Data sheet MULTICAL 603 The future-proof heat and cooling meter with full flexibility Fully programmable data logger with minute loggers 2 second integration interval 16 years battery lifetime at a reading interval down to 10 seconds Possibility of built-in M-Bus 2 communication modules 7 or 8 digit display resolution User-friendly interface with 3 push buttons Possibility of backlit display Auto Detect of ULTRAFLOW Mixed fluid compatible MID 2014/32/EU 0200 M19 EN 1434 DK-BEK 1178 06/11/2014 EN 1434 16 9 Contents Description Mechanical construction Mechanical data Approved meter data Measurement accuracy Dimensioned sketches Electrical data Product variants Meter configuration Information code types in display Accessories 2 3 3 4 4 5 6 8 10 11 12 Description MULTICAL 603 is an all-round calculator, suitable as heat meter, cooling meter or combined heat/cooling meter together with 1 or 2 flow sensors and 2 or 3 temperature sensors. The meter is intended for energy measurement in almost all types of thermal installations where water is used as the energy-conveying medium. MULTICAL 603 can, in addition to heat and cooling measurement, be used for leakage monitoring, permanent performance monitoring, as power and flow limiter with valve control as well as for energy measurement in both open and closed systems. According to EN 1434 and MID, MULTICAL 603 can be designated as a calculator with separate type approval and verification, and it can be delivered either as a separate calculator or as a complete meter, with mounted tem-
perature sensors and flow sensor according to customer requirements. MULTICAL 603 has 2 flow sensor inputs that can be used for both electronic and mechanical flow sensors. The pulse figure can be programmed from 0.001 to 300 pulses/liter, and the calculator can be programmed to all nominal flow sensor sizes from 0.6 to 15,000 m/h. The calculator can be delivered with both galvanically connected and separated flow sensor inputs. The accumulated heat energy and/or cooling energy can be displayed in kWh, MWh, GJ or Gcal, all in the form of seven or eight significant digits plus measuring unit. The display has been specially designed with a view to obtaining long lifetime and sharp contrast in a wide temperature range. Furthermore, MULTICAL 603 can be delivered in a variant with backlit display (type 603-F). MULTICAL 603 is powered by an internal D-cell lithium battery with a lifespan of up to 16 years or a 2xAA lithium packet with a lifespan of up to 9 years. Alternatively, the meter can be mains supplied, either by 24 VAC or 230 VAC. In designing MULTICAL 603, great importance has been attached to flexibility through programmable functions and plug-in modules in order to secure optimum use in a wide range of applications. The meter has been configured from the factory and is ready for use. It can, however, be changed/reconfigured after installation via the front keys of the meter, READy or METERTOOL HCW. Auto Detect enables the exchange of ULTRAFLOW X4 on MULTICAL 603 without the need for reconfiguration
(change of the CCC code). MULTICAL 603 can automati-
