HRK2016666F0301 HRK201 F0301----0000----0000 F0301 HRK201 HRK201 F0301 1 Procurement Specification Maker name
: Advantech Co., LTD Applicable product
: DMS-SJ03(TREK-K01) Part Number
: 7826-49-1100 Ryosan Company, Limited Advantech, Inc. Manager Author Manager Author Komatsu Ltd. ICTDC Advanced System &
Komatsu Ltd. Procurement Div Electrical Components Procurement Sec No.2 Component Development Group Electrical Components Procurement Dept General Manager General Manager Manager Manager Komatsu Ltd. Shonan Plant Inspection Sec. Quality Assurance Dept General Manager Manager CONFIDENTIAL HRK2016666F0301 HRK201 F0301----0000----0000 F0301 HRK201 HRK201 F0301 2 Approved Alex.Chen Author Emily.Chiang Revision history date 2017/6/8 Description Create 1st version of document Rev 1.0 CONFIDENTIAL Title HRK2016666F0301 HRK201 F0301----0000----0000 F0301 HRK201 HRK201 F0301 3 1. Description ............................................................................................................................................. 4 2. Specification ........................................................................................................................................... 5 2.1 2.2 2.3 2.4 2.5 2.6 Electrical Specification ................................................................................................................... 5 Environmental Specification ........................................................................................................... 7 Regulations ................................................................................................................................... 7 Physical Specification ..................................................................................................................... 7 Body Surface Specification ............................................................................................................. 8 Shipping Specification .................................................................................................................... 9 3. Outline ................................................................................................................................................... 9 3.1 3.2 3.3 3.4 3.5 Envelope Dimensions ..................................................................................................................... 9 Connector list and Pin list ............................................................................................................. 10 LED ............................................................................................................................................. 13 Packing specification ................................................................................................................... 14 Detail drawing............................................................................................................................. 16 4. Configuration........................................................................................................................................ 16 4.1 Software version.......................................................................................................................... 17 5. Inspection ............................................................................................................................................. 17 6. Warranties ........................................................................................................................................... 19 7. FCC .............................................................................................................................................. 20 AnnexA : Comport mapping table for DMS-SJ03 ............................................................................... 21 CONFIDENTIAL 1. Description HRK2016666F0301 HRK201 F0301----0000----0000 F0301 HRK201 HRK201 F0301 4 The number of 7826-49-1100is a Dual-Core Compact In-vehicle Computing Box designed for Surveillance &
Fleet Management (Advantech model name: DMS-SJ03) with Komatsu configuration setting. 7826-49-1100 is a key component in Komatsus construction and mining vehicle. It will support Komatsu to integrate with their developed APPs in order to enhance exiting functions. To be upgradable, to control friendly are crucial. Front side USB 2.0 port, SIM cards and SD card slots are designed for ease of maintenance. It provides reliable recording and transmit images or alarms for remote monitoring over wireless, LTE, GNSS.
