| submitted | available | document details (if available) | source link |
|---|---|---|---|
| September 08 2018 | APX Mobile O2, O3, O5, O7 & O9 Control Head Installation Manual Motorola Solutions - GCD Penang Acrobat Distiller 18.0 (Windows) |
| various | Installation Manual 1 of 2 | Users Manual | 5.21 MiB | September 08 2018 |
Draft Page APX TWO-WAY RADIOS APX 8500 MOBILE RADIO INSTALLATION MANUAL
-i Draft 0 Draft Foreword This manual covers the O2, O3, O5, O7 and O9 models of the ASTRO APX mobile radios. It includes all the information necessary to install high and mid power radios and configure radio installation inside vehicles. For details on radio operation or component-level troubleshooting, refer to the applicable manuals available separately. A list of related publications is provided in the section Related Publications RF Energy Exposure and Product Safety Guide for Mobile Two-way Radios See Installation Requirements for Compliance with Radio Frequency (RF) Energy Exposure Safety Standards,. Manual Revisions Changes which occur after this manual is printed are described in PMRs (Publication Manual Revisions). These PMRs provide complete replacement pages for all added, changed, and deleted items. To obtain PMRs, go to https://businessonline.motorolasolutions.com. Parts Ordering See Appendix A: Replacement Parts Ordering for information on how to obtain replacement parts. For part numbers, refer to the ASTRO APX Mobile Radio Basic Service Manual (Motorola Solutions publication). Computer Software Copyrights The Motorola Solutions products described in this manual may include copyrighted Motorola Solutions computer programs stored in semiconductor memories or other media. Laws in the United States and other countries preserve for Motorola Solutions certain exclusive rights for copyrighted computer programs, including, but not limited to, the exclusive right to copy or reproduce in any form the copyrighted computer program. Accordingly, any copyrighted Motorola Solutions computer programs contained in the Motorola Solutions products described in this manual may not be copied, reproduced, modified, reverse-engineered, or distributed in any manner without the express written permission of Motorola Solutions. Furthermore, the purchase of Motorola Solutions products shall not be deemed to grant either directly or by implication, estoppel, or otherwise, any license under the copyrights, patents or patent applications of Motorola Solutions, except for the normal non-exclusive license to use that arises by operation of law in the sale of a product. Document Copyrights No duplication or distribution of this document or any portion thereof shall take place without the express written permission of Motorola Solutions. No part of this manual may be reproduced, distributed, or transmitted in any form or by any means, electronic or mechanical, for any purpose without the express written permission of Motorola Solutions. Disclaimer The information in this document is carefully examined, and is believed to be entirely reliable. However, no responsibility is assumed for inaccuracies. Furthermore, Motorola Solutions reserves the right to make changes to any products herein to improve readability, function, or design. Motorola Solutions does not assume any liability arising out of the applications or use of any product or circuit described herein; nor does it cover any license under its patent rights nor the rights of others. Trademarks MOTOROLA, MOTO, MOTOROLA SOLUTIONS and the Stylized M logo are trademarks or registered trademarks of Motorola Trademark Holdings, LLC and are used under license. All other trademarks are the property of their respective owners. 2018 by Motorola Solutions, Inc. All rights reserved. i Draft Installation Requirements for Compliance with Radio Frequency (RF) Energy Exposure Safety Standards ATTENTION!
This radio is intended for use in occupational/controlled conditions, where users have full knowledge of their exposure and can exercise control over their exposure to meet FCC limits. This radio device is NOT authorized for general population, consumer, or any other use. To ensure compliance to RF Energy Exposure Regulations:
Install only Motorola Solutions approved antennas and accessories Be sure that antenna installation is per Antenna Installation of this manual Be sure that Product Safety and RF Safety Booklet enclosed with this radio is available to the end user upon completion of the installation of this radio Before using this product, read the guide enclosed with your radio which contains important operating instructions for safe usage and RF energy awareness and control for compliance with applicable standards and regulations. For a list of Motorola Solutions-approved antennas and other accessories, visit the following web site which lists approved accessories for your radio model: http://www.motorolasolutions.com. ii Draft Table of Contents Table of Contents iii Foreword..........................................................................................................i RF Energy Exposure and Product Safety Guide for Mobile Two-way Radios..............................................i Manual Revisions .........................................................................................................................................i Parts Ordering ..............................................................................................................................................i Computer Software Copyrights ....................................................................................................................i Document Copyrights...................................................................................................................................i Disclaimer.....................................................................................................................................................i Trademarks ..................................................................................................................................................i Installation Requirements for Compliance with Radio Frequency (RF) Energy Exposure Safety Standards.......................ii Mobile Radio Model Numbering Scheme..................................................xiii Commercial Warranty ..................................................................................xv Limited Warranty .......................................................................................................................................xv MOTOROLA SOLUTIONS COMMUNICATION PRODUCTS .........................................................xv I. What This Warranty Covers And For How Long ....................................................................xv II. General Provisions...............................................................................................................xvi III. State Law Rights .................................................................................................................xvi IV. How To Get Warranty Service ............................................................................................xvi V. What This Warranty Does Not Cover...................................................................................xvi VI. Patent And Software Provisions ........................................................................................ xvii VII. Governing Law.................................................................................................................. xvii Chapter 1 Introduction ......................................................................... 1-1 1.1 Mobile Radio Description............................................................................................................... 1-1 1.1.1 Dimensions ....................................................................................................................... 1-1 1.2 Standard Configurations ................................................................................................................ 1-6 1.2.1 Dash Mount Configuration ................................................................................................ 1-6 1.2.2 Remote Mount Configuration............................................................................................ 1-8 1.2.3 Multi Control Head .......................................................................................................... 1-11 1.3 Motorcycle Configurations ........................................................................................................... 1-11 1.4 Base/Control Stations .................................................................................................................. 1-11 1.5 Tools Required for APX Mobile Installations ............................................................................... 1-11 Chapter 2 Standard Configurations.................................................... 2-1 2.1 Planning the Installation................................................................................................................. 2-1 2.1.3 Radio Operation Wiring for Dash and Remote Configurations ....................................... 2-12 2.1.3.1 Dash Mount: Power, Ignition, and Emergency Cable Installation.......................... 2-12 2.1.3.2 Remote Mount: Power, Ignition, and Emergency Cable Installation...................... 2-13 2.1.4 Ignition Sense Switch (Radio Wide Advance) ................................................................ 2-15 2.1.5 Motorola Branded SB9600 Siren/PA Configuration/Programming ................................. 2-17 MN003109A01 Draft iv Table of Contents 2.2.3 2.2 Radio Mounting ........................................................................................................................... 2-18 2.2.2 Remote Mount with Trunnion.......................................................................................... 2-21 2.2.2.1 Remote Mount Control Head Installation............................................................... 2-21 2.2.2.2 Multiple Control Head Installation.......................................................................... 2-24 2.2.2.3 Cable Installation ................................................................................................... 2-26 2.2.2.4 Setting the Initial Control Head ID ......................................................................... 2-26 2.2.2.5 O3 Control Head and Remote Mount Cabling....................................................... 2-27 Locking Kit (Optional) ..................................................................................................... 2-29 2.2.3.1 All Radios .............................................................................................................. 2-29 2.3 Power Cables (Transceiver and Control Head)........................................................................... 2-30 2.3.1 O2, O5, O7 or O9 Control Head Power Cables.............................................................. 2-30 2.3.2 Battery Selector Switch................................................................................................... 2-31 2.4 Antenna Installation ..................................................................................................................... 2-32 2.4.1 Selecting an Antenna Site/Location on a Metal Body Vehicle........................................ 2-32 2.4.2 Multiplexers and Vehicle Installation............................................................................... 2-34 2.4.3 QMA Connection (APX8500 Only) ................................................................................. 2-34 2.4.4 GPS/GLONASS/Wi-Fi/Antenna Placement (APX8500 Only)......................................... 2-34 2.5 Speaker ....................................................................................................................................... 2-35 Internal Speaker Disassembly........................................................................................ 2-36 2.6 Microphone Hang-Up Clip ........................................................................................................... 2-38 Standard or O3 Control Head Hang-Up Clip .................................................................. 2-38 2.7 RFID (Option) .............................................................................................................................. 2-38 2.7.1 RFID Reading................................................................................................................. 2-39 2.7.2 Programming RFID (If Equipped) ................................................................................... 2-41 2.8 Completing the Installation .......................................................................................................... 2-42 2.6.1 2.5.1 Chapter 3 Universal Relay Controller Installation ............................. 3-1 3.1 Universal Relay Controller Mounting ............................................................................................. 3-1 3.2 O7/O9 Universal Relay Controller Cable Assembly ...................................................................... 3-3 3.2.1 Power Cable ..................................................................................................................... 3-3 3.2.2 Ground Cable ................................................................................................................... 3-3 3.2.3 Wires ................................................................................................................................ 3-4 3.2.4 O7/O9 to URC Cable........................................................................................................ 3-5 Chapter 4 Options and Accessories Installation ............................... 4-1 4.1 Dash-Mount Accessory Installation ............................................................................................... 4-1 4.1.1 Dash-Mount Emergency Pushbutton or Footswitch Installation ....................................... 4-1 4.1.2 Dash-Mount Horn and Lights (External Alarms) Relays................................................... 4-2 4.2 Remote-Mount Accessory Installation ........................................................................................... 4-2 4.2.1 Emergency Pushbutton or Footswitch Installation............................................................ 4-3 4.2.2 Horn (External Alarm) Relay Installation........................................................................... 4-3 4.2.3 Lights (External Alarm) Relay Installation......................................................................... 4-3 4.2.4 Gunlock Installation .......................................................................................................... 4-3 4.2.5 Horn-Ring Transfer........................................................................................................... 4-5 4.2.6 Record Audio Out Jack of Transmit and Receive Audio................................................... 4-5 4.2.7 Earphone Jack.................................................................................................................. 4-5 4.2.8 USB Data Cables.............................................................................................................. 4-6 4.2.9 RS232 Cables .................................................................................................................. 4-6 4.3 Vehicle Interface Port Overview .................................................................................................... 4-6 VIP Output Connections ................................................................................................... 4-7 VIP Input Connections...................................................................................................... 4-8 4.3.1 4.3.2 MN003109A01 Draft Table of Contents v 4.4 Accessory Connector Assembly Details (P2) ................................................................................ 4-9 4.4.1 Disassembly and Assembly.............................................................................................. 4-9 4.4.1.1 Disassembly ............................................................................................................ 4-9 4.4.1.2 Assembly ............................................................................................................... 4-10 4.5 Motorola Branded SB9600 Siren Connection to APX 8500......................................................... 4-11 4.6 Compatibility of Emergency when Attaching a Motorola Branded SB9600 Siren........................ 4-13 Chapter 5 Motorcycle Radio Installation ............................................ 5-1 5.2 5.3 5.4 5.1 Motorcycle Radio Description ........................................................................................................ 5-1 5.1.1 Transceiver Enclosure ...................................................................................................... 5-1 5.1.2 Control/Display Unit .......................................................................................................... 5-1 5.1.3 Control Head Cable .......................................................................................................... 5-1 5.1.4 Microphone ....................................................................................................................... 5-2 5.1.5 External Speaker .............................................................................................................. 5-2 5.1.6 Headset Capability............................................................................................................ 5-2 5.1.7 Antenna ............................................................................................................................ 5-2 5.1.8 Ignition Sense (ACC) Wire................................................................................................ 5-2 Installation Overview...................................................................................................................... 5-3 5.2.1 General ............................................................................................................................. 5-3 5.2.2 Important Motorcycle Installation Hints............................................................................. 5-4 5.2.3 Parts Identification ............................................................................................................ 5-5 5.2.4 Order of Installation .......................................................................................................... 5-5 Installing the Universal Mounting Plate.......................................................................................... 5-6 Installing the Speaker and Control Head ....................................................................................... 5-7 5.4.1 Handlebar Installation with Speaker and Control Head Mounted Together...................... 5-8 5.4.2 Fuel Tank Console Installation with Speaker and Control Head Mounted Together ........ 5-9 5.4.3 Handlebar Installation with Speaker and Control Head Mounted Separately................. 5-11 5.4.4 Fuel Tank Console Installation with Speaker and Control Head Mounted Separately ... 5-12 Installing the Speaker .................................................................................................................. 5-14 Installing the Microphone Hang-Up Clip ...................................................................................... 5-14 Extension Bracket Mounting ........................................................................................... 5-14 5.6.1 5.6.2 Speaker/Control Head Bracket Side Mounting ............................................................... 5-14 5.6.3 Other Hang-Up Clip Mounting ........................................................................................ 5-15 Installing Antenna Base, Cables and Multiplexer ........................................................................ 5-15 5.7 5.8 Installing the Antenna .................................................................................................................. 5-21 5.9 Cable Routing .............................................................................................................................. 5-21 5.10 Installing the Weather-Resistant Enclosure................................................................................. 5-23 5.11 Transceiver, Cabling and Multiplexer Installation ....................................................................... 5-24 5.11.1 Installing Cabling in the Enclosure.................................................................................. 5-24 5.11.2 Installing the Transceiver................................................................................................ 5-25 5.12 Installing the Emergency Switch Option ...................................................................................... 5-27 5.13 Installing the External Alarm Relay Option .................................................................................. 5-27 5.14 Installing the Headset Accessory................................................................................................. 5-27 5.15 Installing the O5 Control Head Sunshield.................................................................................... 5-29 5.16 Horn/Lights Wiring ....................................................................................................................... 5-31 5.17 Emergency Switch Wiring............................................................................................................ 5-31 5.5 5.6 Chapter 6 Finishing the Installation.................................................... 6-1 6.1 Cable Connection .......................................................................................................................... 6-1 6.1.1 O2 Control Head............................................................................................................... 6-1 6.1.2 O3 Control Head............................................................................................................... 6-1 MN003109A01 Draft vi Table of Contents 6.1.3 O5 Control Head............................................................................................................... 6-1 6.1.4 O7 Control Head............................................................................................................... 6-2 6.1.5 O9 Control Head............................................................................................................... 6-2 6.2 Dust Cover Installation .................................................................................................................. 6-3 Chapter 7 Best Practices: Installation & Troubleshooting ............... 7-1 7.1 Check Wiring of Ignition and Radio Ignition Sensing..................................................................... 7-1 7.2 Check Physical Installation of Radio Ground and Radio Accessory Wiring .................................. 7-2 7.3 Improve the Electrical Quality of the Power and Ignition Lines ..................................................... 7-2 7.4 Minimize the Effect of Poorly Grounded Antennas........................................................................ 7-3 7.5 Jump-Start the Vehicle .................................................................................................................. 7-3 7.6 Eliminate Noise/Howling from PA Speaker ................................................................................... 