen Roller on page 117. Caution The printhead is hot and can cause severe burns. Allow the printhead to cool. Caution Observe proper electrostatic safety precautions when handling any static-sensitive components such as circuit boards and printheads. Follow the instructions in Adjust Printhead Pressure and Toggle Position on page 39. Caution Observe proper electrostatic safety precautions when handling any static-sensitive components such as circuit boards and printheads. Clean the printhead according to the instructions in Printhead and Platen Roller on page 117. Caution The printhead is hot and can cause severe burns. Allow the printhead to cool. Caution Observe proper electrostatic safety precautions when handling any static-sensitive components such as circuit boards and printheads. 130 R110Xi/R170Xi User Guide 23063L-003 Rev. 2 12/17/04 Table 15 Print Quality Problems (Continued) Troubleshooting Print Quality Problems Problem Light, consistent vertical lines running through the labels Possible Cause The printhead or platen roller is dirty. Intermittent creases on the left and right edges of the labels There is too much toggle pressure on the printhead. Wrinkled ribbon The ribbon is not loaded correctly. The darkness setting is incorrect. Incorrect printhead pressure or balance. Recommended Solution Clean the printhead and platen roller as instructed in Printhead and Platen Roller on page 117. Caution The printhead is hot and can cause severe burns. Allow the printhead to cool. Caution Observe proper electrostatic safety precautions when handling any static-sensitive components such as circuit boards and printheads. Reduce the toggle pressure. See Adjust Printhead Pressure and Toggle Position on page 39. Caution Observe proper electrostatic safety precautions when handling any static-sensitive components such as circuit boards and printheads. Load the ribbon correctly. See Loading Ribbon on page 26. Set the darkness to the lowest possible setting for good print quality. See Adjusting Print Darkness on page 44. Set the pressure to the minimum required for good print quality. See Adjust Printhead Pressure and Toggle Position on page 39. Caution Observe proper electrostatic safety precautions when handling any static-sensitive components such as circuit boards and printheads. The labels are not feeding correctly. They are shifting from side to side. Make sure that the media guide and media supply guide touch the edge of the media. Adjust the ribbon strip plate. 23063L-003 Rev. 2 12/17/04 R110Xi/R170Xi User Guide 131 Troubleshooting Communications Problems Communications Problems Table 16 identifies problems with communications, the possible causes, and the recommended solutions. Table 16 Communications Problems Problem A label format was sent to the printer but was not recognized. The DATA light does not flash. Possible Cause The communication parameters are incorrect. A label format was sent to the printer. Several labels print, then the printer skips, misplaces, misses, or distorts the image on the label. The host is set to EPP parallel communications. The serial communication settings are incorrect. A label format was sent to the printer but was not recognized. The DATA light flashes but no printing occurs. The prefix and delimiter characters set in the printer do not match the ones in the label format. Incorrect data is being sent to the printer. Recommended Solution Check the printer driver or software communications settings (if applicable). If you are using serial communication, check the serial port setting in the front panel menu. See Setting Serial Communications on page 50. Make sure you are using the correct communication cable. See Data Cable Requirements on page 13 for the requirements. Using the front panel controls, check the protocol setting. It should be set to NONE. See Setting Protocol on page 51. If a driver is used, check the driver communication settings for your connection. Change the settings on the computer host to standard parallel communications. See Setting Parallel Communications on page 50. Ensure that the flow control settings match. Check the communication cable length. See Data Cable Requirements on page 13 for requirements. Check the printer driver or software communications settings (if applicable). Verify the prefix and delimiter characters. See Format Prefix Character on page 53 and Delimiter Character on page 53 for the requirements. Ensure that ZPL is being used. Check the communication settings on the computer. Ensure that they match the printer settings. 132 R110Xi/R170Xi User Guide 23063L-003 Rev. 2 12/17/04 Troubleshooting Miscellaneous Printing Problems Miscellaneous Printing Problems Table 17 Miscellaneous Printing Problems Problem The printer fails to calibrate or detect the top of the label. Possible Cause The printer was not calibrated for the label being used. The printer is configured for continuous media. The driver or software configuration is not set correctly. RFID labels are not calibrating correctly. The label is positioned so that it cannot be torn off at the correct location. The printer sometimes mistakes the antenna or chip as the leading edge of the label. Recommended Solution Press PAUSE on the front panel to pause the printer, and then press CALIBRATE. 2. Set the media type to non-continuous media. See Setting Media Type on page 45. Driver or software settings produce ZPL commands that can overwrite the printer configuration. Check the driver or software media-related setting. 1. Press PAUSE on the front panel to pause the printer, and then press CALIBRATE. If this does not solve the problem, remove one or two labels from the backing and position the backing under the upper media sensor (see Adjust Media Sensors on page 37 for the location). Press PAUSE on the front panel to pause the printer, and then press CALIBRATE. If this does not solve the problem, calibration may need to be performed using non-RFID labels that are the same size as the RFID labels being used. Before reloading the RFID labels, select FEED or LENGTH for the MEDIA POWER UP and HEAD CLOSE parameters (see Media Power Up on page 54 and Head Close on page 54). 3. 23063L-003 Rev. 2 12/17/04 R110Xi/R170Xi User Guide 133 Troubleshooting Printer Diagnostics Printer Diagnostics Self tests give information about the condition of the printer. The most commonly used are the Power-On and the CANCEL self tests. Caution Be sure that the print width is set to match the label width you are using before running any self tests. If the labels are not wide enough, the test may print on the platen roller and damage it. Power-On Self Test The Power-On Self Test (POST) is performed automatically each time the printer is turned on. During either test sequence, the front panel LEDs light up and the LCD monitors the progress of the POST. If the printer fails any of these tests, FAILED shows on the LCD. If this occurs, notify an authorized Zebra reseller. Additional Printer Self Tests These self tests produce sample printouts and provide specific information that help determine the operating conditions for the printer. Each self test is enabled by pressing a specific front panel key or combination of keys while turning the power On (I). Keep the key(s) depressed until the DATA light turns off. When the POST is complete, the selected self test starts automatically. Note When performing a self test, do not send a label format to the printer. For remote hosts, disconnect all data interface cables from the printer. For printers in Peel-Off Mode, remove the labels as they come out of the printer. 134 R110Xi/R170Xi User Guide 23063L-003 Rev. 2 12/17/04 Troubleshooting Printer Diagnostics CANCEL Self Test The CANCEL self test prints a printer configuration label, which tells you the current settings for the printer. To perform the CANCEL Self Test, complete these steps:
1. Turn Off (O) the printer. 2. Press and hold CANCEL while turning the power On (I). Hold CANCEL until the DATA light turns off. A printer configuration label prints (Figure 51). Figure 51 Printer Configuration Label 23063L-003 Rev. 2 12/17/04 R110Xi/R170Xi User Guide 135 Troubleshooting Printer Diagnostics The printer configuration can be changed by performing a calibration procedure. See Calibrate the Printer on page 35 for more information. 136 R110Xi/R170Xi User Guide 23063L-003 Rev. 2 12/17/04 Troubleshooting Printer Diagnostics PAUSE Self Test This self test can be used to provide the test labels required when making adjustments to the printers mechanical assemblies. See the sample printout below. To perform a PAUSE self test, complete these steps:
1. Turn Off (O) the printer. 2. Press and hold PAUSE while turning the power On (I). Hold PAUSE until the DATA light turns off. The initial self test prints 15 labels at 2.4 in. (61 mm) per second, then automatically pauses the printer. When PAUSE is pressed, an additional 15 labels print. Figure 52 shows a sample of the labels. Figure 52 PAUSE Test Label While the printer is paused, pressing CANCEL alters the self test. When PAUSE is pressed, 15 labels print at 6 in. or 152 mm per second. While the printer is paused, pressing CANCEL again alters the self test a second time. When PAUSE is pressed, 50 labels print at 2.4 in. (61 mm per second). While the printer is paused, pressing CANCEL again alters the self test a third time. When PAUSE is pressed, 50 labels print at 6 in. (152 mm) per second. While the printer is paused, pressing CANCEL again alters the self test a fourth time. When PAUSE is pressed, 15 labels print at the printers maximum speed. To exit this self test at any time, press and hold CANCEL. 23063L-003 Rev. 2 12/17/04 R110Xi/R170Xi User Guide 137 Troubleshooting Printer Diagnostics FEED Self Test This test helps you choose the best darkness setting for your printer. To perform a FEED self test, complete these steps:
1. Turn Off (O) the printer. 2. Press and hold FEED while turning the power On (I). Hold FEED until the DATA light turns off. The printer prints a series of labels (Figure 53) at various speeds and at darkness settings higher and lower than the darkness value shown on the configuration label. Figure 53 FEED Test Label 3. Inspect the labels and determine which one has the best print quality for your application. The darkness value printed on that label is added to (plus) or subtracted from (minus) the darkness value specified on the configuration label. The resulting numeric value (0 to 30) is the best darkness value for that specific label/ribbon combination and print speed. 4. Enter the corresponding darkness and print speed values into the printer through the front panel. 138 R110Xi/R170Xi User Guide 23063L-003 Rev. 2 12/17/04 Troubleshooting Printer Diagnostics FEED and PAUSE Self Test Performing this self test temporarily resets the printer configuration to the factory default values. These values are active only until power is turned off unless you save them permanently in memory. To perform a FEED and PAUSE self test, complete these steps:
1. Turn Off (O) the printer. 2. Press and hold FEED and PAUSE while turning the power On (I). Hold FEED and PAUSE until the DATA light turns off. No labels print at the end of this test. Communications Diagnostics Test This test is controlled from the front panel display. See Setting Communications Mode on page 52. Figure 54 shows a typical printout from this test. Turn off the power to exit this self test and return to normal operation. Note The communications test label prints upside-down. Figure 54 Communications Diagnostics Test Label Additional Printer Diagnostics Additional diagnostic tests are available for this printer. See the Maintenance Manual for information about these additional tests. 23063L-003 Rev. 2 12/17/04 R110Xi/R170Xi User Guide 139 Troubleshooting Printer Diagnostics Notes ___________________________________________________________________ __________________________________________________________________________ __________________________________________________________________________ __________________________________________________________________________ __________________________________________________________________________ __________________________________________________________________________ __________________________________________________________________________ __________________________________________________________________________ __________________________________________________________________________ __________________________________________________________________________ 140 R110Xi/R170Xi User Guide 23063L-003 Rev. 2 12/17/04 A Specifications This appendix provides the features of and specifications for the R110Xi/R170Xi printers. Contents Features. 142 Standard Features . 142 Print Modes . 142 Zebra Programming Language (ZPL II). 142 Bar Codes . 143 Agency Approvals . 143 General Specifications . 144 Electrical Specifications . 144 Environmental Conditions for Operation and Storage . 144 Print Specifications by Model . 145 Ribbon Specifications by Model . 147 Label Specifications . 148 23063L-003 Rev. 2 12/17/04 R110Xi/R170Xi User Guide 141 Specifications Features Features This section lists the standard and optional features for the printer. Standard Features Note Printer specifications are subject to change without notice. Thermal transfer and direct thermal printing DRAM 16 MB USB 2.0 Port Real-time Clock Advanced Counter Print Modes Five different print modes can be used, depending on the printer options purchased:
Tear-Off Mode: Labels are produced in strips. Peel-Off Mode: Labels are dispensed and peeled from the backing as needed. Applicator Mode: The printer is part of a larger label application system. Zebra Programming Language (ZPL II) ZPL features include:
Downloadable graphics, scalable and bitmap fonts, and label formats Object copying between memory areas
(RAM, memory card, and internal Flash) Code page 850 character set Data compression Automatic virtual input buffer management Format inversion Mirror image printing Four-position field rotation
(0, 90, 180, 270) Slew command Controlled via mainframe, mini-
computer, PC, portable data terminal Programmable quantity with print, pause, and cut control Communicates in printable ASCII characters Error-checking protocol Status message to host upon request Serialized fields In-spec OCR-A and OCR-B UPC/EAN User-programmable password 142 R110Xi/R170Xi User Guide 23063L-003 Rev. 2 12/17/04 Bar Codes Specifications Features Types of bar codes include:
Bar code ratios2:1, 7:3, 5:2, 3:1 Codabar (supports ratios of 2:1 up to 3:1) CODABLOCK Code 11 Code 39 (supports ratios of 2:1 up to 3:1) Code 49 (two-dimensional bar code) Code 93 Code 128 (with subsets A, B, and C and UCC case codes) Check digit calculation where applicable Data Matrix EAN-8, EAN-13, EAN extensions ISBT-128 Industrial 2 of 5 Interleaved 2 of 5 (supports ratios of 2:1 up to 3:1, Modulus 10 Check Digit) LOGMARS MaxiCode Micro PDF MSI PDF-417 (2-dimensional bar code) PLANET code Plessey POSTNET QR-Code RSS code Standard 2 of 5 TLC 39 UPC-A, UPC-E, UPC extensions Agency Approvals Approvals include:
Binational UL 60950 3rd edition/CSA CAN/CSA-C22.2 No. 60950-00 3rd edition FCC Part 15.107 and 15.109 Class B FCC Part 15.247 Canadian ICES-003, Class B IC RSS-210 23063L-003 Rev. 2 12/17/04 R110Xi/R170Xi User Guide 143 Specifications General Specifications General Specifications Dimensions Height Width Depth Weight without options R110Xi 15.5 in (393.7 mm) 10.37 in. (263.5 mm) 19.5 in. (495.3 mm) 51 lb. (25 kg) R170Xi 15.5 in. (393.7 mm) 13.15 in. (334.4 mm) 19.5 in. (495.3 mm) 67 lb. (30.5 kg) Electrical Specifications Power General Power consumption printing PAUSE test at slowest speed Printer idle R110Xi 90 to 264 VAC; 48 to 62 Hz 180 W R170Xi 90 to 264 VAC; 48 to 62 Hz 220 W 20 W 20 W Environmental Conditions for Operation and Storage Environment Operation Mode Thermal Transfer Storage Direct Thermal Thermal Transfer or Direct Thermal Temperature 41 to 104F
(5 to 40 C) 32 to 104F
(0 to 40 C) 40 to 140F
(40 to 60 C) Relative Humidity 20 to 85% non-condensing 5 to 85% non-condensing 144 R110Xi/R170Xi User Guide 23063L-003 Rev. 2 12/17/04 Specifications Print Specifications by Model Print Specifications by Model Refer to the key and the table that follows for printer specifications. Model Specifications Key This table contains the key for print specifications for the tables that follows.
! Non-Continuous printing (gap, notch, or hole between labels).
" Continuous printing (no gap, notch or hole).
Ladder (rotated) orientation. Picket fence (nonrotated) orientation. R110Xi Print Specifications Printhead resolution Dot size (widthlength) First dot location (measured from inside media edge) Maximum print width Selectable print speeds (inches per second) Maximum Print length Bar code modulus (X) dimension Thin film printhead with Element Energy Equalizer (E3) R110Xi 200 dpi 203 dots/inch (8 dots/mm) 0.00490.0049 in.
(0.1250.125 mm) 0.10 0.035 in. (2.5 0.89 mm) 4.09 in. (104 mm) 2.4, 3 through 10 39 in. (991 mm)!
150 in. (3810 mm)"
4.9 mil to 49 mil"
4.9 mil to 49 mil#
Yes R110Xi 300 dpi 300 dots/inch
(12 dots/mm) 0.00330.0033 in.
(0.0840.084 mm) 0.023 0.035 in.
(0.6 0.9 mm) 4.09 in. (104 mm) 2.4, 3 through 8 39 in. (991 mm)!