*Front door is linked with product by belt inside. CONFIDENTIAL Key features:
HRK2016666F0301 HRK201 F0301----0000----0000 F0301 HRK201 HRK201 F0301 5
Intel Atom E3827 SOC Support Windows Embedded 7 System Built-in GNSS, WLAN, Bluetooth (unusable on this product), and WWAN (with SIM card) modules
Wide working temperature range (-30 C ~ 60 C), supports 12/24V
Vehicle power (ISO 7637-2) and shock and vibration tolerant Intelligent vehicle power management system supports ignition on/off/
delay functions, wake-up event control, and system health monitoring and diagnostics Reserve the possibilities to upgrade feature with optional board
Accessible SD card and SIM card with external door protection IP65 design to adapt rigorous environment
2. Specification This chapter shows the detail specification of the product which Komatsu will order by the parts number 7826-49-1100. Part Number Reference Model Komatsu
(7826-49-1100) DMS-SJ03-00A1E Computing Box HW Configuration:
CPU WWAN WLAN GPS DRAM Storage 2nd Storage O/S Intel Atom E3827
(Baytrail-I, Dual Core, 1.75GHz) Sierra Wireless Spark LAN u-blox 2GB AirPrime WEPA-251N(BT) MAX-M8Q
(wide-temp.) MC7455 mSATA 16G SLC
(wide-temp.) Support SD 3.0 UHS-I mode WES7P 2.1 Electrical Specification Here is electrical specification for DMS-SJ03(TREK-K01). (Refer to TREK-674-HWB7B0E) Model Name DMS-SJ03 (TREK-K01) - Specification 7826-49-1000 Core Processor Intel Atom E3827 (Baytrail-I, Dual Core, 1.75GHz) CONFIDENTIAL Storage Memory Primary Storage 1x SO-DIMM 2GB, Industrial grade. 1x mSATA 16GB, SLC , Industrial grade HRK2016666F0301 HRK201 F0301----0000----0000 F0301 HRK201 HRK201 F0301 6 1x SD card Slot (Behind the front door cover) Secondary Storage Support SD 3.0, UHS-I mode. No SD card GNSS uBlox MAX-M8Q Allows concurrent reception of two GNSS systems (GPS, GLONASS, BeiDou) 1x Waterproof (IP65) Female RP SMA Connector 1x MiniPCIe Slot. WLAN SparkLAN WPEA-251N(B) : Industrial grade "802.11 a/b/g/n"
RF I/O WWAN 1x Waterproof (IP65) Female RP SMA Connector 1x MiniPCIe Slot. Sierrawireless MC7455 : 3G, LTE Design has to be compatible with 3.75G and LTE. 1x Waterproof (IP65) Female RP SMA Connector for main. 1x Waterproof (IP65) Female RP SMA Connector for LTE 2nd 1x Mini-SIM slot (Behind the front door cover) Battery Power input 1 x Ignition input 1 x Din for update (Wake) 1 x Operating state output (System operating Lamp output) 3 x Dout : non Isolate DO1~DO3
(3 x Dout : isolate DO4~6 are optional) High density I/O Port. 4 x Din : non isolate DI1~4
(Tyco AMP New
(4 x Din : Isolate DI5~DI8 are optional) connectors(Special) ) 1 x Power out (12V , 2A) 1 x VGA out (for test) 1x Mic in 1x Stereo Line in 1x Stereo Line out 2x CAN Bus. (3rd CAN Bus : optional) 1x 4-wire RS232 USB Ports 1x Standard USB 3.0 Host Type A (Behind the front door cover) 1x Waterproof( IP64) USB 2.0 Host Type A LAN Ports LAN 1-1(CN2): Gbit, with POE, MAC2, A-Code(3/8) CONFIDENTIAL HRK2016666F0301 HRK201 F0301----0000----0000 F0301 HRK201 HRK201 F0301 7 LAN 1-2(CN5): Gbit, W/O POE, MAC1(Switch), A-Code(3/8) LAN 1-3(CN3): Gbit, with POE, MAC1(Switch), X-Code(3/8) LAN 1-4(CN4): Gbit, W/O POE,, MAC1(Switch), X-Code(3/8) Indicator LEDs 5x LED (PWR(Red), Storage(Orange), WLAN(Green),WWAN(Green),GPS(Orange);
Reset Button 1x Reset button (Behind the front door cover) Voltage input Power 20V - 30V