7-3 Appendix A Replacement Parts Ordering..............................................A-1 A.1 Basic Ordering Information............................................................................................................A-1 A.2 Motorola Online Service and Support............................................................................................A-1 A.3 Accessories Aftermarket Division (AAD) .......................................................................................A-2 Index .....................................................................................................Index-1 Glossary .........................................................................................Glossary-1 Related Publications ASTRO APX Mobile Radio O2 Control Head User Guide.......................................................... 68012006035 ASTRO APX Mobile Radio O3 Control Head User Guide .......................................................... 6875946M01 ASTRO APX Mobile Radio O5 Control Head User Guide .......................................................... 6875947M01 ASTRO APX Mobile Radio O7 Control Head User Guide.......................................................... 68012006034 ASTRO APX Mobile Radio O9 Control Head User Guide ......................................................... 68007024014 ASTRO APX Mobile Radio Basic Service Manual .................................................................. MN003076A01 ASTRO APX Mobile Radio O2 Quick Reference Card ................................................................. PMLN6193 ASTRO APX Mobile Radio O3 Quick Reference Card ................................................................. PMLN5591 ASTRO APX Mobile Radio O5 Quick Reference Card ................................................................. PMLN5592 ASTRO APX Mobile Radio O7 Quick Reference Card ................................................................. PMLN6194 ASTRO APX Mobile Radio O9 Quick Reference Card ................................................................. PMLN5711 ASTRO APX Mobile Safety Manual ......................................................................... 6881095C99/NNTN7851 ASTRO APX Wi-Fi Provisioning Leaflet ................................................................ MN001435A01/PMLN7688 MN003109A01 Draft vii List of Figures List of Figures Figure 1-1. Front View of O2 Control Head Attached to APX 8500 Mid Power Dash Mount Transceiver and Trunnion .............................................................. 1-1 Figure 1-2. Side View of O2 Control Head Attached to APX 8500 Mid Power Dash Mount Transceiver and Trunnion............................................................... 1-1 Figure 1-3. Front View of O3 Control Head with Coiled Cable................................................................ 1-1 Figure 1-4. Side View of O3 Control Head with Coiled Cable ................................................................. 1-1 Figure 1-5. Front View of O5 Control Head Attached to APX 8500 Mid Power Dash Mount Transceiver and Trunnion............................................................... 1-2 Figure 1-6. Side View of O5 Control Head Attached to APX 8500 Mid Power Dash Mount Transceiver and Trunnion................................................................................. 1-2 Figure 1-7. Front View of O7 Control Head Attached to APX 8500 Mid Power Dash Mount Transceiver and Trunnion......................................................................................................................... 1-2 Figure 1-8. Side View of O7 Control Head Attached to APX 8500 Mid Power Dash Mount Transceiver and Trunnion................................................................................................................................ 1-2 Figure 1-9. Front View of Remote Mount and Trunnion .......................................................................... 1-2 Figure 1-10. Side View of Remote Mount and Trunnion ........................................................................... 1-2 Figure 1-11. Front View of O2 Control Head with Remote Mount and Trunnion....................................... 1-3 Figure 1-12. Side View of O2 Control Head with Remote Mount and Trunnion ........................................ 1-3 Figure 1-13. Front View of O5 Control Head with Remote Mount and Trunnion....................................... 1-3 Figure 1-14. Side View of O5 Control Head with Remote Mount and Trunnion ........................................ 1-3 Figure 1-15. Front View of O7 Control Head with Remote Mount and Trunnion....................................... 1-3 Figure 1-16. Side View of O7 Control Head with Remote Mount and Trunnion ........................................ 1-3 Figure 1-17. Front View of O9 Control Head with Trunnion ...................................................................... 1-4 Figure 1-18. Side View of O9 Control Head with Trunnion........................................................................ 1-4 Figure 1-19. Top View of O9 Universal Relay Controller with Trunnion (URC is an orderable accessory)1-4 Figure 1-20. Side View of O9 UniversalRelay Controller with Trunnion(URC is an orderable accessory) 1-4 Figure 1-21. Siren and Lights Interface Module (SLIM) ............................................................................ 1-4 Figure 1-22. Front View of SB9600 Whelen Siren .................................................................................... 1-5 Figure 1-23. Siren/PA Cable Connections................................................................................................. 1-5 Figure 1-24. Dash Mount Configuration for O2 Control Head................................................................... 1-6 Figure 1-25. Dash Mount Configuration for O3 Control Head................................................................... 1-6 Figure 1-26. Dash Mount Configuration for O5 Control Head................................................................... 1-7 Figure 1-27. Dash Mount Configuration for O7 Control Head................................................................... 1-7 Figure 1-28. Remote Mount Configuration with Mid Power Transceiver, Transceiver Interface Board, CHIB Rear Assembly and O2 Control Head ........................................................................ 1-8 Figure 1-29. Remote Mount Configuration with Mid Power Transceiver, Transceiver Interface Board and O3 Control Head................................................................................................................... 1-8 Figure 1-30. Remote Mount Configuration with Mid Power Transceiver, Transceiver Interface Board, CHIB Rear Assembly and O5 Control Head ......................................................................... 1-9 Figure 1-31. Remote Mount Configuration with Mid Power Transceiver, Transceiver Interface Board, CHIB Rear Assembly and O7 Control Head................................................................................... 1-9 Figure 1-32. Remote Mount Configuration with Mid Power Transceiver, Transceiver Interface Board and O9 Control Head................................................................................................................... 1-9 Figure 1-33. Remote Mount Configuration with Mid Power Radio Transceiver, Universal Relay Controller and O7 Control Head (URC is optional).............................................................................. 1-10 Figure 1-34. Remote Mount Configuration with Mid Power Radio Transceiver, Universal Relay Controller and O9 Control Head (URC is optional).............................................................................. 1-10 Figure 2-1. Dash Mount Radios Can Be Located in the Middle Console, on the Transmission Hump, or Under the Dash..................................................................................................................... 2-2 MN003109A01 Draft viii List of Figures Figure 2-2. Remote Mount Radio Control Heads Can Be Located in the Middle Console, on the Transmis-
sion Hump, or Under the Dash ............................................................................................. 2-2 Figure 2-3. Remote Mount of the Radio, O9 Control Head and Universal Relay Controller (URC is optional)................................................................................................................................ 2-2 Figure 2-4. Radio Installation (O2 Mid Power Dash Mount).................................................................... 2-3 Figure 2-5. Radio Installation (O3 Mid Power Dash Mount).................................................................... 2-3 Figure 2-6. Radio Installation (O5 Mid Power Dash Mount).................................................................... 2-4 Figure 2-7. Radio Installation (O7 Mid Power Dash Mount).................................................................... 2-4 Figure 2-8. Radio Installation (O2 Mid Power Remote Mount) ............................................................... 2-5 Figure 2-9. Radio Installation (O3 Mid Power Remote Mount) ............................................................... 2-6 Figure 2-10. Radio Installation (O5 Mid Power Remote Mount) ............................................................... 2-6 Figure 2-11. Radio Installation (O7 Mid Power Remote Mount) ............................................................... 2-7 Figure 2-12. Radio Installation of O9 Remote Mount with Transceiver (URC is optional) ........................ 2-7 Figure 2-13. Radio Installation (O9 Remote Mount with Pinouts) ............................................................. 2-8 Figure 2-14. Remote Control Head Pinouts.............................................................................................. 2-8 Figure 2-15. Cabling Interconnect Diagram for Dash Mount..................................................................... 2-9 Figure 2-16. Cabling Interconnect Diagram for Remote Mount .............................................................. 2-10 Figure 2-17. Cabling Interconnect Diagram for 09 Remote Mount (URC is optional) ..............................2-11 Figure 2-18. APX8500 Mid Power Trunnion Orientation......................................................................... 2-18 Figure 2-19. Transmission Hump Trunnion Mounting ............................................................................. 2-20 Figure 2-20. Below Dash Trunnion Mounting.......................................................................................... 2-20 Figure 2-21. O5 Control Head Installation Exploded View (Also applicable for O2 and O7 Control Heads)........................................................................................................................................ 2-22 Figure 2-22. O9 Control Head Installation Exploded View...................................................................... 2-23 Figure 2-23. O5 and O9 Control Head Rear View .................................................................................. 2-23 Figure 2-24. Multiple Control Heads Parallel Configurations .................................................................. 2-24 Figure 2-25. Multiple Control Heads Series Configurations .................................................................... 2-25 Figure 2-26. APX Mobile O5 Control Head Front View........................................................................... 2-26 Figure 2-27. Radio Display with Current Control Head ID ...................................................................... 2-26 Figure 2-28. APX Mobile O5 Control Head Front View Mode Knob .................................................... 2-26 Figure 2-29. O3 Control Head................................................................................................................. 2-27 Figure 2-30. O3 Control Head Rear View ............................................................................................... 2-28 Figure 2-31. Hang-Up Clip Installation Exploded View ........................................................................... 2-28 Figure 2-32. Locking Kit (Optional) ........................................................................................................ 2-29 Figure 2-33. HKN6188_ Power Cable with External Speaker Connector ............................................... 2-30 Figure 2-34. HKN6187_ Power Cable with External Speaker Connector, Record Audio Output Jack (2.5 mm) and Earphone Jack (2.5 mm)................................................ 2-31 Figure 2-35. Battery Selector Switch....................................................................................................... 2-31 Figure 2-36. Multiple Antennas Separation for locations 1-10 ................................................................ 2-33 Figure 2-37. Multiplexer Views................................................................................................................ 2-34 Figure 2-38. GPS/GLONASS and Wi-Fi Antenna Connector on the Back of the Mid Power Radio ....... 2-34 Figure 2-39. Speaker Mounting............................................................................................................... 2-35 Figure 2-40. Removing the screws on the Control Head ........................................................................ 2-36 Figure 2-41. Removing the Control Head ............................................................................................... 2-36 Figure 2-42. Disconnecting the Speaker Connector ............................................................................... 2-37 Figure 2-43. Reattaching the Control Head ............................................................................................ 2-37 Figure 2-44. RFID Location on Mid Power Radio ................................................................................... 2-38 Figure 2-45. Read Angle for Mid Power Radio........................................................................................ 2-39 Figure 2-46. Tag Angle for Mid Power Radio .......................................................................................... 2-39 Figure 2-47. Examples of Reader and Tag Aligned (Reader Orientation)............................................... 2-40 Figure 2-48. Example of Reader and Tag Misaligned (Reader Orientation) ........................................... 2-40 Figure 3-1. Universal Relay Controller Orientation ................................................................................. 3-1 Figure 3-2. Universal Relay Controller Installation Exploded View ......................................................... 3-2 Figure 3-3. Power and Ground Cable Glands......................................................................................... 3-3 Draft List of Figures ix Figure 3-4. Cable Gland Assembly with Gasket...................................................................................... 3-4 Figure 3-5. Wires Installation................................................................................................................... 3-4 Figure 3-6. Wire Installation with Black Stick .......................................................................................... 3-5 Figure 3-7. O7/O9 to URC Cable Installation.......................................................................................... 3-5 Figure 4-1. Emergency Switch Wiring Diagram ...................................................................................... 4-1 Figure 4-2. Horn/Light Wiring Diagram.................................................................................................... 4-2 Figure 4-3. Radio MAP Connector .......................................................................................................... 4-2 Figure 4-4. Gunlock Switch Redundancy Diagram ................................................................................. 4-4 Figure 4-5. Siren/PA Horn-Ring Connections.......................................................................................... 4-5 Figure 4-6. Remote Control Head Pinouts .............................................................................................. 4-6 Figure 4-7. HKN6196_ VIP Connector Detail.......................................................................................... 4-6 Figure 4-8. Relay Coil.............................................................................................................................. 4-7 Figure 4-9. Exploded View of Accessory Connector Assembly (HLN6863_) ........................................ 4-10 Figure 4-10. J600 Accessory Connector Y-Cable KT000247A01............................................................ 4-11 Figure 4-11. Pinout for cable KT000247A01........................................................................................... 4-11 Figure 4-12. Interfacing the Y-cable to the Motorola Branded SB9600 Siren and External Accessories 4-12 Figure 4-13. Field adjustment for Emergency Operation with Siren Accessory ...................................... 4-13 Figure 4-14. Location for Pin 8................................................................................................................ 4-13 Figure 5-1. Identification of a Motorcycle Radio by Using a Label .......................................................... 5-1 Figure 5-2. Universal Mounting Plate Installation (Part of Radio Enclosure Kit) ..................................... 5-6 Figure 5-3. Motorcycle Control Head Cabling (3075217A01) ................................................................. 5-7 Figure 5-4. Handlebar Installation with Speaker and Control Head Mounted Together .......................... 5-8 Figure 5-5. Fuel Tank Console Installation with Speaker and Control Head Mounted Together ........... 5-10 Figure 5-6. Handlebar Installation with Speaker and Control Head Mounted Separately..................... 5-12 Figure 5-7. Fuel Tank Console Installation with Speaker and Control Head Mounted Separately........ 5-13 Figure 5-8. Antenna Band Identification................................................................................................ 5-15 Figure 5-9. Antenna Port Locations....................................................................................................... 5-16 Figure 5-10. Routing the GPS/Wi-Fi Cable ............................................................................................. 5-17 Figure 5-11. Routing the VHF Antenna Cable......................................................................................... 5-18 Figure 5-12. Routing the 700/800 Antenna Cable................................................................................... 5-18 Figure 5-13. Routing the UHF Antenna Cable......................................................................................... 5-19 Figure 5-14. Multiplexer and Trunnion Mounting..................................................................................... 5-19 Figure 5-15. Cable Routing ..................................................................................................................... 5-20 Figure 5-16. Cable from Radio to Multiplexer.......................................................................................... 5-20 Figure 5-17. Cable Routing ..................................................................................................................... 5-21 Figure 5-18. Weather-Resistant Enclosure Installation ........................................................................... 5-23 Figure 5-19. Installing Cables.................................................................................................................. 5-25 Figure 5-20. Installing the Transceiver .................................................................................................... 5-26 Figure 5-21. Motorcycle Wiring Harness Rework.................................................................................... 5-28 Figure 5-22. Remote Mount Trunnion with Sunshield ............................................................................. 5-29 Figure 5-23. Position the Sunshield ........................................................................................................ 5-29 Figure 5-24. Slide the Control Head onto Trunnion................................................................................. 5-30 Figure 5-25. Position Control Head as Desired....................................................................................... 5-30 Figure 5-26. Horn/Lights Wiring Diagram................................................................................................ 5-31 Figure 5-27. Emergency Switch Wiring Diagram .................................................................................... 5-31 Figure 6-1. Dust Cover Installation Locations ......................................................................................... 6-3 MN003109A01 Draft List of Tables x List of Tables Table 2-1. Dash and Remote O2, O3, O5, O7 or O9 Radio Power ON @ J2 ................................ 2-14 Table 2-2. Remote O2, O5, O7 or O9 Radio Power ON @ J200.................................................... 2-14 Ignition Interface Cables ................................................................................................ 2-14 Table 2-3. Table 2-4. Ignition Sense Switch Settings in CPS........................................................................... 2-15 Table 2-5. Power Level Configurations ...........................................................................................2-17 Table 2-6. Mid Power Trunnion Kit.................................................................................................. 2-19 Table 2-7. Available CAN Cables.................................................................................................... 2-25 Table 2-8. Power Cables................................................................................................................. 2-30 Table 2-1. Model Number Chart in 12-Digit ASCII Format.............................................................. 2-41 Table 2-2. Serial Number with Radio Band/Tier/Power................................................................... 2-41 Table 4-1. VIP Output Connections................................................................................................... 4-7 Table 4-2. VIP Input Connections ..................................................................................................... 4-8 Table 5-1. Transceiver Installation Parts List .................................................................................. 5-27 MN003109A01_aa List of Tables Draft Notes xi MN003109A01_aa Draft xii List of Tables MN003109A01_aa Draft Mobile Radio Model Numbering Scheme Mobile Radio Model Numbering Scheme xiii Typical Model Number:
Position:
M 3 7 1 2 3 T 4 S S 5 6 9 7 P W 1 8 10 9 A 11 N S 12 13 0 P 1 14 15 16 24 = APX 2500 22 = APX 4500 37 = APX 8500 Position 1 - Type of Unit M = Mobile L = Table Top Station Positions 2 & 3 - Model Series Model Series 30 = APX 7500 25 = APX 6500 36 = APX1500 Position 4 - Frequency Band
=
A
=
B
=
C
=
D
=
E
=
F
=
G
=
H Less than 29.7MHz 29.7 to 35.99MHz 36 to 41MHz 42 to 50MHz 300 to 345MHz 66 to 80MHz 74 to 90MHz Product Specific VHF Range 136 to 162MHz 146 to 178MHz 174 to 210MHz 190 to 235MHz
=
=
=
=
UHF Range N P Q R S T U V W X Y Z 330 to 370MHz 366 to 410MHz 403 to 437MHz 438 to 482MHz 470 to 620MHz Product Specific 806 to 870MHz*
825 to 870MHz 896 to 941MHz 403-470MHz 1.0 to 1.6GHz 1.5 to 2.0GHz
=
=
=
=
=
=
=
=
=
=
=
=
J K L M
* For APX 7500 "K" in Position 4 represents 136-174MHz.