100 in. (3810 mm)"
3.9 mil to 39 mil"
3.33 mil to 33 mil#
Yes 23063L-003 Rev. 2 12/17/04 R110Xi/R170Xi User Guide 145 Specifications Print Specifications by Model R170Xi Print Specifications Printhead resolution Dot size (widthlength) First dot location (measured from inside media edge) Maximum print width Selectable print speeds
(in. per second) Maximum print length Bar code modulus (X) dimension Thin film printhead with Element Energy Equalizer (E3) 170Xi 200 dpi 203 dots/inch
(8 dots/mm) 0.00490.0049 in.
(0.1250.125 mm) 0.10 0.035 in.
(2.5 0.89 mm) 6.6 in. (168 mm) 2.4, 3, 4, 5, 6, 7, 8, 9, 10, 11, 12 39 in. (99 cm)!
100 in. (381 cm)"
3.9 mil to 39 mil"
3.33 mil to 33 mil#
Yes 170Xi 300 dpi 300 dots/inch
(12 dots/mm) 0.00330.0033 in.
(0.0840.084 mm) 0.10 0.035 in.
(2.5 0.89 mm) 6.6 in. (168 mm) 2.4, 3, 4, 5, 6, 7, 8 39 in. (99 cm)!
100 in. (254 cm)"
3.9 mil to 39 mil"
3.33 mil to 33 mil#
Yes 146 R110Xi/R170Xi User Guide 23063L-003 Rev. 2 12/17/04 Specifications Ribbon Specifications by Model Ribbon Specifications by Model Refer to the table that follows for ribbon specifications for your type of printer. Note Match the ribbon to the label width and printhead width that you are using. Ribbon must be wound with the coated side out. Ribbon should be at least as wide as the labels to protect the printhead from excessive wear. Ribbon Specifications Printhead resolution Ribbon widthMinimum*
Ribbon widthMaximum Standard length with 2:1 label to ribbon ratio Standard length with 3:1 label to ribbon ratio Ribbon core inside diameter Maximum ribbon roll outside diameter R110Xi 203 dots/inch
(8 dots/mm) 0.79 in. (20 mm) 4.33 in. (110 mm) 984 ft (300 m) R170Xi 300 dots/inch(12 dots/mm) 2.0 in. (51 mm) 6.7 in. (170 mm) 984 ft (300 m) 1476 ft (450 m) 1476 ft (450 m) 1.0 in. (25.4 mm) 3.2 in. (81.3 mm) 1.0 in. (25.4 mm) 3.2 in. (81.3 mm)
* For RFID labels, the minimum ribbon width is determined by the minimum label width for the transponder being used. For the list of approved transponders, go to http://www.rfid.zebra.com. 23063L-003 Rev. 2 12/17/04 R110Xi/R170Xi User Guide 147 Specifications Label Specifications Label Specifications R110Xi/R170Xi printers need the correct size and type of labels for best performance. Refer to the tables that follow for the specifications. Important Media registration and minimum label length are affected by label type and width, ribbon type, print speed, and printer mode of operation. Performance improves as these factors are optimized. Zebrarecommends qualifying any application with thorough testing. Tear-off RFID labels Minimum Maximum RFID labels Minimum Maximum Minimum Preferred Maximum RFID labels R110Xi 200 dpi R110Xi 300 dpi Label Specifications Minimum label length Total media width
(label + backing, if any) Total thickness
(includes backing, if any) Roll media core inside diameter Maximum roll diameter on 3 in. (76 mm) core Interlabel gap Maximum internal fanfold media pack size (label + backing) L WH Ticket/tag sensing notch L W Ticket/tag sensing hole diameter Label registration tolerance
(vertical) Label registration tolerance
(horizontal) R110Xi 0.7 in. (18 mm)*
0.79 in. (20 mm)*
4.5 in. (114 mm)
0.003 in. (0.076 mm) 0.012 in. (0.305 mm) 3 in. (76 mm) 8.0 in. (203 mm) R170Xi 0.7 in. (18 mm)*
2.00 in. (51 mm) 7.1 in. (180 mm)
0.003 in. (0.076 mm) 0.012 in. (0.305 mm) 3 in. (76 mm) 8.0 in. (203 mm) No more than the calibrated length of the label.
8.07.14.5 in.
(203114114 mm) 0.079 in.(2 mm)*
0.118 in. (3 mm)*
No more than the calibrated length of the label.
8.04.54.5 in.
(20114114 mm) 8.05.54.5 in.
(203140114 mm) 0.120.25 in. (36 mm) 0.120.25 in. (36 mm) 0.125 in. (3 mm) 0.06 in. ( 1.5 mm) 0.125 in. (3 mm) 0.070 in. ( 1.8 mm) 0.06 in. ( 1.5 mm) 0.070 in. ( 1.8 mm)
* Does not apply to RFID labels.
** This parameter varies for each transponder type. For the list of approved transponders, go to http://www.rfid.zebra.com. 148 R110Xi/R170Xi User Guide 23063L-003 Rev. 2 12/17/04 Specifications Label Specifications Black Mark Sensing Only Label Specifications Mark length (measuring parallel to label/tag edge) Mark width (measuring to perpendicular label/tag edge) Mark location Mark density in Optical Density Unit (ODU) R110Xi 200 dpi 0.12 in. (3 mm)$
0.43 in. (11 mm)%
0.43 in. (11 mm) $
Full media width %
R110Xi 300 dpi 0.12 in. (3 mm)$
0.43 in. (11 mm)%
0.43 in. (11 mm) $
Full media width %
R170Xi 0.12 in. (3 mm)$
0.43 in. (11 mm)%
0.43 in. (11 mm) $
Full media width %
within 0.040 in. (1 mm) of the inside media edge
>1.0 within 0.040 in. (1 mm) of the inside media edge
>1.0 within 0.040 in. (1 mm) of the inside media edge
>1.0 23063L-003 Rev. 2 12/17/04 R110Xi/R170Xi User Guide 149 Specifications Label Specifications Notes ___________________________________________________________________ __________________________________________________________________________ __________________________________________________________________________ __________________________________________________________________________ __________________________________________________________________________ __________________________________________________________________________ __________________________________________________________________________ __________________________________________________________________________ __________________________________________________________________________ __________________________________________________________________________ 150 R110Xi/R170Xi User Guide 23063L-003 Rev. 2 12/17/04 Proprietary Statement This manual contains proprietary information of Zebra Technologies Corporation and its subsidiaries (Zebra Technologies). It is intended solely for the information and use of parties operating and maintaining the equipment described herein. Such proprietary information may not be used, reproduced, or disclosed to any other parties for any other purpose without the expressed written permission of Zebra Technologies. Product Improvements Continuous improvement of products is a policy of Zebra Technologies. All specifications and designs are subject to change without notice. FCC Compliance Statement This device complies with Part 15 rules. Operation is subject to the following two conditions:
1. This device may not cause harmful interference, and 2. This device must accept any interference received, including interference that may cause undesired operation. This equipment has been tested and found to comply with the limits for Class B Digital Devices, pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a residential environment. This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance with the product manuals, may cause harmful interference to radio communications. However, there is no guarantee that interference will not occur in a particular installation. If this equipment does cause harmful interference to radio or television reception, the user is encouraged to do one or more of the following measures:
Reorient or relocate the receiving antenna. Connect the equipment into an outlet on a circuit different from that to which the receiver Increase the separation between the equipment and receiver. is connected. Consult the dealer or an experienced radio/TV technician for help. 23063L-003 Rev. 2 12/17/04 R110Xi/R170Xi User Guide 151 Proprietary Statement The user is cautioned that any changes or modifications not expressly approved by Zebra Technologies could void the users authority to operate the equipment. To ensure compliance, this printer must be used with Shielded Communication Cables. FCC Radiation Exposure Statement This equipment complies with FCC radiation exposure limits set forth for an uncontrolled environment. This equipment should be installed and operated with minimum distance 20cm between the radiator and your body. This transmitter must not be co-located or operating in conjunction with any other antenna or transmitter. Canadian DOC Compliance Statement This Class B digital apparatus complies with Canadian ICES-003. Cet appareil numrique de la classe B est conforme la norme NMB-003 du Canada. Liability Disclaimer Zebra Technologies takes steps to ensure that its published Engineering specifications and manuals are correct; however, errors do occur. Zebra Technologies reserves the right to correct any such errors and disclaims liability resulting therefrom. Limitation of Liability In no event shall Zebra Technologies or anyone else involved in the creation, production, or delivery of the accompanying product (including hardware and software) be liable for any damages whatsoever (including, without limitation, consequential damages including loss of business profits, business interruption, or loss of business information) arising out of the use of, the results of use of, or inability to use such product, even if Zebra Technologies has been advised of the possibility of such damages. Some jurisdictions do not allow the exclusion or limitation of incidental or consequential damages, so the above limitation or exclusion may not apply to you. 152 R110Xi/R170Xi User Guide 23063L-003 Rev. 2 12/17/04 Warranty Information Effective December 30, 2002 All new Zebra products are warranted by the manufacturer to be free from defect in material and workmanship. Printers and Related Hardware Products Proof of purchase or shipment date is required to validate the warranty period. The warranty becomes void if the equipment is modified, improperly installed or used, damaged by accident or neglect, or if any parts are improperly installed or replaced by the user. Products returned must be packaged in the original or comparable packing and shipping container. In the event equipment is not so packaged, or if shipping damage is evident, it will not be accepted for service under warranty. Surface transportation charges for return to customers in the continental United States is paid by Zebra. Otherwise, Zebra pays CPT
(carriage paid to) nearest airport; customer pays customs, duties, taxes, and freight from airport to destination. If Zebra determines that the product returned for warranty service or replacement is not defective as herein defined, the customer will pay all handling and transportation costs. Printers All printers (excluding printheads) are warranted against defect in material or workmanship for twelve (12) months from the purchase date. 23063L-003 Rev. 2 12/17/04 R110Xi/R170Xi User Guide 153 Warranty Information Printheads Because printhead wear is part of normal operation, the original printhead is covered by a limited warranty as indicated below. Warranty period begins on purchase date. Printhead Bar code label and receipt printer printheads Plastic card printer printheads Warranty Period 6 months 12 months To qualify for this warranty, the printhead must be returned to the factory or to an authorized service center. Customers are not required to purchase Genuine Zebra Supplies (media and/or ribbons) for warranty qualification. However, if it is determined that the use of inappropriate or inferior supplies has caused any defect in the printhead for which a warranty claim is made, the user is responsible for Zebras labor and material charges required to repair the defect. The warranty becomes void if the printhead is physically worn or damaged; also if it is determined that failure to follow the preventive maintenance schedule listed in the User Guide has caused defect in the thermal printhead for which a warranty claim is made. Related Hardware Items Products are warranted to be free of defects in material and workmanship from the date of purchase according to this chart:
Product Accessories Batteries Cables Chargers/Power Supplies Hardware Keys Keyboard Display Units Parts Pocket Eye Software ZebraNet Print Servers Warranty Period 1 month 3 months 1 month 1 year 1 year 6 months 3 months 1 year 1 month 3 years Defective product must be returned to Zebra for evaluation. In the event of notification of defect within the warranty period, Zebra will replace the defective item provided there had not been damage resulting from user abuse, modification, improper installation or use, or damage in shipping or by accident or neglect. 154 R110Xi/R170Xi User Guide 12/17/04 23063L-003 Rev. 2 Warranty Information Supplies Products Supplies are warranted to be free from defect in material and workmanship for a period of six (6) months for media and twelve (12) months for ribbon from the date of shipment by Zebra. This is provided the user has complied with storage guidelines, handling, and usage of the supplies in Zebra printers. Zebras sole obligation under these warranties is to furnish parts and labor for the repair or possible replacement of products found to be defective in material or workmanship during the warranty period. Zebra may in its discretion issue a credit for any such defective products in such amount as it deems reasonable. Repair Services Zebra repairs are warranted against defects in material and workmanship for 90 days from the date of repair by Zebra. This excludes printheads, which are warranted separately. This warranty does not cover normal wear and tear. This warranty becomes void if the item is modified, improperly installed or used, or damaged by accident, neglect, or abuse. Warranty Exclusions & Conditions Statement The warranties given above are the only warranties given to you. No other warranties, express or implied, are given. Zebra does not make any implied warranty of merchantability or fitness for a particular purpose in connection with its sale of products or services. While Zebras desire is to be responsive to your specific needs and questions, Zebra does not assume responsibility for any specific application to which any Products are applied, including, but not limited to, compatibility with other equipment. All statements, technical information, or recommendations relating to Zebra Products are based on tests believed to be reliable, but do not constitute a guaranty or warranty. Zebras maximum liability for warranty claims is limited to the invoice price of the Product claimed defective. Zebra does not assume responsibility for delays in replacement or repair of products. Zebra shall not under any circumstances whatsoever be liable to you or any other party for loss or profits, lost data, diminution of goodwill, or any other special or consequential damages whatsoever with respect to any warranty claim made by you. Specifically for software, Zebra is not liable for any incidental or consequential damages caused by abuse or misapplication of the software or by its use in violation of the U.S. copyright law or international treaty. No salesperson, representative, or agent of Zebra is authorized to make any guaranty, warranty, or representation that contradicts the foregoing. Any waiver, alteration, addition, or modification to the foregoing warranties must be in writing and signed by an executive officer of Zebra to be valid. Zebra Technologies 333 Corporate Woods Parkway Vernon Hills, IL 60061-3109 U.S.A. Phone +1 847.634.6700 or +1 800.423.0442 Fax + 1 847.913.8766 www.zebra.com 23063L-003 Rev. 2 12/17/04 R110Xi/R170Xi User Guide 155 Warranty Information Notes ___________________________________________________________________ __________________________________________________________________________ __________________________________________________________________________ __________________________________________________________________________ __________________________________________________________________________ __________________________________________________________________________ __________________________________________________________________________ __________________________________________________________________________ __________________________________________________________________________ __________________________________________________________________________ 156 R110Xi/R170Xi User Guide 12/17/04 23063L-003 Rev. 2 Printer Software and Firmware License Agreement YOU SHOULD CAREFULLY READ THE FOLLOWING TERMS AND CONDITIONS OF THIS ZEBRA TECHNOLOGIES PRINTER SOFTWARE AND FIRMWARE LICENSE AGREEMENT (PSFLA) BEFORE USING THE PRINTER WHICH IS ENCLOSED OR OTHERWISE ASSOCIATED WITH THIS AGREEMENT. IF YOU DO NOT AGREE WITH THESE TERMS AND CONDITIONS, DO NOT OPERATE THE PRINTER AND PLEASE PROMPTLY RETURN THE PRINTER, ENCLOSURES AND ALL PACKAGING FOR A FULL REFUND. Zebra Technologies (ZEBRA) hereby grants you a non-exclusive, non-transferable license to use the SOFTWARE and FIRMWARE embedded in the printer and the accompanying documentation according to the following terms:
1. The printer enclosed with or otherwise associated with this Agreement has or includes certain SOFTWARE and FIRMWARE therein which is protected by copyright laws and international copyright treaties, as well as other intellectual property laws and treaties. The SOFTWARE and FIRMWARE is licensed, not sold. Such SOFTWARE and/or FIRMWARE may include, but is not limited to, SOFTWARE and/or FIRMWARE that is licensed under one or more of the following trademarks: ZPL (Zebra Programming Language), Zebralink, Web View, Web Alert, ZBI (Zebra Basic Interpreter), BAR-ONE, ZTools, Utilities, ZebraNet View for IP, ZebraNet Alert, PC Management Program, ZebraNet View for Networks and ZebraNet Connect. 2. GRANT OF LICENSE. This License grants you the following rights:
SOFTWARE and FIRMWARE. You may use, access, display, run, or otherwise interact with (RUN) the SOFTWARE and FIRMWARE in connection with operating the printer which is enclosed with or otherwise associated with this PSFLA
(PRINTER). The primary user of the PRINTER may make a second copy for his or her exclusive use on a portable computer/printer. Storage/Network Use. You may also store or install a copy of the SOFTWARE and FIRMWARE on a storage device, such as a network server, used only to RUN the SOFTWARE and FIRMWARE on your other PRINTERS over an internal network;
however, you must acquire and dedicate a license for each separate PRINTER on which the SOFTWARE and FIRMWARE is RUN from the storage device. A license for the SOFTWARE and FIRMWARE may not be shared or used concurrently on different PRINTERS. 23063L-003 Rev. 2 12/17/04 R110Xi/R170Xi User Guide 157 Printer Software and Firmware License Agreement Reservation of Rights. All rights not expressly granted are reserved by ZEBRA. Accessing Services Using the SOFTWARE and FIRMWARE. Your use of any service accessible using the SOFTWARE and FIRMWARE is not covered by this PSFLA and may be governed by separate terms of use, conditions or notices. 3. RESTRICTIONS. You must maintain all copyright notices on all copies of the SOFTWARE and FIRMWARE. Limitations on modification. You may not modify, adapt, translate, or create derivative works based on this SOFTWARE OR FIRMWARE or the accompanying documentation. Limitations of Reverse Engineering, Decompilation and Disassembly. You may not reverse engineer, decompile, or disassemble the SOFTWARE or the FIRMWARE, except and only to the extent that such activity is permitted by applicable law notwithstanding this limitation. Rental. You may not rent or lease or lend the SOFTWARE or FIRMWARE. Support Services. ZEBRA may provide you with support services related to the SOFTWARE and/or FIRMWARE (SUPPORT SERVICES), in its discretion. Use of SUPPORT SERVICES, if any, is governed by the ZEBRA policies and programs described in the user guide, in online documentation, and/or other ZEBRA provided materials. Any supplemental SOFTWARE or FIRMWARE code provided to you as a part of SUPPORT SERVICES shall be considered part of the SOFTWARE and/or FIRMWARE and is subject to the terms of this PSFLA. With respect to technical information you provide to ZEBRA as part of the SUPPORT SERVICES, ZEBRA may use such information for its business purposes, including for product support and development. ZEBRA will not utilize such technical information in a form that personally identifies you except to the extent necessary to provide you with support. Replacement, Modification and Upgrade of the SOFTWARE and/or FIRMWARE. ZEBRA reserves the right to replace, modify or upgrade the SOFTWARE and/or FIRMWARE at any time by offering you a replacement or modified version of the SOFTWARE and/or FIRMWARE or such upgrade and to charge for such replacement, modification or upgrade. Any such replacement or modified SOFTWARE and/or FIRMWARE code or upgrade to the SOFTWARE and/or FIRMWARE offered to you by ZEBRA shall be considered part of the SOFTWARE and/or FIRMWARE and subject to the terms of this PSFLA (unless this PSFLA is superseded by a further PSFLA accompanying such replacement or modified version of or upgrade to the SOFTWARE and/or FIRMWARE). In the event that ZEBRA offers a replacement or modified version of or any upgrade to the SOFTWARE and/or FIRMWARE, (a) your continued use of the SOFTWARE and/or FIRMWARE is conditioned on your acceptance of such replacement or modified version of or upgrade to the SOFTWARE and/or FIRMWARE and any accompanying superseding PSFLA and (b) in the case of the replacement or modified SOFTWARE and/or FIRMWARE, your use of all prior versions of the SOFTWARE and/or FIRMWARE is terminated. 158 R110Xi/R170Xi User Guide 12/17/04 23063L-003 Rev. 2 Printer Software and Firmware License Agreement 4. TERMINATION. Without prejudice to any other rights, ZEBRA may terminate this PSFLA if you fail to comply with the terms and conditions of this PSFLA. ZEBRA may terminate this PSFLA by offering you a superseding PSFLA for the SOFTWARE and/or FIRMWARE or any replacement or modified version of or upgrade to the SOFTWARE and/or FIRMWARE and conditioning your continued use of the SOFTWARE and/or FIRMWARE or such replacement, modified or upgraded version on your acceptance of such superseding PSFLA. In addition, ZEBRA may terminate this PSFLA by notifying you that your continued use of the SOFTWARE and/or FIRMWARE is prohibited. In the event that ZEBRA terminates this PSFLA, you must immediately stop using the SOFTWARE and/or FIRMWARE and destroy all copies of the SOFTWARE and/or FIRMWARE and all of its component parts. 5. COPYRIGHT. All title and copyrights in and to the SOFTWARE and FIRMWARE, the accompanying printed materials, and any copies of the SOFTWARE and FIRMWARE, are owned by ZEBRA or its suppliers. All title and intellectual property rights in and to the content which may be accessed through use of the SOFTWARE and/or FIRMWARE is the property of the respective content owner and may be protected by applicable copyright or other intellectual property laws and treaties. This PSFLA grants you no rights to use such content. If this SOFTWARE and/or FIRMWARE contains documentation which is provided only in electronic form, you may print one copy of such electronic documentation. You may not copy the printed materials accompanying the SOFTWARE and/or FIRMWARE. 6. U.S. GOVERNMENT RESTRICTED RIGHTS. All SOFTWARE and/or FIRMWARE provided to the U.S. Government pursuant to solicitations issued on or after December 1, 1995 is provided with the commercial rights and restrictions described elsewhere herein. All SOFTWARE and/or FIRMWARE provided to the U.S. Government pursuant to solicitations issued prior to December 1, 1995 is provided with RESTRICTED RIGHTS as provided for in FAR, 48 CFR 52.227-14 (JUNE 1987) or DFAR, 48 CFR 252.227-7013
(OCT 1988), as applicable. 7. EXPORT RESTRICTIONS. You agree that you will not export or re-export the SOFTWARE and/or FIRMWARE, any part thereof, or any process or service that is the direct product of the SOFTWARE and/or FIRMWARE (the foregoing collectively referred to as the RESTRICTED COMPONENTS), to any country, person or entity subject to U.S. export restrictions. You specifically agree not to export or re-export any of the RESTRICTED COMPONENTS (i) to any country to which the U.S. has embargoed or restricted the export of goods or services, which currently include, but are not necessarily limited to Cuba, Iran, Iraq, Libya, North Korea, Sudan and Syria, or to any national of any such country, wherever located, who intends to transmit or transport the RESTRICTED COMPONENTS back to such country; (ii) to any person or entity who you know or have reason to know will utilize the RESTRICTED COMPONENTS in the design, development or production of nuclear, chemical or biological weapons; or (iii) to any person or entity who has been prohibited from participating in U.S. export transactions by any federal agency of the U.S. government. You warrant and represent that neither the U.S. Commerce Department, Bureau of Export Administration nor any other U.S. federal agency has suspended, revoked or denied your export privileges. 23063L-003 Rev. 2 12/17/04 R110Xi/R170Xi User Guide 159 Printer Software and Firmware License Agreement 8. DISCLAIMER OF WARRANTIES. ZEBRA AND ITS SUPPLIERS PROVIDE THE SOFTWARE AND/OR FIRMWARE AS IS AND WITH ALL FAULTS, AND HEREBY DISCLAIM ALL OTHER WARRANTIES AND CONDITIONS, EITHER EXPRESS, IMPLIED OR STATUTORY, INCLUDING BUT NOT LIMITED TO ANY