(Can work at 9-32 VDC input , ISO 7637-2 compliant) Leakage current at Ignition off Up to 10mA (without WWAN wake up condition) 2.2 Environmental Specification Here is environmental specification for DMS-SJ03(TREK-K01). IP Rating IP65 Operating Temperature
-30 degree ~ +60 degree Environment Storage Temperature
-40 degree ~ +80 degree Shock / Vibration Vibration: 6.8G, X,Y,Z=4h,4h,4h, 5 ~ 200 Hz, sweep;
MTBF Durability Shock: 100G B5 = 9000H Moisture proof moisture coating on PCBA 2.3 Regulations Here is the list of all regulation and approved level for DMS-SJ03(TREK-K01). Regulations EMC EMC RF
"KES" standard
(ISO13766, IEC 61000-4-2, IEC 61000-4-4, IEC 61000-4-6 compliant)
(CE, FCC : option) TELEC for Japan,
(FCC ID, IC, CE, R&TTE : option) Carrier JATE for Japan Note: Per Komatsus request, Advantech will add a label on the chassis to show the mounted module of WWAN with JATE and TELEC regulation. Please refer to the Label list for the detail label content and drawing. 2.4 Physical Specification Here is physical specification for DMS-SJ03(TREK-K01). Mechanical Dimensions (W x H x D) 287mm x 83mm x 180 mm, CONFIDENTIAL HRK2016666F0301 HRK201 F0301----0000----0000 F0301 HRK201 HRK201 F0301 8 Weight 3.5kg Front door (I/O cover) Accessible, M3 Screw x 4 2.5 Body Surface Specification Here is specification of body surface for DMS-SJ03(TREK-K01). Housing Material Aluminum die-casting 7. Windows license 2. S/N w barcode (Code 128) 3. P/N w barcode (Code 128) Product label 1. Komatsu Parts information w barcode (Code 128) 6. Advantech information 5. IMEI w barcode 4. Japan approval sheet Body surface Here is a concept image of label location for DMS-SJ03(TREK-K01). Reserve 1 2 3 4 5 6 7 CONFIDENTIAL HRK2016666F0301 HRK201 F0301----0000----0000 F0301 HRK201 HRK201 F0301 9 Here is the label List for DMS-SJ03(TREK-K01). Label number Meaning Drawing 2000027263 Advantech information 2000027261 Japan approval sheet
(JATE/TELEC) 2000027262 Komatsu Parts information w barcode 2.6 Shipping Specification
[New] Shipping specification Accessory Connector CAP 2 x M12 Plastic cover for A-code 2 x M12 Metal cover for X-code 1 x Metal USB connector cover 4 x Rubber cover for SMA Package design Drawing Package drop spec 80cm drop 3. Outline 3.1 Envelope Dimensions Here is the outline dimension for DMS-SJ03(TREK-K01). CONFIDENTIAL HRK2016666F0301 HRK201 F0301----0000----0000 F0301 HRK201 HRK201 F0301 10 Front door: Linked with product by belt inside. 180 83 3 5 2 4 1 3.2 Connector list and Pin list UNITmm CONFIDENTIAL HRK2016666F0301 HRK201 F0301----0000----0000 F0301 HRK201 HRK201 F0301 11 Here is the proprietary connector list and pin-out information for DMS-SJ03(TREK-K01). CONFIDENTIAL HRK2016666F0301 HRK201 F0301----0000----0000 F0301 HRK201 HRK201 F0301 12 CONFIDENTIAL HRK2016666F0301 HRK201 F0301----0000----0000 F0301 HRK201 HRK201 F0301 13 3.3 LED This chapter shows the spec of each LED status for DMS-SJ03(TREK-K01).
(1) LED (Red) for power DC IN LED Red ON Red OFF Red BLINK*1 O X O Scenario Power source is external CAR battery System is off Special for entering VPM bootloader mode. Note: *1. BLINK: Light 300msec and dark 300msec (period is 600msec).
(2) LED (Yellow) for storage LED Scenario BLINK*1 CF/HDD/SSD is active as device spec Yellow Note: *1. BLINK: It's used to indicate CF/HDD/SSD operational/activity status.