* For APX 7500 "Q" in Position 4 represents 380-470MHz.
* For APX 7500 "S" in Position 4 represent 470-520MHz.
* For APX 7500 "U" in Position 4 represent 762-870MHz. Note: Values represented are not absolute, and are given to indicate range only. 36 to 60 Watts 61 to 110 Watts Up to 125 Watts 1 to 25 Watts 25 to 40 Watts 25 to 45 Watts 10 to 35 Watts 10 to 50 Watts 25 to 110 Watts 0 to 0.7 Watts 0.7 to 0.9 Watts 1.0 to 3.9 Watts 4.0 to 5.0 Watts 5.1 to 6.0 Watts 6.1 to 10 Watts 10.1 to 15 Watts 16 to 25 Watts 26 to 35 Watts Position 5 - Power Level
=
K
=
A
=
L
=
B
=
M
=
C
=
N
=
D
=
P
=
E
=
Q
=
F
=
R
=
G
=
S
=
H
=
T
=
J Note: Values represented are not absolute, and are given to indicate range only. Position 6 - Physical Packages A
=
B
=
C
=
D
=
E
=
F
=
G
=
H
=
J
=
K
=
L
=
M
=
N
=
P
=
Q
=
R
=
S
=
T
=
=
U
=
V
=
W Position 7 - Channel Spacing 0 =
1 = 5KHz 2 = 6.25KHz 3 = 10KHz 4 = 12.5KHz RF Modem Operation Receiver Only Standard Control; No Display Standard Control; With Display Limited Keypad; No Display Limited Keypad; With Display Full Keypad; No Display Full Keypad; With Display Limited Controls; No Display Limited Controls; Basic Display Limited Controls; Limited Display Rotary Controls; Standard Display Enhanced Controls; Enhanced Display Low Profile; No Display Low Profile; Basic Display Low Profile; Basic Display, Full Keypad Tranceiver with Selectable Control Head 5 = 15KHz 6 = 20/25KHz 7 = 30KHz 8 = 12.5/25KHz 9 = Variable/Programmable VDV Control Head Control Head #2 MN003109A01_aa Positions 13 - 16 SP Model Suffix Position 12 -
Unique Model Variations C = Cenelec N = Standard Package Position 11 - Version Version Letter (Alpha) - Major Change Position 10 - Feature Level 1 = Basic 2 = Limited Package 3 = Limited Plus 4 = Intermediate 5 = Standard Package 6 = Standard Plus 7 = Expanded Package 8 = Expanded Plus 9 = Full Feature/
Programmable A B C D E F G H J K L M N P Q R S T U V W X Y Z 2 Position 9 - Primary System Type
=
Conventional
=
Privacy Plus
=
Clear SMARTNET
=
Advanced Conventional Stat-Alert
=
Enhanced Privacy Plus
=
Nauganet 888 Series
=
Japan Specialized Mobile Radio (JSMR)
=
Multi-Channel Access (MCA)
=
CoveragePLUS
=
MPT1327* - Public
=
MPT1327* - Private
=
Radiocom
=
Tone Signalling
=
Binary Signalling
=
Phonenet
=
IDEN Basic
=
IDEN Advanced Feature
=
JSMR Digital
=
LTR Protocol
=
Single Sideband
=
Programmable
=
Secure Conventional
=
Secure SMARTNET
=
TETRA
=
SmartZone
* MPT = Ministry of Posts and Telecommunications A B C D E F G H J K L M N P Q R S T Position 8 - Primary Operation
=
Conventional/Simplex
=
Conventional/Duplex
=
Trunked Twin Type
=
Dual Mode Trunked
=
Dual Mode Trunked/Duplex
=
Trunked Type I
=
Trunked Type II
=
FDMA* Digital Dual Mode
=
TDMA** Digital Dual Mode
=
Single Sideband
=
Global Positioning Satellite Capable
=
Amplitude Companded Sideband (ACSB)
=
Digital Dispatch
=
Programmable
=
Digital Interconnect
=
Digital Multi-Service
=
9600 Capable
=
TDMA
* FDMA = Frequency Division Multiple Access
** TDMA = Time Division Multiple Access xiv Draft Notes Mobile Radio Model Numbering Scheme MN003109A01_aa Draft Commercial Warranty Commercial Warranty xv Limited Warranty MOTOROLA SOLUTIONS COMMUNICATION PRODUCTS I. What This Warranty Covers And For How Long MOTOROLA SOLUTIONS INC. (MOTOROLA) warrants the MOTOROLA SOLUTIONS manufactured Communication Products listed below (Product) against defects in material and workmanship under normal use and service for a period of time from the date of purchase as scheduled below:
ASTRO APX Mobile Radio Product Accessories One (1) Year One (1) Year Motorola Solutions, at its option, will at no charge either repair the Product (with new or reconditioned parts), replace it (with a new or reconditioned Product), or refund the purchase price of the Product during the warranty period provided it is returned in accordance with the terms of this warranty. Replaced parts or boards are warranted for the balance of the original applicable warranty period. All replaced parts of Product shall become the property of MOTOROLA SOLUTIONS. This express limited warranty is extended by MOTOROLA SOLUTIONS to the original end user purchaser only and is not assignable or transferable to any other party. This is the complete warranty for the Product manufactured by MOTOROLA SOLUTIONS. MOTOROLA SOLUTIONS assumes no obligations or liability for additions or modifications to this warranty unless made in writing and signed by an officer of MOTOROLA SOLUTIONS. Unless made in a separate agreement between MOTOROLA SOLUTIONS and the original end user purchaser, MOTOROLA SOLUTIONS does not warrant the installation, maintenance or service of the Product. MOTOROLA SOLUTIONS cannot be responsible in any way for any ancillary equipment not furnished by MOTOROLA SOLUTIONS which is attached to or used in connection with the Product, or for operation of the Product with any ancillary equipment, and all such equipment is expressly excluded from this warranty. Because each system which may use the Product is unique, MOTOROLA SOLUTIONS disclaims liability for range, coverage, or operation of the system as a whole under this warranty. MN003109A01_aa Draft xvi II. General Provisions Commercial Warranty This warranty sets forth the full extent of MOTOROLA SOLUTIONS'S responsibilities regarding the Product. Repair, replacement or refund of the purchase price, at MOTOROLA SOLUTIONS's option, is the exclusive remedy. THIS WARRANTY IS GIVEN IN LIEU OF ALL OTHER EXPRESS WARRANTIES. IMPLIED WARRANTIES, INCLUDING WITHOUT LIMITATION, IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE, ARE LIMITED TO THE DURATION OF THIS LIMITED WARRANTY. IN NO EVENT SHALL MOTOROLA SOLUTIONS BE LIABLE FOR DAMAGES IN EXCESS OF THE PURCHASE PRICE OF THE PRODUCT, FOR ANY LOSS OF USE, LOSS OF TIME, INCONVENIENCE, COMMERCIAL LOSS, LOST PROFITS OR SAVINGS OR OTHER INCIDENTAL, SPECIAL OR CONSEQUENTIAL DAMAGES ARISING OUT OF THE USE OR INABILITY TO USE SUCH PRODUCT, TO THE FULL EXTENT SUCH MAY BE DISCLAIMED BY LAW. III. State Law Rights SOME STATES DO NOT ALLOW THE EXCLUSION OR LIMITATION OF INCIDENTAL OR CONSEQUENTIAL DAMAGES OR LIMITATION ON HOW LONG AN IMPLIED WARRANTY LASTS, SO THE ABOVE LIMITATION OR EXCLUSIONS MAY NOT APPLY. This warranty gives specific legal rights, and there may be other rights which may vary from state to state. IV. How To Get Warranty Service You must provide proof of purchase (bearing the date of purchase and Product item serial number) in order to receive warranty service and, also, deliver or send the Product item, transportation and insurance prepaid, to an authorized warranty service location. Warranty service will be provided by Motorola Solutions through one of its authorized warranty service locations. If you first contact the company which sold you the Product, it can facilitate your obtaining warranty service. You can also call Motorola Solutions at 1-888-567-7347 US/Canada. V. What This Warranty Does Not Cover A. Defects or damage resulting from use of the Product in other than its normal and customary manner. B. Defects or damage from misuse, accident, water, or neglect. C. Defects or damage from improper testing, operation, maintenance, installation, alteration, modification, or adjustment. D. Breakage or damage to antennas unless caused directly by defects in material workmanship. E. A Product subjected to unauthorized Product modifications, disassemblies or repairs
(including, without limitation, the addition to the Product of non-Motorola Solutions supplied equipment) which adversely affect performance of the Product or interfere with Motorola Solutions's normal warranty inspection and testing of the Product to verify any warranty claim. F. Product which has had the serial number removed or made illegible. G. Rechargeable batteries if:
- any of the seals on the battery enclosure of cells are broken or show evidence of tampering.