(IF ANY) IMPLIED WARRANTIES OR CONDITIONS OF MERCHANTABILITY, OF FITNESS FOR A PARTICULAR PURPOSE, OF LACK OF VIRUSES, AND OF LACK OF NEGLIGENCE OR LACK OF WORKMANLIKE EFFORT. ALSO, THERE IS NO WARRANTY OR CONDITION OF TITLE, OF QUIET ENJOYMENT, OR OF NONINFRINGEMENT. THE ENTIRE RISK ARISING OUT OF THE USE OR PERFORMANCE OF THE SOFTWARE AND FIRMWARE IS WITH YOU. ZEBRA DOES NOT WARRANT THAT THE OPERATION OF THE SOFTWARE OR FIRMWARE WILL BE UNINTERRUPTED OR ERROR FREE. 9. EXCLUSION OF ALL DAMAGES. TO THE MAXIMUM EXTENT PERMITTED BY APPLICABLE LAW, IN NO EVENT SHALL ZEBRA OR ITS SUPPLIERS BE LIABLE FOR ANY CONSEQUENTIAL, INCIDENTAL, DIRECT, INDIRECT, SPECIAL, PUNITIVE, OR OTHER DAMAGES WHATSOEVER (INCLUDING, WITHOUT LIMITATION, DAMAGES FOR ANY INJURY TO PERSON OR PROPERTY, DAMAGES FOR LOSS OF PROFITS, BUSINESS INTERRUPTION, LOSS OF BUSINESS INFORMATION, FOR LOSS OF PRIVACY FOR FAILURE TO MEET ANY DUTY INCLUDING OF GOOD FAITH OR OF REASONABLE CARE, FOR NEGLIGENCE, AND FOR ANY PECUNIARY OR OTHER LOSS WHATSOEVER) ARISING OUT OF OR IN ANY WAY RELATED TO THE USE OF OR INABILITY TO USE THE SOFTWARE OR FIRMWARE, WHETHER BASED ON CONTRACT, TORT, NEGLIGENCE, STRICT LIABILITY OR OTHERWISE, EVEN IF ZEBRA OR ANY SUPPLIER HAS BEEN ADVISED OF THE POSSIBILITY OF SUCH DAMAGES. THIS EXCLUSION OF DAMAGES SHALL BE EFFECTIVE EVEN IF ANY REMEDY FAILS OF ITS ESSENTIAL PURPOSE. 10. LIMITATIONS AND RELEASE OF LIABILITY. To the extent that the SOFTWARE and/or FIRMWARE covered by this PSFLA includes emulation libraries, emulation libraries are offered as is. ZEBRA does not provide any warranty associated with the emulation libraries. The emulation library does not work 100% correctly or cover 100% of the functionality of the printer language being emulated. Modifications may be required for each target application. If such modification is necessary, prior to making any such modification, you are required to contact ZEBRA to obtain express written consent to make such modification. If the emulation library is sold separately by an authorized party other than ZEBRA
(RESELLERA party other than ZEBRA which is authorized by ZEBRA to distribute the SOFTWARE and/or FIRMWARE with its application so long as the SOFTWARE and/or FIRMWARE is used with a ZEBRA printer) or is sold bundled with a printer to an end-user by a RESELLER, and if claims are made by the RESELLER that the emulation library performs as a 100% emulation solution, ZEBRA is not responsible if the emulation library does not work as advertised by the RESELLER. Furthermore, ZEBRA is not liable for any damages directly or indirectly relating to such emulation library which is sold separately by the RESELLER or which is sold bundled with a printer to an end-user by the RESELLER. The SOFTWARE and FIRMWARE was provided to you at no additional charge and ZEBRA has included in this PSFLA terms that disclaim all warranties and liability for the SOFTWARE and FIRMWARE. To the full extent allowed by law, YOU HEREBY RELEASE ZEBRA AND ITS SUPPLIERS FROM ANY AND ALL LIABILITY 160 R110Xi/R170Xi User Guide 12/17/04 23063L-003 Rev. 2 Printer Software and Firmware License Agreement ARISING FROM OR RELATED TO ALL CLAIMS CONCERNING THE SOFTWARE AND/OR FIRMWARE OR ITS USE. If you do not wish to accept the SOFTWARE OR FIRMWARE under the terms of this PSFLA, do not use the PRINTER enclosed with or otherwise associated with this PSFLA. 11. GOVERNING LAW. If you acquired the SOFTWARE and/or FIRMWARE in the United States of America, the laws of the State of Illinois, U.S.A. will apply to this contract. If you acquired this SOFTWARE and/or FIRMWARE outside of the United States of America, then local law may apply. If any provision of this PSFLA is held invalid, the remainder of this PSFLA shall continue in full force and effect. 12. QUESTIONS. Should you have any questions, or if you desire to contact ZEBRA for any reason, please contact the ZEBRA subsidiary serving your country, or write:
Zebra Technologies Corporation 333 Corporate Woods Parkway Vernon Hills, IL 60061 23063L-003 Rev. 2 12/17/04 R110Xi/R170Xi User Guide 161 Printer Software and Firmware License Agreement Notes ___________________________________________________________________ __________________________________________________________________________ __________________________________________________________________________ __________________________________________________________________________ __________________________________________________________________________ __________________________________________________________________________ __________________________________________________________________________ __________________________________________________________________________ __________________________________________________________________________ __________________________________________________________________________ 162 R110Xi/R170Xi User Guide 12/17/04 23063L-003 Rev. 2 Index C cable requirements, 13 calibration media and ribbon sensor, 50 methods, 35 RFID tag from front panel, 63 RFID tag using ZPL (^HR), 78 setting for head close, 54 setting for media power up, 54 Canadian DOC compliance, 152 CANCEL self test, 135 characteristics of transponders, 68 checklist before you begin, 8 troubleshooting, 126 Class 0 and 0+ transponder characteristics, 68 Class 1 transponder characteristics, 68 CLEAN HEAD NOW message, 128 cleaning exterior of printer, 116 interior, 117 printhead and platen roller, 117 recommended schedule, 116 sensors, 119 snap plate, 121 communication interfaces overview and location, 12 types of connections, 99 A adhesive test for ribbon coating, 17 adjustments LCD, 58 left position, 55 lower media sensor, 38 media sensors, 37 print darkness, 44 print speed, 44 printhead toggle pressure, 39 tear-off position, 45 upper media sensor, 37 alert setting, 47 applicator port setting, 57 authentication type, 61 auto-calibration, 35 B backfeed setting, 55 bar codes list available codes, 47 types of codes, 143 baud setting, 51 before you begin setup, 8 bitmap scaling factor, 58 black mark media setting sensor type, 46 23063L-003 Rev. 2 12/17/04 R110Xi/R170Xi User Guide 163 Index communications diagnostics test sample printout, 139 selecting, 52 communications problems, 132 CompactFlash card format, 48 installation, 112 components, 6 configuration enter setup mode, 42 exit setup mode, 42 configuration label print during CANCEL self test, 135 printing after loading printer, 32 printing using List Setup command, 48 connect printer to power source, 11 contact information, x continuous media described, 14 setting media type, 45 control prefix setting, 52 creases on labels, 131 create ribbon leader, 27 creating basic label formats, 69 customer support, x D darkness setting, 44 data bits setting, 51 data cable requirements, 13 data connections RS-232, 104 RS-422/RS-485, 106 data ports, 99 data source communication interface location, 12 communication interfaces, 99 provide connections, 10 date setting, 59 DB-9 to DB-25 connection, 105 default gateway, 61 default password, 43 define EPC data structure (^RB), 81 delimiter character setting, 53 diagnostics printer self tests, 134 RFID test, 62 direct connection to a computer, 104 direct thermal mode media scratch test, 16 setting, 46 disable password protection, 43 display