cally adjust the pulse figure and qp to match the connected ULTRAFLOW X4 via Auto Detect. Auto Detect is active with CCC code 8xx and is initiated when the calculator top and base are separated and reassembled. 2 Kamstrup A/S 58101516_F1_GB_07.2019 1 2 3 4 Calculator top with front keys and laser engraving PCB with microcontroller, display, etc. Verification cover (may only be opened at an authorised laboratory) Either a power supply module can be mounted 5 6 7 8 or a battery can be mounted 1 or 2 communication modules Connection of temperature sensors and flow sensors Calculator base Mechanical construction 7 Mechanical data Weight Protection class Connection cable Supply cable Materials Calculator case Top and base Verification cover Cables 5 3 4 2 1 8 6 450 g IP65 3.56 mm 58 mm Ambient temperature 555 C. Non-condensing, closed location (indoor installation) Medium temperatures ULTRAFLOW 2130 C At medium temperatures below ambient temperature or above 90 C in the flow sensor, we recommend that the calculator is wall-mounted. Medium in ULTRAFLOW Water (district heating water as described in CEN TR 16911 and AGFW FW510) Storage temperature
-2560 C (drained flow sensor) Thermoplastic, PC 10 % GF with TPE (thermoplastic elastomer) ABS Silicone cable with inner Teflon insulation Kamstrup A/S 58101516_F1_GB_07.2019 3 The stated minimum temperatures apply to the type approval only. The meter has no cutoff for low temperature and thus measures as low tem-
peratures as 0.01 C and 0.01 K. DK-0200-MI004-040
: 2 C180 C
: 3 K178 K TS 27.02 012
: 2 C180 C
: 3 K178 K Marked with DK-0200-MI004-040 and TS 27.02 012 as well as yearly mark of MID
: 2 C180 C
: 3 K178 K EN 1434:2015 Measuring Instrument Directive, Low Voltage Directive, Electromagnetic Compatibility Directive, Radio Equipment Directive, RoHS directive, Pressurised Equipment Directive Approved meter data Approvals Heat meter
- Temperature range
- Differential area Cooling meter
- Temperature range
- Differential area Bifunctional heat/cooling meter
- Temperature range
- Differential area Standard EU directives MID designation Mechanical environment Electromagnetic environment Temperature sensor connection Type 603-A Type 603-B Type 603-C/E/F/M Type 603-D/G/H Measurement accuracy EN 1434 designation Environmental class A and C Class M1 and M2 Class E1 and E2 Pt100 EN 60751, 2-wire connection Pt100 EN 60751, 4-wire connection Pt500 EN 60751, 2-wire connection Pt500 EN 60751, 4-wire connection Heat meter components MULTICAL 603 ULTRAFLOW Temperature sensor set MPE according to EN 1434-1 Ec = (0.5 + min/) %
Ef = (2 + 0.02 qp/q), but not above 5 %
Et = (0.5 + 3 min/) %
Typical accuracy Ec = (0.15 + 2/) %
Ef = (1 + 0.01 qp/q) %
Et = (0.4 + 4/) %
MULTICAL 403 qp 1,5 m/h @ 30K Ec+Et+Ef (EN) Ec+Et+Ef (Typ) MULTICAL 603 and ULTRAFLOW qp 1.5 m/h @ 30K Total typical accuracy of MULTICAL 603, sensor pair and ULTRAFLOW compared to EN 1434-1. MULTICAL 403 qp 1,5 m/h @ 30K Ec+Et+Ef (EN) Ec+Et+Ef (Typ)
l o T 0,0 0,01 6,0 4,0 2,0
-2,0
-4,0
-6,0 0,10 1,00 10,00 q [m/h]
Kamstrup A/S 58101516_F1_GB_07.2019 4 0,10 1,00 10,00 A A 47 B B C C D D E E 75 Dimensioned sketches Mechanical measurements for MULTICAL 603 calculator 0 0 1 Bracket for wall mounting 1 3 2 3 2 4 4 5 All measurements in [mm]. 154 154 32 11 32 13 13 47 4
, 3 0 4