- the damage or defect is caused by charging or using the battery in equipment or service other than the Product for which it is specified. H. Freight costs to the repair depot. MN003109A01_aa Draft Commercial Warranty xvii I. A Product which, due to illegal or unauthorized alteration of the software/firmware in the Product, does not function in accordance with MOTOROLA SOLUTIONSs published specifications or the FCC certification labeling in effect for the Product at the time the Product was initially distributed from MOTOROLA SOLUTIONS. J. Scratches or other cosmetic damage to Product surfaces that does not affect the operation of the Product. K. Normal and customary wear and tear. VI. Patent And Software Provisions MOTOROLA SOLUTIONS will defend, at its own expense, any suit brought against the end user purchaser to the extent that it is based on a claim that the Product or parts infringe a United States patent, and MOTOROLA SOLUTIONS will pay those costs and damages finally awarded against the end user purchaser in any such suit which are attributable to any such claim, but such defense and payments are conditioned on the following:
A. B. that MOTOROLA SOLUTIONS will be notified promptly in writing by such purchaser of any notice of such claim;
that MOTOROLA SOLUTIONS will have sole control of the defense of such suit and all negotiations for its settlement or compromise; and C. should the Product or parts become, or in MOTOROLA SOLUTIONS's opinion be likely to become, the subject of a claim of infringement of a United States patent, that such purchaser will permit MOTOROLA SOLUTIONS, at its option and expense, either to procure for such purchaser the right to continue using the Product or parts or to replace or modify the same so that it becomes noninfringing or to grant such purchaser a credit for the Product or parts as depreciated and accept its return. The depreciation will be an equal amount per year over the lifetime of the Product or parts as established by MOTOROLA SOLUTIONS. MOTOROLA SOLUTIONS will have no liability with respect to any claim of patent infringement which is based upon the combination of the Product or parts furnished hereunder with software, apparatus or devices not furnished by MOTOROLA SOLUTIONS, nor will MOTOROLA SOLUTIONS have any liability for the use of ancillary equipment or software not furnished by MOTOROLA SOLUTIONS which is attached to or used in connection with the Product. The foregoing states the entire liability of MOTOROLA SOLUTIONS with respect to infringement of patents by the Product or any parts thereof. Laws in the United States and other countries preserve for MOTOROLA SOLUTIONS certain exclusive rights for copyrighted MOTOROLA SOLUTIONS software such as the exclusive rights to reproduce in copies and distribute copies of such Motorola Solutions software. MOTOROLA SOLUTIONS software may be used in only the Product in which the software was originally embodied and such software in such Product may not be replaced, copied, distributed, modified in any way, or used to produce any derivative thereof. No other use including, without limitation, alteration, modification, reproduction, distribution, or reverse engineering of such MOTOROLA SOLUTIONS software or exercise of rights in such MOTOROLA SOLUTIONS software is permitted. No license is granted by implication, estoppel or otherwise under MOTOROLA SOLUTIONS patent rights or copyrights. VII. Governing Law This Warranty is governed by the laws of the State of Illinois, USA. MN003109A01_aa xviii Draft Notes Commercial Warranty MN003109A01_aa Draft Chapter 1 Introduction This manual covers the installation procedures for ASTRO APX mobile and motorcycle radios with O2, O3, O5, O7 and O9 control heads, and accessories required to complete the radio system. The radio system consists of a control head, radio, antenna, microphone, speaker, cabling, Universal Relay Controller (URC), and accessories. NOTE: APX Mobile high power do not support motorcycle radios. 1.1 Mobile Radio Description 1.1.1 Dimensions When installing the radio, plan the installation carefully and leave additional room in the rear of the radio for cabling and accessory connections. Allow additional room in the front of the radio for access, controls, and cabling for remote mount and to the sides of the radio so that you can access and install the trunnion screws/wing screws. NOTE: The measurement unit used in Figure 1-1 to Figure 1-20 is millimeter. 206 306 293 51 84 Figure 1-1. Front View of O2 Control Head Attached Figure 1-2. Side View of O2 Control Head to APX 8500 Attached to APX 8500 Mid Power Dash Mount Transceiver and Trunnion Mid Power Dash Mount Transceiver and Trunnion 61 38 153 Draft 1-2 Introduction Mobile Radio Description Figure 1-3. Front View of O3 Control Head with Coiled Cable Figure 1-4. Side View of O3 Control Head with Coiled Cable 206 178 286 274 51 84 Figure 1-5. Front View of O5 Control Head Attached to APX 8500 Mid Power Dash Mount Transceiver and Trunnion Figure 1-6. Side View of O5 Control Head Attached to APX 8500 Mid Power Dash Mount Transceiver and Trunnion 206 178 291 278 51 84 Figure 1-8. Side View of O7 Control Head Attached to APX 8500 Mid Power Dash Mount Transceiver and Trunnion Figure 1-7. Front View of O7 Control Head Attached to APX 8500 Mid Power Dash Mount Transceiver and Trunnion Figure 1-9 and Figure 1-10, show the basic dimensions of the remote mount transceiver trunnion APX mobile radio. 206 178 261 51 84 Figure 1-9. Front View of Remote Mount and Trunnion Figure 1-10. Side View of Remote Mount and Trunnion MN003109A01_aa Draft Introduction Mobile Radio Description 1-3 209 123 97 99 Figure 1-11. Front View of O2 Control Head with Remote Mount and Trunnion Figure 1-12. Side View of O2 Control Head with Remote Mount and Trunnion 180 75 51 Figure 1-13. Front View of O5 Control Head with Remote Mount and Trunnion Figure 1-14. Side View of O5 Control Head with Remote Mount and Trunnion 209 178 108 82 91 Figure 1-15. Front View of O7 Control Head with Remote Mount and Trunnion Figure 1-16. Side View of O7 Control Head with Remote Mount and Trunnion MN003109A01_aa Draft 1-4 Introduction Mobile Radio Description 190 83 178 Figure 1-17. Front View of O9 Control Head with Trunnion Figure 1-18. Side View of O9 Control Head with Trunnion 185 210 61.5 Figure 1-19. Top View of O9 Universal Relay Controller with Trunnion (URC is an orderable accessory) Figure 1-20. Side View of O9 Universal Relay Controller with Trunnion (URC is an orderable accessory) Figure 1-21. Siren and Lights Interface Module (SLIM) MN003109A01_aa Draft Introduction Mobile Radio Description 1-5 Figure 1-22. Front View of SB9600 Whelen Siren T-Cable for Dual Control Head Only To Switch Box or DEK Speaker Leads Black Chassis Ground Cable Red Fused Cable Connects to Battery Positive Terminal Siren/PA Unit Figure 1-23. Siren/PA Cable Connections MN003109A01_aa Draft 1-6 Introduction Standard Configurations Standard Configurations 1.2 1.2.1 Dash Mount Configuration - Mid Power NOTE: The dash mount configuration is not applicable for O9 control heads. There are two versions of the APX mobile dash mount. The first are the O2, O5 and O7 control heads which are mounted on the front of the transceiver housing. The second is the O3 control head which is connected to the transceiver through a coiled cable, which is plugged into the CAN connector on the transceiver. Electrical connection between the two takes place within the radio through a flexible circuit board between the connectors on the front of the transceiver and at the back of the control head for O2, O5 and O7. Figure 1-24. Dash Mount Configuration for O2 Control Head Figure 1-25. Dash Mount Configuration for O3 Control Head
(No Extension Cable Present) MN003109A01_aa Draft Introduction Standard Configurations 1-7 Figure 1-26. Dash Mount Configuration for O5 Control Head Figure 1-27. Dash Mount Configuration for O7 Control Head For details on this configuration, see See 2.2.1. MN003109A01_aa Draft 1-8 Introduction Standard Configurations 1.2.2 Remote Mount Configuration In the remote mount configuration, the transceiver and the control head are mounted separately in the vehicle. The O2, O5, O7 and O9 control heads are mounted in remote trunnions near the operator. The transceiver and control head are mounted using a trunnion or other mounting hardware. If the transceiver is located in a car trunk, ensure that it is mounted securely and that sufficient cooling is provided. Do not cover the transceiver with baggage, blankets, and others. NOTE: The keypad mic should only be plugged into the Mobile Microphone Port (MMP) connector located on the control head, in either dash mount or remote mount configuration. MMP MMP Figure 1-28. Remote Mount Configuration with Mid Power Transceiver, Transceiver Interface Board, CHIB Rear Assembly and O2 Control Head MMP MMP Figure 1-29. Remote Mount Configuration with High Power Transceiver, Transceiver Interface Board, CHIB Rear Assembly and O2 Control Head MN003109A01_aa Draft Introduction Standard Configurations 1-9 5 m (17 ft) Extension Cable Figure 1-30. Remote Mount Configuration with Mid Power Transceiver, Transceiver Interface Board and O3 Control Head 5 m (17 ft) Extension Cable Figure 1-31. Remote Mount Configuration with High Power Transceiver, Transceiver Interface Board and O3 Control Head MN003109A01_aa Draft 1-10 Introduction Standard Configurations MMP MMP Figure 1-32. Remote Mount Configuration with Mid Power Transceiver, Transceiver Interface Board, CHIB Rear Assembly and O5 Control Head MMP MMP Figure 1-33. Remote Mount Configuration with High Power Transceiver, Transceiver Interface Board, CHIB Rear Assembly and O5 Control Head MN003109A01_aa Draft Introduction Standard Configurations 1-11 MMP MMP Figure 1-34. Remote Mount Configuration with Mid Power Transceiver, Transceiver Interface Board, CHIB Rear Assembly and O7 Control Head MMP MMP Figure 1-35. Remote Mount Configuration with High Power Transceiver, Transceiver Interface Board, CHIB Rear Assembly and O7 Control Head 17 ft Extension Cable Figure 1-36. Remote Mount Configuration with Mid Power Transceiver, Transceiver Interface Board and O9 Control Head MN003109A01_aa Draft 1-12 Introduction Standard Configurations 17 ft Extension Cable Figure 1-37. Remote Mount Configuration with High Power Transceiver, Transceiver Interface Board and O9 Control Head 17 ft Extension Cable O7 to URC Cable Figure 1-38. Remote Mount Configuration with Mid Power Radio Transceiver, Universal Relay Controller and O7 Control Head (URC is optional)
(Also Applicable for O2 and O5 Control Heads) MN003109A01_aa Draft Introduction Standard Configurations 1-13 17 ft Extension Cable O7 to URC Cable Figure 1-39. Remote Mount Configuration with High Power Radio Transceiver, Universal Relay Controller and O7 Control Head (URC is optional)
(Also Applicable for O2 and O5 Control Heads) MN003109A01_aa Draft 1-14 Introduction Standard Configurations 17 ft Extension Cable O9 to URC Cable Figure 1-40. Remote Mount Configuration with Mid Power Radio Transceiver, Universal Relay Controller and O9 Control Head (URC is optional) 17 ft Extension Cable O9 to URC Cable Figure 1-41. Remote Mount Configuration with High Power Radio Transceiver, Universal Relay Controller and O9 Control Head (URC is optional) For details on these configurations, See 2.2.2. MN003109A01_aa Draft Introduction Motorcycle Configurations - Mid Power 1-15 1.2.3 Multi Control Head The multi control head option allows separate, remotely operated control heads to operate and control the radio. For example, a fire truck could have a control head located in the cab and on the rear of the truck so that the radio could be operated from outside the vehicle. 1.3 Motorcycle Configurations - Mid Power 1.4 NOTE: The motorcycle configurations are not applicable for O9 control heads. See Chapter 5: Motorcycle Radio Installation for further information. Base/Control Stations NOTE: The base/control station option is not applicable for O9 control heads. If mobile radio equipment is installed at a fixed location and operated as a control station or as a fixed unit, the antenna installation must comply with the following requirements in order to ensure optimal performance and compliance with the RF energy exposure limits in the standards and guidelines listed in the Safety Manual (refer to related publications):
The antenna should be mounted outside the building on the roof or a tower if at all possible. As with all fixed site antenna installations, it is the responsibility of the licensee to manage the site in accordance with applicable regulatory requirements and may require additional compliance actions such as site survey measurements, signage, and site access restrictions in order to ensure that exposure limits are not exceeded. 1.5 Tools Required for APX Mobile Installations Tool Part Number 10 mm wrench 5 mm Allen wrench Regular slot screwdriver of Phillips #2 Pin removal tool 6680163F01 MN003109A01_aa Draft 1-16 Introduction Tools Required for APX Mobile Installations MN003109A01_aa Draft Chapter 2 Standard Configurations 2.1 Planning the Installation The APX mobile radio operates only in negative ground electrical systems with a valid operating range of 13.6 V +/- 20%. Before starting the radio installation, make sure that the ground polarity of the vehicle is correct. Accidentally reversing the polarity could damage the radio and cause the cable fuses to blow. Planning is the key to fast, easy radio installation. Before starting the installation, inspect the vehicle and determine how and where you intend to mount the antenna, radio, and accessories. Plan wire and cable runs to provide maximum protection from pinching, crushing, and overheating.
!
C a u t i o n Before installing any electrical equipment, check the vehicle manufacturer user manual for warnings or recommendations. The installation of this device should be completed by an authorized servicer or installer. Failure to properly install the device may result in damage to the device, or improper operation. Draft 2-2 2.1.1 Standard Configurations Planning the Installation Installation Examples The mobile two-way radio offers various methods of installation, with accessories placed to the vehicle as desired. The radio can be a dash or remote mount except with O9 control head, which can only be mounted remotely. The O9 control head with the radio and the URC can only be mounted remotely (see Figure 2-3). Speaker Radio Antenna 911 Battery Radio Figure 2-1. Dash Mount Radios Can Be Located in the Middle Console, on the Transmission Hump, or Under the Dash (Mid Power) Speaker Control Head Antenna 911 Radio Battery Control Head Figure 2-2. Remote Mount Radio Control Heads Can Be Located in the Middle Console, on the Transmission Hump, or Under the Dash (Mid Power) Control Head Antenna Speaker Siren Speaker Radio Siren Box 911 Battery Universal Relay Controller Box Figure 2-3. Remote Mount of the Radio, O9 Control Head and Universal Relay Controller (URC is optional) MN003109A01_aa Draft Standard Configurations Planning the Installation 2-3 2.1.2 Wiring Diagrams Figure 2-4 through Figure 2-18 show the wiring diagrams for all the possible configurations. The title under each figure identifies the O2, O3, O5, O7 or O9 control head configurations. Identify which of these figures shows the configuration that you are installing, and use the diagram when planning the installation. FUSE BATTERY