language selection, 59 display RFID tag data, 64 dpi format conversion, 58 E Early Warning setting, 47 electrical noise, 13 electrical specifications, 144 Electronic Product Code (EPC) define EPC data structure (^RB), 81 EPC structure in RFID labels, 67 overview, 67 enable RFID motion (^RM), 85 encryption settings, 61 enter setup mode, 42 environmental specifications, 144 error messages, 127 ESSID setting, 61 exit setup mode, 42 exterior cleaning, 116 F fanfold media, 15 fanfold media loading, 24 FCC compliance, 151 FCC radiation exposure limits, 152 features, 142 FEED and PAUSE self test, 139 FEED self test, 138 Flash memory, 49 fonts listing, 47 using CompactFlash card, 112 using PCMCIA memory card, 110 format convert setting, 58 format list, 48 format memory card, 48 format prefix setting, 53 front panel buttons, 4 enter setup mode, 42 exit setup mode, 42 illustration, 3 LCD error messages, 127 LCD parameters, 44 lights, 5 fuse replacement, 122 164 R110Xi/R170Xi User Guide 12/17/04 23063L-003 Rev. 2 G gleaning, 60 gray lines on labels, 130 H HEAD COLD message, 129 HEAD ELEMENT BAD message, 127 HEAD OPEN message, 127 HEAD TOO HOT message, 128 host handshake setting, 51 host verification command (^HV), 80 I idle display setting, 59 image not sharp, 130 images list, 48 initialize Flash memory, 49 inspect the printer, 9 interior cleaning, 117 international safety organization marks, 11 IP settings default gateway, 61 IP address, 60 protocol, 60 subnet mask, 60 ISO18000 transponder characteristics, 68 L label formats for RFID, 69 label length maximum setting, 46 label specifications by model, 148 label top printer cannot detect, 133 setting, 55 label-available sensor location, 119 when to clean, 116 labels did not print, 132 labels per roll setting, 47 language selection, 59 LCD messages adjust LCD settings, 58 error messages, 127 language selection, 59 setup mode, 44 liability, 152 light or no printing, 130 lights on front panel, 5 Index list settings all settings, 48 bar codes, 47 fonts, 47 formats, 48 images, 48 setup, 48 load the printer load fanfold media, 24 load roll media, 21 ribbon, 26 long calibration, 35 lower media sensor adjustment, 38 M MAC address, 61 mark LED setting, 58 Mark Med S. setting, 58 maximum label length setting, 46 media continuous roll media, 14 fanfold, 15 label specifications by model, 148 load fanfold media, 24 load roll media, 21 media LED setting, 58 media low warning, 47 non-continuous roll media, 14 RFID smart labels, 15 setting labels per roll, 47 setting media type, 45 types of media, 14 media and ribbon sensor calibration procedure, 50 media path cleaning, 116 media power up setting, 54 Media S. setting, 58 media scratch test, 16 media sensor adjustments, 37 location, 120 print media sensor profile, 49 sensor sensitivity calibration, 36 memory card installation CompactFlash card, 112 PCMCIA memory card, 110 modem connection, 105 motion in RFID label, 85 23063L-003 Rev. 2 12/17/04 R110Xi/R170Xi User Guide 165 Index N network configuration label printing as baseline, 34 network ID setting, 52 non-continuous media described, 14 setting media type, 45 number of retries for block (^RR), 86 O operating conditions, 10 OUT OF MEMORY message, 129 P PAPER OUT message, 127 parallel port location, 12 pin configuration, 100 setting parallel communications, 50 settings, 100 parity setting, 51 passwords default, 43 disable, 43 entering, 43 RFID tag password, 94 PAUSE self test, 137 PCMCIA card format, 48 installing memory card, 110 pin configuration parallel port, 100 serial port, 103 platen roller cleaning, 117 when to clean, 116 ports, 99 power cord specifications, 11 power source, 11 Power-On Self Test (POST), 134 print configuration label CANCEL self test, 135 List Setup command, 48 when printer is loaded, 32 print darkness setting, 44 printer components, 6 printer diagnostics, 134 printer operation, 19 printer self tests, 134 printer settings applicator port, 57 backfeed, 55 baud, 51 configuration label as baseline, 32 control prefix, 52 data bits, 51 date, 59 delimiter character, 53 Early Warning, 47 format convert, 58 format prefix, 53 head resistor, 56 head test count, 56 host handshake, 51 idle display, 59 IP settings, 60 label top, 55 labels per roll, 47 language, 59 LCD, 58 left position, 55 maximum label length, 46 media type, 45 network configuration label as baseline, 34 network ID, 52 parallel communications, 50 parity, 51 passwords, 43 print darkness, 44 print method, 46 print server settings, 60 print speed, 44 print width, 46 protocol, 51 resynch mode, 58 RFID settings, 62 RFID tag type, 63 saving, 42 sensor type, 45 serial communications, 50 setting through front panel, 42 start print signal, 57 time, 59 verifier port, 56 ZPL mode, 53 printer setup checklist, 8 166 R110Xi/R170Xi User Guide 12/17/04 23063L-003 Rev. 2 printhead cleaning, 117 early warning message, 47 head close setting, 54 head resistor value setting, 56 head test count setting, 56 pressure adjustment, 39 when to clean, 116 print modes features, 142 selecting, 45 print network configuration label, 34 print quality effect of printhead toggle pressure, 39 troubleshooting problems, 130 print server settings default gateway, 61 IP address, 60 IP protocol, 60 subnet mask, 60 print speed setting, 44 print width setting, 46 product improvements, 151 proprietary statement, 151 protocol setting, 51 R R110Xi R170Xi general specifications, 145 label specifications, 148 ribbon specifications, 147 general specifications, 146 label specifications, 148 ribbon specifications, 147 radiation exposure limits, 152 radio frequency information, 151 read power change through front panel, 63 change using ZPL, 93 read RFID tag read or write RFID format (^RF), 83 read RFID tag (^RT), 91 related documents, xii relative humidity requirements, 10 remove used ribbon, 31 replace fuse, 122 report shipping damage, 9 reset network option, 61 reship the printer, 9 resynch mode setting, 58 Index return data to host computer (^HV), 80 RFID calibrate RFID tag from front panel, 63 calibrate RFID tag using ZPL (^HR), 78 change read power through front panel, 63 change read power using ZPL, 93 change write power through front panel, 63 change write power using ZPL, 93 create label formats, 69 display tag data, 64 enable motion, 85 error status, 63 guidelines, 65 LCD displays, 62 number of retries for block (^RR), 86 power settings, 68 RFID setup command (^RS), 87 RFID tag type, 63 RFID test, 62 smart labels, 15 transponder placement, 66 verify write operation (^WV), 97 when to perform calibration, 68 ZPL commands, 77 ribbon adhesive test, 17 create ribbon leader, 27 determining coated side, 16 load, 26 removal, 31 RIBBON IN message, 128 ribbon LED setting, 58 ribbon low warning, 47 Ribbon Out message, 127 scratch test, 17 specifications, 147 troubleshooting wrinkles, 131 when to use, 16 Ribbon S. setting, 58 ribbon sensor calibration procedure, 50 cleaning, 119 location, 119 sensitivity calibration, 36 when to clean, 116 roll media loading, 21 routine maintenance, 115 RS-232 interface connections, 104 RS-422/RS-485 interconnections, 106 23063L-003 Rev. 2 12/17/04 R110Xi/R170Xi User Guide 167 Index RTC (Real-time clock) setting date, 59 idle display, 59 time, 59 S schedule for cleaning, 116 scratch test media type, 16 ribbon coated side, 17 SCTIN-64 standard programming example, 82 select a printer site, 10 self tests CANCEL, 135 FEED, 138 FEED and PAUSE, 139 how to perform additional tests, 134 PAUSE, 137 Power-On Self Test (POST), 134 Sensor Profile calibration description, 36 procedure, 49 sensors cleaning, 119 label-available sensor location, 119 lower media sensor adjustment, 38 ribbon sensor location, 119 setting sensor type, 45 transmissive (media) sensor adjustment, 37 transmissive (media) sensor location, 120 upper media sensor adjustment, 37 serial port location, 12 pin configuration, 103 setting serial communications, 50 settings, 102 set RFID tag password (^RZ), 94 setup checklist, 8 setup mode enter setup mode, 42 exit setup mode, 42 LCD messages, 44 shipping report damage, 9 reship the printer, 9 