, 3 0 11 1 1 2 3 1 1 2 3 4 7 4 7 R 2,25 R 2,25 7 0 4 7 0 4 47 2 0 1 2 0 1 166 2 0 1 166 11 37 11 58 37 58 Calculator base separate and mounted on ULTRAFLOW 75 Tolerances, unless otherwise stated:
Tolerances, unless otherwise stated:
Data:
Title:
Data:
Wall Bracket - 3026-207 Title:
Wall Bracket - 3026-207 Material, ROHS Compliant:
Material, ROHS Compliant:
Const.:
QA:
Const.:
First issue:
Doc. No.:
Scale:
1:1 QA:
Date:
2018-09-24 First issue:
Doc. No.:
Scale:
S1334_4 1:1 Date:
2018-09-24 2018-09-24 S1334_4 Rev.:
A1 Page / of 1 1 2018-09-24 154 166 75 MULTICAL 603 mounted on ULTRAFLOW with G threaded connection 75 Kamstrup A/S 58101516_F1_GB_07.2019 5 Electrical data Calculator data Display Resolutions Energy units Data logger (EEPROM) Logger contents Logging interval Logging depth Info logger (EEPROM) LCD 7 or 8 digits, digit height 8.2 mm 999,9999 - 9999,999 99999,99 999999,9 9999999 9999,9999 - 99999,999 999999,99 9999999,9 99999999 MWh kWh GJ Gcal Programmable all registers can be selected Programmable from 1 minute to 1 year Programmable standard: 20 years, 36 months, 460 days, 1400 hours 250 info codes (last 50 are shown in the display) Clock/calender (with backup battery) Clock, calendar, leap year compensation, target date Daylight saving time/wintertime (DST) Programmable This function can be disabled so that technical normal time is used Time accuracy Without external adjustment: Less than 15 min./year With external adjustment every 48 hours: Less than 7 s from legal time Data communication KMP protocol with CRC16 used for optical communication as well as for modules Power in temperature sensors
< 10 W RMS 3.6 VDC 0.1 VDC Power supply Battery 3.65 VDC, D-cell lithium 16 years @ tBAT < 30 C 14 years @ tBAT < 40 C 3.65 VDC, 2xA cell lithium 9 years @ tBAT < 30 C 7 years @ tBAT < 40 C Wall-mounted Mounted on flow sensor Note: Depends on the meter and module configuration Mains supply Insulation voltage Power consumption Backup supply 230 VAC +15/-30 %, 50/60 Hz 24 VAC 50 %, 50/60 Hz 3.75 kV
< 1 W Integrated supercap eliminates interruptions due to short-term power failures
(only supply modules type 7 and 8) 6 Kamstrup A/S 58101516_F1_GB_07.2019 Temperature measurement t1 Inlet t2 Outlet t3 Inlet t4 Outlet
(t1-t2) Heat measurement
(t2-t1) Cooling measure-
ment t5 Preset for A1 and A2 Electrical data Measuring range 603-A, 2-wire, Pt100 603-B, 4-wire, Pt100 603-C/E/F, 2-wire, Pt500 603-D/G/H, 4-wire, Pt500 603-M, 2-wire, Pt500 Offset adjustment Max cable lengths
(max 6 mm cable) Flow measurement V1/V2 CCC-code EN 1434 pulse class Pulse input Pulse ON Pulse OFF Pulse frequency Integration frequency Electrical isolation Max cable length Max cable length with Cable Extender Box, Type 66-99-036 Pulse inputs In-A/In-B Pulse input Pulse ON Pulse OFF Pulse frequency Electrical isolation Max cable length Requirements to external contact Pulse outputs Out-C/Out-D Pulse output type External voltage Current Residual stress Electrical isolation Max cable length 0.00185.00 C (t1 and t2: Approved for 2.00180.00C) 0.00185.00 C (t1 and t2: Approved for 2.00180.00C) 0.00185.00 C (t1 and t2: Approved for 2.00180.00C) 0.00185.00 C (t1 and t2: Approved for 2.00180.00C)