(+)
(-) RED LEAD ANTENNA 1 ANTENNA 2 WIFI (OPTIONAL) ANTENNA 3 GPS (OPTIONAL) FUSE BLOCK IGN SENSE (ACC) P2
(SEE J2 PINOUT) FIREWALL HOLE Multi-
plexer DC POWER CABLE TRUNNION ANTENNA CONNECTION ANTENNA CONNECTION ANTENNA CONNECTION REAR ACCESSORY CONNECTOR J2 HORN RELAY FUSE LIGHT RELAY MIC CLIP SPEAKER MIC DASH MOUNT RADIO MOUNTING SCREW 26 SPKR-
20 SPKR+
VIPOUT 2
(RELAY) 12V VIPOUT 1
(RELAY) 12V IGN SENSE
(ACC) 7 13 EMERGENCY SWITCH EMERGENCY 21 GROUND 14 8 1 Figure 2-4. Radio Installation (O2 Mid Power Dash Mount) FUSE RED LEAD BATTERY
(+)
(-) ANTENNA 1 ANTENNA 2 WIFI (OPTIONAL) ANTENNA 3 GPS (OPTIONAL) HORN RELAY FUSE LIGHT RELAY MIC CLIP SPEAKER MIC FUSE BLOCK IGN SENSE (ACC) P2
(SEE J2 PINOUT) FIREWALL HOLE Multi-
plexer DC POWER CABLE ANTENNA CONNECTION ANTENNA CONNECTION ANTENNA CONNECTION J2 REAR ACCESSORY CONNECTOR TRUNNION MOUNTING SCREW 7 13 26 SPKR-
IGN SENSE
(ACC) 20 SPKR+
VIPOUT 2
(RELAY) 12V VIPOUT 1
(RELAY) 12V RADIO EMERGENCY SWITCH EMERGENCY 21 GROUND 14 8 1 Figure 2-5. Radio Installation (O3 Mid Power Dash Mount) MN003109A01_aa Draft 2-4 Standard Configurations Planning the Installation FUSE BATTERY
(+)
(-) RED LEAD ANTENNA 1 ANTENNA 2 WIFI (OPTIONAL) ANTENNA 3 GPS (OPTIONAL) FUSE BLOCK IGN SENSE (ACC) P2
(SEE J2 PINOUT) DASH MOUNT RADIO HORN RELAY FUSE LIGHT RELAY MIC CLIP SPEAKER MIC FIREWALL HOLE Multi-
plexer DC POWER CABLE ANTENNA CONNECTION ANTENNA CONNECTION ANTENNA CONNECTION TRUNNION MOUNTING SCREW J2 REAR ACCESSORY CONNECTOR 7 13 26 SPKR-
IGN SENSE
(ACC) 20 SPKR+
VIPOUT 2
(RELAY) 12V VIPOUT 1
(RELAY) 12V EMERGENCY SWITCH EMERGENCY 21 GROUND 14 8 1 Figure 2-6. Radio Installation (O5 Mid Power Dash Mount) FUSE BATTERY
(+)
(-) RED LEAD ANTENNA 1 ANTENNA 2 WIFI (OPTIONAL) ANTENNA 3 GPS (OPTIONAL) FUSE BLOCK IGN SENSE (ACC) P2
(SEE J2 PINOUT) DASH MOUNT RADIO HORN RELAY FUSE LIGHT RELAY MIC CLIP SPEAKER MIC FIREWALL HOLE Multi-
plexer DC POWER CABLE TRUNNION ANTENNA CONNECTION ANTENNA CONNECTION ANTENNA CONNECTION J2 REAR ACCESSORY CONNECTOR MOUNTING SCREW 26 SPKR-
20 SPKR+
VIPOUT 2
(RELAY) 12V VIPOUT 1
(RELAY) 12V IGN SENSE
(ACC) 7 13 EMERGENCY SWITCH EMERGENCY 21 GROUND 14 8 1 Figure 2-7. Radio Installation (O7 Mid Power Dash Mount) MN003109A01_aa Draft Standard Configurations Planning the Installation 2-5 NOTE: In dash mount configuration, it is mandatory that a rear accessory cable be attached at the back of a mid power transceiver, in order to ground the Emergency pin to GND. Or, an emergency footswitch or pushbutton switch must be attached at the back of a mid power. If the emergency pin is not grounded, upon the attachment of the A+ cable at the DC connector, the radio detects a HIGH for the emergency pin state, and assume that emergency has been activated. This attempts to power on the radio, and results in excessive current draw and incorrect radio operation. Refer to Section 2.1.3.1 for further details and recommended wiring of emergency in dash mount. BATTERY
(+)
(-) FUSE RED LEAD FUSE FUSE BLOCK YELLOW LEAD FUSE HORN RELAY BLACK LEAD LIGHT RELAY MIC CLIP SPEAKER MIC CONTROL HEAD EMERGENCY SWITCH RADIO ANTENNA 1 ANTENNA 2 WIFI (OPTIONAL) ANTENNA 3 GPS (OPTIONAL) ANTENNA CONNECTION ANTENNA CONNECTION ANTENNA CONNECTION Multi-
plexer FIREWALL HOLE DC POWER CABLE PORTS ON REAR OF REMOTE CONTROL HEAD ACC PWR SPK CAN CAN DEK VIP J400 USB VIP CONNECTOR PIN-OUT 10 9 6 8 5 7 4 2 1 J400 Function Radio Pin VIP Cable
(HKN6196_) Wire Color Number J400-1 RED SWB +
J400-2 GREEN GND J400-3 - NO PIN J400-4 - "VIP" detect: GPIO=HIGH J400-5 BLUE VIP_OUT_1 J400-6 YELLOW VIP_OUT_2 J400-7 BLACK VIP_OUT_3 J400-8 WHITE VIP_IN_1 (VIP_IN GPIO) J400-9 ORANGE VIP_IN_2 (VIP_IN GPIO) J400-10 VIOLET VIP_IN_3 Figure 2-8. Radio Installation (O2 Mid Power Remote Mount) Multi-
plexer Figure 2-9. Radio Installation (O2 High Power Remote Mount) MN003109A01_aa Draft 2-6 Standard Configurations Planning the Installation BATTERY
(+)
(-) FUSE RED LEAD ANTENNA 1 ANTENNA 2 WIFI (OPTIONAL) ANTENNA 3 GPS (OPTIONAL) HORN RELAY FUSE LIGHT RELAY SPEAKER CH hang up box EMERGENCY SWITCH O3 FUSE BLOCK IGN SENSE (ACC) P2
(SEE J626 PINOUT) CABLE HLN 6863 FIREWALL HOLE Multi-
plexer DC POWER CABLE ANTENNA CONNECTION ANTENNA CONNECTION ANTENNA CONNECTION J2 REAR ACCESSORY CONNECTOR 7 13 26 SPKR-
IGN SENSE
(ACC) 20 SPKR+
VIPOUT 2
(RELAY) 12V VIPOUT 1
(RELAY) 12V TRUNNION MOUNTING SCREW EMERGENCY 21 GROUND 14 8 1 5m (17ft) CABLE (PMLN4958) Figure 2-10. Radio Installation (O3 Mid Power Remote Mount) Multi-
plexer Figure 2-11. Radio Installation (O3 High Power Remote Mount) MN003109A01_aa Draft Standard Configurations Planning the Installation 2-7 BATTERY
(+)
(-) FUSE RED LEAD FUSE FUSE BLOCK YELLOW LEAD FUSE LIGHT RELAY MIC CLIP HORN RELAY SPEAKER MIC BLACK LEAD CONTROL HEAD ANTENNA 1 ANTENNA 2 WIFI (OPTIONAL) ANTENNA 3 GPS (OPTIONAL) ANTENNA CONNECTION ANTENNA CONNECTION ANTENNA CONNECTION FIREWALL HOLE DC POWER CABLE EMERGENCY SWITCH Multi-
plexer PORTS ON REAR OF REMOTE CONTROL HEAD ACC PWR SPK CAN CAN DEK VIP J400 USB VIP CONNECTOR PIN-OUT 10 9 6 8 5 7 4 2 1 J400 Function Radio Pin VIP Cable
(HKN6196_) Wire Color Number J400-1 RED SWB +
J400-2 GREEN GND J400-3 - NO PIN J400-4 - "VIP" detect: GPIO=HIGH J400-5 BLUE VIP_OUT_1 J400-6 YELLOW VIP_OUT_2 J400-7 BLACK VIP_OUT_3 J400-8 WHITE VIP_IN_1 (VIP_IN GPIO) J400-9 ORANGE VIP_IN_2 (VIP_IN GPIO) J400-10 VIOLET VIP_IN_3 RADIO Figure 2-12. Radio Installation (O5 Mid Power Remote Mount) Multi-
plexer Figure 2-13. Radio Installation (O5 High Power Remote Mount) MN003109A01_aa Draft 2-8 Standard Configurations Planning the Installation BATTERY
(+)
(-) FUSE RED LEAD FUSE FUSE BLOCK YELLOW LEAD FUSE LIGHT RELAY MIC CLIP HORN RELAY SPEAKER MIC BLACK LEAD CONTROL HEAD EMERGENCY SWITCH RADIO ANTENNA 1 ANTENNA 2 WIFI (OPTIONAL) ANTENNA 3 GPS (OPTIONAL) ANTENNA CONNECTION ANTENNA CONNECTION ANTENNA CONNECTION Multi-
plexer FIREWALL HOLE DC POWER CABLE PORTS ON REAR OF REMOTE CONTROL HEAD ACC PWR SPK CAN CAN DEK VIP J400 USB VIP CONNECTOR PIN-OUT 10 9 6 8 5 7 4 2 1 J400 Function Radio Pin VIP Cable
(HKN6196_) Wire Color Number J400-1 RED SWB +
J400-2 GREEN GND J400-3 - NO PIN J400-4 - "VIP" detect: GPIO=HIGH J400-5 BLUE VIP_OUT_1 J400-6 YELLOW VIP_OUT_2 J400-7 BLACK VIP_OUT_3 J400-8 WHITE VIP_IN_1 (VIP_IN GPIO) J400-9 ORANGE VIP_IN_2 (VIP_IN GPIO) J400-10 VIOLET VIP_IN_3 Figure 2-14. Radio Installation (O7 Mid Power Remote Mount) Multi-
plexer Figure 2-15. Radio Installation (O7 High Power Remote Mount) Refer to Section 2.1.3.2 and Section 4.2.1 for further details and recommended wiring of emergency in remote mount. MN003109A01_aa Draft Standard Configurations Planning the Installation 2-9 FUSE CIRCUIT BREAKER FUSE FUSE FUSE RED LEAD RED LEAD YELLOW LEAD CONTROL HEAD BATTERY
(+)
(-) FUSE BLOCK HORN RELAY EARJACK Control Head Speaker GUN LOCK
(SEE J2 PINOUT) RED LEAD ANTENNA 1 WIFI (OPTIONAL) GPS (OPTIONAL) ANTENNA CONNECTION ANTENNA CONNECTION ANTENNA CONNECTION Multi-
plexer EMERGENCY SWITCH MIC CLIP MIC Siren Bullhorn CAN Cable FIREWALL HOLE DC POWER CABLE LIGHTBAR URC Controller Box Siren Box RED LEAD RADIO O9 TO URC Cable BLACK LEAD Figure 2-16. Radio Installation of O9 Remote Mount with Transceiver (URC is optional) - Mid Power MN003109A01_aa Draft 2-10 Standard Configurations Planning the Installation Multi-
plexer Figure 2-17. Radio Installation of O9 Remote Mount with Transceiver (URC is optional) - High Power MN003109A01_aa Draft Standard Configurations Planning the Installation 2-11 REAR ACCESSORY CONNECTOR J2 J500 USB J100 M.A.P. J200 PWR/SPKR
(RED) J300L CAN
(BLUE) J300R CAN
(BLUE) J400 DEK/VIP
(YELLOW) MMP 7 13 26 SPKR-
IGN SENSE
(ACC) 20 SPKR+
VIPOUT 2
(RELAY) 12V VIPOUT 1
(RELAY) 12V EMERGENCY 21 GROUND 14 8 1 VIP CONNECTOR PIN-OUT 10 9 6 8 5 7 4 2 1 J400 Function Radio Pin VIP Cable
(HKN6196_) Wire Color Number J400-1 RED SWB +
J400-2 GREEN GND J400-3 - NO PIN J400-4 - "VIP" detect: GPIO=HIGH J400-5 BLUE VIP_OUT_1 J400-6 YELLOW VIP_OUT_2 J400-7 BLACK VIP_OUT_3 J400-8 WHITE VIP_IN_1 (VIP_IN GPIO) J400-9 ORANGE VIP_IN_2 (VIP_IN GPIO) J400-10 VIOLET VIP_IN_3 Figure 2-18. Radio Installation (O9 Remote Mount with Pinouts) Refer to Section 2.1.3.2 and Section 4.2.1 for further details and recommended wiring of emergency in remote mount. J200 J300L J300R J400 J500 J100 CAN
(BLUE) CAN
(BLUE) DEK VIP
(YELLOW) USB M.A.P. PWR SPK
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E T O N MN003109A01_aa Draft Standard Configurations Planning the Installation 2-15 2.1.3 Radio Operation Wiring for Dash and Remote Configurations Determine from Table 2-1 or Table 2-2 the radio functionality you want to achieve, which is controlled by the vehicle ignition switch state, the physical wiring of the radio ignition sense (ACC) wire, and by the programmed CPS setting. For additional radio functionality as determined by the programming of the ignition switch in CPS, refer to the HELP menu in your CPS that is Ignition as: Required, Blank, Soft Power Off, TX Inhibit, PTT TX Inhibit, Ignition Only Power Up). Choose a clean ignition point which is not shared in the immediate vicinity by other high current accessories/devices to reduce the transients on the ignition line. Examples of high-current accessories/devices are: Air Horn, relays, lightbars, and others. It is recommended to wire to the vehicle ACC line, not the START or the solenoid side of the ignition circuit. Refer to chapter 6 for best installation practices. The Ignition sense (ACC) cable uses either a 3-amp fuse
(6580283E01) or 4-amp fuse (6580283E02). 2.1.3.1 Dash Mount: Power, Ignition, and Emergency Cable Installation - Mid Power The standard dash mount rear ignition sense cable HLN6863 contains a thin red ignition wire, a jumper wire that shorts emergency to ground, and two gray wires attached to an external speaker plug. The thin RED wire is the ignition sensed wire. Refer to Table 2-1 or Table 2-2 for its correct wiring configurations. NOTE: This cable MUST be attached in order for the radio to operate in Dash mount, regardless of how emergency is programmed in CPS or wired inside the vehicle. Either the emergency jumper wire or an emergency accessory (footswitch or button) must be wired to the rear of the transceiver in Dash mount. Otherwise, upon attachment of the radio power cable to the vehicle battery, the radio incorrectly determines that emergency operation has been activated, such as when an emergency footswitch is de-pressed and the emergency pin is ungrounded. MN003109A01_aa Draft 2-16 Standard Configurations Planning the Installation 2.1.3.2 Remote Mount: Power, Ignition, and Emergency Cable Installation The single control head O2, O5, O7 or O9 remote mount configurations receive power from the J200 connector red and black wires. The yellow wire at J200 is one ignition sense wire. The J2 connector can also be used for ignition sense. If the HLN6863 is attached at J100 of the O2, O5, O7 or O9 control head, the thin red wire do NOT function as an ignition sense wire, since the J100 connector has no ignition sense electrical connection. NOTE: It is incorrect for installation to attach ignition sense at more than one wire or connector. Refer to Table 2-1 or Table 2-2 for its correct wiring configurations. The O3 control head receives its power down the CAN cable, and detects the ignition state by the ignition sense pin at J2. The J2 connector can also be used for ignition sense. In Multi-Control Head installations, the yellow ignition wire must be connected to the head assigned ID # 1. Section 2.2.2.4: Setting the Initial Control Head ID for further information. The design of the control head is different compared to the transceiver, therefore it is also NOT necessary to attach HLN6863 at J100 to prevent accidental emergency operation. The control head can have an emergency accessory attached at connector J100 instead of at the transceiver connector J2. Wherever the emergency accessory is placed, it is recommended to only attach at one location rather than multiple emergency accessories attached at different points of the radio. MN003109A01_aa Draft Standard Configurations Planning the Installation 2-17 Dash/Remote Mount Connected to battery Connected to ignition switch Ignition switch controls Remote Connected to battery Connected to ignition switch Ignition switch controls Table 2-1. Dash and Remote O2, O3, O5, O7 or O9 Radio Power ON @ J2 Transceiver Transceiver Red Power Red Power Transceiver Red Power Thin Red Wire Thin Red Wire HLN6863 HLN6863 Wire
@ J2 Wire
@ J2 Wire HLN6863 Thin Red Wire
@ J2 X X X X X X X No ignition switch control. Enables ignition switch functionality as programmed in the codeplug. Illegal wiring configuration. See CAUTION note. Table 2-2. Remote O2, O5, O7 or O9 Radio Power ON @ J200 Control Head Red Wire
@J200 Control Head Yellow Wire
@J200 Control Head Red Wire
@J200 Control Head Yellow Wire
@J200 Control Head Red Wire
@J200 Control Head Yellow Wire
@J200 X X X X X X X No ignition switch control. Enables ignition switch functionality as programmed in the codeplug. Illegal wiring configuration. See CAUTION note. Table 2-3. Ignition Interface Cables Part Number Description HLN6863_ Cable, M.A.P. 26pin with Only Ignition and SPK KT000274A01 Y-Cable, M.A.P to M.A.P. and DB 25
!
C a u t i o n DO NOT connect any wires to the battery terminals until you have finished the entire radio installation (Dash or Remote Mount) configuration to avoid potential equipment damage. Incorrect wiring of the radio may result in incorrect ignition sense detection, incorrect power-on state, or incorrect power-off state of the radio system. The Control Head Power cable wire (RED) and Transceiver Power cable wire (RED) are always attached to the battery terminal and NOT to the ignition switch. MN003109A01_aa Draft 2-18 2.1.4 Standard Configurations Planning the Installation Ignition Sense Switch (Radio Wide Advance) CPS selectable settings to control the radio functionality based on the state of the vehicle Ignition status. These descriptions can be found in the CPS (customer programming software) tool HELP Guides and are repeated here for convenience. Feature Blank TX Inhibit PTT TX Inhibit Table 2-4. Ignition Sense Switch Settings in CPS Description Radio POWERS ON when the Power Button is pressed or with the emergency power up feature. Radio POWERS OFF when the Power Button is pressed.