short calibration, 35 site requirements, 10 smart labels, 15 snap plate cleaning, 121 when to clean, 116 spacing requirements, 10 specifications by model number, 145 electrical, 144 environmental, 144 general, 144 power cord, 11 ribbon, 147 specify number of retries for block (^RR), 86 specify RFID tag type, 63 standard data ports, 99 standard features, 142 start print signal setting, 57 store the printer, 9 subnet mask, 60 support, x surface for the printer, 10 T take label setting, 58 Tear-Off Mode tear-off position adjustment, 45 Tear-Off mode tear-off bar cleaning, 116 temperature requirements, 10 thermal transfer mode load ribbon, 26 media scratch test, 16 setting, 46 time setting, 59 toggle pressure adjustment, 39 top of label printer cannot detect, 133 setting, 55 transmissive (media) sensor adjustment, 37 location, 120 when to clean, 116 transponders calibrate from front panel, 63 calibration using ZPL (^HR), 78 characteristics of different types, 68 placement in labels, 66 selecting type, 68 setting tag type, 68 when to calibrate, 68 168 R110Xi/R170Xi User Guide 12/17/04 23063L-003 Rev. 2 troubleshooting checklist, 126 communications problems, 132 LCD error messages, 127 print quality problems, 130 printer diagnostics, 134 wrinkled ribbon, 131 types of media continuous roll media, 14 fanfold media, 15 non-continuous roll media, 14 RFID smart labels, 15 U unpack the printer, 9 upper media sensor adjustment, 37 USB 2.0 port location, 12 settings, 107 V verifier port setting, 56 verify RFID write operation (^WV), 97 vertical lines on labels, 131 Index W web media, 14 setting sensor type, 45 Web S. setting, 58 Wireless Print Server settings authentication type, 61 default gateway, 61 encryption, 61 ESSID, 61 IP address, 60 IP protocol, 60 MAC address, 61 reset network, 61 subnet mask, 60 wrinkled ribbon, 131 write power change through front panel, 63 change using ZPL, 93 write RFID format (^RF), 83 write RFID tag (^WT), 95 X XML-enabled printing, 67 Z Zebra Programming Language (ZPL II) features, 142 RFID label formats, 69 RFID ZPL commands, 77 ZPL mode setting, 53 Zebra support, x 23063L-003 Rev. 2 12/17/04 R110Xi/R170Xi User Guide 169 Index Notes ___________________________________________________________________ __________________________________________________________________________ __________________________________________________________________________ __________________________________________________________________________ __________________________________________________________________________ __________________________________________________________________________ __________________________________________________________________________ __________________________________________________________________________ __________________________________________________________________________ __________________________________________________________________________ 170 R110Xi/R170Xi User Guide 12/17/04 23063L-003 Rev. 2 Zebra Technologies Corporation 333 Corporate Woods Parkway Vernon Hills, Illinois 60061.3109 U.S.A. Telephone: +1 847.634.6700 Facsimile: +1 847.913.8766 Zebra Technologies Europe Limited Zebra House The Valley Centre, Gordon Road High Wycombe Buckinghamshire HP13 6EQ, UK Telephone: +44 (0) 1494 472872 Facsimile: +44 (0) 1494 450103 Customer Order # 23063L-003 Manufacturer Part # 23063L-003 Rev. 2 2004 ZIH Corp.
| frequency | equipment class | purpose | ||
|---|---|---|---|---|
| 1 | 2004-12-20 | 902.967 ~ 927.233 | DSS - Part 15 Spread Spectrum Transmitter | Original Equipment |
| app s | Applicant Information | |||||
|---|---|---|---|---|---|---|
| 1 | Effective |
2004-12-20
|
||||
| 1 | Applicant's complete, legal business name |
Zebra Technologies Corporation
|
||||
| 1 | FCC Registration Number (FRN) |
0006974851
|
||||
| 1 | Physical Address |
3 Overlook Point
|
||||
| 1 |
LINCOLNSHIRE, Illinois 60069
|
|||||
| 1 |
United States
|
|||||
| app s | TCB Information | |||||
| 1 | TCB Application Email Address |
h******@americantcb.com
|
||||
| 1 | TCB Scope |
A4: UNII devices & low power transmitters using spread spectrum techniques
|
||||
| app s | FCC ID | |||||
| 1 | Grantee Code |
I28
|
||||
| 1 | Equipment Product Code |
RFID-R110XI-03
|
||||
| app s | Person at the applicant's address to receive grant or for contact | |||||
| 1 | Name |
C******** A****** D******
|
||||
| 1 | Title |
Director, Compliance Engineering
|
||||
| 1 | Telephone Number |
84779******** Extension:
|
||||
| 1 | Fax Number |
84791********
|
||||
| 1 |
c******@zebra.com
|
|||||
| app s | Technical Contact | |||||
| 1 | Firm Name |
D. L. S. Electronic Systems, Inc.
|
||||
| 1 | Name |
A****** R******
|
||||
| 1 | Physical Address |
1250 Peterson Drive
|
||||
| 1 |
Wheeling, Illinois 60090
|
|||||
| 1 |
United States
|
|||||
| 1 | Telephone Number |
847-5********
|
||||
| 1 | Fax Number |
847-5********
|
||||
| 1 |
a******@dlsemc.com
|
|||||
| app s | Non Technical Contact | |||||
| n/a | ||||||
| app s | Confidentiality (long or short term) | |||||
| 1 | Does this application include a request for confidentiality for any portion(s) of the data contained in this application pursuant to 47 CFR § 0.459 of the Commission Rules?: | Yes | ||||
| 1 | Long-Term Confidentiality Does this application include a request for confidentiality for any portion(s) of the data contained in this application pursuant to 47 CFR § 0.459 of the Commission Rules?: | No | ||||
| if no date is supplied, the release date will be set to 45 calendar days past the date of grant. | ||||||
| app s | Cognitive Radio & Software Defined Radio, Class, etc | |||||
| 1 | Is this application for software defined/cognitive radio authorization? | No | ||||
| 1 | Equipment Class | DSS - Part 15 Spread Spectrum Transmitter | ||||
| 1 | Description of product as it is marketed: (NOTE: This text will appear below the equipment class on the grant) | Thermal Transfer on Demand Bar Code Printer | ||||
| 1 | Related OET KnowledgeDataBase Inquiry: Is there a KDB inquiry associated with this application? | No | ||||
| 1 | Modular Equipment Type | Does not apply | ||||
| 1 | Purpose / Application is for | Original Equipment | ||||
| 1 | Composite Equipment: Is the equipment in this application a composite device subject to an additional equipment authorization? | No | ||||
| 1 | Related Equipment: Is the equipment in this application part of a system that operates with, or is marketed with, another device that requires an equipment authorization? | No | ||||
| 1 | Grant Comments | Power Output listed is Conducted. The antennas used for this transmitter must be installed to provide a separation distance of at least 20 cm from all persons and must not be co-located or operating in conjunction with any other antenna or transmitter. End-users and installers must be provided with antenna installation instructions and transmitter operating conditions for satisfying RF exposure compliance. | ||||
| 1 | Is there an equipment authorization waiver associated with this application? | No | ||||
| 1 | If there is an equipment authorization waiver associated with this application, has the associated waiver been approved and all information uploaded? | No | ||||
| app s | Test Firm Name and Contact Information | |||||
| 1 | Firm Name |
DLS Electronic Systems, Inc.
|
||||
| 1 | Name |
W****** S******
|
||||
| 1 | Telephone Number |
847-5********
|
||||
| 1 | Fax Number |
847-5********
|
||||
| 1 |
b******@dlsemc.com
|
|||||
| Equipment Specifications | |||||||||||||||||||||||||||||||||||||||||
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| Line | Rule Parts | Grant Notes | Lower Frequency | Upper Frequency | Power Output | Tolerance | Emission Designator | Microprocessor Number | |||||||||||||||||||||||||||||||||
| 1 | 1 | 15C | 902.96700000 | 927.23300000 | 0.5300000 | ||||||||||||||||||||||||||||||||||||
some individual PII (Personally Identifiable Information) available on the public forms may be redacted, original source may include additional details
This product uses the FCC Data API but is not endorsed or certified by the FCC