-40...140 C 0.99 K joint zero point adjustment for t1, t2 and t3 Note: The offset adjustment is only active on measured temperatures. If, for example, t3 has been selected for a preset value, the offset adjustment will not influence the preset value. Pt100, 2-wire Pt100, 4-wire Pt500, 2-wire Pt500, 4-wire 4 x 0.25 mm: 100 m 2 x 0.25 mm: 10 m 4 x 0.25 mm: 100 m 2 x 0.25 mm: 2.5 m 2 x 0.50 mm: 5 m 2 x 1.00 mm: 10 m Reed contacts V1: 10-11 V2: 69-11 ULTRAFLOW V1: 9-10-11 V2: 9-69-11 1xx-2xx-4xx-5xx-8xx 0xx IC 680 k pull-up to 3.6 V
< 0.4 V in > 1 ms
> 2.5 V in > 4 ms
< 128 Hz
< 1 Hz No 10 m 30 m IB 680 k pull-up to 3.6 V
< 0.4 V in > 300 ms
> 2.5 V in > 100 ms
< 1 Hz
< 1 Hz No 10 m 30 m FET contacts V1: 10-11 V2: 69-11 9xx IB 680 k pull-up to 3.6 V
< 0.4 V in > 30 ms
> 2.5 V in > 70 ms
< 8 Hz
< 1 Hz No 10 m 30 m 24 V active pulses V1: 10B-11B 2xx and 9xx
(IA) 12 mA at 24 V
< 4 V in > 3 ms
> 12 V in > 4 ms
< 128 Hz
< 1 Hz 2 kV 100 m
Electronic switch 680 k pull-up to 3.6 V
< 0.4 V in > 30 ms
> 2.5 V in > 30 ms
< 3 Hz No 25 m Leakage current at function open < 1 A Reed-switch 680 k pull-up to 3.6 V
< 0.4 V in > 500 ms
> 2.5 V in > 500 ms
< 1 Hz No 25 m
(before 2017-05)
(before 2018-04)
(after 2017-05)
(after 2018-04) HC-003-11 HC-003-21/-31 Open collector (OB) 530 VDC
< 10 mA UCE 1 V at 10 mA 2 kV 25 m HC-003-11 HC-003-21/-31 Opto FET 148 VDC/VAC
< 50 mA RON 40 2 kV 25 m Kamstrup A/S 58101516_F1_GB_07.2019 7 Product variants MULTICAL 603 type number Statistical data Written on the meters front 603-X X XX Dynamic data Appearing from display X XX X XX XX Type 603-
Calculator type Pt100 2-wire Pt100 4-wire Pt500 2-wire Pt500 4-wire Pt500 2-wire Pt500 2-wire Pt500 4-wire Pt500 4-wire Pt500 2-wire t1-t2 t1-t2 t1-t2 t1-t2 t1-t2-t3 t1-t2-t3 t1-t2 t1-t2-t3 t1-t2-t3 Meter type Heat meter Heat meter Heat/cooling meter Heat meter Cooling meter Heat/cooling meter Volume meter, hot Volume meter, cold Energy meter V1 V1 V1 V1 V1-V2 V1-V2 V1 (24 V active pulses) V1-V2 V1-V2 M-Bus M-Bus M-Bus M-Bus Backlit display M-Bus
(Mixed fluid only) MID module B MID module B+D MID module B+D & TS 27.02 National approval TS 27.02+BEK1178 MID module B+D & TS 27.02 A B C D E F G H M HC = OFF HC = ON Country code Determined by Kamstrup upon receipt of order 1 2 3 4 5 6 7 8 9 XX 8 Kamstrup A/S 58101516_F1_GB_07.2019 Statistical data Written on the meters front 603-X XX X Dynamic data Appearing from display X XX X XX XX Type 603-
1 2 7 8 C J L P G L 1.5 m - 3.0 m L 1.5 m - 3.0 m 1.5 m - 10 m L 105 mm - 230 mm L 90 mm - 180 mm 00 1x 2x 3x Jx Ax Bx DS 27.5 mm or DS 38.0 L 2.0 m Product variants MULTICAL 603 type number Flow sensor connection type Delivered with one ULTRAFLOW Delivered with two identical ULTRAFLOW Prepared for one ULTRAFLOW Prepared for two identical ULTRAFLOW Prepared for flow sensor with fast and bounce-free electronic pulses Prepared for flow sensor with slow and bounce-free electronic pulses Prepared for flow sensor with slow pulses with bounce Prepared for flow sensor with 24 V active pulses Delivered with one flow sensor (Mixed fluid only) Temperature sensor set Supplied without temperature sensors 2-wire Pt500 temperature sensors Direct short temperature sensors, 2 pcs. Direct short temperature sensors, 2 pcs. Pocket temperature sensors, 2 pcs. 2-wire