(Available only when: the radio is model/option capable) Radio POWERS ON with a radio Power On button / knob selection. Radio POWERS OFF with a radio Power Off button / knob selection, or when the Inactiv-
ity Auto Power Off timer expires. While IGNITION is not present, certain communications are not possible:
I. II. The radio does not register with ASTRO 25 (APCO) - Trunking Systems and there-
fore cannot receive this type of Trunking communications (see the System Type field), however, Type II Trunking Systems can receive dispatch without being regis-
tered. Also, the radio cannot be powered-on with the Emergency Power UP feature, and Emergency Alarm transmissions using the Emergency Power UP footswitch are not possible.
(Available only when: the radio is model/option capable) Radio POWERS ON with a radio Power On button / knob selection. Radio POWERS OFF with a radio Power Off button / knob selection, or when the Inactiv-
ity Auto Power Off timer expires. While IGNITION is not present, all PTT button transmissions are inhibited:
I. II. The radio does not register with ASTRO 25 (APCO) - Trunking Systems and therefore cannot receive this type of Trunking communications (see the System Type field), however, Type II Trunking Systems can receive dispatch without being registered. Also, the radio cannot be powered-on with the an Emergency Power UP footswitch-press; however, the footswitch can be used to initiate Emergency Alarm transmissions if the radio is already on. Required Radio POWERS ON when the Power Button is pressed and Ignition is present. Radio POWERS ON when Ignition is cycled and radio was previously ON. Radio POWERS OFF when the Power Button is pressed, or when Ignition is lost. Soft Power Off Radio POWERS ON when the Power Button is pressed, or when Ignition is detected. Radio POWERS OFF when the Power Button is pressed, or when Ignition is lost. Ignition Only Power Up Radio POWERS ON when Ignition is present. Radio POWERS OFF when Ignition is lost. Control head power button is ignored. MN003109A01_aa Draft Standard Configurations Planning the Installation 2-19 NOTE: When either TX Inhibit, PTT TX Inhibit or Required are selected, the Emergency Power Up feature is not be available to the radio-user. When any other Ignition Switch setting is made, Emergency Power Up is available to the radio-user, regardless of current ignition state. Any optional inactivity time-out timer setting in CPS may delay the power off of the radio once Ignition sense is removed. MN003109A01_aa Draft 2-20 Standard Configurations Planning the Installation 2.1.5 Motorola Solutions Branded SB9600 Siren/PA Configuration/Programming The Siren/PA is shipped pre-wired for 100 W operation. It can be rewired for 65 W, 75 W, or 130 W power levels. To change to another power level, perform the following:
1. Open the Siren/PA connector cover to gain access to the two-connector speaker leads. Do not change the speaker common lead (pin 20). The other lead is connected to pin 35 (for 100 W operation). 2. Using an appropriate pin removal tool, extract pin 35 and move it to one of the following pin locations:
- pin location 36 for 75 W operation
- pin location 28 for 65 W or 130 W operation 3. For 65 W or 75 W operation, no further changes are required. Reassemble the connector. 4. For 130 W operation, you must parallel two 11 speakers, each rated at 65 W minimum. Proper phasing of the two speakers is important--when connecting two speakers in parallel, wire similar speaker terminals together to ensure maximum loudness and prevent
"deadspots." For example, if the terminals are marked "1" and "2", connect the terminals marked "1" together and connect those wires to one speaker lead. Connect the terminals marked "2" together and connect those wires to the other speaker lead.
!
C a u t i o n Before continuing, remember that under a high-line supply condition
(16.6 V), up to 30 % more power goes to the speaker(s) after reconfiguring for 130 W operation. Do this only when your PA speakers are capable of handling the extra power. 5. When the Siren/PA is configured for dual speaker, 130 W operation, it is necessary to remove a resistor and move two jumpers to set the correct power level. Remove the Siren/PA cover, and locate resistor R219 (0 ). This resistor should be removed for 130 W operation. Locate jumpers JU100 and JU101. These jumpers should be installed for 130 W operation. 6. Close and reconnect the Siren/PA connector cover. NOTE:Jumpers JU100 and JU101 do not affect the Siren output level. JU100 and JU101 compensate for the lower speaker load and the two speakers in parallel, by decreasing the gain U102-1. JU100 affects the radio PA level and JU101 affects the PA audio level. Pin locations of various power level configurations are listed in Table 2-5 Table 2-5. Power Level Configurations Pin location of speaker leads 65 W 75 W 100 W 130 W 20,28 20,36 20,35 20,28 R219 IN IN IN OUT JU100/JU101 Across pins A and B Across pins A and B Across pins A and B Across pins B and C MN003109A01_aa Draft Standard Configurations Radio Mounting 2.2 Radio Mounting 2-21
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C a u t i o n DO NOT mount the radio on a plastic mounting surface without first reinforcing the mounting surface; the weight of the radio may crack or break the mounting surface. DO NOT mount the radio on any surface where the radio could be partially submersed in water. This is especially important if the cab area of the vehicle is cleaned by spraying with water. If the radio sits in water for a length of time, moisture may seep inside the radio and damage the electronic components. DO NOT allow water to stand in recessed areas of vertically mounted radios. Remove any moisture immediately to prevent it from seeping down into the radio. Care must be taken to shield the control head (front and back) from direct exposure to pressurized water. The pressurized water from a hose, in most cases, is more severe than the stated test and conditions in typical environments. The mounting location must be accessible and visible. Select a location that permits routing the RF antenna cable as directly as possible. NOTE: For optimum radio performance, orient the mounting trunnion as shown in Figure 2-23. For new or existing installations of all use only the APX mobile trunnion, kit number HLN7002
(mid power) and HLN7003 (high power). RADIO APPLIES TO RADIOS IN DASH AND REMOTE INSTALLATIONS Figure 2-23. APX8500 Mid Power Trunnion Orientation MN003109A01_aa Draft 2-22 NOTE: . Standard Configurations Radio Mounting RADIO FRONT APPLIES TO RADIOS IN REMOTE INSTALLATIONS Figure 2-24. APX8500 High Power Trunnion Orientation MN003109A01_aa Draft Standard Configurations Radio Mounting 2-23 2.2.1 Dash Mount with Trunnion - Mid Power 1. Select the location to mount your radio on the transmission hump (see Figure 2-25) or under the dash (see Figure 2-26) NOTE: When mounting the trunnion on the transmission hump take care that the transmission housing is not affected. Plan your installation ensuring enough room for the Accessory connector and cable in the back of the radio. 2. Using the trunnion mounting bracket as a template, mark the positions of the holes on the mounting surface. Use the innermost four holes for a curved mounting surface such as the transmission hump, and the four outmost holes for a flat surface such as under the dash. 3. Center punch the spots you have marked and realign the trunnion in position. 4. Secure the trunnion mounting bracket with the four self-drilling screws provided
(see Figure 2-25 and Figure 2-26). 5. Ensure that the plastic guides are aligned (horizontal) to the grooves of the trunnion. Slide the radio into the grooves until it snaps into place (see Figure 2-26). Item Part Number Description High/Mid Power Transceiver Table 2-6. Mid Power Trunnion Kit 1 2 3 4 0371859H01 Trunnion Mounting Screw 0312002B14 Self-Drilling Tapping Screw APX 8500 APX 8500 HLN7002_ Mackinaw Trunnion Hardware Kit APX 8500 HLN7003_ Mackinaw Trunnion Hardware Kit APX 8500 1 3 2 Tabs Plastic Guides 1 Groove Threaded Hole for Screw Figure 2-25. Below Dash Trunnion Mounting MN003109A01_aa Draft 2-24 Standard Configurations Radio Mounting Figure 2-26. Below Remote Trunnion Mounting 3 1 1 Figure 2-27. Transmission Hump Trunnion Mounting - Mid Power MN003109A01_aa Draft Standard Configurations Radio Mounting 2-25 3 1 1 Figure 2-28. Transmission Hump Trunnion Mounting - High Power 6. ecure the radio with two screws provided (Item 1 in Table 2-6). The torque
0371859H01 should be between 50 in-lbf to 52 in-lbf. NOTE: This configuration shows the O5 control head. The TIB is used for O3 control head for the same configuration. 2.2.2 Remote Mount with Trunnion Before installing any electrical equipment, check the vehicle manufacturer user manual.
!
C a u t i o n The installation of this device should be completed by an authorized servicer or installer. Before making any holes in the trunk for radio mounting, check the vehicle manufacturer's user manual for restrictions such as due to the gas tank location. For a remote mount installation, the transceiver may be mounted anywhere in the vehicle, provided that the installation location is safe, follows the cautions mentioned at the beginning of this section, and is accessible for servicing/maintenance as well as cabling. A typical mounting location recommended by Motorola Solutions is in the vehicle trunk. For mid power, the trunnion provided may still be used to mount the transceiver, and the mounting process is the same as for the dash mount installation (Section 2.2.1). See Figure 2-12 or Figure 2-14 for a remote installation. The followings are the remote installation procedure for high power:
1. Select the location to mount your radio on the transmission hump ( see) or under the dash (see) NOTE: When mounting the trunnion on the transmission hump ensure that the transmission housing is not affected. Plan your installation ensuring enough room for the Accessory connector and cable in the back of the radio. MN003109A01_aa Draft 2-26 Standard Configurations Radio Mounting 2. Using the trunnion mounting bracket as a template, mark the positions of the holes on the mounting surface. Use the innermost four holes for a curved mounting surface such as the transmission hump, and the four outmost holes for a flat surface such as under the dash. 3. Center punch the spots you have marked and re-align the trunnion in position. 4. Secure the trunnion mounting bracket with the four self-drilling screws provided (see and ) 5. Ensure that the plastic guides are aligned (horizontal) to the grooves of the trunnion. Slide the radio into the grooves until it snaps into place (see ) 2.2.2.1 Remote Mount Control Head Installation Choose a mounting location for the radio, considering accessibility, and control and antenna cable lengths. The recommended mounting surfaces for the control unit are under the mounting surface, on the transmission hump, or on the center console. Figure 2-29 and Figure 2-30 shows how the trunnion, control head, and cables should be installed for the O2, O3, O5, O7 or O9 control head. NOTE: Connector-protective covers (Remote Mount Dust Cover kit) KT000246A01 are provided with the radio. They should be installed on exposed connectors for added environmental robustness. MN003109A01_aa Draft Standard Configurations Radio Mounting 2-27 An adjustable trunnion, which allows a number of mounting positions, is supplied for mounting the control unit. The installation must not interfere with the operation of the vehicle or its accessories, nor disturb passenger seating or leg room. The control head must be within convenient reach and viewing of the user. If the trunnion is mounted on a plastic mounting surface, all four mounting screws should penetrate the mounting surface supporting metal frame. If that is not possible, use a metal backing plate (not supplied) to strengthen the installation. The followings are the installation procedure:
1. Use the control unit trunnion as a template to mark the mounting holes; drill 5/32" holes. If mounting on a plastic surface, use a metal backing plate. 2. Attach the trunnion bracket using all four 10-16" x 5/8" self-tapping screws provided. 3. Temporarily install the control head (adjusting for proper viewing angle) and fasten it to the trunnion with two wing screws. Test the installation to be sure the control head feels securely locked in place while you are pressing its buttons. 4. Finish installation by fully tightening screws. Metal Backing Plate
(Not Supplied) Figure 2-29. O5 Control Head Installation Exploded View (Also applicable for O2 and O7 Control Heads) MN003109A01_aa Draft 2-28 Standard Configurations Radio Mounting Adjust the control head to desired angle and secure with wing screws Mounting surface IMPORTANT:
Use a metal backing plate (not supplied) if mounting trunnion on plastic or unstable surface Use four mounting screws on all installations Trunnion Drill four 5/32 holes in mounting surface Figure 2-30. O9 Control Head Installation Exploded View Figure 2-31. O5 and O9 Control Head Rear View MN003109A01_aa Draft Standard Configurations Radio Mounting 2-29 2.2.2.2 Multiple Control Head Installation Control heads in a multiple control head configuration should be installed per the steps detailed in Section 2.2.2.1: Remote Mount Control Head Installation . Two heads can be connected to each of the two CAN connectors on the transceiver, see Figure 2-32. Control heads can also be connected a daisy chain configuration from a single transceiver CAN connector. See Figure 2-34 for examples. NOTE: The transceiver must be configured for Multiple Control Head through CPS programming. Navigate to the Control Head tab in the Radio Wide section of CPS, and select Help for further information and tutorials. FUSE J300R J300L J200 J300R FUSE J200 Control Head 3 FUSE Control Head 4 J300R J300L J200 J300R FUSE J200 Control Head 1 Control Head 2 RED LEAD
(+)
(-) BATTERY Figure 2-32. Multiple Control Heads Parallel Configurations - Mid Power MN003109A01_aa Draft 2-30 Standard Configurations Radio Mounting Figure 2-33. Multiple Control Heads Parallel Configurations - High Power MN003109A01_aa Draft Standard Configurations Radio Mounting 2-31 FUSE J300R J300L J200 J300R J300L J200 FUSE Control Head 1 Control Head 2 RED LEAD
(+)
(-) BATTERY FUSE J300R J300L J200 J300R FUSE J200 Control Head 3 Control Head 4 Figure 2-34. Multiple Control Heads Series Configurations - Mid Power MN003109A01_aa Draft 2-32 Standard Configurations Radio Mounting Figure 2-35. Multiple Control Heads Series Configurations - High Power NOTE: In Multiple Control Head (MCH) installations, the yellow ignition sense wire must be connected to the head assigned ID # 1. Section 2.2.2.4: Setting the Initial Control Head ID for further information. Use the most convenient configuration for your installation, ensuring that the combined cable lengths do not exceed 131 feet (40 meters). See Table 2-7 for a list of available CAN cable lengths. Control head ground, power and ignition sense wires (black, red, and yellow respectively) may need additional length (not supplied) in installations that locate the head more than 10 feet from a power source. Table 2-7. Available CAN Cables Part Number Description HKN6164_ Cable, Remote Mount, 40 m (131 ft) HKN6165_ Cable, Remote Mount, 35 m (115 ft) HKN6166_ Cable, Remote Mount, 23 m (75 ft) HKN6167_ Cable, Remote Mount, 15 m (50 ft) HKN6168_ Cable, Remote Mount, 9 m (30 ft) HKN6169_ Cable, Remote Mount, 5 m (17 ft) HKN6170_ Cable, Remote Mount, 3 m (10 ft) MN003109A01_aa Draft Standard Configurations Radio Mounting 2-33 Table 2-7. Available CAN Cables Part Number Description PMLN4958_ Cable, O3 Extension, 5 m (17 ft) 2.2.2.3 Cable Installation Route the cables where they are protected from pinching, sharp edges or crushing. Use grommets in any holes where the cable passes through metal panels. Figure 2-20 shows how the cables and components are connected. It is not recommended to route cabling or wiring inside the wheel wells of a vehicle. 2.2.2.4 Setting the Initial Control Head ID The Front Panel Programming (FPP) mode allows you to define which control head in a Multi Control Head system becomes control head number 1-4. Set the control head ID number for each attached head the first time Multi Control Head is used. 1. Press the power button to power off the radio. 2. Press and hold left-most menu and the orange button on the control head simultaneously. O5 Emergency Button Power Button Left-most Menu Button Figure 2-36. APX Mobile O5 Control Head Front View 3. Press the power button to power on the control head. The head powers on into FPP mode and display the current control head ID number:
CH ID#
1 Figure 2-37. Radio Display with Current Control Head ID 4. Turn the Mode knob to change the control head ID number. O5 Mode Knob MN003109A01_aa Draft 2-34 Standard Configurations Radio Mounting Figure 2-38. APX Mobile O5 Control Head Front View Mode Knob 5. Repeat steps 1 to 4 above to set the ID of the remaining control heads. NOTE: In Multiple Control Head (MCH) installations, the yellow ignition sense wire must be connected to the head assigned ID # 1. 2.2.2.5 O3 Control Head and Remote Mount Cabling Choose a mounting location for the radio, considering accessibility, and control and antenna cable lengths. The control head extension cable and the accessories cable should be installed and routed properly to avoid complications. Route the cables in the vehicle wiring troughs (where available) or route the cables where they are protected from pinching, sharp edges, or crushing. One suggested route is along one side of the driveshaft hump under the carpet. Use grommets in any holes where the cable passes through metal panels. Top Left Front Right Back Figure 2-39. O3 Control Head The recommended mounting surface for the control unit is on the center console. Figure 2-41 shows how the hang-up clip control head, and cables should be installed for the O3 control head. NOTE: Connector-protective covers are provided with the radio. They should be used for added environmental robustness. A mounting clip, which allows the control head to be mounted, is supplied together with the control head. The installation must not interfere with the operation of the vehicle or its accessories, nor disturb the passenger seating. The control head must be within convenient reach and viewing of the user. Install the mounting clip as follows:
1. Use the provided mounting clip to determine the location of the two screw holes. 2. Drill 7/16 deep holes for upper and lower screws. 3. Use the tapping screw provided to install the mounting clip. MN003109A01_aa Draft Standard Configurations Radio Mounting 2-35
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C a u t i o n Care must be taken to shield the control head (front and back) from direct exposure to pressurized water. The pressurized water from a hose, in most cases, is more severe than the stated test and conditions in typical environments. Vehicle Mounting Surface VEHICLE DASHBOARD 1 1 2 2 2 2 Item No. 1 2 Part Number Description 01-80743T91 03-07644M19 Mic Hang-Up Clip Assembly Screw, Machine, 8-32 x 7/16 Figure 2-40. O3 Control Head Rear View Figure 2-41. Hang-Up Clip Installation Exploded View MN003109A01_aa Draft 2-36 Standard Configurations Radio Mounting 2.2.3 Locking Kit (Optional) - Mid Power 2.2.3.1 All Radios If an optional locking kit (HLN6372_) is used (shown in Figure 2-42), position the lock housing on the trunnion after installing the radio mounting screws. Then rotate the lock with the key in it and remove the key to lock the radio. You can install the lock on either side of the radio, and in dash and remote mount installations. Existing Mounting Screw Lock Lock Housing Figure 2-42. Locking Kit (Optional) MN003109A01_aa Draft Standard Configurations Power Cables (Transceiver and Control Head) 2-37 2.3 Power Cables (Transceiver and Control Head) Route the RED power cable from both the radio and the control head to the vehicle battery compartment, using accepted industry methods and standards. Be sure to grommet the firewall hole to protect the cable. Remove the 15-amp (part number 6580283E06), 20-amp (part number 6580283E07) or 30-amp (part number 6580283E09) fuse from the fuseholder and connect the red lead of the radio power cable to the positive battery terminal using the hardware provided as shown in Figure 2-43 and Figure 2-44. Connect the black lead to a convenient solid chassis ground point. DO NOT connect the black lead directly to the battery negative terminal. Table 2-8. Power Cables Description Part Number Mid Power Dash Mount Mid Power Remote Mount High Power Remote Mount O5, O7, and O9 Remote Control Head Power Cable - Mid Power HKN4191_ HKN4192_ HKN6110 HKN6188_ O5, O7, and O9 Remote Control Head Power Cable - High Power HKN6188_ or HKN6188_ 2.3.1 O2, O5, O7 or O9 Control Head Power Cables Figure 2-43. HKN6188_ Power Cable with External Speaker Connector MN003109A01_aa Draft 2-38 Standard Configurations Power Cables (Transceiver and Control Head) Figure 2-44. HKN6187_ Power Cable with External Speaker Connector, Record Audio Output Jack (2.5 mm) and Earphone Jack (2.5 mm) NOTE: Audio Out Does not require CPS programming. Attaching a headset mutes the external speakers of the radio which are attached at the SPK jack of the control head. Record Out Requires CPS programming. In CPS, navigate to Radio Wide/Advanced/
Record Audio and select TX + RX Audio. 2.3.2 Battery Selector Switch In vehicles which have installed a Battery Selector Switch, the ignition sense (yellow) wire should be the only wire connected to the battery selector switch (see Figure 2-45). Radio transceiver and control head power wires (red) must be connected directly to the vehicle battery. If the control head power wire and the control head ignition sense wire are both connected to a battery selector switch, but the radio transceiver power lead is not, improper power-cycling and off-state battery drainage may occur. If the desired state of the radio is a total battery drain elimination, then all power and ignition sense wires must be routed through the battery selector switch, so that the control head and radio transceiver both see the loss of battery power at the same time. Figure 2-45. Battery Selector Switch MN003109A01_aa Draft Standard Configurations Antenna Installation 2-39 2.4 Antenna Installation IMPORTANT:
regulations, To assure optimum performance and compliance with RF Energy Exposure installation guidelines and instructions are limited to metal-body vehicles with appropriate ground planes and take into account the potential exposure of back seat passengers and bystanders outside the vehicle. these antenna 2.4.1 Selecting an Antenna Site/Location on a Metal Body Vehicle 1. External installation Check the requirements of the antenna supplier and install the vehicle antenna external to a metal body vehicle in accordance with those requirements. 2. Roof top For optimum performance and compliance with RF Energy Exposure regulations, mount the antenna in the center area of the roof. 3. Trunk lid On some vehicles with clearly defined, flat trunk lids, the antennas of some radio models (see restrictions below) can also be mounted on the center area of the trunk lid. For vehicles without clearly defined, flat trunk lids (such as hatchback autos, sports utility vehicles, and pick-up trucks), mount the antenna in the center area of the roof. Before installing an antenna on the trunk lid,
- Be sure that the distance from the antenna location on the trunk lid is at least 85 cm (33 inches) from the rear seat head-rest to ensure compliance with RF Energy Exposure regu-
lations.
- Ensure that the trunk lid is grounded by connecting grounding straps between the trunk lid and the vehicle chassis.
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C a u t i o n If these conditions cannot be satisfied, then mount the antenna on the roof top. 4. Mounting restrictions for certain radio models. NOTE: Do not cut antenna cables to ensure compliance with RF Energy Exposure regulations NOTE:
5. Ensure that the antenna cable can be easily routed to the radio. Route the antenna cable as far away as possible from any vehicle electronic control units and associated wiring. 6. Check the antenna location for any electrical interference. NOTE: Any two metal pieces rubbing against each other (such as seat springs, shift levers, trunk and hood lids, exhaust pipes, and others in close proximity to the antenna can cause severe receiver interference. MN003109A01_aa Draft 2-40 Standard Configurations Antenna Installation NOTE: Do not cut the antenna cable F F E LOC:7 Roof Center LOC:8 E A B LOC:1 LOC:2 LOC:3 G LOC:9 Trunk Center C D LOC:10 G H LOC:4 LOC:5 LOC:6 H Figure 2-46. Multiple Antennas Separation for locations 1-10 Figure 2-46 indicates the separation distances required for the various antennas used with an APX 8500 radio. Each "cross-hair" symbol represents a possible location, that is LOC of an antenna. The recommendation is to locate them as close to the center of the roof and/or trunk as possible, without interference with a lightbar. This picture is not drawn to scale. For letters A, B, C, and D, the table indicates the EXACT distance for separation of the LMR antennas. For letters E, F, G, and H, the table indicates the maximum distance between the edge of the ground plane and the accessory antenna (BT/WLAN, LTE or GPS) location. Table 2-1 Distance Between Antenna Characters A B C D Distance 8 inches 8 inches 8 inches 8 inches Characters E F G H Distance 8 inches 8 inches 8 inches 8 inches NOTE:
A minimum of 18 inch separation is required between lightbar and any roof mounted antenna, to prevent interference with the lightbar circuitry (see lightbar manufacturers installation information). The LMR 700/800 antenna should only be placed at LOC:2 or LOC:5. Standard LMR VHF and UHF antenna should only be placed at LOC:1, LOC:3, LOC:4 and LOC:6. 1/4 wave LMR VHF and UHF antenna
should only be placed at LOC:1 and LOC:3 (i.e.roofonly) to ensure compliance with RF Energy Exposure regulations. The VML antenna must be separated from any LMR antenna by at least 40 inches. The LTE Main and Diversity Antenna locations should be at LOC:9 and LOC:10 when the LMR All-Band or LMR 700/800 narrow band antenna are at LOC:2 (i.e LTE opposite location from the LMR). The LTE Main and Diversity Antenna locations should be at LOC:7 and LOC:8 when the LMR All-Band or LMR 700/800 narrow band antennas are at LOC:5 (i.e LTE opposite location from the LMR). In some mobile installations that include an LTE modem, external filtering on the LMR portand/
or the LTE port may be needed to reduce interference. Contact your local MotorolaSolutions Service Center for more information and for filter kit numbers (See Appendix forcontact info). MN003109A01_aa Draft Standard Configurations Antenna Installation 2-41 2.4.2 Multiplexers and Vehicle Installation Figure 2-47. Multiplexer Views 2.4.3 QMA Connection (APX 8500 Only) APX8500 is using a quick disconnect connection called QMA. This does not require any tightening. Ensure there is sufficient slack in the antenna cable. Ensure that the collar of the antenna cable plug does not bind. Engage the QMA cable plug onto the jack, listening for a click to ensure proper engagement. Gently tug on the cable to ensure that it is engaged. To disengage, pull back on the cable plug collar and pull the cable straight off the jack. 2.4.4 GPS/GLONASS/Wi-Fi/Antenna Placement (APX 8500 Only) Figure 2-48. GPS/GLONASS and Wi-Fi Antenna Connector on the Radio MN003109A01_aa Draft Standard Configurations Speaker 2-42 2.5 Speaker
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C a u t i o n DO NOT ground the radio's speaker leads. This system has a floating speaker output
(DC voltage on both leads); damage to the audio circuit results if either lead is grounded or if they are shorted together. The speaker kit includes a trunnion bracket that allows the speaker to be mounted in a variety of ways. With the trunnion bracket, the speaker can mount permanently on the mounting surface or in accessible firewall areas. The trunnion allows the speaker to tilt for best operation. Mount the speaker out of the way so that it is not kicked or knocked around by the vehicle occupants. Mount the speaker as follows:
1. Use the speaker mounting bracket as a template to mark the mounting hole locations. 2. Use the self-drilling screws provided to fasten the trunnion. 3. Attach the speaker and fasten to the trunnion with two wing screws. 4. Route the speaker wires under the carpet or floor covering, or behind the kick panels. Be sure the wires are out of the way and is not snagged and broken by the occupants of the vehicle. 5. Do not submerse the 2-pin speaker connector in water nor place this connector in an area that could have standing water. Dashboard Trunnion Bracket Firewall OR Figure 2-49. Speaker Mounting MN003109A01_aa Draft Standard Configurations Speaker 2-43 2.5.1 Internal Speaker Disassembly NOTE: This configuration is only applicable for O2 Control Heads. You can disable the internal speaker of your radio by following the instructions below. The followings are the procedure to disassemble your radio for mid power radios:
1. Unplug power, antenna, microphone and all accessories connections. If the radio is a remote-mount radio, disconnect the remote-mount control cable from the front of the transceiver. 2. Remove the four screws found on the control head with a Torx T-20 bit as shown in Figure 2-50. Discard the screws. Figure 2-50. Removing the screws on the Control Head 3. Firmly grasp the front panel of the control head. Carefully remove the front housing assembly from the back housing assembly as shown in Figure 2-51. Note the position of the attached flex and do not pull on it excessively. Figure 2-51. Removing the Control Head MN003109A01_aa Draft 2-44 Standard Configurations Speaker 4. Put the control head face down on a clean, flat surface to avoid damaging it. Do not touch the o-ring on the back housing. 5. Carefully disconnect the speaker connector from the circuit board as shown in Figure 2-52. Figure 2-52. Disconnecting the Speaker Connector 6. Reattach the front housing assembly to the back housing assembly as shown in Figure 2-53. Make sure that the flex is returned to its original position and that the o-ring on the back housing assembly is not pinched. Figure 2-53. Reattaching the Control Head 7. Secure the front housing assembly back to the back housing assembly with four new screws using the Torx T-20 bit as shown in Figure 2-53. Apply 9 in. lbs. torque for each screw. The followings are the procedure to disassemble your radio for high power radios:
1. Remove the O2 Control Head front housing assembly. Refer to the APX8500 HP Basic Service Manual (Add APX8500 HP Basic Service ManualP/N). 2. Put the control head face down on a clean, flat surface to avoid damaging it. Do not touch the o-ring on the back housing. 3. Carefully disconnect the speaker connector from the circuit board as shown in Figure 2-52. MN003109A01_aa Draft Standard Configurations Speaker 2-45 Figure 2-54. Disconnecting the Speaker Connector 4. Reattach the front housing assembly. Refer to the APX8500 HP Basic Service Manual, Remove the O2 Control Head . MN003109A01_aa Draft 2-46 Standard Configurations Microphone Hang-Up Clip 2.6 Microphone Hang-Up Clip 2.6.1 Standard or O3 Control Head Hang-Up Clip The hang-up clip must be within reach of the operator(s) and close enough to the control head to prevent cable strain. Measure this distance before actually mounting the bracket. Since the bracket has a positive-detent action, the microphone can be mounted in any position. Use the hang-up clip as a template to locate the mounting holes. To avoid interference when removing the microphone, install the flathead screw in the top clip hole. Some microphone models require the grounding of the microphone clip in order for HUB operation to work correctly. Refer to the documentation that comes with your Motorola Solutions microphone model. NOTE: For multi-control head configuration where only one of the control heads has a microphone, the control heads without a microphone attached must have their HUB or Monitor pin
(J100-22) jumpered by a wire to GND (J100-1 or J100-14) for HUB operation to work. 2.7 RFID (Option) An APX mobile radio equipped with an RFID tag allows an alternate option for tracking the radio asset. Each RFID equipped radio has an RFID tag preprogrammed with the individual radio serial number (also found on the FCC label) as well as band and radio model information (see below for further information). Figure 2-55. RFID Location on Mid Power Radio RFID Tag Figure 2-56. RFID Location on High Power Radio RFID Tag MN003109A01_aa Draft Standard Configurations RFID (Option) 2.7.1 RFID Reading 2-47 To read an RFID tag using a UHF Gen 2 RFID reader (e.g. Motorola Solutions MC9090-G), open an appropriate RFID read application, point the RFID reader at the tag and activate the reader's RFID antenna (e.g. pull Motorola Solutions MC9090-G scanning trigger). RFID reader must be within 1 foot from tag in order to read. Two variables, Read Angle and Reader Orientation, aid in the distance needed to read and write to the RFID Tag. Read distance is independent of Tag Angle, but the reader should be as close to perpendicular to the tag as possible (Read Angle). As Read Angle increases past 60 degrees, read distance begins to decrease; tag becomes unreadable once Read Angle exceeds 90 degrees (see Figure 2-57). RFID tag cannot be read through metal. The orientation of the reader (Reader Orientation) and the tag must be aligned to improve read and writability (see Figure 2-61). Read Angle RFID Tag Figure 2-57. Read Angle for Mid Power Radio Read Angle RFID Tag Figure 2-58. Read Angle for High Power Radio MN003109A01_aa Draft 2-48 Standard Configurations RFID (Option)
. Tag Angle RFID Tag Figure 2-59. Tag Angle for Mid Power Radio Tag Angle RFID Tag Figure 2-60. Tag Angle for High Power Radio Reader Tag Reader Tag Figure 2-61. Examples of Reader and Tag Aligned (Reader Orientation) MN003109A01_aa Draft Standard Configurations RFID (Option) 2-49 Reader Tag Figure 2-62. Example of Reader and Tag Misaligned (Reader Orientation) MN003109A01_aa Draft 2-50 Standard Configurations RFID (Option) 2.7.2 Programming RFID (If Equipped) The user can reprogram the tag (up to 12 ASCII characters when encoded to hexadecimal format) using any UHF Gen 2 capable RFID writer (e.g. Motorola Solutions MC9090-G). NOTE: Follow read direction in Section 2.7.1 to optimized reprogramming. Table 2-1. Model Number Chart in 12-Digit ASCII Format Model Number Radio Tier/Band/Output Level Last Two Digits M37TXS9PW1AN APX Mobile 700/800 VHF UHFHP M37TSS9PW1AN APX Mobile 700/800 VHF UHFMP M30KSS9PW1AN APX Mobile SBMP VHF M24KSS9PW1AN M22KSS9PW1AN APX Low Tier MobileMP VHF M36KSS9PW1AN APX Lowest Tier MobileMP VHF M30KTS9PW1AN APX Mobile SBHP VHF M30QSS9PW1AN APX Mobile SBMP UHF1 M30QTS9PW1AN APX Mobile SBHP UHF1 M30SSS9PW1AN APX Mobile SBMP UHF2 M20TSS9PW1AN APX Mobile DBMP 700/800MP VHF M30TXS9PW1AN APX Mobile DBMP 700/800HP VHF M30URS0PW1AN APX Mobile SBMP 700/800 M22URS9PW1AN M24URS9PW1AN APX Low Tier MobileMP 700/800 M36URS9PW1AN APX Lowest Tier MobileMP 700/800 M24QSS9PW1AN M22QSS9PW1AN APX Low Tier MobileMP UHF1 M36QSS9PW1AN APX Lowest Tier MobileMP UHF1 M24SSS9PW1AN M22SSS9PW1AN APX Low Tier MobileMP UHF2 M36SSS9PW1AN APX Lowest Tier MobileMP UHF2 M22WRS9PW1AN APX Low Tier MobileMP 900 T0 D2 D8 D9 D3 E2 E3 D2 R2 R3 F2 F8 F9 E8 E9 E8 E9 F8 Table 2-2. Serial Number with Radio Band/Tier/Power Characters Radio Band/Tier/Power F 700/800 and 900 MN003109A01_aa Draft Standard Configurations Completing the Installation 2-51 Table 2-2. Serial Number with Radio Band/Tier/Power D E R T E S 0 1 2 3 4 5 6 7 8 9 VHF UHF 700/800 and VHF Multi-Band UHF1 and UHF2 700/800 and UHF APX 8500 APX 7000 APX 7500 Mid Power APX 7500 High Power APX 6000 APX 6500 Mid Power APX 6500 High Power APX Low Tier Portable APX Low Tier Mobile MP/APX 4500 MP/APX 2500 MP APX Lowest Tier Mobile MP/APX 1500 MP 2.8 Completing the Installation Complete the installation by connecting the speaker to the accessory cable; verify the ignition sense wire is attached according to planned ignition sense; verify the control head is attached to either the TIB or the CAN extension cable; and then attach the power cable to the back of the transceiver. MN003109A01_aa Draft 2-52 Standard Configurations Completing the Installation MN003109A01_aa Draft Chapter 3 Universal Relay Controller Installation The Universal Relay Controller (URC) is an extension of and an orderable accessory for O7 or O9 control head. URC is used to control high power switching peripherals, e.g. lightbar. URC works on all lightbars which can be controlled by power application. URC is connected to the transceiver's MMP port. The URC design consists of a microcontroller and uses 10 relays to control the switching device. A separate ground for isolation exists between the relay and MCU sections, which is provided by the use of iCoupler from Analog Devices. Each relay is connected to an output with 15 A fuse. The maximum load allowed on each output is 12 A. Two cables, each with the maximum of 60 A, can be used to connect to the input connector at the bus bar. Each cable is connected with a 60 A circuit breaker. One-wire EEPROM is employed to enable MMP to recognize the URC accessory ID. CPS can be used to program the relay patterns. When installing URC, make sure to plan the installation carefully and leave additional room in the front and rear of the box for cabling and accessory connections; and also to the sides of the radio so that you may access and install the trunnion screws. The recommended mounting location for URC is in the car trunk, either next to the transceiver or within the area not further than 4.5 m away from the transceiver. Ensure that sufficient cooling is provided. Do not cover URC with baggage, blankets, and others
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C a u t i o n Do not backfeed power into URC. 3.1 Universal Relay Controller Mounting The mounting location must be accessible and visible. Select a location that permits routing the cable as directly as possible. NOTE: For optimum URC performance, orient the mounting trunnion as shown in Figure 3-1. Figure 3-1. Universal Relay Controller Orientation An adjustable trunnion, which allows a number of mounting positions, is supplied for mounting the URC. The installation must not interfere with the operation of the vehicle or its accessories. Draft 3-2 Universal Relay Controller Installation Universal Relay Controller Mounting Install the URC as follows:
1. Use the URC trunnion as a template to mark the mounting holes;
drill 5/32" holes. If mounting on a plastic surface, use a metal backing plate. 2. Attach the trunnion bracket using all four 10 16" x 5/8" self-tapping screws provided. 3. Temporarily install the URC (adjust for proper viewing angle) and fasten it to the trunnion with two wing screws. Test the installation to ensure that the unit is securely locked in place. Use four mounting screws on all installations Mounting surface IMPORTANT:
Use a metal backing plate (not supplied) if mounting trunnion on plastic or unstable surface Adjust the universal relay controller to desired angle and secure with wing screws TRUNNION Drill four 5/32 holes in mounting surface Figure 3-2. Universal Relay Controller Installation Exploded View MN003109A01_aa Draft Universal Relay Controller Installation O7/O9 Universal Relay Controller Cable Assembly 3-3 3.2 O7/O9 Universal Relay Controller Cable Assembly 3.2.1 Power Cable 1. Remove the cap nut of power cable gland assembly, and insert the power cable through the cap nut and neoprene seal in the cable gland body. Use power cable with either AWG 6 or AWG 8 only (recommended OD range of cable is 5.5 mm to 9 mm) that is able to withstand 80 A and 50 A respectively, to ensure water sealing of the controller. User can decide to install one or two power cables based on the requirements. The power cables (A+) are not supplied. 2. The loose end of the power cable with cable strip length 7.94 mm (5/16) is then placed on the power lug and secured down by a set screw. The cap nut is then reassembled with tightening torque 18 lb-in. 3. The other end of the power cable should be connected to circuit breaker (Motorola Solutions part number 40012006001) end which indicates "AUX" and then, to power supply on the other end which indicates "BAT", instead of connecting to power supply directly. 4. Repeat steps 1 to 3 to install the second power cable, if required. 5. If only one power cable is installed, it is recommended to cover the other side of the power cable gland with power cable gland seal with tightening torque 18 lb-in. 3.2.2 Ground Cable 1. Remove the cap nut of ground cable gland assembly, insert the ground cable through the cap nut and then reassemble the cap nut. Use ground cable with AWG 14 only (recommended OD range of cable is 2 mm to 4 mm) that is able to withstand 5 A. The ground cables (A+) are not supplied. NOTE: The ground is used to switch the relays, and not act as a ground to the actual device being controlled. 2. The loose end of the ground cable with cable strip length 7.94 mm (5/16) is then connected to a two-pin terminal block. Both pins on the terminal block are inter-connected and either pin can be used. The cap nut is then reassembled with tightening torque 7 lb-in. Power Cable Gland Figure 3-3. Power and Ground Cable Glands Ground Cable Gland MN003109A01_aa Draft 3-4 Universal Relay Controller Installation O7/O9 Universal Relay Controller Cable Assembly Cable Gland Counter Nut Gasket, Cable Gland Neoprene Seal Cap Nut 3.2.3 Wires Figure 3-4. Cable Gland Assembly with Gasket 1. Assemble the wires into the lightbar gasket retainer and lightbar gasket. The URC can support lightbars through control wires with outer diameter ranging from 1.52 mm to 3.77 mm (0.06 to 0.148), with wire gages ranging from AWG 12 20. 2. Each individual loose wire (prior to stripping off the wire jacket) needs to be inserted one at a time through the chassis. Ensure the lightbar wire is straight before inserting the wire into the chassis. Each wire is sealed individually by the radial gasket seal. When a thick wire that is AWG 14 wire or wire OD > 2.90 mm is inserted through the chassis, there is potential torn at the rubber gasket. Remove the rubber gasket residual and continue to the next step. 3. Thin wires 2.5 mm and below should be dressed into the retention feature using a black stick
(see Figure 3-5); thick wires above 2.5 mm should be routed above the retention feature. Strip off the wire until 7.94 mm (5/16) after the wire is inserted into the URC, and install the wire into respective lightbar terminal block. 4. Cover the lightbar gasket retainer's hole with seal, gasket and ground cable gland, if no wire is inserted. WIRE RETENTION FEATURE LIGHTBAR WIRE WITH DIAMETER 2.5 mm AND BELOW LIGHTBAR WIRE WITH DIAMETER ABOVE 2.5 mm Figure 3-5. Wires Installation MN003109A01_aa Draft Universal Relay Controller Installation O7/O9 Universal Relay Controller Cable Assembly 3-5 Black Stick Figure 3-6. Wire Installation with Black Stick 5. The lightbar gasket should be replaced at each reassembly of the wire. NOTE: Use of other cable gages except as recommended in this manual may result in water intrusion. Any reassembly of wire needs a new lightbar gasket replaced. If the current loading for one wire is higher than 12 A, the wires should be splitted before being assembled to the URC system. Wires kit (PMKN4109_) is provided to ease installation of the URC. Incorrect use of the wires kit, e.g. improper connection at external loose end wires, may impact the robustness of the URC. Remove the wires and gasket residual inside the URC after the wire installation, before closing the top housing of the URC. 3.2.4 O7/O9 to URC Cable The O7/O9 to URC cable (Motorola Solutions part number 3064153H02) can be assembled either before or after reassembling the top housing. Assemble the RJ45 port of the cable into the RJ45 connector on the URC and turn the locking collar instead of cable, 90 degrees to the right to ensure it is locked properly. After that, test whether the cable is locked properly or not by trying to pull out the cable. Figure 3-7. O7/O9 to URC Cable Installation MN003109A01_aa 3-6 Draft Notes Universal Relay Controller Installation MN003109A01_aa Draft Chapter 4 Options and Accessories Installation 4.1 Dash-Mount Accessory Installation - Mid Power For dash-mounted configurations, the accessories must be installed through the accessory connector assembly that is located on the rear of the radio, adjacent to the power connector. Motorola Solutions-approved accessories are supplied with male terminals crimped to a 20-gauge wire specifically designed to fit the plug of the accessory connector assembly. Insert the male terminal into the accessory connector assembly in the appropriate location and connect the accessory connector assembly in the rear accessory port. Do not use other generic terminals in the plug. Generic terminals can cause electrical intermittencies and may cause damage to the plug. 4.1.1 Dash-Mount Emergency Pushbutton or Footswitch Installation Mount the footswitch using the hardware that comes with the kit. Open the accessory cable connector housing; remove the jumper wire. Connect the emergency switch wires to pins 14 and 15
(see Figure 4-1). Close the connector housing; route the finished cable from the switch location to the control head location. NOTE: The emergency footswitch should be attached with A+ unattached. A+ should be attached after successfully securing the screws in the connector. SPST NORMALLY CLOSED EMERGENCY SWITCH NOTE 1 PIN 14 PIN 15 NOTE 1: REMOVE BLACK JUMPER WIRE INSIDE ACCESSORY CONNECTOR HOUSING. INSERT WIRES FROM EMERGENCY SWITCH ACCESSORIES CONNECTOR 20 13 26 7 J2 IN DASH MOUNT J100 IN REMOTE MOUNT EMER GND 21 14 8 1 Figure 4-1. Emergency Switch Wiring Diagram
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C a u t i o n The radio is sold with correct accessory cables and jumpers in order to have emergency de-activated by default, regardless of the setting in CPS. However, if cables are not used, or if jumpers are removed without replacing with an emergency accessory button/switch at one of the accessory ports, the radio power-up upon the application of A+. The display may not show an indication that the radio is on, and this can result in an incorrect operation of the radio as well as excessive current drain of the vehicle battery when the engine is off.
This product uses the FCC Data API but is not endorsed or certified by the FCC