(3) LED Green for WLAN/BT LED OFF ON Green Green Scenario WLAN/BT is off WLAN/BT is on when WLAN link to LAN or BT is on CONFIDENTIAL HRK2016666F0301 HRK201 F0301----0000----0000 F0301 HRK201 HRK201 F0301 14
(4) LED Green for WWAN LED OFF ON Green Green Scenario WWAN is off WWAN is active as module spec
(5) LED (Yellow) for GPS LED Scenario Yellow Yellow OFF ON GPS is off GPS is active as module spec 3.4 Packing specification This chapter shows the packing specification for DMS-SJ03(TREK-K01). CONFIDENTIAL HRK2016666F0301 HRK201 F0301----0000----0000 F0301 HRK201 HRK201 F0301 15 CONFIDENTIAL 3.5 Detail drawing HRK2016666F0301 HRK201 F0301----0000----0000 F0301 HRK201 HRK201 F0301 16 4. Configuration This chapter shows the configurations of 7826-49-1100 in order to specify the condition of Komatsu product. CONFIDENTIAL 4.1 Software version HRK2016666F0301 HRK201 F0301----0000----0000 F0301 HRK201 HRK201 F0301 17 This chapter shows software and firmware version information for DMS-SJ03(TREK-K01). The versions of software are divided into the software package which Advantech is managing inside. OS Windows: WES7P- 32 bit (DMS-SJ03_V1.5.13.1.00b) BIOS: SJ03000IF30V110 SW F/W VPM: V000.096 VCIL: V1.9 SDK SDK: v4.0,8.0 Note: Komatsu released approval letter, Advantech applied formal P/N for all these FW and O.S image and add them in the BOM (DMS-SJ03-00A1E) from PVT build. 5. Inspection This chapter shows the inspection test items for each DMS-SJ03 in production phase. Standard test items for DMS-SJ03 production. 2G RAM 16G mSATA 1.75GHz CPU Win 7 USB Port Com Port LAN WLAN Audio CAN Bus GPS WWAN DIO Din for update Power Out(12V) Ignition Operating state output CONFIDENTIAL DMS-SJ03 MC7455 LED Reset button OS HRK2016666F0301 HRK201 F0301----0000----0000 F0301 HRK201 HRK201 F0301 18 Load O.S image WIN7 Standard test flow for DMS-SJ03 production. Note:
1. T1= Function test;
2. B/I= Burn-in test (4 Hr);
3. T2= Function test;
4. T3= Load & Check O.S image before shipment For the detail test methodology, please refer to M-07-TT0578_DMS-SJ03-B0).pdf to get more information. CONFIDENTIAL 6. Warranties HRK2016666F0301 HRK201 F0301----0000----0000 F0301 HRK201 HRK201 F0301 19 1. The warranty is conformed to the TRADING AGREEMENT between ADVANTECH and KOMATSU, ADVANTECH and Ryosan, KOMATSU and Ryosan. CONFIDENTIAL 7. FCC HRK2016666F0301 HRK201 F0301----0000----0000 F0301 HRK201 HRK201 F0301 20 This device complies with Part 15 of the FCC Rules. Operation is subject to the following two conditions:
(1) this device may not cause harmful interference, and (2) this device must accept any interference received, including interference that may cause undesired operation. 7.1
7.2 This equipment has been tested and found to comply with the limits for a Class B digital device, pursuant to part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference in a residential installation. This equipment generates, uses and can radiate radio frequency energy and, if not installed and used in accordance with the instructions, may cause harmful interference to radio communications. However, there is no guarantee that interference will not occur in a particular installation. If this equipment does cause harmful interference to radio or television reception, which can be determined by turning the equipment off and on, the user is encouraged to try to correct the interference by one or more of the following measures:
Reorient or relocate the receiving antenna. Increase the separation between the equipment and receiver. Connect the equipment into an outlet on a circuit different from that to which the receiver is connected. Consult the dealer or an experienced radio/TV technician for help. 7.3
Any changes or modifications not expressly approved by the party responsible for compliance could void the authority to operate equipment. This equipment complies with FCC radiation exposure limits set forth for an uncontrolled environment. This equipment should be installed and operated with minimum distance 20cm between the radiator & your body. This device and its antenna must not be co-located or operating in conjunction with any other antenna or transmitter. CONFIDENTIAL HRK2016666F0301 HRK201 F0301----0000----0000 F0301 HRK201 HRK201 F0301 21 AnnexA
: Comport mapping table for DMS-SJ03 DMS-SJ03 COM mapping F81866D PORT 1 COM1 VPM STM32F103 PORT 5 COM5 GPS FT4232HL PORT 1 COM7 PORT 2 COM8 CAN1 STM32F405RGT6 CAN2 STM32F405RGT6 PORT 3 COM9 RS232 DB9(4 wire) USB to WWAN Virtual PORT COM13 WWAN_4G CONFIDENTIAL