Pt100 temperature sensors Direct short temperature sensors, 2 pcs. 4-wire Pt500/Pt100 temperature sensors Pocket temperature sensors with connection head, 2 pcs. Pocket temperature sensors with connection head, 2 pcs. DS 27.5 mm DS 38.0 mm PL 5.8 mm PL 6.0 mm PL 5.8 mm Supply No supply Battery, 1 x D-cell 230 VAC high-power SMPS 24 VAC/VDC high-power SMPS 230 VAC power supply 24 VAC power supply Battery, 2 x A-cells Communication module (2 module slots) No module Data Pulse, inputs (In-A, In-B) Data Pulse, outputs (Out-C, Out-D) Wired M-Bus, inputs (In-A, In-B) Wired M-Bus, outputs (Out-C, Out-D) Wired M-Bus, Thermal Disconnect Wireless M-Bus, inputs (In-A, In-B), 868 MHz Wireless M-Bus, outputs (Out-C, Out-D), 868 MHz Analog outputs 2 x 0/420 mA Analog inputs 2 x 420 mA / 010 V PQT Controller Low Power Radio, inputs (In-A, In-B), 434 MHz Low Power Radio GDPR, inputs (In-A, In-B), 434 MHz LON TP/FT-10, inputs (In-A, In-B) BACnet MS/TP, inputs (In-A, In-B) Modbus RTU, inputs (In-A, In-B) 2G/4G Network High Power Radio Router, inputs (In-A, In-B), 444 MHz High Power Radio Router GDPR, inputs (In-A, In-B), 444 MHz Contact Kamstrup A/S for further information about product variants. 0 2 3 4 7 8 9 M1 00 10 11 20 21 22 30 31 40 41 43 50 51 60 66 67 80 84 85 M2 00 10 11 20 21 22 30 31 40 41 43 50 51 60 66 67 80 84 85 Kamstrup A/S 58101516_F1_GB_07.2019 9 A - B - CCC - DDD -
EE
FF
GG
- L -- M - N -
PP
RR
- T - VVVV Meter configuration Flow sensor position Inlet Outlet Measuring unit GJ kWh MWh Gcal Auto Detect CCC codes (UF x4) Normal resolution (7 digits) High resolution (8 digits) Static CCC codes Reed contact (7 digits) Electronic, fast pulses (7 digits) Electronic, fast pulses (8 digits) Kamstrup, UF X4 (7 digits) Kamstrup, UF X4 (8 digits) Electronic, slow pulses (7 digits) Display Heat meter (standard) Heat/cooling meter (standard) Cooling meter (standard) Tariffs No active tariff Power tariff Flow tariff t1-t2 tariff Inlet tariff Outlet tariff Time-controlled tariff Heat/cooling volume tariff PQ tariff Integration mode Adaptive mode (2-64 s) Normal mode (32 s) Fast mode (8 s) Fast mode (2 s) Adaptive mode (2-64 s) Normal mode (32 s) Fast mode (8 s) Leakage limits (V1/V2) OFF 1.0 % of qp + 20 % of q 1.0 % of qp + 10 % of q 0.5 % of qp + 20 % of q 0.5 % of qp + 10 % of q Cold water leakage limits (In-A/In-B) OFF 30 min. without pulses One hour without pulses Two hours without pulses 3 4 2 3 4 5 807 818 0xx 1xx 2xx 4xx 5xx 9xx Display on Display on Display on Display on Display off Display off Display off 210 310 510 00 11 12 13 14 15 19 20 21 Pulse inputs In-A/In-B 10 m/h, 10 l/imp, pre-counter 1 (standard) 24 24 1 2 3 4 5 6 7 0 1 2 3 4 0 1 2 3 10 Kamstrup A/S 58101516_F1_GB_07.2019 A - B - CCC - DDD -
EE
FF
GG
- L -- M - N -
PP
RR
- T - VVVV 73 80 82 83 94 95 96 99 10 3 0000 Note: Info codes are configur-
able. Therefore, it is not certain that all the parameters are avail-
able in a given MULTICAL 603. An info logger saves the info code every time the info log is changed. It is possible to read the latest 250 changes of the info code and the date of the change. Meter configuration Pulse outputs Out-C/Out-D Out-C: V1/4 Out-C: V1/1, Out-D: V2/1 Out-C: V1/1 Out-C: V1/4 E1 and V1 or E3 and V1 E1 and V1 or E3 and V1 E1 and V1 or E3 and V1 Controlled output based on data commands 5.0 ms 3.9 ms 3.9 ms 22 ms 10 ms 32 ms 100 ms (0.1 s) Data logger profile Standard data logger profile Encryption level Individual key Customer label Serial number Contact Kamstrup A/S for further information about meter configuration. Information code types in display Display digit Description 2 t1 3 t2 4 t3 5 V1 6 V2 7 8 In-A In-B Info 1 1 2 9 1 2 9 1 2 9 1 2 1 2 3 4 6 7 8 1 2 3 4 6 7 8 7 8 9 7 8 9 0 Example:
1 0 2 0 0 0 9 No voltage supply Low battery level External alarm (e.g. via KMP) t1 Above measuring range or switched off t2 Above measuring range or switched off t3 Above measuring range or switched off t1 Below measuring range or short-circuited t2 Below measuring range or short-circuited t3 Below measuring range or short-circuited t1-t2 Invalid temperature difference V1 Communication error V2 Communication error V1 Wrong pulse figure V2 Wrong pulse figure V1 Air V2 Air V1 Wrong flow direction V2 Wrong flow direction V1 Increased flow (flow1 > qs, for more than 1 hour) V2 Increased flow (flow2 > qs, for more than 1 hour) V1/V2 Burst, water loss (flow1 > flow2) V1/V2 Burst, water penetration (flow1 < flow2) V1/V2 Leakage, water loss (M1 > M2) V1/V2 Leakage, water penetration (M1 < M2) In-A2 Leakage in the system In-A1 Leakage in the system In-A1/A2 External alarm In-B2 Leakage in the system In-B1 Leakage in the system In-B1/B2 External alarm Kamstrup A/S 58101516_F1_GB_07.2019 11 Accessories Article number Description HC-993-02 HC-993-03 HC-993-04 HC-993-07 HC-993-08 HC-993-09 2006-681 3026-207 3026-517 3026-518 3026-858 3026-963 3130-269 5000-337 6699-035 6699-036 6699-042 6699-099 6699-102 6699-110 6699-447.E 6699-448 6699-482.E 6699-724 6699-725 6699-903 Battery module with 1 x D-cell 230 VAC High Power supply module 24 VAC/VDC High Power supply module 230 VAC supply module 24 VAC supply module Battery module with 2 x A-cells Supply module label Wall bracket Sealing cap for temperature sensors, blue 2 pcs. Sealing cap for temperature sensors, red 2 pcs. Angle fitting ULTRAFLOW (qp 0.6...2.5) Disassemble tool for MULTICAL 603 Cable clamp with screws Module cable, 2 m (2 x 0.25 mm) USB module configuration cable Cable Extender Box Metal plate for optical read-out head (20 pcs) Infrared optical reading head w/USB plug Infrared optical reading head w/D-sub plug Panel bracket Internal antenna for Kamstrup radio, 434 MHz Mini Triangle antenna for Wireless M-Bus and 2G/4G Network Module Internal antenna for Wireless M-Bus 868 MHz METERTOOL HCW LogView HCW Pulse Transmitter Box Calibration units Article number Description 6699-363 6699-364 6699-365 2-wire Pt500, heat/cooling (used with METERTOOL HCW) 4-wire Pt500, heat/cooling (used with METERTOOL HCW) 2/4-wire Pt100, heat/Cooling (used with METERTOOL HCW) Find more information on ULTRAFLOW, temperature sensors and ball valves on products.kamstrup.com. Contact Kamstrup A/S for information about further accessories. 9 1 0 2 7 0 _ B G _ 1 F _ 6 1 5 1 0 1 8 5 S
A p u r t s m a K Kamstrup A/S Industrivej 28, Stilling DK-8660 Skanderborg T: +45 89 93 10 00 F: +45 89 93 10 01 info@kamstrup.com kamstrup.com 12 Kamstrup A/S 58101516_F1_GB_07.2019